EP3107688A1 - Method for shot peening a pipe inner wall of a curved workpiece having a workpiece bore, and blasting nozzle unit and blasting chamber system therefor - Google Patents

Method for shot peening a pipe inner wall of a curved workpiece having a workpiece bore, and blasting nozzle unit and blasting chamber system therefor

Info

Publication number
EP3107688A1
EP3107688A1 EP15715140.8A EP15715140A EP3107688A1 EP 3107688 A1 EP3107688 A1 EP 3107688A1 EP 15715140 A EP15715140 A EP 15715140A EP 3107688 A1 EP3107688 A1 EP 3107688A1
Authority
EP
European Patent Office
Prior art keywords
workpiece
blasting
jet nozzle
nozzle unit
working chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP15715140.8A
Other languages
German (de)
French (fr)
Other versions
EP3107688B1 (en
Inventor
Bernhard Busskamp
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wheelabrator Group GmbH
Original Assignee
Wheelabrator Group GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wheelabrator Group GmbH filed Critical Wheelabrator Group GmbH
Priority to PL15715140T priority Critical patent/PL3107688T3/en
Publication of EP3107688A1 publication Critical patent/EP3107688A1/en
Application granted granted Critical
Publication of EP3107688B1 publication Critical patent/EP3107688B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/32Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
    • B24C3/325Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for internal surfaces, e.g. of tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/10Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • B24C5/04Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0046Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier

Definitions

  • the invention relates to a method for solidifying blasting a pipe inner wall of a curved workpiece with a workpiece bore having the features of the preamble of claim 1 and a blasting nozzle unit having the features of the preamble of claim 7.
  • a method for shot peening of tubes and a jet nozzle unit thereto are known from DE 35 27 923 A1.
  • This treatment method has proven itself in principle.
  • the problem here is, however, that the jet nozzle head emits the blasting agent in one direction only. It must therefore be constantly rotated in order to achieve a uniform solidification of the surface over the inner circumference. In coordination with the rotation, the feed must be made to really radiate the entire surface.
  • From DE 199 22 265 B4 a further jet nozzle rotatable about its longitudinal axis is known. This is guided by a cover, which covers the clear annular gap between the jet nozzle and a pipe with a correspondingly larger diameter.
  • Certain workpieces have bends, such as stabilizer tubes for chassis of road and rail vehicles, or even aircraft. Often, a three-dimensional course of the pipe is required to handle neighboring components and to be able to order the pipe in tight spaces.
  • JP 2012-179 696 A discloses a jet nozzle with a flexible
  • Hose which is seen in the conveying direction of the blasting agent in front of the jet nozzle with the nozzle openings.
  • a blast cabin with two doors which alternately serve to close the chamber.
  • On the inner door each devices for receiving workpieces are provided.
  • the object of the present invention is thus to improve a method and a jet nozzle unit of the type mentioned in each case so that curved portions of a tube with a small diameter can be uniformly blasted from the inside with jet particles.
  • a jet nozzle unit with the features of claim 7 represents a device suitable for carrying out the method.
  • the blasting medium supply hose By guiding the blasting medium supply hose in a support element, the blasting medium supply hose can be made so small in diameter, and the associated jet nozzle head can be reduced in diameter so far that the jet nozzle head can be easily pushed through the curved portion of the workpiece bore, without jamming and without Advance to bend within the workpiece bore.
  • This makes it possible to use a jet nozzle head which has distributed over its circumference a plurality of jet nozzle openings. It can be treated either larger sectors at the same time, or there are even so many nozzle openings available that the entire inner circumference is treated simultaneously.
  • the jet nozzle head then only has to be pushed back or forth by means of its blasting agent supply hose and the possibly subsequent blasting agent supply pipe.
  • the jet nozzle head is passed through a bore or through an otherwise shaped, internal channel in the workpiece. This does not have to be circular.
  • the incircle diameter is relatively small, so that it can not be processed by shot peening with conventional methods and devices. can be.
  • it is big enough to accommodate a small blasting head.
  • a certain air gap width between the jet head and the inner wall must be against, so that the abrasive can escape and be directed at a sufficiently high speed on the wall in order to achieve the desired solidification effect can.
  • the shot Peening treatment at an in-diameter of the workpiece bore of one inch (about 25 mm) and less.
  • the smallest incircle diameter to be machined by the method according to the invention is about 12 mm to 16 mm
  • a jet nozzle head with a length of only about 12 mm is provided.
  • a hydraulic, pneumatic or motor drive for the support element is indeed possible.
  • a feed unit between the support element and the bearing element which is formed simply by a spring, in particular a compression spring.
  • the workpiece is then guided to the end of the support member and moves this back slightly relative to the bearing element.
  • the spring is tensioned and generates a constant pressure force. After removing the workpiece, the spring pushes the support tube back to the starting position.
  • Figure 1 is a jet nozzle unit in working position in section.
  • Fig. 2 is a jet nozzle unit in loading position in section
  • Fig. 3 is a jet nozzle unit in working position in enlarged
  • Fig. 4 is a working chamber in loading position in perspective view
  • Fig. 5 is a working chamber in working position in a perspective view.
  • FIG. 1 shows on the right a workpiece 200, such as a stabilizer element of a motor vehicle chassis in the region of a bend 202. It has at least one inner bore 201.
  • a jet nozzle unit 100 is shown in section in FIG. 1, which comprises the following essential components:
  • a moving unit 50 for displacing the blasting medium supply hose 10 and the blasting nozzle head 20 with respect to the workpiece 200 to be machined.
  • the blast media feed hose 10 is connected rearwardly to a rigid blast media feed tube 12. This in turn ends in a restraint in the movement unit 50 and ends there with a suitable connection piece 13, to which a conventional blasting medium supply hose can be connected.
  • the unit of blasting agent supply hose 10 and blasting medium supply pipe 12 is slidably mounted within the tubular support member 30.
  • the position in FIG. 1 corresponds to the working position in which the shot peening is carried out on the inner wall of the tube bore 201 of the workpiece 200 by accelerating a suitable blasting medium, in particular small steel balls, via compressed air and exiting the jet nozzle head 20 laterally.
  • the support element 30 together with the flexible blasting medium supply hose 10 mounted therein has been pushed up to the mouth of the workpiece 200 via the feed unit.
  • a funnel-shaped centering element 31 is provided in order to achieve a firm and precise contact of the support element 30 to the workpiece end and to hold it during the blasting.
  • the support member 30 is in turn mounted in a bearing member 40, which is also tubular in the illustrated embodiment.
  • the bearing member 40 in turn may be mounted in a working chamber wall 300 so that the workpiece 200 can be shielded treated within a working chamber and escaping abrasive can be collected.
  • the projecting into the working chamber end of the bearing member 40 has a bellows 43 for sealing the gap between the support member 30 and the bearing member 40th
  • the slidably guided one another assemblies 20, 30, 40 have different fixed stops 34, 35, 45, over which the relative to each other possible displacement paths are limited.
  • the fixed stop 35 at the end of the support member 30 is formed as a projecting shoulder on the support member 30, so that the support member 30 can be moved only relative to the bearing member 40 until the fixed stop 35 abuts the bearing member 40.
  • FIG. 3 shows the blasting nozzle unit 100 according to the invention and the workpiece 200 in the same position as in FIG. 1 in an enlarged view.
  • the bearing element 40 surrounds the other elements and has on its the workpiece 200 side facing the bellows 43 for shielding.
  • the support member 30 is slidably mounted.
  • a sliding bearing and as a seal sliding bearing elements 46, 47 are provided in the annular gap between the bearing member 40 and the support member 30.
  • the left sliding bearing element 46 in FIG. 2 is fixed in the bearing element 40 by an annular disk screwed on at the end.
  • the other bearing element 36 is fixed by a retaining ring on the outer circumference of the support member 30.
  • the bearing element 36 also forms a fixed stop for a spring element 44, which in turn is fixed to a fixed stop 45 on the inner circumference of the bearing element 40.
  • the compressed spring element 44 and the fixed stop 45 prevents the support member 30 to pull left out of the bearing element 40 out.
  • the jet nozzle unit 100 thus no driven actuator is provided to make the relative movement between the bearing member 40 and the support member 30. Rather, the workpiece is moved over the spring element 44 on the support member 30 as soon as the track unit 50 no return force exerts more.
  • the support element 30 is centered automatically by means of the centering element 31 at its end.
  • the path of the workpiece end before the beginning of the blasting treatment can be chosen so that the workpiece 200 pushes the support member 30 slightly under compression of the spring member 44 slightly opposite the bearing member 40.
  • the spring force can be maintained during the following blasting process without additional drive a largely constant pressure force.
  • the spring element 44 springs back completely and brings the support member 40 in its initial position.
  • the outer periphery of the jet nozzle head 12 is positioned at a distance from the workpiece inner wall. The outer circumference is thus smaller than the inner diameter of the workpiece bore 201 in the workpiece 200 to be machined, and so much smaller that an air gap remains between them, which allows the support member 15 to move back and forth without this within the workpiece bore 201 jammed.
  • the blasting agent supply hose 10 with the blasting head 20 has a small diameter, so that it can be guided in the workpiece bore 201 without jamming and that it is guided by the support member 30 at the beginning of the blasting and then increasingly by the workpiece itself.
  • the length of the blasting medium supply hose 10 is also chosen only so that it can be advanced to the end of the workpiece bore 201, as shown in Figures 1 and 3. This buckling of the blasting agent supply tube 10 is effectively prevented.
  • the rigid blasting agent supply pipe 12 which is also guided in the support member 30 and freely emerges from behind.
  • the support tube 12 has at least one annular centering element 13, which can also form a fixed stop element at the same time, which rests against a fixed stop element 34 on the inside of the support element 30 at the end of the intended return path.
  • the centering element 31 on the support element 30 it can be seen in FIG. 3 that it is formed such that the workpiece end 203 lies at the end of the funnel-shaped section in a recess whose shape and size coincide exactly with the outer circumference of the workpiece end 203.
  • the workpiece bore merges flush into the bore in the centering element 30, wherein flush in the sense of the invention not only the seamless transition at the same inner diameters but also a continuous, offset-free transition with conical transitions referred to.
  • the purpose is to avoid diameter jumps, which could get stuck in particular during the retraction movement of the jet nozzle head.
  • FIG. 4 shows parts of a working chamber system 300 with a working chamber 310 with a working chamber opening 313. Also visible is a user console. Not shown are the sake of clarity known assemblies for the supply of the abrasive to the jet nozzle unit and for the extraction of the blasting agent and the dust from the working chamber and for the preparation of the blasting agent for the purpose of reintroduction of the blasting agent in a closed circuit
  • a workpiece 200 is used in a loading position.
  • a jet nozzle unit 100 is arranged, which provides a common bearing element 40 for four support elements 30 with blasting medium supply hose 10 and jet nozzle head 20.
  • the ends of the support elements 30 point in the direction of the working chamber opening 313.
  • the blasting medium supply hoses 10 have been pulled back as far as the support element 30, as shown in FIG.
  • the jet nozzle head 20 is completely within the support member 30. This is achieved by a movement of the track 50.
  • the centering funnel 31 is now completely free.
  • the workpiece end 203 is now moved toward the centering funnel 31. This happens in the final phase of the closure of one of the doors 31 1, 312 on the working chamber 310.
  • the moving unit 50 is moved toward the bearing element 40 and the support element 30.
  • the associated abrasive supply tube 12 advances the abrasive supply tube 10 and the jet nozzle head 20.
  • we introduce the blasting medium and the treatment begins.
  • the blasting is initiated by conveying a blasting medium through the blasting agent supply hose 10 to the blasting nozzle head 12 by means of compressed air. Large quantities of the blasting medium are accelerated and impinge on the tube inner wall. For example, an air pressure of 5 to 6 bar is used in order to achieve a flow of abrasive of about 1 kg / min.
  • blasting agent supply tube 12 and the blasting agent supply hose 10 are then advanced at a constant speed over the movement unit 50 until the blasting nozzle head 20 has reached the positions shown in FIGS. 1 and 3. because shown end position at the other end of the workpiece 200 has reached. Thereafter, the withdrawal of the jet nozzle head 20 begins. In this case, blasting agent can continue to be emitted in order to improve the treatment effect.
  • the blasting agent supply is interrupted and the jet nozzle head 20 is withdrawn as far as shown in FIG.
  • the workpiece 20 moves away from the support tube 30, which is moved back by the spring 44 to its original position.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)
  • Spray Control Apparatus (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Automatic Assembly (AREA)
  • Nozzles (AREA)

Abstract

For the shot peening of a pipe inner wall of a curved workpiece (200) having a workpiece bore (201), use is made of a flexible blasting abrasive feed hose (10) having blasting nozzle head (20). The latter is guided through a supporting element (30) which is applied to one workpiece end (203). The blasting abrasive feed hose (10) together with the blasting nozzle head (20) is introduced into the workpiece bore (201) and advanced along a blasting treatment section therein and subsequently retracted into the supporting element (30) again, wherein the blasting abrasive is emitted during the advancing movement and/or during the retraction movement. A blasting nozzle unit (100) suitable for carrying out the method comprises at least: - a flexible blasting abrasive feed hose (10); - a blasting nozzle head (20) connected to the blasting abrasive feed hose (10), said blasting nozzle head (20) having a plurality of nozzle openings (21) distributed around the circumference, wherein the outer circumference of the blasting nozzle head (21) is smaller than the inside diameter of the workpiece bore (201) in a workpiece (200) to be processed; - a supporting element (30) in which the blasting abrasive feed hose (10) is guided; and - a stationary bearing element (40) in which the supporting element (30) is guided in a displaceable manner.

Description

Verfahren zum Verfestigungsstrahlen einer Rohrinnenwandung eines gekrümmten Werkstücks mit einer Werkstückbohrung sowie Strahldüseneinheit und Strahlkammersystem dafür  A method for solidification blasting a pipe inner wall of a curved workpiece with a workpiece bore and jet nozzle unit and Strahlkammersystem therefor
Die Erfindung betrifft ein Verfahren zum Verfestigungsstrahlen einer Rohrinnenwandung eines gekrümmten Werkstücks mit einer Werkstückbohrung mit den Merkmalen des Oberbegriffs des Anspruchs 1 und eine Strahldüseneinheit mit den Merkmalen des Oberbegriffs des Anspruchs 7. The invention relates to a method for solidifying blasting a pipe inner wall of a curved workpiece with a workpiece bore having the features of the preamble of claim 1 and a blasting nozzle unit having the features of the preamble of claim 7.
Durch die Wahl von Rohren anstelle von massiven Stäben kann in dynamisch beschleunigten Systemen Masse eingespart werden. Die Verfestigung der Oberflächen mittels Kugelstrahlen führt zu einer deutlichen Erhöhung der Tragfähigkeit gegenüber unbehandelten Rohren, insbesondere bei Schwingungsbeanspruchung. Der Aufprall der Strahlpartikel, bei denen es sich insbesondere um kleine kugelförmige Körper handelt, führt zur Verfestigung der Oberflächen und zur Herabsetzung der Spannungsrissanfälligkeit. By choosing tubes instead of solid bars, mass can be saved in dynamically accelerated systems. The solidification of the surfaces by means of shot peening leads to a significant increase in the load capacity compared to untreated pipes, especially under vibration stress. The impact of the blasting particles, which are in particular small spherical bodies, leads to the solidification of the surfaces and to the reduction of susceptibility to stress cracking.
Ein Verfahren zum Kugelstrahlen von Rohren und eine Strahldüseneinheit dazu sind aus der DE 35 27 923 A1 bekannt. Dieses Behandlungsverfahren hat sich grundsätzlich bewährt. Problematisch ist hierbei jedoch, dass der Strahldüsenkopf das Strahlmittel nur in eine Richtung aussendet. Er muss daher ständig gedreht werden, um über den Innenumfang eine gleichmäßige Verfestigung der Oberfläche zu erreichen. In Abstimmung mit der Rotation muss der Vorschub erfolgen, um wirklich die gesamte Oberfläche zu strahlen. Aus der DE 199 22 265 B4 ist eine weitere um ihre Längsachse rotierbare Strahldüse bekannt. Diese wird durch eine Abdeckung geführt, welche den lichten Ringspalt zwischen der Strahldüse und einem Rohr mit entsprechend größerem Durchmesser abdeckt. A method for shot peening of tubes and a jet nozzle unit thereto are known from DE 35 27 923 A1. This treatment method has proven itself in principle. The problem here is, however, that the jet nozzle head emits the blasting agent in one direction only. It must therefore be constantly rotated in order to achieve a uniform solidification of the surface over the inner circumference. In coordination with the rotation, the feed must be made to really radiate the entire surface. From DE 199 22 265 B4 a further jet nozzle rotatable about its longitudinal axis is known. This is guided by a cover, which covers the clear annular gap between the jet nozzle and a pipe with a correspondingly larger diameter.
Bestimmte Werkstücke weisen Krümmungen auf, wie beispielsweise Stabilisatorrohre für Fahrgestelle von Straßen- und Schienenfahrzeuge, oder auch von Luftfahrzeugen. Oft ist ein dreidimensionaler Verlauf des Rohrs erforderlich, um benachbarte Bauteile umgehen zu können und bei engen Platzverhältnissen das Rohr überhaupt anordnen zu können. Certain workpieces have bends, such as stabilizer tubes for chassis of road and rail vehicles, or even aircraft. Often, a three-dimensional course of the pipe is required to handle neighboring components and to be able to order the pipe in tight spaces.
Bei der Kugelstrahlbehandlung von Rohren, die ohnehin einen kleinen Rohrdurchmesser, also von maximal 1 Zoll, besitzen und die dann noch stärkere Krümmungen enthalten, welche sich über einen Bogen von mehr als ca. 10° - 20° erstrecken und/oder bei denen der Krümmungsradius relativ klein ist, insbesondere weniger als das Zehnfache des Rohrinnendurchmessers beträgt, kann nicht mehr sicher nachvollzogen werden, ob eine gleichmäßige Behandlung der gesamten inneren Oberfläche erfolgt. Die Ausrichtung der Düsenöffnung beim Strahlen ist von außen nicht mehr sicher nachvollziehbar, weil beispielsweise der Strahlmittelzuführungsschlauch, an dessen Ende die Strahldüse angeordnet ist, tordiert wird. Möglicherweise strahlt also die Düse nur linear in einem begrenzten Innenumfangsbereich. In the shot peening treatment of pipes, which in any case have a small pipe diameter, ie a maximum of 1 inch, and which then contain even greater curvatures, which extend over an arc of more than about 10 ° - 20 ° and / or in which the radius of curvature is relatively small, in particular less than ten times the inner diameter of the tube, can no longer be sure that a uniform treatment of the entire inner surface takes place. The orientation of the nozzle opening during blasting can no longer be reliably traced from the outside because, for example, the blasting medium feed hose, at the end of which the blasting nozzle is arranged, is twisted. Possibly, therefore, the nozzle radiates only linearly in a limited inner peripheral area.
Wird die bekannte Strahldüseneinheit in einen solchen Krümmungsbereich bei engen Rohrbohrungen eingeschoben, besteht zudem die Gefahr, dass sie dort verklemmt und nur noch punktuell wirkt, und gegebenenfalls auch gar nicht mehr durch den gesamten Krümmungsbereich hindurch geschoben werden kann. If the known jet nozzle unit is inserted into such a curved region with narrow pipe bores, there is also the risk that it jams there and only acts punctually, and possibly also can no longer be pushed through the entire curvature region.
Die JP 2012-179 696 A offenbart eine Strahldüse mit einem flexiblen JP 2012-179 696 A discloses a jet nozzle with a flexible
Schlauch, der in Förderrichtung des Strahlmittels gesehen vor der Strahldüse mit den Düsenöffnungen liegt. Nach DE 10 201 1 005 762 A1 ist eine Strahlkabine mit zwei Türen bekannt, die wechselweise zum Verschließen der Kammer dienen. An der Innentüre sind jeweils Vorrichtungen zur Aufnahme von Werkstücken vorgesehen. Die Aufgabe der vorliegenden Erfindung ist es somit, ein Verfahren und eine Strahldüseneinheit der eingangs genannten Art jeweils so zu verbessern, dass gekrümmte Bereiche eines Rohres mit kleinem Durchmesser gleichmäßig von innen mit Strahlpartikeln gestrahlt werden können. Hose, which is seen in the conveying direction of the blasting agent in front of the jet nozzle with the nozzle openings. According to DE 10 201 1 005 762 A1 a blast cabin with two doors is known, which alternately serve to close the chamber. On the inner door each devices for receiving workpieces are provided. The object of the present invention is thus to improve a method and a jet nozzle unit of the type mentioned in each case so that curved portions of a tube with a small diameter can be uniformly blasted from the inside with jet particles.
Diese Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 1 gelöst. This object is achieved by a method having the features of claim 1.
Eine Strahldüseneinheit mit den Merkmalen des Anspruchs 7 stellt eine zur Durchführung des Verfahrens geeignete Vorrichtung dar. A jet nozzle unit with the features of claim 7 represents a device suitable for carrying out the method.
Durch die Führung des Strahlmittelzuführungsschlauchs in einem Stützelement kann der Strahlmittelzuführungsschlauch im Durchmesser so klein ausgebildet sein, und auch der zugehörige Strahldüsenkopf kann im Durchmesser soweit reduziert sein, dass der Strahldüsenkopf problemlos durch den Krümmungsbereich der Werkstückbohrung hindurchgeschoben werden kann, ohne darin zu verklemmen und ohne beim Vorschieben innerhalb der Werkstückbohrung auszuknicken. Hierdurch ist es möglich, einen Strahldüsenkopf zu verwenden, der über seinen Umfang verteilt mehrere Strahldüsenöffnungen aufweist. Es können damit entweder größere Sektoren zugleich behandelt werden, oder es sind sogar so viele Düsenöffnungen vorhanden, dass der gesamte Innenumfang zugleich behandelt wird. Der Strahldüsenkopf muss dann nur noch mittels seines Strahlmittelzuführungsschlauchs und des ggf. sich anschließenden Strahlmittelzuführungsrohrs vor- oder zurückgeschoben werden. By guiding the blasting medium supply hose in a support element, the blasting medium supply hose can be made so small in diameter, and the associated jet nozzle head can be reduced in diameter so far that the jet nozzle head can be easily pushed through the curved portion of the workpiece bore, without jamming and without Advance to bend within the workpiece bore. This makes it possible to use a jet nozzle head which has distributed over its circumference a plurality of jet nozzle openings. It can be treated either larger sectors at the same time, or there are even so many nozzle openings available that the entire inner circumference is treated simultaneously. The jet nozzle head then only has to be pushed back or forth by means of its blasting agent supply hose and the possibly subsequent blasting agent supply pipe.
Der Strahldüsenkopf wird durch eine Bohrung oder durch einen sonstwie geformten, innen liegenden Kanal im Werkstück geführt. Dieser muss also nicht kreisförmig sein. Der Inkreisdurchmesser ist relativ klein, so dass er mit herkömmlichen Verfahren und Vorrichtungen nicht durch Shot-Peening bearbei- tet werden kann. Andererseits ist er groß genug, um einen kleinen Strahlkopf aufzunehmen. Dabei muss eine bestimmte Luftspaltbreite zwischen Strahlkopf und Innenwandung gegen sein, damit das Strahlmittel austreten und mit ausreichend hoher Geschwindigkeit auf die Wandung gelenkt werden kann, um den gewünschten Verfestigungseffekt erzielen zu können. Ermöglicht wird nach der Erfindung die Shot-Peening-Behandlung bei einem Inkreisdurchmesser der Werkstückbohrung von einem Zoll (ca. 25 mm) und weniger. Der kleinste nach dem erfindungsgemäßen Verfahren zu bearbeitende Inkreisdurchmesser liegt bei etwa 12 mm bis 16 mm The jet nozzle head is passed through a bore or through an otherwise shaped, internal channel in the workpiece. This does not have to be circular. The incircle diameter is relatively small, so that it can not be processed by shot peening with conventional methods and devices. can be. On the other hand, it is big enough to accommodate a small blasting head. In this case, a certain air gap width between the jet head and the inner wall must be against, so that the abrasive can escape and be directed at a sufficiently high speed on the wall in order to achieve the desired solidification effect can. It is possible according to the invention, the shot Peening treatment at an in-diameter of the workpiece bore of one inch (about 25 mm) and less. The smallest incircle diameter to be machined by the method according to the invention is about 12 mm to 16 mm
Um der Gefahr des Verklemmens zu begegnen, ist insbesondere vorgesehen, einen relativ kurzen Strahldüsenkopf zu verwenden, um so auch enge Kurvenradien überwinden zu können. Bei einem Innendurchmesser des Rohrbogens von 16 mm beispielsweise ist ein Strahldüsenkopf mit einer Länge von nur etwa 12 mm vorgesehen. In order to counteract the risk of jamming, provision is made in particular to use a relatively short jet nozzle head so as to be able to overcome even tight curve radii. For example, with an inside diameter of the pipe bend of 16 mm, a jet nozzle head with a length of only about 12 mm is provided.
Ein hydraulischer, pneumatischer oder motorischer Antrieb für das Stützelement ist zwar möglich. Vorteilhaft ist jedoch, zwischen dem Stützelement und dem Lagerelement eine Vorschubeinheit vorzusehen, die einfach durch eine Feder, insbesondere eine Druckfeder gebildet ist. Das Werkstück wird dann an das Ende des Stützelements geführt und bewegt dieses etwas gegenüber dem Lagerelement zurück. Damit wird auch die Feder gespannt und eine konstante Andruckkraft erzeugt. Nach dem Abziehen des Werkstücks schiebt die Feder das Stützrohr in die Ausgangsstellung zurück. A hydraulic, pneumatic or motor drive for the support element is indeed possible. However, it is advantageous to provide a feed unit between the support element and the bearing element, which is formed simply by a spring, in particular a compression spring. The workpiece is then guided to the end of the support member and moves this back slightly relative to the bearing element. Thus, the spring is tensioned and generates a constant pressure force. After removing the workpiece, the spring pushes the support tube back to the starting position.
Das erfindungsgemäße Verfahren zum Verfestigungsstrahlen sowie eine vorteilhafte Strahldüseneinheit dafür werden nachfolgend anhand eines Ausführungsbeispiels der erfindungsgemäßen Strahldüseneinheit mit Bezug auf die Zeichnung näher erläutert, wobei auch weitere vorteilhafte Ausgestaltungen der Erfindung beschrieben werden. Die Figuren zeigen: The method according to the invention for solidification blasting as well as an advantageous blasting nozzle unit for it will be explained in more detail below with reference to an embodiment of the blasting nozzle unit according to the invention with reference to the drawing, whereby further advantageous embodiments of the invention will be described. The figures show:
Fig. 1 eine Strahldüseneinheit in Arbeitsstellung im Schnitt; Figure 1 is a jet nozzle unit in working position in section.
Fig. 2 eine Strahldüseneinheit in Ladestellung im Schnitt Fig. 3 eine Strahldüseneinheit in Arbeitsstellung in vergrößerterFig. 2 is a jet nozzle unit in loading position in section Fig. 3 is a jet nozzle unit in working position in enlarged
Schnittdarstellung; Section;
Fig. 4 eine Arbeitskammer in Ladestellung in perspektivischer Ansicht und Fig. 4 is a working chamber in loading position in perspective view and
Fig. 5 eine Arbeitskammer in Arbeitsstellung in perspektivischer Ansicht. Fig. 5 is a working chamber in working position in a perspective view.
Figur 1 zeigt rechts ein Werkstück 200 wie beispielsweise ein Stabilisatorelement eines Kraftfahrzeug-Fahrgestells im Bereich einer Krümmung 202. Es besitzt wenigstens eine innere Bohrung 201 . Daneben ist in Figur 1 eine Strahldüseneinheit 100 im Schnitt dargestellt, die die folgenden wesentlichen Baugruppen umfasst: 1 shows on the right a workpiece 200, such as a stabilizer element of a motor vehicle chassis in the region of a bend 202. It has at least one inner bore 201. In addition, a jet nozzle unit 100 is shown in section in FIG. 1, which comprises the following essential components:
- einen flexiblen Strahlmittelzuführungsschlauch 10 mit einem Strahldüsenkopf 20;  a flexible blasting agent supply hose 10 with a jet nozzle head 20;
ein Stützelement 30, in welchem der Strahlmittelzuführungsschlauch 10 geführt ist;  a support member 30 in which the blasting agent supply hose 10 is guided;
- ein ortsfestes Lagerelement 40, in welchem das Stützelement 30 verschiebbar geführt ist ;  - A stationary bearing member 40 in which the support member 30 is slidably guided;
- eine Vorschubeinheit zum Anlegen des Stützelements 30 an das Ende 203 des zu bearbeitenden Werkstückes 200 sowie  - A feed unit for applying the support member 30 to the end 203 of the workpiece to be machined 200 and
- eine Verfahreinheit 50 zum Verschieben des Strahlmittelzuführungs- schlauchs 10 und des Strahldüsenkopfes 20 gegenüber dem zu bearbeitenden Werkstück 200.  a moving unit 50 for displacing the blasting medium supply hose 10 and the blasting nozzle head 20 with respect to the workpiece 200 to be machined.
Bei der dargestellten Ausführungsform ist der Strahlmittelzuführungsschlauch 10 nach hinten hin mit einem starren Strahlmittelzuführungsrohr 12 verbunden. Dieses wiederum endet in einer Einspannung in der Verfahreinheit 50 und schließt dort mit einem geeigneten Anschlussstück 13 ab, an das ein herkömmlicher Strahlmittelzuführungsschlauch anschließbar ist. Die Einheit aus Strahlmittelzuführungsschlauch 10 und Strahlmittelzuführungsrohr 12 ist innerhalb des rohrförmigen Stützelements 30 verschiebbar gelagert. Die Stellung in Figur 1 entspricht der Arbeitsstellung, in welcher das Shot- Peening an der Innenwandung der Rohrbohrung 201 des Werkstücks 200 ausgeführt wird, indem ein geeignetes Strahlmittel, wie insbesondere kleine Stahlkugeln, über Druckluft beschleunigt wird und seitlich aus dem Strahldüsenkopf 20 austritt. In the illustrated embodiment, the blast media feed hose 10 is connected rearwardly to a rigid blast media feed tube 12. This in turn ends in a restraint in the movement unit 50 and ends there with a suitable connection piece 13, to which a conventional blasting medium supply hose can be connected. The unit of blasting agent supply hose 10 and blasting medium supply pipe 12 is slidably mounted within the tubular support member 30. The position in FIG. 1 corresponds to the working position in which the shot peening is carried out on the inner wall of the tube bore 201 of the workpiece 200 by accelerating a suitable blasting medium, in particular small steel balls, via compressed air and exiting the jet nozzle head 20 laterally.
Das Stützelement 30 mitsamt des darin gelagerten flexiblen Strahlmittelzufüh- rungsschlauchs 10 ist über die Vorschubeinheit bis an die Mündung des Werkstücks 200 herangeschoben worden. Ein trichterförmiges Zentrierelement 31 ist vorgesehen, um eine feste und präzise Anlage des Stützelements 30 an das Werkstückende zu erreichen und während des Strahlens zu halten. The support element 30 together with the flexible blasting medium supply hose 10 mounted therein has been pushed up to the mouth of the workpiece 200 via the feed unit. A funnel-shaped centering element 31 is provided in order to achieve a firm and precise contact of the support element 30 to the workpiece end and to hold it during the blasting.
Das Stützelement 30 ist seinerseits wiederum in einem Lagerelement 40 gelagert, das beim dargestellten Ausführungsbeispiel ebenfalls rohrförmig ist. Das Lagerelement 40 seinerseits kann in einer Arbeitskammerwand 300 befestigt sein, so dass das Werkstück 200 abgeschirmt innerhalb einer Arbeitskammer behandelt werden kann und austretendes Strahlmittel aufgefangen werden kann. Das in die Arbeitskammer hinein ragende Ende des Lagerelements 40 besitzt einen Faltenbalg 43 zur Abdichtung des Spaltes zwischen dem Stützelement 30 und dem Lagerelement 40. The support member 30 is in turn mounted in a bearing member 40, which is also tubular in the illustrated embodiment. The bearing member 40 in turn may be mounted in a working chamber wall 300 so that the workpiece 200 can be shielded treated within a working chamber and escaping abrasive can be collected. The projecting into the working chamber end of the bearing member 40 has a bellows 43 for sealing the gap between the support member 30 and the bearing member 40th
Die verschieblich ineinander geführten Baugruppen 20, 30, 40 besitzen verschiedene Festanschläge 34, 35, 45, über die die relativ zueinander möglichen Verschiebewege begrenzt werden. Der Festanschlag 35 am Ende des Stützelements 30 ist als überkragender Absatz am Stützelement 30 ausgebildet, so dass das Stützelement 30 nur gegenüber dem Lagerelement 40 verschoben werden kann, bis der Festanschlag 35 am Lagerelement 40 anliegt. The slidably guided one another assemblies 20, 30, 40 have different fixed stops 34, 35, 45, over which the relative to each other possible displacement paths are limited. The fixed stop 35 at the end of the support member 30 is formed as a projecting shoulder on the support member 30, so that the support member 30 can be moved only relative to the bearing member 40 until the fixed stop 35 abuts the bearing member 40.
Figur 3 zeigt die erfindungsgemäße Strahldüseneinheit 100 und das Werkstück 200 in derselben Stellung wie in Fig. 1 in einer vergrößerten Darstellung. FIG. 3 shows the blasting nozzle unit 100 according to the invention and the workpiece 200 in the same position as in FIG. 1 in an enlarged view.
Das Lagerelement 40 umgibt die anderen Elemente und besitzt an seiner dem Werkstück 200 zugewandten Seite den Faltenbalg 43 zur Abschirmung. Darin ist das Stützelement 30 verschiebbar gelagert. Zugleich als Gleitlager und als Abdichtung sind Gleitlagerelemente 46, 47 im Ringspalt zwischen dem Lagerelement 40 und dem Stützelement 30 vorgesehen. Dabei ist das in Fig. 2 linke Gleitlagerelement 46 durch eine endseitig angeschraubte Ringscheibe im Lagerelement 40 festgelegt. Das andere Lagerelement 36 ist durch einen Sicherungsring am Außenumfang des Stützelements 30 festgelegt. Das Lagerelement 36 bildet zugleich einen Festanschlag für ein Federelement 44, welches wiederum an einem Festanschlag 45 am Innenumfang des Lagerelements 40 festgelegt ist. Über das Lagerelement 36, das gestauchte Federelement 44 und den Festanschlag 45 wird verhindert, das Stützelement 30 nach links aus dem Lagerelement 40 heraus zu ziehen. The bearing element 40 surrounds the other elements and has on its the workpiece 200 side facing the bellows 43 for shielding. Therein, the support member 30 is slidably mounted. At the same time as a sliding bearing and as a seal sliding bearing elements 46, 47 are provided in the annular gap between the bearing member 40 and the support member 30. In this case, the left sliding bearing element 46 in FIG. 2 is fixed in the bearing element 40 by an annular disk screwed on at the end. The other bearing element 36 is fixed by a retaining ring on the outer circumference of the support member 30. The bearing element 36 also forms a fixed stop for a spring element 44, which in turn is fixed to a fixed stop 45 on the inner circumference of the bearing element 40. About the bearing member 36, the compressed spring element 44 and the fixed stop 45 prevents the support member 30 to pull left out of the bearing element 40 out.
Insbesondere dienen die zuletzt genannten Elemente jedoch als Vorschubeinheit, um das Stützrohr 30 mittels des entspannten, als Druckfeder ausgebildeten Federelements 44 in feste Anlage am Werkstückende 203 zu bringen und dort halten, während der Strahlvorgang läuft. Bei dem dargestellten Ausführungsbeispiel der Strahldüseneinheit 100 ist somit kein angetriebener Aktor vorgesehen, um die Relativbewegung zwischen dem Lagerelement 40 und dem Stützelement 30 vorzunehmen. Vielmehr wird das Werkstück über das Federelement 44 auf das Stützelement 30 zubewegt, sobald die Verfahreinheit 50 keine rückholende Kraft mehr ausübt. Das Stützelement 30 zentriert sich mittels des Zentrierelements 31 an seinem Ende selbsttätig. In particular, however, serve the last-mentioned elements as a feed unit to bring the support tube 30 by means of the relaxed, designed as a compression spring spring element 44 into firm contact with the workpiece end 203 and hold there while the blasting process is running. In the illustrated embodiment, the jet nozzle unit 100 thus no driven actuator is provided to make the relative movement between the bearing member 40 and the support member 30. Rather, the workpiece is moved over the spring element 44 on the support member 30 as soon as the track unit 50 no return force exerts more. The support element 30 is centered automatically by means of the centering element 31 at its end.
Der Weg des Werkstückendes vor Beginn der Strahlbehandlung kann so gewählt werden, dass das Werkstück 200 unter Stauchung des Federelements 44 das Stützelement 30 etwas gegenüber dem Lagerelement 40 zurückschiebt. Durch die Federkraft kann ohne zusätzlichen Antrieb eine weitgehende konstante Andruckkraft während des folgenden Strahlvorgangs beibehalten werden. Nach dem Zurückziehen des Werkstücks federt das Federelement 44 wieder vollständig aus und bringt das Stützelement 40 in seine Ausgangslage. Der Außenumfang des Strahldüsenkopfes 12 ist mit einem Abstand gegenüber der Werkstückinnenwandung positioniert. Der Außenumfang ist also kleiner als der Innendurchmesser der Werkstückbohrung 201 in dem zu bearbeitenden Werkstück 200, und zwar so deutlich kleiner, dass dazwischen ein Luftspalt verbleibt, der es ermöglicht, das Stützelement 15 vor und zurück zu bewegen, ohne dass dieses innerhalb der Werkstückbohrung 201 verklemmt. The path of the workpiece end before the beginning of the blasting treatment can be chosen so that the workpiece 200 pushes the support member 30 slightly under compression of the spring member 44 slightly opposite the bearing member 40. The spring force can be maintained during the following blasting process without additional drive a largely constant pressure force. After retraction of the workpiece, the spring element 44 springs back completely and brings the support member 40 in its initial position. The outer periphery of the jet nozzle head 12 is positioned at a distance from the workpiece inner wall. The outer circumference is thus smaller than the inner diameter of the workpiece bore 201 in the workpiece 200 to be machined, and so much smaller that an air gap remains between them, which allows the support member 15 to move back and forth without this within the workpiece bore 201 jammed.
Erfindungswesentlich ist, dass der Strahlmittelzuführungsschlauch 10 mit dem Strahlkopf 20 einen kleinen Durchmesser hat, so dass er in der Werkstückbohrung 201 geführt werden kann, ohne zu verklemmen und dass er zu Beginn des Strahlens von dem Stützelement 30 geführt wird und dann zunehmend auch von dem Werkstück selbst. Die Länge des Strahlmittelzufüh- rungsschlauchs 10 wird auch nur so gewählt, dass er bis zum Ende der Werkstückbohrung 201 vorgeschoben werden kann, wie in den Figuren 1 und 3 gezeigt. Damit wird ein Ausknicken des Strahlmittelzuführungsschlauchs 10 wirksam verhindert. Essential to the invention is that the blasting agent supply hose 10 with the blasting head 20 has a small diameter, so that it can be guided in the workpiece bore 201 without jamming and that it is guided by the support member 30 at the beginning of the blasting and then increasingly by the workpiece itself. The length of the blasting medium supply hose 10 is also chosen only so that it can be advanced to the end of the workpiece bore 201, as shown in Figures 1 and 3. This buckling of the blasting agent supply tube 10 is effectively prevented.
Die übrigen Bereiche der Länge in der Strahlmittelzuführung werden durch das starre Strahlmittelzuführungsrohr 12 gebildet, das ebenfalls in dem Stützelement 30 geführt ist und hinten frei aus diesem heraustritt. Zur zentrierten Führung innerhalb des Stützelements 30 besitzt das Stützrohr 12 wenigstens ein ringförmiges Zentrierelement 13, das zugleich auch ein Festanschlagelement bilden kann, welches am Ende des vorgesehenen Rückzugsweges an einem Festanschlagelement 34 an der Innenseite des Stützelements 30 anliegt. The remaining portions of the length in the blasting agent supply are formed by the rigid blasting agent supply pipe 12, which is also guided in the support member 30 and freely emerges from behind. For centered guidance within the support element 30, the support tube 12 has at least one annular centering element 13, which can also form a fixed stop element at the same time, which rests against a fixed stop element 34 on the inside of the support element 30 at the end of the intended return path.
Hinsichtlich des Zentrierelements 31 am Stützelement 30 ist in Figur 3 erkennbar, dass dieses so ausgebildet ist, dass das Werkstückende 203 am Ende des trichterförmigen Abschnitts in einer Vertiefung liegt, deren Form und Größe exakt mit dem Außenumfang des Werkstückendes 203 übereinstimmt. Zugleich geht die Werkstückbohrung bündig in die Bohrung im Zentrierelement 30 über, wobei bündig im Sinne der Erfindung nicht nur den stu- fenlosen Übergang bei gleichen Innendurchmessern sondern auch eine kontinuierlichen, versatzfreien Übergang mit kegelförmigen Übergängen bezeichnet. Zweck ist es, Durchmessersprünge zu vermeiden, an denen insbesondere bei der Rückzugsbewegung der Strahldüsenkopf hängen bleiben könnte. With regard to the centering element 31 on the support element 30, it can be seen in FIG. 3 that it is formed such that the workpiece end 203 lies at the end of the funnel-shaped section in a recess whose shape and size coincide exactly with the outer circumference of the workpiece end 203. At the same time, the workpiece bore merges flush into the bore in the centering element 30, wherein flush in the sense of the invention not only the seamless transition at the same inner diameters but also a continuous, offset-free transition with conical transitions referred to. The purpose is to avoid diameter jumps, which could get stuck in particular during the retraction movement of the jet nozzle head.
Das Verfahren zum Verfestigungsstrahlen einer Rohrinnenwandung eines gekrümmten Werkstücks 200 mit einer Werkstückbohrung 201 wird nachfolgend anhand der Figuren erläutert. The method for solidification blasting of a tube inner wall of a curved workpiece 200 with a workpiece bore 201 will be explained below with reference to the figures.
Figur 4 zeigt Teile eines Arbeitskammersystems 300 mit einer Arbeitskammer 310 mit einer Arbeitskammeröffnung 313. Zu sehen ist noch ein Bedienerpult. Nicht dargestellt sind der Übersichtlichkeit halber bekannte Baugruppen für die Zuführung des Strahlmittels zu der Strahldüseneinheit sowie zur Absaugung des Strahlmittels und des Staubs aus der Arbeitskammer und zur Aufbereitung des Strahlmittels zwecks erneuter Einschleusung des Strahlmittels in einem geschlossen Kreislauf FIG. 4 shows parts of a working chamber system 300 with a working chamber 310 with a working chamber opening 313. Also visible is a user console. Not shown are the sake of clarity known assemblies for the supply of the abrasive to the jet nozzle unit and for the extraction of the blasting agent and the dust from the working chamber and for the preparation of the blasting agent for the purpose of reintroduction of the blasting agent in a closed circuit
Beidseits der Arbeitskammeröffnung 313 sind schwenkbare Türen 31 1 , 312 angebracht, wobei die Arbeitskammeröffnung nicht durch die Türen 31 1 , 312 gemeinsamen verschlossen wird, sondern abwechselnd durch die eine oder die andere Tür 31 1 , 312. An der Türinnenseite sind Werkstückhalterungen angebracht. On both sides of the working chamber opening 313 pivotable doors 31 1, 312 are mounted, wherein the working chamber opening is not closed by the doors 31 1, 312 common, but alternately through one or the other door 31 1, 312. On the inside of the door workpiece holders are attached.
Darin wird in einer Ladestellung jeweils ein Werkstück 200 eingesetzt. Im Inneren der Arbeitskammer 310 ist eine Strahldüseneinheit 100 angeordnet, die ein gemeinsames Lagerelement 40 für vier Stützelemente 30 mit Strahlmittel- zuführungsschlauch 10 und Strahldüsenkopf 20 vorsieht. Die Enden der Stützelemente 30 weisen in Richtung der Arbeitskammeröffnung 313. Die Strahl- mittelzuführungsschläuche 10 sind soweit gegenüber dem Stützelement 30 zurückgezogen worden, wie in Figur 2 gezeigt. Dabei liegt der Strahldüsenkopf 20 vollständig innerhalb des Stützelements 30. Dies wird durch eine Bewegung der Verfahreinheit 50 erreicht. Der Zentriertrichter 31 ist nun vollständig frei. Wie durch den Blockpfeil rechts in Figur 2 angedeutet wird nun das Werkstückende 203 auf den Zentriertrichter 31 zubewegt. Dies geschieht in der Endphase der Schließung einer der Türen 31 1 , 312 an der Arbeitskammer 310. In each case a workpiece 200 is used in a loading position. In the interior of the working chamber 310, a jet nozzle unit 100 is arranged, which provides a common bearing element 40 for four support elements 30 with blasting medium supply hose 10 and jet nozzle head 20. The ends of the support elements 30 point in the direction of the working chamber opening 313. The blasting medium supply hoses 10 have been pulled back as far as the support element 30, as shown in FIG. In this case, the jet nozzle head 20 is completely within the support member 30. This is achieved by a movement of the track 50. The centering funnel 31 is now completely free. As indicated by the block arrow on the right in FIG. 2, the workpiece end 203 is now moved toward the centering funnel 31. This happens in the final phase of the closure of one of the doors 31 1, 312 on the working chamber 310.
In Figur 5 ist die linke Tür 31 1 vollständig geschlossen. Die rechte Tür hingegen ist frei und kann an ihren Werkstückhalterungen bestückt werden. Im Inneren der Arbeitskammer liegt nun die Stellung der Werkstückenden 203 gegenüber den Strahldüseneinheiten 100 vor, die in den Figuren 1 und 3 gezeigt ist: das Werkstückende 203 liegt in Berührung mit dem Zentriertrichterelement 31 am Stützelement 30 an. Das Stützelement 30 ist gegenüber dem Lagerelement 40 zurückgeschoben, was insbesondere an den unterschiedlichen Stellungen des Bundes 35 in Figur 1 gegenüber der vorherigen Stellung gemäß Figur 2 sichtbar wird. Das Federelement 44 ist etwas gestaucht. In Figure 5, the left door 31 1 is completely closed. The right-hand door, on the other hand, is free and can be fitted to its workpiece holders. Inside the working chamber is now the position of the workpiece ends 203 against the jet nozzle units 100, which is shown in Figures 1 and 3: the workpiece end 203 is in contact with the Zentrierrichterelement 31 on the support member 30 at. The support element 30 is pushed back relative to the bearing element 40, which is visible in particular at the different positions of the collar 35 in FIG. 1 relative to the previous position according to FIG. The spring element 44 is slightly compressed.
Es kann nun der eigentliche Bearbeitungsvorgang begonnen werden. Dazu wird die Verfahreinheit 50 auf das Lagerelement 40 und das Stützelement 30 zu bewegt. Das damit verbundene Strahlmittelzuführungsrohr 12 schiebt den Strahlmittelzuführungsschlauch 10 und den Strahldüsenkopf 20 vor. Sobald das Werkstückende 203 erreicht ist, wir das Strahlmittel eingeleitet und die Behandlung beginnt. Now the actual editing process can be started. For this purpose, the moving unit 50 is moved toward the bearing element 40 and the support element 30. The associated abrasive supply tube 12 advances the abrasive supply tube 10 and the jet nozzle head 20. As soon as the workpiece end 203 has been reached, we introduce the blasting medium and the treatment begins.
Das Strahlen wird durch Fördern eines Strahlmittels durch den Strahlmittelzuführungsschlauch 10 zum Strahldüsenkopf 12 mittels Druckluft eingeleitet. Große Mengen des Strahlmittels werden beschleunigt und prallen auf die Rohrinnenwandung auf. Beispielsweise wird ein Luftdruck von 5 bis 6 bar eingesetzt, um einen Durchfluss an Strahlmittel von ca. 1 kg/min zu erreichen. The blasting is initiated by conveying a blasting medium through the blasting agent supply hose 10 to the blasting nozzle head 12 by means of compressed air. Large quantities of the blasting medium are accelerated and impinge on the tube inner wall. For example, an air pressure of 5 to 6 bar is used in order to achieve a flow of abrasive of about 1 kg / min.
Das Strahlmittelzuführungsrohr 12 und der Strahlmittelzuführungsschlauch 10 werden dann mit konstanter Geschwindigkeit über die Verfahreinheit 50 weiter vorgeschoben, bis der Strahldüsenkopf 20 die in den Figuren 1 und 3 je- weils gezeigte Endstellung am anderen Ende des Werkstücks 200 erreicht hat. Danach beginnt der Rückzug des Strahldüsenkopfes 20. Dabei kann weiterhin Strahlmittel ausgestrahlt werden, um den Behandlungseffekt zu verbessern. The blasting agent supply tube 12 and the blasting agent supply hose 10 are then advanced at a constant speed over the movement unit 50 until the blasting nozzle head 20 has reached the positions shown in FIGS. 1 and 3. because shown end position at the other end of the workpiece 200 has reached. Thereafter, the withdrawal of the jet nozzle head 20 begins. In this case, blasting agent can continue to be emitted in order to improve the treatment effect.
Sobald der Strahldüsenkopf 20 wieder das Werkstückende 203 erreicht hat, wird die Strahlmittelzufuhr unterbrochen und der Strahldüsenkopf 20 wird soweit zurückgezogen, wie in Figur 2 gezeigt. Durch Öffnen der Tür 31 1 rückt das Werkstück 20 von dem Stützrohr 30 ab, welches durch die Feder 44 in seine Ausgangslage zurückbewegt wird. As soon as the jet nozzle head 20 has again reached the workpiece end 203, the blasting agent supply is interrupted and the jet nozzle head 20 is withdrawn as far as shown in FIG. By opening the door 31 1, the workpiece 20 moves away from the support tube 30, which is moved back by the spring 44 to its original position.
Durch Schließen der anderen, rechten Tür 312, an der zwischenzeitlich neue Werkstücke aufgespannt wurden, kann der beschriebene Vorgang sogleich wiederholt werden, während die nun die bereits behandelten Werkstücke von der frei stehenden Tür abgenommen werden können By closing the other, right door 312, were clamped on the interim new workpieces, the process described can be repeated immediately, while now the already treated workpieces can be removed from the free-standing door

Claims

Patentansprüche: claims:
1 . Verfahren zum Verfestigungsstrahlen einer Rohrinnenwandung eines gekrümmten Werkstücks (200) mit einer Werkstückbohrung (201 ), mit wenigstens folgenden Schritten: 1 . A method for solidifying blasting a pipe inner wall of a curved workpiece (200) with a workpiece bore (201), comprising at least the following steps:
a) Bereitstellen einer Strahldüseneinheit (100), die einen mit einem flexiblen Strahlmittelzuführungsschlauch (10) verbundenen Strahldüsenkopf (20) aufweist, welcher mehrere über den Umfang verteilte Düsenöffnungen (21 ) besitzt und welcher mit seinem Außenumfang einen Abstand gegenüber der Werkstückinnenwandung zur Ausbildung eines Luftspalts wahrt,  a) providing a jet nozzle unit (100) having a jet nozzle head (20) connected to a flexible blasting medium supply hose (10), which has a plurality of circumferentially distributed nozzle openings (21) and which with its outer periphery a distance from the workpiece inner wall to form an air gap preserves,
b) Strahlen durch Fördern eines Strahlmittels durch den Strahlmittelzuführungsschlauch (10) zum Strahldüsenkopf (20) mittels Druckluft und Ausstrahlen des Strahlmittels auf die Werkstückinnenwandung; dadurch gekennzeichnet,  b) blasting by conveying a blasting medium through the blasting medium supply hose (10) to the blasting nozzle head (20) by means of compressed air and radiating the blasting abrasive onto the workpiece inner wall; characterized,
c) dass zumindest ein zu dem Strahldüsenkopf (20) benachbarter Endbereich des Strahlmittelzuführungsschlauchs (10) durch ein Stützelement (30) hindurchgeführt wird;  c) that at least one of the jet nozzle head (20) adjacent end portion of the blasting agent supply hose (10) is passed through a support member (30);
d) dass das Stützelement (30) an ein Werkstückende (203) oder das Werkstückende (203) an das Stützelement (30) angelegt wird;  d) the support element (30) is applied to a workpiece end (203) or the workpiece end (203) to the support element (30);
e) dass der Strahlmittelzuführungsschlauch (10) mitsamt des Strahldüsenkopfes (20) in die Werkstückbohrung (201 ) eingeführt wird und entlang einer Strahlbehandlungsstrecke innerhalb der Werkstückbohrung (201 ) vorgeschoben und anschließend wieder in das Stützelement (30) zurückgezogen wird, wobei das Strahlmittel während der Vorwärtsbewegung und/oder während der Rückzugsbewegung durch die Düsenöffnungen (21 ) abgegeben wird; und  e) that the blasting medium supply hose (10) is introduced together with the jet nozzle head (20) in the workpiece bore (201) and advanced along a Strahlbehandlungsstrecke within the workpiece bore (201) and then retracted back into the support element (30), wherein the blasting agent during the Forward movement and / or during the withdrawal movement through the nozzle openings (21) is discharged; and
f) dass das Stützelement (30) von dem Werkstückende (203) zurückgezogen wird oder das Werkstückende (203) von dem Stützelement (30) zurückgezogen wird. f) that the support element (30) is withdrawn from the workpiece end (203) or the workpiece end (203) is retracted from the support element (30).
2. Verfahren nach Anspruch 1 , dadurch gekennzeichnet, dass der Strahlmit- telzuführungsschlauch (10) an seinem von dem Strahldüsenkopf (20) abgewandten Ende mit einem starren Strahlmittelzuführungsrohr (12) verbunden ist, wobei die Einheit aus Strahlmittelzuführungsschlauch (10) und Strahlmittelzuführungsrohr (12) innerhalb des Stützelements (30) verschiebbar geführt wird. 2. The method according to claim 1, characterized in that the Strahlmit- telzuführungsschlauch (10) at its end remote from the jet nozzle head (20) end with a rigid blasting agent supply pipe (12), wherein the unit of blasting agent supply hose (10) and blasting agent supply pipe (12 ) is slidably guided within the support member (30).
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass der Strahlmittelzuführungsschlauch (10) und/oder das Strahlmittelzuführungsrohr (12) bis gegen einen Festanschlag (34) im Stützelement (30) zurückgezogen werden. 3. The method according to claim 1 or 2, characterized in that the Strahlmittelzuführungsschlauch (10) and / or the blasting agent supply tube (12) are withdrawn against a fixed stop (34) in the support element (30).
4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das Stützelement (30) in einem ortsfesten Lagerelement (40) geführt und mittels eines Federelements (44) an das Ende des Werkstückes (200) angelegt wird. 4. The method according to any one of claims 1 to 3, characterized in that the support element (30) guided in a stationary bearing element (40) and by means of a spring element (44) to the end of the workpiece (200) is applied.
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass beim Anlegen des Stützelements (30) an das Ende des Werkstückes (200) die Bohrung des Stützelements (30) mit der Werkstückbohrung (201 ) fluchtet. 5. The method according to any one of claims 1 to 4, characterized in that when the support member (30) to the end of the workpiece (200), the bore of the support member (30) with the workpiece bore (201) is aligned.
6. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Strahldüseneinheit (100) in einer Arbeitskammer (310) verwendet wird, welche zwei Türen (31 1 , 312) besitzt, wobei über jede der Türen (31 1 , 312) allein eine Arbeitskammeröffnung wechselweise verschließbar ist, und wobei an der Innenseite der Türen (31 1 , 312) die Werkstücke (200) aufgenommen werden. 6. The method according to any one of claims 1 to 5, characterized in that the jet nozzle unit (100) is used in a working chamber (310) having two doors (31 1, 312), wherein via each of the doors (31 1, 312 ) alone a working chamber opening is alternately closed, and wherein the workpieces (200) are received on the inside of the doors (31 1, 312).
7. Strahldüseneinheit (100) zur Durchführung des Verfahrens nach wenigstens einem der vorhergehenden Ansprüche, mit wenigstens: 7. jet nozzle unit (100) for performing the method according to at least one of the preceding claims, comprising at least:
- einem flexiblen Strahlmittelzuführungsschlauch (10)  a flexible blasting medium supply hose (10)
- einem mit dem Strahlmittelzuführungsschlauch (10) verbundenen Strahldüsenkopf (20), welcher mehrere über den Umfang verteilte Düsenöffnungen (21 ) aufweist, wobei der Außenumfang des Strahldüsenkopfes (21 ) kleiner ist als der Innendurchmesser der Werkstückbohrung (201 ) in einem zu bearbeitenden Werkstück (200);- A jet nozzle head (20) connected to the blasting agent supply hose (10), which has a plurality of circumferentially distributed Nozzle openings (21), wherein the outer periphery of the jet nozzle head (21) is smaller than the inner diameter of the workpiece bore (201) in a workpiece to be machined (200);
- einem Stützelement (30), in welchem der Strahlmittelzuführungs- schlauch (10) geführt ist; und - A support member (30) in which the Strahlmittelzuführungs- hose (10) is guided; and
- einem ortsfesten Lagerelement (40), in welchem das Stützelement (30) verschiebbar geführt ist.  - A stationary bearing element (40), in which the support element (30) is guided displaceably.
8. Strahldüseneinheit (100) nach Anspruch 7, dadurch gekennzeichnet, dass der Strahlmittelzuführungsschlauch (10) an seinem von dem Strahldüsenkopf (20) abgewandten Ende mit einem starren Strahlmittelzufüh- rungsrohr (12) verbunden ist, wobei die Einheit aus Strahlmittelzuführungsschlauch (10) und Strahlmittelzuführungsrohr (12) innerhalb des Stützelements (30) verschiebbar gelagert ist. 8. jet nozzle unit (100) according to claim 7, characterized in that the blasting medium supply hose (10) at its end remote from the jet nozzle head (20) end with a rigid Strahlmittelzufüh- tion tube (12), wherein the unit of blasting agent supply hose (10) and Blasting agent supply tube (12) is slidably mounted within the support member (30).
9. Strahldüseneinheit (100) nach Anspruch 8, dadurch gekennzeichnet, dass außen am Strahlmittelzuführungsschlauch (10) und/oder an dem Strahlmittelzuführungsrohr (12) wenigstens ein Zentrierelement (13) zur Zentrierung gegenüber dem Stützelement (30) ausgebildet oder angebracht ist. 9. jet nozzle unit (100) according to claim 8, characterized in that the outside of the Strahlmittelzuführungsschlauch (10) and / or on the Strahlmittelzuführungsrohr (12) at least one centering element (13) for centering against the support element (30) is formed or mounted.
10. Strahldüseneinheit (100) nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass innen am Stützelement (30) wenigstens ein Zentrierelement oder ein Festanschlagelement (34) zur Zentrierung des innen geführten Strahlmittelzuführungsschlauchs (10) und/oder des Strahlmittelzufüh- rungsrohrs(12) und zur Wegbegrenzung ausgebildet oder angebracht ist. 10. jet nozzle unit (100) according to claim 8 or 9, characterized in that on the inside of the support element (30) at least one centering element or a fixed stop element (34) for centering the guided inside Strahlmittelzuführungsschlauchs (10) and / or the Strahlmittelzufüh- tion tube (12) and is designed or attached to Wegbegrenzung.
1 1 . Strahldüseneinheit (100) nach wenigstens einem der vorhergehenden Ansprüche 7 bis 10, dadurch gekennzeichnet, dass in dem Lagerelement (40) ein Anschlag (45) für ein Federelement (44) ausgebildet ist, welches Federelement (44) zudem direkt oder indirekt an einem Festanschlag (34) an dem Stützelement (30) abgestützt ist. 1 1. Jet nozzle unit (100) according to at least one of the preceding claims 7 to 10, characterized in that in the bearing element (40) a stop (45) for a spring element (44) is formed, which spring element (44) also directly or indirectly on a fixed stop (34) is supported on the support element (30).
12. Strahldüseneinheit (100) nach wenigstens einem der Ansprüche 7 bis 1 1 , dadurch gekennzeichnet, dass das Stützelement (30) über zwei Gleitlagerelemente (36, 46) in dem Lagerelement (40) gelagert ist. 12. jet nozzle unit (100) according to at least one of claims 7 to 1 1, characterized in that the support element (30) via two slide bearing elements (36, 46) in the bearing element (40) is mounted.
13. Strahldüseneinheit (100) nach wenigstens einem der Ansprüche 7 bis 12, dadurch gekennzeichnet, dass das Stützelement (30) an seiner einen Mündung mit einem Zentrierelement (31 ) zur Aufnahme des Werkstücks (200) versehen ist. 13. jet nozzle unit (100) according to at least one of claims 7 to 12, characterized in that the support element (30) is provided at its one mouth with a centering element (31) for receiving the workpiece (200).
14. Strahldüseneinheit (100) nach Anspruch 13, dadurch gekennzeichnet, dass die Werkstückinnenwandung (201 ) des zu bearbeitenden Werkstücks (200) bündig in die Innenwandung des Zentrierelements (31 ) übergeht. 14. blasting nozzle unit (100) according to claim 13, characterized in that the workpiece inner wall (201) of the workpiece to be machined (200) merges flush into the inner wall of the centering element (31).
15. Strahldüseneinheit (100) nach wenigstens einem der vorhergehenden Ansprüche 7 bis 14, gekennzeichnet durch eine Verfahreinheit (50) zum Verfahren des von dem Strahldüsenkopf (20) abgewandten Endes des Strahlmittelzuführungsschlauches (10) bzw. des sich daran anschließenden Strahlmittelzuführungsrohr (12) gegenüber dem zu bearbeitenden Werkstück (200). 15. jet nozzle unit (100) according to at least one of the preceding claims 7 to 14, characterized by a positioning unit (50) for moving away from the jet nozzle head (20) end of the Strahlmittelzuführungsschlauches (10) and the adjoining Strahlmittelzuführungsrohr (12) the workpiece to be machined (200).
16. Strahlkammersystem (300) mit wenigstens: 16. jet chamber system (300) with at least:
- einer Arbeitskammer (310) mit einer Arbeitskammeröffnung (313), die mit wenigstens einer Tür (31 1 , 312) verschließbar ist;  - A working chamber (310) having a working chamber opening (313) which is closable with at least one door (31 1, 312);
- einer Strahlmittelzuführungseinheit, welche das Strahlmittel zu wenigstens einer innerhalb der Arbeitskammer (310) angeordneten Strahldüseneinheit (100) nach wenigstens einem der vorhergehenden Ansprüche 7 bis 15 führt; dadurch gekennzeichnet,  - A blasting agent supply unit, which the blasting agent to at least one within the working chamber (310) arranged blasting nozzle unit (100) according to at least one of the preceding claims 7 to 15 leads; characterized,
- dass an der dem Arbeitskammerinnenraum zugewandten Türinnenseite wenigstens eine Werkstückhalterung für ein Werkstück (200) angeordnet ist und wobei das Werkstück derart in der Werkstückhai- terung ausgerichtet ist, dass das Werkstückende bei geschlossener Tür (31 1 , 312) in den Arbeitskammerinnenraum weist, in that at least one workpiece holder for a workpiece (200) is arranged on the inside of the door facing the working chamber interior, and the workpiece is held in such a way in the workpiece holder oriented that the workpiece end has the door closed (31 1, 312) in the working chamber interior,
- dass die Mündung des Stützelements (30) der Strahldüseneinheit (100) in Richtung der Arbeitskammeröffnung (313) weist  - That the mouth of the support member (30) of the jet nozzle unit (100) in the direction of the working chamber opening (313) points
- und dass beim Schließen einer der Türen (31 1 , 312) das dort gehalterte Werkstück mit seinem Werkstückende (203) bis vor oder bis an die Mündung des Stützelements (30) geführt wird.  - And that when closing one of the doors (31 1, 312) there held workpiece with its workpiece end (203) to before or up to the mouth of the support element (30) is guided.
Strahlkammersystem (300) nach Anspruch 16, dadurch gekennzeichnet, dass die Arbeitskammer (300) zwei mit jeweils wenigstens einer Werk- stückhalterung an der Türinnenseite ausgestattete Türen (31 1 , 312) aufweist, die beidseits einer Arbeitskammeröffnung angeordnet sind, wobei die Arbeitskammeröffnung (313) durch je eine der Türen (31 1 , 312) verschließbar ist. A blasting chamber system (300) according to claim 16, characterized in that the working chamber (300) has two each with at least one workpiece holder on the inside of the door equipped (31 1, 312), which are arranged on both sides of a working chamber opening, wherein the working chamber opening (313 ) By one of the doors (31 1, 312) is closed.
EP15715140.8A 2014-02-19 2015-02-19 Method for shot peening a pipe inner wall of a curved workpiece having a workpiece bore, and blasting nozzle unit and blasting chamber system therefor Active EP3107688B1 (en)

Priority Applications (1)

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PL15715140T PL3107688T3 (en) 2014-02-19 2015-02-19 Method for shot peening a pipe inner wall of a curved workpiece having a workpiece bore, and blasting nozzle unit and blasting chamber system therefor

Applications Claiming Priority (2)

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DE102014102147.9A DE102014102147B4 (en) 2014-02-19 2014-02-19 A method of solidifying blasting a pipe inner wall of a curved workpiece with a workpiece bore and jet nozzle unit and working chamber system therefor
PCT/DE2015/100068 WO2015124147A1 (en) 2014-02-19 2015-02-19 Method for shot peening a pipe inner wall of a curved workpiece having a workpiece bore, and blasting nozzle unit and blasting chamber system therefor

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EP3107688A1 true EP3107688A1 (en) 2016-12-28
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EP (1) EP3107688B1 (en)
CN (1) CN106102999B (en)
DE (1) DE102014102147B4 (en)
ES (1) ES2809492T3 (en)
HU (1) HUE050262T2 (en)
MX (1) MX369918B (en)
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HUE050262T2 (en) 2020-11-30
DE102014102147A1 (en) 2015-08-20
EP3107688B1 (en) 2020-05-06
MX369918B (en) 2019-11-26
RU2016136983A3 (en) 2018-10-01
CN106102999A (en) 2016-11-09
US11059146B2 (en) 2021-07-13
RU2016136983A (en) 2018-03-22
WO2015124147A1 (en) 2015-08-27
ES2809492T3 (en) 2021-03-04
CN106102999B (en) 2018-05-08
MX2016010686A (en) 2016-11-23
RU2690555C2 (en) 2019-06-04
US20170008151A1 (en) 2017-01-12
PL3107688T3 (en) 2020-11-16
DE102014102147B4 (en) 2017-03-09

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