EP2893107A2 - Method for producing a one-piece lock striker - Google Patents

Method for producing a one-piece lock striker

Info

Publication number
EP2893107A2
EP2893107A2 EP13823920.7A EP13823920A EP2893107A2 EP 2893107 A2 EP2893107 A2 EP 2893107A2 EP 13823920 A EP13823920 A EP 13823920A EP 2893107 A2 EP2893107 A2 EP 2893107A2
Authority
EP
European Patent Office
Prior art keywords
lock
starting blank
lock holder
cold
base plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13823920.7A
Other languages
German (de)
French (fr)
Other versions
EP2893107B1 (en
Inventor
Thomas Waldmann
Frank Nieddu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kiekert AG
Original Assignee
Kiekert AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kiekert AG filed Critical Kiekert AG
Publication of EP2893107A2 publication Critical patent/EP2893107A2/en
Application granted granted Critical
Publication of EP2893107B1 publication Critical patent/EP2893107B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B15/00Other details of locks; Parts for engagement by bolts of fastening devices
    • E05B15/02Striking-plates; Keepers; Bolt staples; Escutcheons
    • E05B15/0205Striking-plates, keepers, staples
    • E05B15/0295Striking-plates, keepers, staples specially adapted for forked or bifurcated bolts
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B85/00Details of vehicle locks not provided for in groups E05B77/00 - E05B83/00
    • E05B85/04Strikers
    • E05B85/045Strikers for bifurcated bolts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/36Making other particular articles clips, clamps, or like fastening or attaching devices, e.g. for electric installation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/06Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
    • B21J5/08Upsetting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K13/00Making locksmiths' goods, e.g. handles for cases
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/002Heat treatment of ferrous alloys containing Cr
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/005Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/76Making machine elements elements not mentioned in one of the preceding groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T292/00Closure fasteners
    • Y10T292/68Keepers

Definitions

  • the invention relates to a method for H creation of a one-piece lock holder according to the preamble of claim 1 and a lock holder produced by this method m.
  • lock holders in question are found in particular in locking systems such as motor vehicle locks and locks.
  • locking systems such as motor vehicle locks and locks.
  • the invention will be explained with reference to the field of application of the power locks, which is not to be understood as limiting.
  • a lock holder usually consists of a base plate and a lock bracket, and also a locking pin or lock holder bracket.
  • the base plate typically has recesses, for example in the form of drill holes, in order to permit fastening of the lock holder to a body of a motor vehicle, for example.
  • the lock bracket is formed such that a central recess is provided in the center, so that the lock bracket, when installed, interacts with one lock or one lock.
  • the lock holder in the closed state of a motor vehicle door or Kla ppe in holding engagement with a catch of a lock o. The like. to safely fire a flap or door of a vehicle.
  • a lock of a motor vehicle generally has a locking mechanism comprising a rotary latch and at least one pawl with which a rotation of the rotary latch in the opening direction can be blocked.
  • Document DE 10 2010 024 510 A1 discloses a method for producing a lock holder, in which a raw material is first sheared off and then brought to working temperatures above the recrystallization temperature for hot forging and formed by pressure forming by means of forging hammers to form a lock holder.
  • Document DE 10 2010 011 716 A1 discloses a method for producing a lock holder in which a T-shaped semifinished product is formed by cold extrusion from a raw material.
  • the lock holder can be formed from a round stock by massive forming into a T-shaped stock.
  • the T-shaped semifinished product is further processed, for example by cold punching to provide retaining holes in the base plate and a recess in the lock bracket.
  • the method is designed to save a costly reworking of the lock holder.
  • the forming process by plastic change of a given fixed starting blank is basically associated with the problem that high forming forces are required, which at the same time have a high tool stress result. Furthermore, appropriately dimensioned machines such as presses are required for equipping the high forming forces.
  • a lock halter is formed from a metallic starting blank by cold forming, in particular cold heading.
  • the starting blank is formed essentially block-shaped or cylindrical before the forming process and is reshaped such that a cold hardening of the lock holder takes place. Preferably takes place during U-forming a near-net shape change of the starting blank.
  • the reshaped starting blank then essentially follows the final shape of the lock holder after the forming process.
  • Recesses for example in the form of holes on the base plate as well as the recess in the lock bracket can be made in accordance with the requirements already in the forming process or in a post-processing, for example by punching or cutting. It is essential to make the U-shaping of the starting blank to a one-piece lock holder with a substantially block- or zyli n derförmigen starting blank to train in a targeted manner a claim-appropriate lock holder, which is also auc h manufacturing technology advantageous producible bar. With the proposed method succeeds a targeted adjustment of the mechanical properties of the lock holder, which lead to very specific appli ngseigenschaften of a lock holder thus produced.
  • the cold forming also causes an increase in strength, also called strain hardening. This makes it possible to use materials for the starting blank, which have a low strength in the original state and, as a formed lock holder, can be subjected to higher levels of work hardening, without the need to use high-grade materials as the starting blank.
  • the starting blank is therefore preferably equal in volume to the formed lock holder.
  • cold forming processes such as cold heading or cold extrusion allow particularly short production cycles, even for complex molded parts, since the entire blank volume is formed at the same time or in several forming steps to near net shape.
  • in egg ner embodiment of the invention is as Ausga ngsrohling a Dra ht or a profile wire used, preferably with a cross-sectional area of 450 mm 2 to 1 1 25 mm. 2
  • wires or profile wires can be processed in a simple manner by shearing or sawing appro net.
  • the selective selection of the cross-sectional area for a wire or profile wire contributes to the fact that the Kaltu mformu ng such as cold heading or cold extrusion press lock holders with optimized strength and fatigue strength values are produced.
  • the starting blank has a width of 1 5 mm to 25 mm and / or a length of 30 mm to 45 mm.
  • the diameter is preferably 1 5 mm to 35 mm.
  • the height of the starting blank is at least 25 mm, more preferably 25 mm to 45 m m. It has been found that such dimensioned Ausga ngs blanks are particularly advantageous for the proposed method and achieve particularly good results in Hin view of the mechanical properties and on the appli gseigenschaften a lock holder, as experiments have shown.
  • the main shape change during the forming process is substantially perpendicular to the cross-sectional area or to the profile surface of the starting blank.
  • the cross-sectional area or profile surface is basically defined by the width and the length, in the case of substantially cylindrical starting blanks through the diameter of the diameter.
  • the Ht ptform significantly affects the solidification effect during forming, so that the cold work hardening of the lock holder is optimized in this way.
  • the diameter of the base plate is depending on the configuration of the Ausga ngsrohlings preferably between 40 mm and 80 mm, preferably 50 mm.
  • at least two Aussparu are provided in the form of holes on the base plate, which allow a Befestigu ng of the lock holder.
  • the recesses are preferably provided ra nd facility on the base plate to allow a sta bile attachment, for example, to a body of a vehicle.
  • Cut-outs in the base plate and / or a recess in the lock bracket can already be formed during the forming process by special tool inserts.
  • Advantageous steel grades are: 38Cr2, 46Cr2, 34Cr4 34CrS4, 37Cr4, 37CrS4, 41Cr4 ( 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 34CrMoS4, 42CrMo4, 42CrMoS4, 50CrMo4, 34CrNiMo6, 30CrNiMo8, 35NiCr6, 36NiCrMol6, 39NiCrMo3, 30NiCrMol 6-6, 51CrV4.
  • manganese and / or boron alloy steels such as 20MnB5, 30MnB5, 38MnB5, 27MnCrB5-2, 33MnCrB5-2 and 39MnCrB6-2 are particularly applicable.
  • Advantageous steel grades are: Cq 22 (material number: 1.1152), C35EC, C35RC, C45EC, C45RX, 37Mo2, 38Cr2, 46Cr2, 34Cr4, 37Cr4, 41Cr4, 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 37CrMo4, 42CrMo4, 42CrMoS4, 34CrNiMo6, 41 NiCrMo7 -3-2.
  • boron-alloyed steels are used to realize a lock holder with higher strength.
  • Locking bracket and base plate are made in one piece during the forming process.
  • the forming process of the starting blank is carried out in several steps or stages. Depending on the requirement, the forming process may comprise two or more steps. In the case of cold upsetting, it is preferable to taper, if necessary Vorsta u chen and finally a finish dipping carried out in order not to cause impermissible changes in shape, in particular material separations at individual NEN points and to allow flow during the forming of the material.
  • the lock holder is subjected to a heat treatment, in particular, a compensation after the shaping.
  • the lock holder is preferably subjected to a defined temperature-time sequence, which is optionally coupled with additional chemical or mechanical effects.
  • a suitable heat treatment furthermore, the tensile strength of the lock holder can be increased depending on the requirements and the material used. In particular, tensile strengths of greater than 30 kN are possible with the performance of heat treatments on formed lock holders.
  • a surface treatment in particular a flat embossing, smooth embossing or stamping, is carried out. It is also possible to finish certain areas of the lock holder by surface treatment. For example, a special surface structure in the form of grooves or knurls can be provided at the area which engages in the built-in state of the lock holder with a catch of a lock, in order to avoid disturbing noises, such as, for example. Preventing narcotics.
  • the strength of the base plate preferably at least two times.
  • the lock holder is there nn in optimal Way designed for the stresses during use.
  • the thickness of the base plate is preferably at least 1 mm, for example 3 mm on average.
  • FIG. 1 is a perspective view of a lock holder
  • the lock holder 1 shown in FIGS. 1 to 2 represents a typical application for the solution according to the proposal.
  • the lock holder shown in Figure 1 has a base plate 2 and a lock bracket 3.
  • the lock bracket 3 has a recess 5 in the center in order to enable engagement with a rotary latch of a lock when installed.
  • the recess 5 can already be formed during the forming process of the starting blank 11 by appropriate tools or in a downstream processing step such as by punching or machining.
  • On the lock bracket 3 are two legs ⁇ 6-_an arranged on both sides of the recess 5, which are in communication with the base plate 2.
  • the base plate 2 has in this case two recesses 4 in the form of holes which are cone-shaped and allow attachment, for example, to a body of a vehicle.
  • the area between base plate 2 and lock bracket 3, so the Baseplate-bracket transition 7 is preferably made reinforced for the purpose of constructive stiffening.
  • bracket-leg transitions 9 with transition radii are preferably provided in order to optimize the manufacture of the lock bracket 1 in a suitable manner for a reduced tool load.
  • the rounded bracket-leg transitions 9 can be formed particularly advantageous during cold forming.
  • the diameter of the base plate 2 is in particular, depending on the configuration of the starting blank 11, not greater than 50 mm or alternatively 60 mm to 80 mm.
  • the recesses 4 are arranged in particular on the edge side on opposite sides of the base plate 2.
  • the recesses have a distance of 30 mm from each other.
  • the thickness 13 of the base plate 2 is preferably at least 3 mm, preferably 5 mm, more preferably 4 mm.
  • the base plate bracket transition 7 is made reinforced, so that increases the strength of the base plate 2 in this area.
  • the thickness 14 of the lock bracket 3 is preferably greater than the thickness 13 of the base plate 2, preferably more than twice, to ensure a stress-based power consumption by the lock bracket 3.
  • Fig. 2 b illustrates how the strength of the base plate 13 2 increases in the base plate bracket transition 7.
  • the height 10 of the lock bracket 3 is preferably smaller than the diameter 8 of the base plate.
  • the height 10 of the lock bracket is not greater than 50 mm, such as 34 mm.
  • the starting blank 1 1 is preferably a wire or profile wire which has been cold-pressed or cold-pressed in particular.
  • the starting blank preferably has a square, rectangular or round profile, wherein the list is not limited, but may have any of the manufacturing process entspielte ents, such. B. oval profiles. Due to the appro net dimensioned shape of the starting blank 1 1 cold working is selectively effected, which is connected to a corresponding increase u ng the strength in the lock holder 1 without an undesirable high tool stress occurs.
  • FIG. 3 a illustrates a substantially block-shaped starting blank.
  • the width 1 2 of the starting blank 1 1 is preferably 1 5 mm to 35 mm.
  • the length 1 3 is preferably 30 mm to 45 m m.
  • the height 1 4 is preferably 25 mm to 45 mm.
  • the Quersch nitts Chemistry or the profile surface of the starting blank 1 1 results from width 1 2 and length 1 3 d it starting blank 1 1.
  • the formed therefrom lock holder 1 then preferably has a base plate 2 with a diameter of not more than 50 mm.
  • Fig. 3 b illustrates a substantially cylindrical Ausga ngsrohling 1 1.
  • the diameter 1 5 of the starting blank 1 1 is preferably 1 5 mm to 35 mm.
  • the cross-sectional area or the profile surface of the starting blank 1 1 is determined by the diameter 1 5.
  • the height e 1 4 is preferably 30 mm to 60 mm.
  • the formed lock holder 1 then preferably has a diameter of 60 mm to 80 mm, such as 70 mm.
  • lock retainers 1 produced in this way can withstand the required tensile stresses.
  • the lock holder 1 thus withstand a tensile stress of 22 kN, without the lock holder 1 were subjected to an additional heat treatment.
  • the strength values after the forming process are approximately 740 MPa to 835 MPa.
  • tempering for example by tempering.
  • the lock holders 1 tempered in this way withstand a tensile load of at least 30 kN.
  • the strength values are then about 920 MPa to 990 MPa.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Forging (AREA)
  • Heat Treatment Of Articles (AREA)
  • Lock And Its Accessories (AREA)

Abstract

The invention relates to a method for producing a one-piece lock striker and to a lock striker produced according to said method. The lock striker (1) comprises a base plate (1) and a lock bracket (3). A metal starter blank (11) is formed into a lock striker by cold forming, in particular by cold upsetting. The starter blank (11) is substantially block-shaped or cylindrical and is formed in such a way that the lock striker (1) becomes strain-hardened.

Description

Verfahren zur Herstellung eines einteiligen Schlosshalters  Method for producing a one-piece lock holder
Die Erfindung betrifft ein Verfahren zur H erstellung eines einteiligen Schlosshalters gemäß dem Oberbegriff des Anspruchs 1 sowie einen nach diese m Verfahren hergestellten Schlosshalter. The invention relates to a method for H creation of a one-piece lock holder according to the preamble of claim 1 and a lock holder produced by this method m.
Die in Rede stehenden Schlosshalter finden sich insbesondere bei Schließsystemen wie Kraftfahrzeugschlössern und -Verriegelungen . I m Folge nden wird die Erfindung anha nd des Anwendungsbereichs der Kraftfa hrzeugschlösser erläutert, was allerdings nicht beschränkend zu verstehen ist. The lock holders in question are found in particular in locking systems such as motor vehicle locks and locks. In the following, the invention will be explained with reference to the field of application of the power locks, which is not to be understood as limiting.
Ein S chlosshalter besteht üblicherweise aus einer Grundplatte und einem Schlossbügel, auch Schließbolzen oder Schlosshalterbügel gena nnt. Die Gru nd platte weist typischerweise Aussparungen zum Beispiel in Form von Bohru ngen auf, um hierüber beispielsweise eine Befestigung des Schlosshalters an eine Karosserie eines Kraftfahrzeugs zu ermöglichen . Der S chlossbügel ist derart ausgeformt, dass mittig ein e Ausneh mung vorha nde n ist, so dass der Schlossbügel im eingebauten Zustand mit eine m Schloss bzw. einer Verriegelung zusammenwirkt. So kann der Schlosshalter im geschlossenen Zustand einer Kraftfahrzeugtür oder Kla ppe in haltendem Eingriff mit einer Drehfalle eines Schlosses o. dgl . ste he n, um eine Klappe oder Tür eines Fahrzeugs sicher zu verschießen. Ein Schloss eines Kraftfahrzeugs weist in der Regel ein Gesperre umfassend eine Drehfalle und wenigstens eine Sperrklinke auf, mit der eine Drehu ng der Drehfalle in Öffnungsrichtung blockiert werden ka nn . A lock holder usually consists of a base plate and a lock bracket, and also a locking pin or lock holder bracket. The base plate typically has recesses, for example in the form of drill holes, in order to permit fastening of the lock holder to a body of a motor vehicle, for example. The lock bracket is formed such that a central recess is provided in the center, so that the lock bracket, when installed, interacts with one lock or one lock. Thus, the lock holder in the closed state of a motor vehicle door or Kla ppe in holding engagement with a catch of a lock o. The like. to safely fire a flap or door of a vehicle. A lock of a motor vehicle generally has a locking mechanism comprising a rotary latch and at least one pawl with which a rotation of the rotary latch in the opening direction can be blocked.
Aufgru nd des Eingriffes zwischen Schlosshalter und Drehfalle beim Schlie ßvorgang, aber auch beim Öffnen des Schlosses, ist ein Sc hlosshalter regelmäßig hohen Belastungen ausgesetzt. I nsbesond ere im Crashfall, wo besonders starke Verformungen auftreten. Für eine Herstellung eines einteiligen Schlosshalters ist es bekannt, ein Ausgangsmaterial - also einen Rohling - durch Kaltfließpressen oder Kaltstauchen massiv umzuformen. Die Druckschrift DE 102007041 479 AI offenbart einen einstückigen Schlosshalter für ein Kraftfahrzeug¬ schließsystem, der als Massivbauteil mit verschiedenen Querschnittsstärken ausgeführt ist, um eine günstige Fertigung sowie verbesserte mechanische Eigenschaften zu erzielen. Die Druckschrift DE 10 2010 024 510 AI offenbart ein Verfahren zur Herstellung eines Schlosshalters, bei dem ein Rohmaterial zunächst abgeschert wird und dann zum Warmschmieden auf Bearbeitungstemperaturen oberhalb der Rekristallisationstemperatur gebracht und durch Druckumformen mittels Schmiedehämmern zu einem Schlosshalter geformt wird. On the basis of the engagement between the lock holder and the rotary latch during the closing process, but also when the lock is opened, a lock holder is regularly exposed to high loads. Especially in the event of a crash, where particularly strong deformations occur. For a production of a one-piece lock holder, it is known to massively transform a starting material - ie a blank - by cold extrusion or cold heading. The publication DE 102007041 479 AI discloses a one-piece lock holder for a motor vehicle ¬ locking system, which is designed as a solid component with different cross-sectional thicknesses in order to achieve a favorable production and improved mechanical properties. Document DE 10 2010 024 510 A1 discloses a method for producing a lock holder, in which a raw material is first sheared off and then brought to working temperatures above the recrystallization temperature for hot forging and formed by pressure forming by means of forging hammers to form a lock holder.
Die Druckschrift DE 10 2010 011 716 AI offenbart ein Verfahren zur Herstellung eines Schlosshalters, bei dem durch Kaltfließpressen aus einem Rohmaterial ein T-förmiges Halbzeug geformt wird. Der Schlosshalter kann aus einem runden Rohmaterial durch massives Umformen zu einem T-förmigen Halbzeug geformt werden. Anschließend wird das T-förmige Halbzeug beispielsweise durch Kaltstanzen weiterverarbeitet, um Haltebohrungen in der Grundplatte und eine Ausnehmung im Schlossbügel vorzusehen. Das Verfahren ist dafür konzipiert, eine aufwendige Nachbearbeitung des Schlosshalters einzusparen. Document DE 10 2010 011 716 A1 discloses a method for producing a lock holder in which a T-shaped semifinished product is formed by cold extrusion from a raw material. The lock holder can be formed from a round stock by massive forming into a T-shaped stock. Subsequently, the T-shaped semifinished product is further processed, for example by cold punching to provide retaining holes in the base plate and a recess in the lock bracket. The method is designed to save a costly reworking of the lock holder.
Aus der noch nicht veröffentlichen Druckschrift DE 102010054369 ist ein Verfahren zum Herstellen von Schlosshaltern bekannt, bei dem durch Kaltfließpressen ein T-förmiges Halbzeug geformt wird und anschließend Haltebohrungen und Ausnehmungen durch Ausstanzen gebildet werden. Zudem wird für die Ausformung eines S-Schlages beim Umformen zu einem T-förmigen Halbzeug eine Materialwulst auf dem zur Grundplatte parallelen Schenkel des Schlossbügels angeordnet. Der S-Schlag dient in erster Linie dazu, eine Verformung und ein Verhaken mit der Schlossplafte im Crashfall zu vermeiden, so dass ein Krafffahrzeugschloss weifer zuverlässig geöffnet werden kann. From the not yet published document DE 102010054369 a method for the manufacture of lock holders is known in which by cold extrusion a T-shaped semi-finished product is formed and then holding holes and recesses are formed by punching. In addition, for the formation of an S-blow during forming to a T-shaped semi-finished a bead of material arranged on the leg parallel to the base plate of the lock strap. The S-beat serves primarily to avoid deformation and snagging with the lock plates in the event of a crash, so that a Krafffahrzeugschloss can be opened wilder reliable.
Der Umformvorgang durch plastische Änderung eines vorgegebenen festen Ausgangsrohlings ist grundsätzlich mit dem Problem verbunden, dass hohe Umformkräfte erforderlich sind, die zugleich eine hohe Werkzeugbeanspruchung zur Folge haben. Ferner sind für die Bereifstellung der hohen Umformkräfte entsprechend dimensionierte Maschinen wie Pressen erforderlich. The forming process by plastic change of a given fixed starting blank is basically associated with the problem that high forming forces are required, which at the same time have a high tool stress result. Furthermore, appropriately dimensioned machines such as presses are required for equipping the high forming forces.
Soweit nachfolgend nicht anders angegeben, können die vorgenannten Merkmale einzeln oder in beliebiger Kombination mit dem Gegenstand der nachfolgend beschriebenen Erfindung beliebig kombiniert werden. Unless otherwise stated below, the abovementioned features may be combined as desired individually or in any combination with the subject matter of the invention described below.
Es ist Aufgabe der Erfindung, die Herstellung eines Schlosshalters weifer zu entwickeln. It is an object of the invention to develop the production of a lock holder weifer.
Die Aufgabe der Erfindung wird durch ein Verfahren mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Ausgesfaltungen ergeben sich aus den Unteransprüchen. Nach dem beanspruchten Verfahren wird ein Schlosshalfer aus einem metallischen Ausgangsrohling durch Kaltumformung insbesondere Kaltstauchen umgeformt. Der Ausgangsrohling ist vor dem Umformvorgang im Wesentlichen block- oder zylinderförmig ausgebildet und wird derart umgeformt, dass eine Kaltverfestigung des Schlosshalters erfolgt. Bevorzugt erfolgt beim U mformvorgang eine endformnahe Form änderung des Ausgangsrohlings. Der umgeformte Ausgangsrohling ents pricht nach dem U mformvorgang dann im Wesentlichen der Endform des Schlosshalters. Aussparungen z.B. in Form von Bohrungen an der Gru nd platte sowie die Ausnehmung im Schlossbügel können gru ndsätzlich je nach Anforderung bereits im U mformvorgang oder in einer Nach bearbeitung beispielsweise durch Stanzen oder Schneiden ausgebildet werden. Wesentlich ist die Ü berlegung, die U mformung des Ausgangsrohlings zu einem einteiligen Schlosshalter mit einem im Wesentlichen block- oder zyli n derförmigen Ausgangsrohling vorzunehmen, um in gezielter Weise einen beanspruchungsgerechten Schlosshalter auszubilden, der zudem auc h fertigungstechnisch vorteilhaft herstell bar ist. Mit dem vorschlagsgemäßen Verfahren gelingt eine gezielte Einstellung der mechanischen Eigenschaften des Schlosshalters, die zu ganz bestimmten Anwendu ngseigenschaften eines so hergestellten Schlosshalters führen . Die Kaltumformung bewirkt ferner eine Erhöhung der Festigkeit, auch Kaltverfestigung genannt. Dadurch können Materialien für den Ausgangsrohling verwendet werden, die im ursprünglichen Zustand eine niedrige Festigkeit aufweisen und als umgeformter Schlosshalter aufgru nd der Kaltverfestigung höher beansprucht werden kön nen, oh ne dass hochwertige Werkstoffe als Ausgangsrohling eingesetzt werden müssen. The object of the invention is achieved by a method having the features of claim 1. Advantageous Ausfolds emerge from the dependent claims. According to the claimed method, a lock halter is formed from a metallic starting blank by cold forming, in particular cold heading. The starting blank is formed essentially block-shaped or cylindrical before the forming process and is reshaped such that a cold hardening of the lock holder takes place. Preferably takes place during U-forming a near-net shape change of the starting blank. The reshaped starting blank then essentially follows the final shape of the lock holder after the forming process. Recesses, for example in the form of holes on the base plate as well as the recess in the lock bracket can be made in accordance with the requirements already in the forming process or in a post-processing, for example by punching or cutting. It is essential to make the U-shaping of the starting blank to a one-piece lock holder with a substantially block- or zyli n derförmigen starting blank to train in a targeted manner a claim-appropriate lock holder, which is also auc h manufacturing technology advantageous producible bar. With the proposed method succeeds a targeted adjustment of the mechanical properties of the lock holder, which lead to very specific appli ngseigenschaften of a lock holder thus produced. The cold forming also causes an increase in strength, also called strain hardening. This makes it possible to use materials for the starting blank, which have a low strength in the original state and, as a formed lock holder, can be subjected to higher levels of work hardening, without the need to use high-grade materials as the starting blank.
Darü ber hinaus lassen sich durch die ganz bestimmte Formgebung des Ausga ngsrohlings die für die Kaltumformung erforderlichen U mformkräfte gezielt reduzieren, so dass die hohen Werkzeug beanspruchungen vorteilhaft minimiert werden . Die für die Herstellung benötigten Maschinen wie Pressen lassen sich in geeigneter Weise kleiner dim ensionieren, so dass eine insgesamt optimierte Fertigung ermöglicht wird . Die U mformung des Rohlings erfolgt vorzugsweise durch Kaltstauchen oder Kaltfließpressen. Der Ausgangsrohling wird bei derartigen U mformverfahren weitgehend ausgenutzt, so dass große Stoffeinsparungen insbesondere gegenüber spanendenIn addition, can be specifically reduced by the very specific shape of Ausga ngsrohlings required for the cold forming U forming forces, so that the high tool stresses are advantageously minimized. The machines required for the production, such as presses, can be suitably dimensioned to be smaller, so that an overall optimized production is made possible. The U-shaping of the blank is preferably carried out by cold heading or cold extrusion. The starting blank is largely exploited in such U molding process, so that large material savings in particular against cutting
Bearbeitu ngsverfahren möglich sind. Der Ausgangsrohling ist daher vorzu gsweise volumengleich zu dem umgeformten Schlosshalter. Darüber hina us ermöglichen Kaltumformverfahren wie Kaltstauchen oder Kaltfließpressen besonders kurze Fertigungszyklen selbst bei komplexen Formteilen, da das gesamte Rohlingvolumen gleichzeitig oder in mehreren U mformstufen endformnah u mgeformt wird. Processing procedures are possible. The starting blank is therefore preferably equal in volume to the formed lock holder. In addition, cold forming processes such as cold heading or cold extrusion allow particularly short production cycles, even for complex molded parts, since the entire blank volume is formed at the same time or in several forming steps to near net shape.
Bei ei ner Ausführungsform der Erfindung wird als Ausga ngsrohling ein Dra ht bzw. ein Profildraht verwendet, vorzugsweise mit einer Querschnittsfläche von 450 mm2 bis 1 1 25 mm2. Zur Verarbeitung als Ausga ngsrohling im vorschlagsgemäßen Verfahren lassen sich Drähte bzw. Profildrähte in einfacher Weise durch Abscheren oder Sägen geeig net verarbeiten . Die gezielte Auswahl der Querschnittsfläche für einen Draht bzw. Profildraht trägt dazu bei, dass durch die Kaltu mformu ng wie Kaltstauchen oder Kaltfließpressen Schlosshalter mit optimierten Festigkeits- und Dauerfestigkeitswerten hergestellt werden . In egg ner embodiment of the invention is as Ausga ngsrohling a Dra ht or a profile wire used, preferably with a cross-sectional area of 450 mm 2 to 1 1 25 mm. 2 For processing as Ausga ngsrohling in the proposed method, wires or profile wires can be processed in a simple manner by shearing or sawing appro net. The selective selection of the cross-sectional area for a wire or profile wire contributes to the fact that the Kaltu mformu ng such as cold heading or cold extrusion press lock holders with optimized strength and fatigue strength values are produced.
Bei ei ner Ausführungsform weist der Ausgangsrohling eine Breite von 1 5 mm bis 25 m m und/oder eine Länge von 30 m m bis 45 m m auf . I m Falle eines im Wesentlichen zylinderförmigen Ausgangsrohling ist der Durch messer bevorzugt 1 5 m m bis 35 mm. I n weiterer Ausgestaltung ist die Höhe des Ausgangsrohlings wenigstens 25 mm, weiter bevorzugt 25 mm bis 45 m m. Es hat sich gezeigt, dass sich derartig dimensionierte Ausga ngsrohlinge besonders vorteilhaft für das vorschlagsgemäße Verfahren eignen und besonders gute Ergebnisse im Hin blick auf die mechanischen Eigenschaften sowie auf die Anwendun gseigenschaften eines Schlosshalters erzielen, wie Versuche gezeigt haben . Um eine günstige Verfestigungswirkung im Schlosshalter zu erzielen, erfolgt bei einer Ausführungsform die Hauptformänderung beim Umformvorgang im Wesentlichen senkrecht zur Querschnittsfläche bzw. zur Profilfläche des Ausgangsrohlings. Die Querschnittsfläche bzw. Profilfläche wird grundsätzlich durch die Breite und die Länge definiert, bei im Wesentlichen zylinderförmigen Ausgangsrohlingen durch den Durc hmesser. Die Hau ptformänderung beeinflusst maßgeblich die Verfestigungswirkung beim Umformen, so dass auf diese Weise die Kaltverfestigung des Schlosshalters geeignet optimiert wird . In egg ner embodiment, the starting blank has a width of 1 5 mm to 25 mm and / or a length of 30 mm to 45 mm. In the case of a substantially cylindrical starting blank, the diameter is preferably 1 5 mm to 35 mm. In a further embodiment, the height of the starting blank is at least 25 mm, more preferably 25 mm to 45 m m. It has been found that such dimensioned Ausga ngs blanks are particularly advantageous for the proposed method and achieve particularly good results in Hin view of the mechanical properties and on the appli gseigenschaften a lock holder, as experiments have shown. In order to achieve a favorable solidification effect in the lock holder, in one embodiment, the main shape change during the forming process is substantially perpendicular to the cross-sectional area or to the profile surface of the starting blank. The cross-sectional area or profile surface is basically defined by the width and the length, in the case of substantially cylindrical starting blanks through the diameter of the diameter. The Ht ptformänderung significantly affects the solidification effect during forming, so that the cold work hardening of the lock holder is optimized in this way.
Der Durchmesser der Grund platte ist je nach Ausgestaltung des Ausga ngsrohlings bevorzugt zwischen 40 mm und bis 80 mm, vorzugsweise 50 mm. Vorzugsweise sind an der Grundplatte wenigstens zwei Aussparu ngen in Form von Bohrungen vorgesehen, die eine Befestigu ng des Schlosshalters ermöglichen. Die Aussparungen sind vorzugsweise ra ndseitig an der Grundplatte vorgesehen, um eine sta bile Befestigung beispielsweise an eine Karosserie eines Fahrzeugs zu ermöglichen . The diameter of the base plate is depending on the configuration of the Ausga ngsrohlings preferably between 40 mm and 80 mm, preferably 50 mm. Preferably, at least two Aussparu are provided in the form of holes on the base plate, which allow a Befestigu ng of the lock holder. The recesses are preferably provided ra ndseitig on the base plate to allow a sta bile attachment, for example, to a body of a vehicle.
Auss parungen in der Grund platte und/oder eine Ausnehmung im Schl oss bügel können bereits beim Umformvorgang durch spezielle Werkzeugeinsätze gebildet werden . Alternativ ist es möglich, die Auss paru ngen sowie die Ausnehmung in einem separaten Verfahrensschritt beispielsweise durch Ausstanzen oder Ausschneiden vorzusehen. Cut-outs in the base plate and / or a recess in the lock bracket can already be formed during the forming process by special tool inserts. Alternatively, it is possible to provide the outer edges and the recess in a separate process step, for example by punching or cutting.
Es hat sich in Versuchen gezeigt, dass sich das vorschlagsgemäße Verfahren besonders gut mit Vergütungsstählen als Werkstoff für die Ausgangsrohlinge anwenden lässt. Vorteilhafte Stahlsorten sind: 38Cr2, 46Cr2, 34Cr4 34CrS4, 37Cr4, 37CrS4, 41 Cr4( 41 CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 34CrMoS4, 42CrMo4, 42CrMoS4, 50CrMo4, 34CrNiMo6, 30CrNiMo8, 35NiCr6, 36NiCrMol6, 39NiCrMo3, 30NiCrMol 6-6, 51CrV4. It has been shown in experiments that the proposed method can be used particularly well with tempered steels as the material for the starting blanks. Advantageous steel grades are: 38Cr2, 46Cr2, 34Cr4 34CrS4, 37Cr4, 37CrS4, 41Cr4 ( 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 34CrMoS4, 42CrMo4, 42CrMoS4, 50CrMo4, 34CrNiMo6, 30CrNiMo8, 35NiCr6, 36NiCrMol6, 39NiCrMo3, 30NiCrMol 6-6, 51CrV4.
Um insbesondere die Streckgrenze und Festigkeit zu erhöhen, sind besonders vorteilhaft mangan- und/oder borlegierte Stähle wie 20MnB5, 30MnB5, 38MnB5, 27MnCrB5-2, 33MnCrB5-2 und 39MnCrB6-2 anwendbar. In particular, to increase yield strength and toughness, manganese and / or boron alloy steels such as 20MnB5, 30MnB5, 38MnB5, 27MnCrB5-2, 33MnCrB5-2 and 39MnCrB6-2 are particularly applicable.
Ganz generell hat sich die Anwendung von kaltgestauchten- bzw. kaltgepressten Stählen als vorteilhaft erwiesen, insbesondere in Form von Drähten. Vorteilhafte Stahlsorten sind: Cq 22 (Werkstoffnummer: 1.1152), C35EC, C35RC, C45EC, C45RX, 37Mo2, 38Cr2, 46Cr2, 34Cr4, 37Cr4, 41Cr4, 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 37CrMo4, 42CrMo4, 42CrMoS4, 34CrNiMo6, 41 NiCrMo7-3-2. Um insbesondere einen Schlosshalter mit höherer Festigkeit zu realisieren, werden borlegierte Stähle verwendet. Besonders vorteilhaft anwendbar sind: 17B2, 23B2, 28B2, 33B2, 38B2, 17MnB4, 20MnB4, 23MnB4, 27MnB4, 30MnB4, 36MnB4, 37MnB5, 30MoBl, 32CrB4, 36CrB4, 31CrMoB2-l. Schlossbügel und Grundplatte werden beim Umformvorgang insbesondere einteilig hergestellt. Um den aus der Grundplatte vorstehenden Schlossbügel beanspruchungsgerecht auszuführen, ist in einer bevorzugten Ausgestaltung vorgesehen, zwischen Grundplatte und Schlossbügel einen verstärkten Übergangsbereich vorzusehen. Die Verstärkung des Übergangsbereiches erhöht die Belastbarkeit des Schlossbügels, so dass der Schlosshalter verbessert Kräfte aufzunehmen vermag. In general, the use of cold upset or cold pressed steels has proven to be advantageous, especially in the form of wires. Advantageous steel grades are: Cq 22 (material number: 1.1152), C35EC, C35RC, C45EC, C45RX, 37Mo2, 38Cr2, 46Cr2, 34Cr4, 37Cr4, 41Cr4, 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 37CrMo4, 42CrMo4, 42CrMoS4, 34CrNiMo6, 41 NiCrMo7 -3-2. In particular, to realize a lock holder with higher strength, boron-alloyed steels are used. Particularly advantageously applicable are: 17B2, 23B2, 28B2, 33B2, 38B2, 17MnB4, 20MnB4, 23MnB4, 27MnB4, 30MnB4, 36MnB4, 37MnB5, 30MoBl, 32CrB4, 36CrB4, 31CrMoB2-l. Locking bracket and base plate are made in one piece during the forming process. In order to stressfully execute the lock bracket protruding from the base plate, it is provided in a preferred embodiment to provide a reinforced transitional area between the base plate and the lock bracket. The reinforcement of the transition area increases the load capacity of the lock bracket, so that the lock holder can absorb improved forces.
Bevorzugt wird der Umformvorgang des Ausgangsrohlings in mehreren Schritten bzw. Stufen durchgeführt. Je nach Anforderung kann der Umformvorgang zwei oder mehr Schritte bzw. Stufen umfassen. Im Falle eines Kaltstauchens wird bevorzugt ein Verjüngen, gegebenenfalls ein Vorsta u chen und schließlich ein Fertigstauchen durchgeführt, um keine unzulässigen Formänderungen insbesondere Werkstofftrennungen an einzel nen Stellen hervorzurufen und ein Fließen beim Umformen des Werkstoffs zu ermöglichen. Preferably, the forming process of the starting blank is carried out in several steps or stages. Depending on the requirement, the forming process may comprise two or more steps. In the case of cold upsetting, it is preferable to taper, if necessary Vorsta u chen and finally a finish dipping carried out in order not to cause impermissible changes in shape, in particular material separations at individual NEN points and to allow flow during the forming of the material.
Um die Eigenschaften wie Festigkeit, H ärte und Dehnung zu beeinflussen und Eigenspan nungen im umgeformten Schlosshalter zu vermindern, wird bei einer Ausführungsform der Schlosshalter nach der U mformung einer Wärmebeh andlung insbesondere einer Vergütung unterzogen. Hierbei wird der Schlosshalter bevorzugt einer definierten Temperatur-Zeit-Folge unterworfe n, die gegebenenfalls mit zusätzlichen chemischen oder mec hanischen Einwirkungen gekoppelt wird. Durch eine geeignete Wärmebeh andlung lässt sich ferner die Zugfestigkeit des Schlosshalters je nach Anforderungen und verwen deten Werkstoff erhöhen. Mit der Durchführu ng von Wärmebehandlungen a n umgeformten Schlosshaltern sind insbesondere Zugfestigkeiten von größer als 30 kN möglich. In order to influence the properties such as strength, hardness and elongation and to reduce intrinsic stresses in the formed lock holder, in one embodiment the lock holder is subjected to a heat treatment, in particular, a compensation after the shaping. In this case, the lock holder is preferably subjected to a defined temperature-time sequence, which is optionally coupled with additional chemical or mechanical effects. By a suitable heat treatment, furthermore, the tensile strength of the lock holder can be increased depending on the requirements and the material used. In particular, tensile strengths of greater than 30 kN are possible with the performance of heat treatments on formed lock holders.
Um die Eigenschaften der Oberfläche wie Ma ßgena uigkeit weiter zu verbessern, wird in einer weiteren Ausgestaltung des Verfahrens nach dem U mformvorgang des Schlosshalters eine Oberflächen behandlu ng insbesondere ein Flachprägen, Glattprägen oder Ma ßprägen durchgeführt. Es ist a uch möglich, bestimmte Bereiche des Schlosshalters gezielt durch Oberflächen behandlung nachzubearbeiten. So kann beispielsweise am Bereich, der im eingebaute n Zustand des Schlosshalters mit einer Drehfalle eines Schlosses in Eingriff kom mt, eine spezielle Oberflächenstruktur in Form von Rillen oder Rändelungen vorgesehen werden, um auf diese Weise störende Gerä uschbelastungen wie z.B . narzen zu verhindern. Um eine hinreichende Stabilität des Schlosshalters zu erzielen, ü bersteigt die Stärke des Schlossbügels die Stärke der Grundplatte, vorzugsweise mindestens u m das Zweifache. Der Schlosshalter ist da nn in optimaler Weise an die Beanspruchungen beim Einsatz ausgelegt. Die Stärke der Grundplatte ist bevorzugt wenigstens 1 mm, so zum Beispiel im Durchschnitt 3 mm. Im Folgenden wird die Erfindung anhand von Ausführungsbeispielen näher erläutert. Es zeigen: In order to further improve the properties of the surface, such as size, in a further embodiment of the method, after the forming operation of the lock holder, a surface treatment, in particular a flat embossing, smooth embossing or stamping, is carried out. It is also possible to finish certain areas of the lock holder by surface treatment. For example, a special surface structure in the form of grooves or knurls can be provided at the area which engages in the built-in state of the lock holder with a catch of a lock, in order to avoid disturbing noises, such as, for example. Preventing narcotics. In order to achieve a sufficient stability of the lock holder ü ü exceeds the strength of the lock bracket, the strength of the base plate, preferably at least two times. The lock holder is there nn in optimal Way designed for the stresses during use. The thickness of the base plate is preferably at least 1 mm, for example 3 mm on average. In the following the invention will be explained in more detail by means of exemplary embodiments. Show it:
Fig. 1 eine perspektivische Ansicht eines Schlosshalters, 1 is a perspective view of a lock holder,
Fig.2 eine Seitenansicht nebst Aufsicht (a) sowie eine weitere  A side view together with a view (a) and another
Seitenansicht (b) eines Schlosshalters,  Side view (b) of a lock holder,
Fig.3 eine schematische Darstellung von Ausgangsrohlingen  3 shows a schematic representation of starting blanks
(a, b).  (a, b).
Der in den Fig.l bis Fig. 2 dargestellte Schlosshalter 1 stellt einen typischen Anwendungsfall für die vorschlagsgemäße Lösung dar. Im Folgenden wird die vorschlagsgemäße Lösung anhand eines Schlosshalters für ein Kraftfahrzeugschloss erläutert. Dies ist jedoch nicht beschränkend zu verstehen. Der in Fig.1 dargestellte Schlosshalter weist eine Grundplatte 2 und einen Schlossbügel 3 auf. Der Schlossbügel 3 weist mittig eine Ausnehmung 5 auf, um im eingebauten Zustand einen Eingriff mit einer Drehfalle eines Schlosses zu ermöglichen. Die Ausnehmung 5 kann bereits beim Umformvorgang des Ausgangsrohlings 11 durch entsprechende Werkzeuge geformt werden oder in einem nachgelagerten Bearbeitungsschritt wie z.B. durch Ausstanzen oder Spanen. Am Schlossbügel 3 sind zwei Schenkel~6-_an beiden Seiten der Ausnehmung 5 angeordnet, die mit der Grundplatte 2 in Verbindung stehen. Die Grundplatte 2 weist in diesem Fall zwei Aussparungen 4 in Form von Bohrungen auf, die konusförmig ausgebildet sind und eine Befestigung beispielsweise an eine Karosserie eines Fahrzeugs ermöglichen. Der Bereich zwischen Grundplatte 2 und Schlossbügel 3, also der Grundplatte-Bügel-Übergang 7 ist bevorzugt verstärkt ausgeführt zum Zweck der konstruktiven Versteifung. Im oberen Bereich des Schlossbügels 3 und zwar an den Übergängen zu den jeweiligen Schenkeln 6 sind bevorzugt Bügel-Schenkel-Übergänge 9 mit Übergangsradien vorgesehen, um die Herstellung des Schlosshalters 1 für eine verringerte Werkzeugbeanspruchung geeignet zu optimieren. Die abgerundeten Bügel-Schenkel-Übergänge 9 können besonders vorteilhaft beim Kaltumformen ausgebildet werden. Der Durchmesser der Grundplatte 2 ist insbesondere je nach Ausgestaltung des Ausgangsrohlings 11 nicht größer als 50 mm oder alternativ 60 mm bis 80 mm. The lock holder 1 shown in FIGS. 1 to 2 represents a typical application for the solution according to the proposal. In the following, the proposed solution will be explained with reference to a lock holder for a motor vehicle lock. However, this is not restrictive. The lock holder shown in Figure 1 has a base plate 2 and a lock bracket 3. The lock bracket 3 has a recess 5 in the center in order to enable engagement with a rotary latch of a lock when installed. The recess 5 can already be formed during the forming process of the starting blank 11 by appropriate tools or in a downstream processing step such as by punching or machining. On the lock bracket 3 are two legs ~ 6-_an arranged on both sides of the recess 5, which are in communication with the base plate 2. The base plate 2 has in this case two recesses 4 in the form of holes which are cone-shaped and allow attachment, for example, to a body of a vehicle. The area between base plate 2 and lock bracket 3, so the Baseplate-bracket transition 7 is preferably made reinforced for the purpose of constructive stiffening. In the upper area of the lock bracket 3, specifically at the transitions to the respective legs 6, bracket-leg transitions 9 with transition radii are preferably provided in order to optimize the manufacture of the lock bracket 1 in a suitable manner for a reduced tool load. The rounded bracket-leg transitions 9 can be formed particularly advantageous during cold forming. The diameter of the base plate 2 is in particular, depending on the configuration of the starting blank 11, not greater than 50 mm or alternatively 60 mm to 80 mm.
Wie aus Fig. 2 a) ersichtlich, sind die Aussparungen 4 insbesondere randseitig auf gegenüberliegenden Seiten der Grundplatte 2 angeordnet. In diesem Fall weisen die Aussparungen einen Abstand von 30 mm zueinander auf. Die Stärke 13 der Grundplatte 2 ist bevorzugt wenigstens 3 mm, bevorzugt 5 mm, noch bevorzugter 4 mm. Um eine konstruktiv stabile Verbindung mit dem Schlossbügel 3 zu erhalten, ist der Grundplatte-Bügel-Übergang 7 verstärkt ausgeführt, so dass sich die Stärke der Grundplatte 2 in diesem Bereich erhöht. Die Stärke 14 des Schlossbügels 3 ist bevorzugt größer als die Stärke 13 der Grundplatte 2, vorzugsweise um mehr als das Zweifache, um eine beanspruchungsgerechte Kraftaufnahme durch den Schlossbügel 3 sicherzustellen. As can be seen from FIG. 2 a), the recesses 4 are arranged in particular on the edge side on opposite sides of the base plate 2. In this case, the recesses have a distance of 30 mm from each other. The thickness 13 of the base plate 2 is preferably at least 3 mm, preferably 5 mm, more preferably 4 mm. In order to obtain a structurally stable connection with the lock bracket 3, the base plate bracket transition 7 is made reinforced, so that increases the strength of the base plate 2 in this area. The thickness 14 of the lock bracket 3 is preferably greater than the thickness 13 of the base plate 2, preferably more than twice, to ensure a stress-based power consumption by the lock bracket 3.
Fig. 2 b) verdeutlicht, wie sich die Stärke 13 der Grundplatte 2 im Grundplatte-Bügel-Übergang 7 erhöht. Die Höhe 10 des Schlossbügels 3 ist bevorzugt kleiner als der Durchmesser 8 der Grundplatte. Insbesondere ist die Höhe 10 des Schlossbügels nicht größer als 50 mm, so zum Beispiel 34 mm. Besondere Bedeutung kommt vorliegend dem Herstellu ngsverfahren des in den Fig . 1 bis Fig. 2 dargestellten Schlosshalters 1 zu. Nach diesem Herstellungsverfahren ist es so, dass ein Ausgangsrohling 1 1 im Wese ntlichen block- oder zylinderförmig ausgebildet ist, und zwar derart, dass mit der Kaltumformung eine Kaltverfestigung erfolgt. Fig. 2 b) illustrates how the strength of the base plate 13 2 increases in the base plate bracket transition 7. The height 10 of the lock bracket 3 is preferably smaller than the diameter 8 of the base plate. In particular, the height 10 of the lock bracket is not greater than 50 mm, such as 34 mm. Of particular importance in the present case is the production method of the method shown in FIGS. 1 to Fig. 2 lock holder 1 shown. According to this production method, it is such that a starting blank 1 1 in the Wese ntlichen block-shaped or cylindrical is formed, in such a way that takes place with the cold forming a strain hardening.
Bei dem Ausgangsrohling 1 1 handelt es sich bevorzugt um einen Draht bzw. Profildraht, der insbesondere kaltgestaucht oder kaltgepresst wurde. Der Ausgangsrohling weist bevorzugt ein quadratisches, rechteckiges oder rundes Profil auf, wobei die Aufzählung nicht beschrä nkt gemeint ist, sondern beliebige dem Herstellungsvorgang ents prechende Formen aufweisen kann, wie z. B. ovale Profile. Durch die geeig net dimensionierte Formgebung des Ausgangsrohlings 1 1 wird gezielt eine Kaltumformung bewirkt, die mit einer entsprechenden Erhöh u ng der Festigkeit im Schlosshalter 1 verbunden ist, ohne dass eine ungewünschte hohe Werkzeugbeanspruchung auftritt. The starting blank 1 1 is preferably a wire or profile wire which has been cold-pressed or cold-pressed in particular. The starting blank preferably has a square, rectangular or round profile, wherein the list is not limited, but may have any of the manufacturing process entspielte ents, such. B. oval profiles. Due to the appro net dimensioned shape of the starting blank 1 1 cold working is selectively effected, which is connected to a corresponding increase u ng the strength in the lock holder 1 without an undesirable high tool stress occurs.
Vor diesem Hintergrund verdeutlicht Fig. 3 a) einen im Wesentlichen blockförmigen Ausgangsrohling. Die Breite 1 2 des Ausgangsrohlings 1 1 ist bevorzugt 1 5 mm bis 35 mm. Die Länge 1 3 ist bevorzugt 30 mm bis 45 m m . Die H öhe 1 4 ist bevorzugt 25 mm bis 45 mm. Die Quersch nittsfläche bzw. die Profilfläche des Ausgangsrohlings 1 1 ergibt sich aus Breite 1 2 und Länge 1 3 d es Ausgangsrohlings 1 1 . Der daraus umgeformte Schlosshalter 1 weist dann bevorzugt eine Grundplatte 2 mit einem Durchmesser von nicht mehr als 50 mm auf. Against this background, FIG. 3 a) illustrates a substantially block-shaped starting blank. The width 1 2 of the starting blank 1 1 is preferably 1 5 mm to 35 mm. The length 1 3 is preferably 30 mm to 45 m m. The height 1 4 is preferably 25 mm to 45 mm. The Quersch nittsfläche or the profile surface of the starting blank 1 1 results from width 1 2 and length 1 3 d it starting blank 1 1. The formed therefrom lock holder 1 then preferably has a base plate 2 with a diameter of not more than 50 mm.
Fig. 3 b) verdeutlicht einen im Wesentlichen zylinderförmigen Ausga ngsrohling 1 1 . Der Durchmesser 1 5 des Ausgangsrohlings 1 1 ist bevorzugt 1 5 mm bis 35 mm. Die Querschnittsfläche bzw. die Profilfläche des Ausgangsrohlings 1 1 wird durch den Durchmesser 1 5 festgelegt. Die Höh e 1 4 ist bevorzugt 30 m m bis 60 mm. Der umgeformte Schlosshalter 1 weist dann bevorzugt einen Durchmesser von 60 mm bis 80 mm, so zum Beispiel 70 mm auf. Fig. 3 b) illustrates a substantially cylindrical Ausga ngsrohling 1 1. The diameter 1 5 of the starting blank 1 1 is preferably 1 5 mm to 35 mm. The cross-sectional area or the profile surface of the starting blank 1 1 is determined by the diameter 1 5. The height e 1 4 is preferably 30 mm to 60 mm. The formed lock holder 1 then preferably has a diameter of 60 mm to 80 mm, such as 70 mm.
Es hat sich gezeigt, dass auf diese Weise hergestellte Schlosshalter 1 den erforderlichen Zugbeanspruchungen standhalten. Die Schlosshalter 1 halten so einer Zugbeanspruchung von 22 kN stand, ohne dass die Schlosshalter 1 einer zusätzlichen Wärmebehandlung unterzogen wurden. Darüber hinaus liegen die Festigkeitswerte nach dem Umformvorgang bei ca.740 MPa bis 835 MPa. It has been found that lock retainers 1 produced in this way can withstand the required tensile stresses. The lock holder 1 thus withstand a tensile stress of 22 kN, without the lock holder 1 were subjected to an additional heat treatment. In addition, the strength values after the forming process are approximately 740 MPa to 835 MPa.
Besonders gute Ergebnisse lassen sich ferner durch eine Wärmebehandlung des Schlosshalters beispielsweise durch Vergüten erzielen. Die auf diese Weise vergüteten Schlosshalter 1 halten einer Zugbeanspruchung von wenigstens 30 kN stand. Die Festigkeitswerte liegen dann bei ca. 920 MPa bis 990 MPa. Durch geeignete Wärmebehandlung insbesondere Vergüten werden so hergestellte Schlosshalter 1 folglich besonders hohen Anforderungen gerecht. Particularly good results can be further achieved by heat treatment of the lock holder, for example by tempering. The lock holders 1 tempered in this way withstand a tensile load of at least 30 kN. The strength values are then about 920 MPa to 990 MPa. By suitable heat treatment, in particular tempering lock holder 1 thus produced are therefore particularly high requirements.
Bezugszeichen: Reference numerals:
1 Schlosshalter 1 lock holder
2 Grundplatte  2 base plate
3 Schlossbügel  3 lock hanger
4 Aussparung  4 recess
5 Ausnehmung  5 recess
6 Schenkel  6 thighs
7 Grundplatte-Bügel-Übergang 7 base plate strap transition
8 Durchmesser von 2 8 diameter of 2
9 Bügel-Schenkel-Übergang 9 Strap-leg transition
10 Höhe von 3 10 height of 3
11 Ausgangsrohling  11 starting blank
12 Breite von 11  12 width of 11
13 Länge von 11  13 length of 11
14 Höhe von 11  14 height of 11
15 Durchmesser von 11  15 diameter of 11
16 Stärke von 2  16 strength of 2
17 Stärke von 3  17 strength of 3

Claims

Ansprüche claims
1. Verfahren zur Herstellung eines einteiligen Schlosshalters (1) insbesondere für ein Kraftfahrzeugschloss, wobei der Schlosshalter (1) eine Grundplatte (2) und einen Schlossbügel (3) umfasst, bei dem der Schlosshalter aus einem metallischen Ausgangsrohling (11) durch Kaltumformung insbesondere Kaltstauchen umgeformt wird, dadurch gekennzeichnet, dass der Ausgangsrohling (11) im Wesentlichen block- oder zylinderförmig ausgebildet ist und derart umgeformt wird, dass eine Kaltverfestigung des Schlosshalters (1) erfolgt. 1. A method for producing a one-piece lock holder (1) in particular for a motor vehicle lock, wherein the lock holder (1) comprises a base plate (2) and a lock bracket (3), wherein the lock holder from a metallic starting blank (11) by cold forming in particular cold heading is formed, characterized in that the starting blank (11) is formed substantially block or cylinder-shaped and is transformed such that a cold solidification of the lock holder (1).
2. Verfahren nach dem vorhergehenden Anspruch, bei dem als Ausgangsrohling (11) ein insbesondere kaltgestauchter bzw. kaltgepresster Draht oder Profildraht verwendet wird, vorzugsweise mit einer Querschnittsfläche bzw. Profilfläche von 450 mm2 bis 1125 mm2. 2. Method according to the preceding claim, wherein the starting blank (11) used is a cold-pressed or cold-pressed wire or profiled wire, preferably with a cross-sectional area or profile area of 450 mm 2 to 1125 mm 2 .
3. Verfahren nach einem der vorhergehenden Ansprüche, wobei der Ausgangsrohling (11 ) eine Breite (12) von 15 mm bis 25 mm und/oder eine Länge (13) von 30 mm bis 45 mm aufweist, oder der Ausgangsrohling (11) eir.en Durchmesser (15) von 15 mm bis 35 mm aufweist. 3. The method according to any one of the preceding claims, wherein the starting blank (11) has a width (12) of 15 mm to 25 mm and / or a length (13) of 30 mm to 45 mm, or the starting blank (11) eir. s diameter (15) from 15 mm to 35 mm.
4. Verfahren nach einem cer vorhergehenden Ansprüche, wobei der Ausgangsrohling (1) eine Höhe von wenigstens 25 mm, weiter bevorzugt von 25 mm bis 45 mm, aufweist. 4. The method according to any one of the preceding claims, wherein the starting blank (1) has a height of at least 25 mm, more preferably from 25 mm to 45 mm.
5. Verfahren nach einem de vorhergehenden Ansprüche, bei dem der Umformvorgang in mehreren Schritten bzw. Stufen, vorzugsweise nicht mehr als drei Schritten bzw. Stufen, durchgeführt wird. 5. The method according to one of the preceding claims, wherein the forming process in several steps or stages, preferably not more than three steps or stages, is performed.
6. Verfahren nach einem der vorhergehenden Ansprüche, bei dem nach dem Umformvorgang eine Wärmebehandlung insbesondere ein Vergüten durchgeführt wird. 6. The method according to any one of the preceding claims, wherein after the forming process, a heat treatment, in particular a tempering is performed.
7. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die Hauptformänderung beim Umformvorgang senkrecht zur Querschnittsfläche bzw. zur Profilfläche des Ausgangsrohlings (11) erfolgt. 7. The method according to any one of the preceding claims, wherein the main shape change during the forming process perpendicular to the cross-sectional area or to the profile surface of the starting blank (11).
8. Verfahren nach einem der vorhergehenden Ansprüche, bei dem als Werkstoff für den Ausgangsrohling (11) ein Vergütungsstahl, insbesondere ein borlegierter Stahl, verwendet wird. 8. The method according to any one of the preceding claims, wherein as the material for the starting blank (11) a tempering steel, in particular a boron-alloyed steel, is used.
9. Verfahren nach einem der vorhergehenden Ansprüche, bei dem als Werkstoff für den Ausgangsrohling (11) ein Vergütungsstahl, und zwar 38Cr2, 46Cr2, 34Cr4 34CrS4, 37Cr4, 37CrS4, 41Cr4, 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 34CrMoS4, 42CrMo4, 42CrMoS4, 50CrMo4, 34CrNiMo6, 30CrNiMo8, 35NiCr6, 36NiCrMol6, 39NiCrMo3, 30NiCrMol 6-6, 51CrV4, weiter bevorzugt 20MnB5, 30MnB5, 38MnB5,9. The method according to any one of the preceding claims, wherein as a material for the starting blank (11) a tempering steel, namely 38Cr2, 46Cr2, 34Cr4 34CrS4, 37Cr4, 37CrS4, 41Cr4, 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 34CrMoS4, 42CrMo4, 42CrMoS4 , 50CrMo4, 34CrNiMo6, 30CrNiMo8, 35NiCr6, 36NiCrMol6, 39NiCrMo3, 30NiCrMol 6-6, 51CrV4, more preferably 20MnB5, 30MnB5, 38MnB5,
27MnCrB5-2, 33MnCrB5-2, 39MnCrB6-2, oder ein Kaltstauchstahl, und zwar Cq 22 (Werkstoff nummer: 1.1152), C35EC, C35 C, C45EC, C45RX, 37Mo2, 38Cr2, 46Cr2, 34Cr4, 37Cr4, 41Cr4, 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 37CrMo4, 42CrMo4, 42CrMoS4, 34CrNiMo6, 41 NiCrMo7-3-2, weiter bevorzugt 17B2, 23B2, 28B2, 33B2, 38B2,27MnCrB5-2, 33MnCrB5-2, 39MnCrB6-2, or a cold heading steel, Cq 22 (material number: 1.1152), C35EC, C35C, C45EC, C45RX, 37Mo2, 38Cr2, 46Cr2, 34Cr4, 37Cr4, 41Cr4, 41CrS4, 25CrMo4, 25CrMoS4, 34CrMo4, 37CrMo4, 42CrMo4, 42CrMoS4, 34CrNiMo6, 41 NiCrMo7-3-2, more preferably 17B2, 23B2, 28B2, 33B2, 38B2,
17MnB4, 20MnB4, 23MnB4, 27MnB4, 30MnB4, 36MnB4, 37MnB5, 30MoBl , 32CrB4, 36CrB4, 31 CrMoB2-l , verwendet wird. 17MnB4, 20MnB4, 23MnB4, 27MnB4, 30MnB4, 36MnB4, 37MnB5, 30MoBl, 32CrB4, 36CrB4, 31 CrMoB2-l.
10. Schlosshalter für ein Kraftfahrzeugschloss, hergestellt nach einem der vorhergehenden Ansprüche, bei dem die Stärke (13) der10. Lock holder for a motor vehicle lock, produced according to one of the preceding claims, wherein the thickness (13) of the
Grundplatte bevorzugt wenigstens 3 mm, weiter bevorzugt 3 bis 5 mm, ist. Schlosshalter nach einem der vorhergehenden Ansprüche, bei dem die Stärke (17) des Schlossbügels die Stärke (13) der Grundplatte übersteigt, vorzugsweise um mindestens das Zweifache. Base plate is preferably at least 3 mm, more preferably 3 to 5 mm. Lock holder according to one of the preceding claims, wherein the thickness (17) of the lock strap exceeds the thickness (13) of the base plate, preferably at least twice.
EP13823920.7A 2012-09-08 2013-09-05 Method for producing a one-piece lock striker Active EP2893107B1 (en)

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DE102012017841.7A DE102012017841A1 (en) 2012-09-08 2012-09-08 Method for producing a one-piece lock holder
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CN106670665A (en) * 2016-11-24 2017-05-17 南京航空航天大学 Laser-MIG composite multilayer multi-pass welding method used for multifunctional stabilization rod
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WO2014036990A3 (en) 2014-12-04
CA2886806A1 (en) 2014-03-13
MX2015002882A (en) 2015-11-13
CN104769199A (en) 2015-07-08
US20150218849A1 (en) 2015-08-06
JP6229189B2 (en) 2017-11-15
RU2015107865A (en) 2016-09-27
WO2014036990A2 (en) 2014-03-13
DE102012017841A1 (en) 2014-03-13
JP2015529159A (en) 2015-10-05
IN2015DN02518A (en) 2015-09-11
BR112015005070A2 (en) 2017-07-04
EP2893107B1 (en) 2018-06-20

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