EP2881506B1 - Dispositif de séparation de fils - Google Patents
Dispositif de séparation de fils Download PDFInfo
- Publication number
- EP2881506B1 EP2881506B1 EP13405136.6A EP13405136A EP2881506B1 EP 2881506 B1 EP2881506 B1 EP 2881506B1 EP 13405136 A EP13405136 A EP 13405136A EP 2881506 B1 EP2881506 B1 EP 2881506B1
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- EP
- European Patent Office
- Prior art keywords
- spindle
- thread
- threads
- plane
- guide track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000926 separation method Methods 0.000 title description 27
- 238000012360 testing method Methods 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 2
- 230000009467 reduction Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 5
- 238000009940 knitting Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 241000446313 Lamella Species 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/14—Apparatus for threading warp stop-motion droppers, healds, or reeds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/005—Separating a bundle of forwarding filamentary materials into a plurality of groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
- B65H69/04—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by knotting
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/16—Apparatus for joining warp ends
- D03J1/18—Apparatus for joining warp ends for joining, e.g. tying, a complete series of fresh warp threads to the used warp threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the invention relates to a device for separating a thread from a thread layer according to the preamble of claim 1.
- the U.S. Patent No. 2,696,654 discloses a drawing-in machine in which the threads of a yarn sheet are grasped one by one by means of a reciprocating needle and pulled through a conventional weaving machine.
- the threads of the yarn sheet for subsequent connection to the needle are transported by means of a screw having a helical groove in the circumference.
- the threads enter the helical groove.
- a separate warp stop element is provided which cooperates with the end of the extended portion of the groove wall to define a width defined inlet into the groove.
- the warp stop element is movable relative to the extended portion of the groove wall to adjust the width of the inlet to the thickness of the warp thread.
- the Kettfadenfangelement is the first element of the spindle, which comes into contact with the Garnschar in one revolution of the spindle. It has a pointed end, which can dive between the two terminal threads, so that only a single thread is taken. By turning the Kettfadenfangelements relative to the spindle, the width of the inlet can be adapted to the thread diameter. It should be noted that in the device of US 2,696,654 the separation of the threads of the Garnschar by the Warp catch element before entering the groove of the spindle takes place.
- the publication GB 2117419 A discloses a separating device having a rotatable spindle (shaft 1) with a helical guide groove (groove 8) which are suitable for transporting threads (10a) along the spindle.
- the rotatable spindle (1) has a conical part (conical part 2) which serves to deflect threads out of a first plane (10) into a second plane ( GB 2117419 A .
- Fig. 2 and 3 Page 3, lines 48-73).
- Another object of the invention is to propose a separating device which is compatible with different thread thicknesses, i. different thick threads can separate without mechanical components of the thread separating device would have to be changed or adjusted.
- Yet another aim is to propose a thread separating device which has a simple and compact construction.
- the present invention relates to a thread separating device for separating a thread from a first layer defining thread layer with a plurality of juxtaposed and substantially mutually parallel tensioned threads.
- the thread separating device has a first first spindle rotatable about a rotation axis, in the circumference of which a first helical guide path is provided.
- the spindle is adapted to transport a plurality of filaments in the helical path in an axial (X-direction) transporting direction along the first spindle when rotating.
- the spindle is rotationally driven by means of a first drive, which is in communication with the spindle.
- a deflection part for a deflection of the threads received in the first guide track out of the first plane into a second plane and a first discharge edge for the ejection of the threads from the first guide track into a third plane are provided.
- the first discharge edge is provided on the first spindle and is located where the first helical guide path ends.
- This embodiment has the advantage that a single geometry of the spindle - in contrast to the aforementioned US 2,696,654 - Can be used for thread separation for virtually all types of yarns of different properties.
- a thread separation can thus be realized by a thread tension is built up in the Z direction (perpendicular to the thread layer), so that a separation of the threads can take place at the discharge edge.
- a thread is deflected when the thread is removed from its rectilinear configuration in the thread layer.
- helical should also be understood as meaning “helical” if the spindle is not cylindrical but conical in the region of the guideway.
- the first discharge edge is realized by a diameter reduction of the first spindle, which discharge edge is formed in the bottom of the first helical guide track. That is, the guideway leads up to the steeply sloping discharge edge at which the separation takes place approach.
- An inventively designed spindle can be produced at low cost.
- the deflection part has a surface inclined with respect to the first plane of the thread layer. Due to the inclined surface, a deflection of one or more threads out of the plane of the thread layer can be effected during operation of the thread separating device. The threads are already pulled apart during the deflection perpendicular to the first thread layer.
- both the deflection part and the spindle can be separate components.
- the first spindle can then be rotatable relative to the deflection part and can be displaced together with the deflection part in the axial direction.
- the deflection part is designed as a cone, cone, truncated cone with a straight or curved deflection surface, which can bring about a deflection of the outer threads of the thread layer.
- the deflection part has a smooth (groove-less) surface. Of importance for a good functioning is that the frictional force between threads and deflection surface is minimized.
- the deflection part is part of the first spindle and the deflection part has an arcuate surface.
- the first spindle may have the shape of a relative to the axis of rotation of the first spindle inclined convex surface with a progressive change in the diameter such as a circular cylinder, a cone or a truncated cone.
- a plurality of helical guideways are formed in the circumference of the first spindle, whereby a multi-start thread is formed.
- Each guideway has a separate thread entry. Accordingly, each guideway has its own first discharge edge.
- threads can therefore enter one of the guideways at different rotational positions of the first spindle. As a result, a larger number of threads can be received in the guideways of the first spindle during rotation of the first spindle. The performance of the Fadensepariervoriques can therefore be improved.
- a transport device for the transport away of the threads dropped from the first spindle is arranged at the discharge edge of the first spindle, e.g. to a measuring position.
- the transport device can be driven by a second drive.
- the threads are transported in the first guide track at a first transport speed and on the transport device at a second transport speed.
- the second transport speed is greater than the first transport speed.
- the first spindle is driven by a first drive and the transport device by a second drive. It is conceivable, however, only one drive and corresponding gear for the operation of the first Spindle and the transport device at different speeds.
- the transport device is hereinafter referred to as a "transport spindle" formed by a second rotatable spindle.
- a second helical guideway e.g. a screw thread
- the guideway of the second spindle serves to receive and further transport a dropped from the first spindle thread.
- First spindle and second spindle are preferably arranged coaxially with each other.
- the diameter of the second spindle is smaller than the diameter of the first spindle.
- the diameter of the second spindle is 0.3 to 0.8 times the diameter of the first spindle (measured perpendicular to the axis of rotation at the first discharge edge).
- the second spindle subsequently to the second helical guide track has a second discharge edge for the discharge of the threads from the second guide track into a fourth plane.
- the thread catching point in the fourth plane can serve as a measuring position in order to check a separated thread with regard to parameters of interest, such as the achievement of singling, color, thickness, etc.
- the first and second helical guideways may be formed as grooves and / or as a raised screw thread. Both variants form a thread notch and are inexpensive to implement.
- a third rotatable spindle is provided after the second spindle in order to achieve the separation of the threads of a thread layer with a very high degree of reliability.
- the second spindle may be in the form of a pointed arc, a truncated cone or a cone in longitudinal section. With such a shape, the second spindle generates a larger yarn tension in the Z direction than with a cylindrical shape. As a result, a hook has more free space in the Z direction in order to grasp the separated thread dropped by the second spindle and to remove it from the test position.
- the thread separating device has a feed drive for displacing the first spindle relative to the thread layer substantially parallel to the first plane of the thread layer.
- a control device for controlling the feed drive and a yarn testing device which is in communication with the control device provided.
- the speed of rotation of the spindles can be adjusted individually with the help of the control.
- the Fadenprüfvorraum is suitable to control a dropped from the first spindle thread.
- the yarn testing device (camera) is adapted to monitor the entire yarn separation process by covering its monitoring field with a yarn from its position in the yarn layer to its position in the fourth plane.
- a first angle section is defined as an ejection turning region and a second angular section as a dead-turning region about a rotation axis of the first spindle.
- the first spindle is slower in the discharge rotational range than rotationally driven in the dead revolution range.
- the subject of the present invention is also a knotting machine with two inventive thread separating devices.
- a further subject of the present invention is a crosshair reading machine with a thread separating device according to the invention.
- the crosshair read-in machine reads in a crosshair between all the threads of a thread layer separated by the thread-separating device.
- Yet another object of the present invention is a drawing-in machine with a thread separating device according to the invention.
- the drawing machine pulls a thread separated by the thread separating device into a weaving harness, i. in a lamella, in a strand and / or in a reed, a.
- This method has the great advantage that it can be realized with simple means and reliably and regularly allows the separation of a thread of a thread layer.
- the filaments accommodated in the helical guide track are deflected in a second direction which runs at an angle and preferably approximately perpendicular to the first direction.
- the first spindle is rotated intermittently, ie it is rotated alternately by a few degrees and then stopped or accelerated.
- the first spindle can also be rotated more slowly in the throw-off range as in Totcard Anlagen, so that the threads jump off in chronological succession.
- the separated thread can be checked on the third level or transported from the third level to a measuring position. Particularly preferably, the separated thread is transported from the third level further to a second discharge edge, from where the thread is dropped onto a fourth level.
- This variant has the advantage that the quality of the separation is improved.
- the threads are transported at a first axial transport speed to the first discharge edge of the first spindle and from there at a larger second axial transport speed to the second discharge edge.
- the entire arrangement of a thread separating device according to the invention and a tenter frame is described relative to a coordinate system in which the threads stretched in the tenter frame run in the Y direction.
- the yarn separation device and the clamping frame are moved in operation in the X direction relative to each other and thus define the transport direction.
- the threads are, for example, on the Gruppierspindel in the X direction from "front", ie from a tip, to further back (in the FIG. 2 from left to right).
- thread separating device 11 is used to separate a single thread from a Garnschar resp.
- Thread layer 13 A thread layer 13 consists of a plurality of juxtaposed and substantially mutually parallel threads 15. In the first plane 16, the threads 15 of the thread layer 13 are stretched by at least at two points in a tenter are clamped and define a first level 16 between these two locations. By definition, the threads of the first thread layer are arranged side by side in the X direction.
- the thread-separating device 11 comprises a first spindle serving as a thread-separating element, which is also referred to below as a grouping spindle 17.
- the Gruppierspindel 17 is rotatable about an axis of rotation 18 and driven by means of a motor 19 driven by a drive shaft 21.
- the Gruppierspindel 17 has at the front end a deflection member 25 having an outer surface 23 with a substantially arcuate cross-section.
- the deflection part 25 thus has a diameter which increases from the front to the rear, from a tip 26 to a diameter ⁇ 1. In the operation of the device 11, that is to say when it penetrates into the thread layer, the deflection part 25 ensures the deflection of the threads out of the plane 16 of the thread layer 13.
- an external helical guide track 27 in the form of a screw thread 29 with the axis of rotation 18 is provided.
- the guideway of the screw thread 29 is formed as a groove with a groove bottom 30 (cylindrical, diameter 01).
- Several threads 15 of the thread layer can find space in the guide track 27, ie, the guide track 27 does not cause a separation of the threads in each case, but only a grouping of the threads in one thread between two adjacent flanks 37 of the guide track 27.
- One group Of threads may include depending on the width of the web and thickness of the threads between 1 and 20 threads.
- the helical guideway 27 leads the grouped threads 15 to a discharge edge 31, where the separation of the threads 15 takes place at the latest, as will be explained with reference to the following short functional description.
- the discharge edge 31 is. a sharp edge of the first spindle 17 where the external diameter of the spindle 17 is greatly reduced, and at which the guide track 27 ends.
- the discharge edge 31 is arranged on the groove bottom 30 of the first helical guide track 27 and on the axis of rotation 18 vertical rear end 33 of the first spindle 17.
- the grouping spindle 17 is preferably moved approximately perpendicular to the running direction (Y direction) of the threads 15, parallel to the first plane 16, ie in the X direction, in the thread layer.
- the Gruppierspindel 17 is in the view according to Fig. 2 rotated clockwise (arrow 32) about the axis of rotation 18 and simultaneously moved in the X direction in the tensioned thread layer 13, such that the threads 15 from the plane 16 of the thread layer 13 in the Z direction (perpendicular to the first plane 16 of the thread layer 13th and to the axis of rotation 18) are moved out.
- each thread 15 of course remains clamped in the clamping frame in the two places.
- a dropping of the rear thread received in the guide track 27 in the direction of the axis of rotation 18 (Z direction) on a third plane 39 then takes place as soon as it crosses the discharge edge 31.
- This difference ⁇ x helps to let the threads 15 'and 15 "jump off from the grouping spindle 17 at different times and to achieve reliable separation of the threads at the latest when they are dropped from the discharge edge 31.
- Thread For the separation of two threads received in the same thread, it suffices usually only a few degrees of rotation of the grouping spindle 17.
- the separated thread has arrived in the third plane 39, it can be checked, for example with the aid of a camera 40 or another sensor, whether or not a single thread is actually present Thread has the correct diameter and / or color or not.
- a second spindle which is referred to as a transport spindle 41, partially arranged.
- the transport spindle 41 serves as a notched transport device.
- the transport spindle 41 can pick up a thread thrown off the grouping spindle 17 and transport it further.
- the transport spindle 41 in the circumference also has an external helical guide track 43 in the form of a second screw thread 45.
- the second screw thread 45 also defines a groove with a groove bottom, which corresponds to a diameter ⁇ 2.
- the receiving position of the threads 15 on the transporting spindle 41 defines a third plane 39 which is substantially parallel to the first plane 16 and spaced from the first and second planes 16, 35 in the Z-direction. From the first discharge edge 31, the threads fall into the guide track 43 at the level of the diameter 02, where a dropped thread 15 is in contact with the second spindle 41. With the rotation of the transporting spindle 41, the yarn in the guide track 43 along the transporting spindle 41 is moved away from the grouping spindle 17 (backwards). The guideway 43 terminates at a second discharge edge 47, from where a thread can spring back to a fourth plane 49.
- the fourth plane 49 is defined by a cylinder part 51 which is arranged or formed on the transport spindle 41 and against which a thread separated from the thread layer can rest.
- the second discharge edge 47 is a sharp edge of the transport spindle 41 where the outer diameter of the transport spindle 41 is greatly reduced, and at which the guide track 43 ends. Just the second discharge edge 47 is arranged on the groove bottom of the second helical guide track 43 and on a shoulder of the transport spindle 41.
- the fourth plane 49 is located between the first plane 16 and the third plane 39 in the Z direction.
- the transport spindle 41 protrudes so far into a rear recess 53 of the Gruppierspindel 17 that an overlap between the rear end 33 of the first spindle 17 at the first discharge edge 31 and the guide rail 43 of the transport spindle 41 is given in the X direction.
- a spring projecting from the first discharge edge 31 onto the transport spindle 41 thus directly engages with the second guide track 43.
- the transport spindle 41 is driven by a hollow shaft 55 about the axis of rotation 18, which is connected via a traction mechanism 57 with a motor 59 in connection.
- the traction mechanism drive 57 comprises an engine-side drive pulley 61, a drive belt 63 and a spindle-side drive pulley 65, which is connected in a rotationally fixed manner to the hollow shaft 55.
- the drive shaft 21 is mounted freely rotatable by means of bearing bushes 67,69.
- the first spindle 17 and the second spindle 41 move relative to the thread layer 13 together in the X direction.
- Fig. 3 shows the Gruppierspindel 17 from behind. Due to the screw thread 29, a dropping of a thread at the first discharge edge 31 is possible only in a certain through the rotational position of the grouping 17 Abschmati Geneva 71 relative to the filaments 15 received in the guideway 27. In a rotational position of the grouping spindle 17 in a Totcard Scheme 73 no thread shedding is possible because the thread or threads are still too far away from the first discharge edge 31 and there seen in the X direction at least one edge 37 of the screw thread is between the threads and the rear End of the first spindle 17 is located.
- Fig. 4 2 shows a knotting machine 77 with two thread separating devices 11a, 11b according to the invention on two thread tensioning devices 79a, 79b.
- the thread tensioning devices 79a, 79b each have opposite clamping frames 81a, 81b, on which each of two thread layers 13a, 13b is stretched.
- the thread tensioning devices 79a, 79b are movable relative to each other in the X direction. Structure and operation of such thread tensioning devices are known in the art from the prior art and therefore need not be explained in detail. For clarity, is in Fig. 4 only one side of the clamping frames 81a, 81b shown.
- Each thread separating device 11a, 11b has a drive 19a, 19b for the first spindle 17a, 17b and a drive 59a, 59b for the second spindle 41a, 41b.
- Each thread separating device 11a, 11b is equipped with a separate feed drive 83a, 83b, consisting of motor 85a, 85b, toothed belt 87a, 87b and gear 89a, 89b.
- the gears 89a, 89b each have a gear wheel 91a, 91b with a helical thread 93a, 93b according to the illustrated embodiment.
- the gears 91a, 91b engage with the thread 93a, 93b in a Dental splint 95a, 95b of the thread tensioning devices 79a, 79b.
- 91b moves the associated toothed rail 95a, 95b, and consequently the associated thread layer 13a, 13b of the associated thread separating device 11a, 11b moves in the X direction.
- All the drives 19a, 19b, 59a, 59b, 83a, 83b are fixedly mounted in a housing 99, that is, they are movable together in the X direction, and communicate with a controller 101.
- the thread separating devices 11a, 11b are adjusted in height (Z direction) relative to the thread layers 13a, 13b so that the rotation axis of the grouping spindle 17a of the thread separating device 11a is below the lower thread layer 13a and the rotation axis of the other grouping spindle 17b of the thread separating device 11b upper thread layer 13b moves. If individual threads of the two thread layers 13a, 13b are separated, can be with the help of in the Fig. 4 not shown parts of the knotting machine, the cut ends of the separated individual threads seized and linked together.
- a second embodiment of the inventive thread separating device differs from the embodiment described above in that instead of a second spindle another transport device in the form of a conveyor belt is provided.
- the conveyor belt may, for example, comprise a notched conveyor belt, in the external notches of which the separated threads can be transported away with the movement of the conveyor belt on two gears from the receiving position.
- the notched conveyor belt can carry away the threads in the X direction.
- the overall arrangement of grouping spindle 17 and transporting spindle 41 works as follows: As already above described, the threads 15 of a thread layer 13 are already isolated by the Gruppierspindel 17. For the thread separation, the Gruppierspindel 17 is preferably not driven uniformly, but depending on the angular range either very fast (Totwood Society) or slow or intermittent (discharge turning range), ie the Gruppierspindel 17 is briefly stopped or accelerated. The grouping spindle 17 thus performs a plurality of "jerky movements" during one revolution. The Totcard Society 73, in which no threads are dropped, can be swept over without stopping the Gruppierspindel 17.
- Each of the grouped threads of the back thread is then dropped one by one onto the transport spindle 41, and each dropped thread is transported to the second discharge edge in the X direction, where it is dropped onto the cylinder part 51.
- the transport spindle 41 is driven at a greater speed than the Gruppierspindel 17, thus a greater axial transport speed (X direction) of the threads on the transport spindle 41 as in the guide track 27 of the Gruppierspindel 17th is reached.
- the axial transport speed on the transport spindle 41 is preferably by a factor of 10 to 100, preferably 30 to 90 and particularly preferably 40 to 80 times greater than the axial transport speed on the Gruppierspindel 17.
- the separated thread is preferably dropped into the fourth plane 49. With a thread in the measuring position defined by the fourth level, the rotation of the transport spindle can 41 for the review to be stopped.
- at least one yarn 15 dropped by the first spindle is controlled in the third plane 39 or in the fourth plane 49 or meanwhile in operation.
- the number of filaments located in a particular zone is counted, with the particular zone behind the ejection edge 31 and the first spindle 17 being located. It thus lead the Gruppierspindel 17 and the transport spindle 41 jerky movements, which are timed to each other.
- the thread separating device according to the invention is advantageously integrated in a knotting machine which works with two thread layers.
- one thread of each thread layer is separated with a thread separating device according to the invention, grasped with a hook, cut and then knotted together. Finally, the knotted thread is pulled out with the help of a yarn extractor.
- the knotting machine is an arrangement of two separating devices, a first motor for feeding the first thread separating device relative to the first thread layer, a second motor for feeding the second thread separating device relative to the second thread layer and a control device for the aforementioned components.
- each thread-separating device consists of 2 coaxial rotating parts (Spindles), each having a surface with an external thread.
- the two threads have the same pitch and profile (trapezoidal thread, for example).
- the diameter 02 (corresponding to the groove bottom of the thread 45) of the second spindle (transport spindle 41) is smaller than the diameter 01 of the first spindle (grouping spindle 17).
- the second spindle is rotatably arranged relative to the first spindle.
- Each spindle is rotated by its own motor.
- the second spindle is connected to the motor shaft by means of a belt and a pulley. The two spindles rotate during operation preferably at a different speed.
- each thread layer Before knotting the threads of each thread layer are clamped and clamped in at least two places in a tenter. Each thread layer is in a first plane. Then the knotting machine is placed on the clamping frame (interaction of each feed motor with the clamping frame of the thread layer), and the two thread layers are located between the two axes of rotation of the thread separating devices of the knotting machine.
- the distance in the Z-direction between the axis of rotation of the spindle and the associated thread layer is adjustable, so that the maximum Z-tension acting on the deflected threads is compatible with the thread properties.
- the two thread layers are outside the two axes of rotation of the thread separating devices of the knotting machine.
- the first spindle For each thread layer located in a first plane, the first spindle is brought into contact with the first thread of the thread layer (by hand or with motor feed).
- Each feed motor of the knotting machine allows the movement of the separating device relative to the associated thread layer so that each first spindle comes into contact with the associated thread layer. From this initial position, the feed of each thread separating device relative to the tenter (X-direction, after the thread layer) and the rotation of each spindle are started.
- a group of threads reaches the back end of the first spindle.
- the speed of the first spindle is reduced.
- the grouped threads are dropped successively at the first discharge edge onto the second spindle (in a third plane).
- the thread tension acting in the X and Z directions and the thread geometry help to keep the threads received in the thread of the first spindle against the thread flank facing away from the spindle tip.
- the back thread of the grouped threads (thread 15 'in FIG.
- the first spindle When all the rear threads are dropped from the first spindle, the first spindle then becomes faster to rotate to transport another group of threads on the first spindle to the discharge edge (deadlift area).
- each successively separated thread is transported away very fast in the X direction from the first spindle when rotating the second spindle.
- the second spindle in the Abschprint Scheme the first spindle is rotationally driven such that the transport speed of a thread in the thread on the second spindle in the X direction is greater than the transport speed of a thread in the thread on the first spindle in the X direction.
- the very fast transport movement on the second spindle allows a reinforcement of the singulation process, since the next thread dropped by the first spindle reaches the thread of the second spindle only after at least one revolution of the second spindle.
- each thread is dropped again at the second discharge edge and the thread reaches a test position on the cylinder part of the second spindle.
- the separation result is checked with a yarn testing device (preferably a camera or a voltage sensor).
- a yarn testing device preferably a camera or a voltage sensor.
- a double thread can be detected (with a camera or a camera) Tension sensor), the color of the separated thread and / or further thread properties of the thread are determined (with camera 40).
- the rotation of the second spindle is preferably stopped during the test time to perform the test.
- the separation was successful, i. if only a single thread is in the test position and possibly the isolated thread - as expected - the right color and the correct diameter, the isolated thread is taken with a hook and led away for subsequent cutting and linking with a scattered thread of the other thread layer , The second spindle is then rotated again to transport another thread to the test position.
- the drives of the first and second spindles as well as the feeding of each thread separating device of the knitting machine are stopped immediately (the thread checking device is connected to the control of the spindles).
- the spindles are raised or lowered in the Z direction so that all threads are no longer in contact with the spindles.
- Each separation device is then returned to an initial position of the arranged thread layer and the thread separation process is restarted.
- the double thread is automatically returned from the test position to the second spindle or to the first spindle, for example by reversing the direction of rotation of the first and second spindle and "lifting" the threads at each discharge edge by means of at least one driver, which is arranged on the second discharge edge forming shoulder of the second spindle or at the rear end of the first spindle. Then the thread separation is restarted.
- the diameter of the thread is also preferably measured. With this measurement, one knows approximately the thread density and can adjust the feed automatically (the thread testing device is connected to the control of the feed) or by hand.
- the feed of the knitting machine is selected so that the feed is equal to or lower than the transport speed of the yarns in the X direction on each spindle (which depends on pitch and speed).
- the spindles are not arranged coaxially but side by side in the thread direction (Y direction).
- the first spindle has 3 helical guide tracks 27a, 27b, 27c (between 2 and 5 guide tracks are conceivable) in the form of a multiple thread.
- Each guideway 27a, 27b, 27c terminates at its own discharge edge 31a, 31b, 31c.
- the 3 entries (entries 34a, 34b in FIG. 5 Recognizable) of the 3 guideways 27a, 27b, 27c and the first three discharge edges 31a, 31b, 31c are located at the same height in the X direction.
- Each thread of the thread layer is transported when rotating the first spindle 17 in the direction of rotation 32 'only in one of the 3 guideways 27a, 27b, 27c along the first spindle 17 and dropped on one of the 3 discharge edges 31a, 31b, 31c on the second spindle 41.
- the second spindle 41 has a frusto-conical cross-section in this embodiment. With such a shape, the second spindle 41 generates a larger yarn tension in the Z direction than with a cylindrical shape.
- the thread separating device 11 has only a single first spindle 17, wherein each individual thread dropped from the single spindle is interlocked with a hook in the third plane.
- the inventive thread separating device can also be used when the thread layer is arranged with cross cords.
- the thread separating device cooperates with a cross module which is movable at a predetermined angle to each side from the first plane of the warp thread layer and which has at least two cross tubes for receiving the cross cords, so that threads of the thread layer are released from the cross. Then, the threads are transported on the Gruppierspindel the Fadensepariervorraum and dropped by the Gruppierspindel successively. This makes it possible to separate a single thread from the thread layer arranged in cross-strands.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Knitting Machines (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Claims (17)
- Dispositif de séparation de fils (11) pour la séparation d'un fil (15) à partir d'une couche de fils (13) définissant un premier plan (16), avec une multitude de fils tendus (15) disposés quasiment parallèlement les uns par rapport aux autres, avec- une première broche rotative (17) sur la circonférence de laquelle est prévue une première voie de guidage hélicoïdale (27), ladite première broche étant adaptée pour transporter plusieurs fils dans la première voie de guidage hélicoïdale (27) le long de la première broche (17) pendant la rotation,- une pièce de déviation (25) destinée à dévier les fils (15) accueillis dans la première voie de guidage (27) à distance du premier plan (16), vers un deuxième plan (35), etcaractérisé par- une première arête d'éjection (31) prévue sur la première broche (17), au niveau de laquelle se termine la première voie de guidage hélicoïdale (27), pour l'éjection des fils (15) à partir de la première voie de guidage (27) vers un troisième plan (39).
- Dispositif selon la revendication 1, caractérisé en ce que la première arête d'éjection (31) est formée par une réduction de diamètre de la première broche (17), ladite arête d'éjection (31) étant formée dans le fond de la première voie de guidage hélicoïdale (27).
- Dispositif selon la revendication 1 ou 2, caractérisé en ce que la pièce de déviation (25) présente une surface supérieure (23) inclinée par rapport au premier plan (16) de la couche de fils (13).
- Dispositif selon l'une des revendications précédentes, caractérisé en ce que la pièce de déviation (25) fait partie de la première broche (17) et présente une surface supérieure (23) en forme d'arc ogival.
- Dispositif selon l'une des revendications précédentes, caractérisé en ce que plusieurs voies de guidage hélicoïdales (27a, 27b, 27c) sont formées sur la circonférence de la première broche (17), formant ainsi un filetage à plusieurs filets.
- Dispositif selon l'une des revendications précédentes, caractérisé en ce qu'un dispositif de transport (41) est disposé sur l'arête d'éjection (31) de la première broche (17) pour l'évacuation des fils (15) éjectés de la première broche (17).
- Dispositif selon la revendication 6, caractérisé en ce que les fils (15) sont transportés à une première vitesse de transport dans la première voie de guidage (27) et à une deuxième vitesse de transport sur le dispositif de transport (41), la deuxième vitesse de transport étant supérieure à la première vitesse de transport.
- Dispositif selon la revendication 6 ou 7, caractérisé en ce que la première broche (17) est entraînée par un premier entraînement (19) et le dispositif de transport (41) est entraîné par un deuxième entraînement (59).
- Dispositif selon l'une des revendications 6 à 8, caractérisé en ce que le dispositif de transport est formé par une deuxième broche rotative (41), sur la circonférence de laquelle est prévue une deuxième voie de guidage hélicoïdale (43).
- Dispositif selon la revendication 9, caractérisé en ce que la première broche (17) et la deuxième broche (41) sont disposées coaxialement l'une par rapport à l'autre.
- Dispositif selon la revendication 9 ou 10, caractérisé en ce que la deuxième broche (41) comporte une deuxième arête d'éjection (47) destinée à éjecter les fils (15) de la deuxième voie de guidage (43) vers un quatrième plan (49).
- Dispositif selon l'une des revendications 1 à 11, caractérisé en ce que le dispositif de séparation de fils comporte un moyen d'avance (83a, 83b) pour le déplacement de la première broche (17) par rapport à la couche de fils (13) essentiellement parallèlement au premier plan (16) de la couche de fils (13).
- Dispositif selon la revendication 12, en outre caractérisé par un dispositif de commande (101) permettant de commander le moyen d'avance (83a, 83b), et par un dispositif de contrôle de fil relié au dispositif de commande (101) et adapté pour contrôler un fil (15) éjecté de la première broche (17).
- Dispositif selon l'une des revendications 1 à 13, caractérisé en ce qu'une première section angulaire est définie en tant que zone de rotation d'éjection (71) et une deuxième section angulaire est définie en tant que zone de rotation morte (73) autour d'un axe de rotation (18) de la première broche (17), la première broche (17) étant entraînée en rotation plus lentement dans la zone de rotation d'éjection (71) que dans la zone de rotation morte (73).
- Machine de nouage (77) comprenant deux dispositifs de séparation de fils (11) selon l'une des revendications 1 à 14.
- Machine à enverjure comprenant un dispositif de séparation de fils (11) selon l'une des revendications 1 à 14.
- Machine de rentrage comprenant un dispositif de séparation de fils (11) selon l'une des revendications 1 à 14.
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PT134051366T PT2881506T (pt) | 2013-12-09 | 2013-12-09 | Dispositivo para separação de fios |
ES13405136.6T ES2600953T3 (es) | 2013-12-09 | 2013-12-09 | Dispositivo para la separación de hilos |
EP13405136.6A EP2881506B1 (fr) | 2013-12-09 | 2013-12-09 | Dispositif de séparation de fils |
IN3841MU2014 IN2014MU03841A (fr) | 2013-12-09 | 2014-12-01 | |
KR1020140173907A KR102271035B1 (ko) | 2013-12-09 | 2014-12-05 | 스레드 분리용 장치 |
US14/563,061 US9200387B2 (en) | 2013-12-09 | 2014-12-08 | Apparatus for thread separation |
CN201410743682.5A CN104695081B (zh) | 2013-12-09 | 2014-12-08 | 线分离装置及具有线分离装置的打结机、分经机、穿经机 |
BR102014030814-8A BR102014030814B1 (pt) | 2013-12-09 | 2014-12-09 | Aparelho de separação de linhas, máquina de tricotar, máquina de arrendamento e máquina de estirar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13405136.6A EP2881506B1 (fr) | 2013-12-09 | 2013-12-09 | Dispositif de séparation de fils |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2881506A1 EP2881506A1 (fr) | 2015-06-10 |
EP2881506B1 true EP2881506B1 (fr) | 2016-09-07 |
Family
ID=49886827
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13405136.6A Active EP2881506B1 (fr) | 2013-12-09 | 2013-12-09 | Dispositif de séparation de fils |
Country Status (8)
Country | Link |
---|---|
US (1) | US9200387B2 (fr) |
EP (1) | EP2881506B1 (fr) |
KR (1) | KR102271035B1 (fr) |
CN (1) | CN104695081B (fr) |
BR (1) | BR102014030814B1 (fr) |
ES (1) | ES2600953T3 (fr) |
IN (1) | IN2014MU03841A (fr) |
PT (1) | PT2881506T (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106087232A (zh) * | 2016-07-21 | 2016-11-09 | 苏州科润织造有限公司 | 一种螺旋分纱杆 |
ES2746933T3 (es) * | 2016-12-01 | 2020-03-09 | Staeubli Sargans Ag | Módulo de separación de hilos con un dispositivo sensor capacitivo |
CN108442027A (zh) * | 2017-02-16 | 2018-08-24 | 诸暨市凯利纺织机械有限公司 | 具有高性能纱线分离的结经机机头 |
CN108796812A (zh) * | 2017-05-02 | 2018-11-13 | 无锡祥虹工贸有限责任公司 | 一种用于搓绳打结机的新型齿轮齿条传动机构 |
CN108570739B (zh) * | 2018-04-18 | 2020-03-31 | 江苏工程职业技术学院 | 一种可变螺距的组合式螺旋式开口装置及其织造方法 |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1364091A (en) * | 1898-06-23 | 1921-01-04 | Barber Colman Co | Machine for operating upon warps |
US1339313A (en) * | 1919-06-27 | 1920-05-04 | Fred E Bearden | Heddle-harness-spacer machine |
US1690157A (en) * | 1928-01-24 | 1928-11-06 | Warp Twisting In Machine Compa | Thread feeder for warp-twisting-in machines |
US1798363A (en) * | 1929-06-28 | 1931-03-31 | Bischof Ulrich | Lease rod or spindle for insertion between the threads of the lease of a weaving warp |
US2149536A (en) * | 1935-09-30 | 1939-03-07 | Celanese Corp | Treatment of textile materials |
US2221999A (en) * | 1938-06-08 | 1940-11-19 | Schlafhorst & Co W | Device for producing cops |
US2564330A (en) * | 1944-06-19 | 1951-08-14 | Fleischer Svend Sigur Christie | Device for selecting heddles for the application of threads |
GB687132A (en) * | 1947-11-27 | 1953-02-11 | Bernard Howell Wilsdon | Improvements in or relating to warp selecting and separating apparatus |
US2690313A (en) * | 1951-05-26 | 1954-09-28 | American Viscose Corp | Thread guide |
US2755036A (en) * | 1953-07-03 | 1956-07-17 | Terho Mikko Jooseppi | Cable drum |
US2696654A (en) * | 1953-07-16 | 1954-12-14 | Barber Colman Co | Warp worm for drawing-in machines |
CH411742A (de) * | 1962-07-20 | 1966-04-15 | Koefoed Hauberg Marstrand & Helweg As Titan | Faden-Abteil- und Greifvorrichtung |
DE3210920C1 (de) * | 1982-03-25 | 1983-09-29 | Lindauer Dornier Gmbh, 8990 Lindau | Vorrichtung zum Vereinzeln und Bereitstellen von Kettfaeden fuer das Einziehen der Kettfaeden in Weblitzen und Lamellen |
WO2000000687A1 (fr) * | 1998-06-29 | 2000-01-06 | Stäubli Ag Pfäffikon | Dispositif et procede pour separer des fils d'une couche |
AU2003201587A1 (en) * | 2002-01-30 | 2003-09-02 | Staubli Ag Pfaffikon | Device for separating threads from a layer of threads |
IL154025A0 (en) * | 2003-01-19 | 2003-07-31 | Rafael Armament Dev Authority | Fiber guiding helical ring |
EP1748096B1 (fr) * | 2005-07-25 | 2008-05-14 | Stäubli AG Pfäffikon | Dispositif et procédé pour séparer un fil de chaîne |
EP1870501A1 (fr) * | 2006-06-23 | 2007-12-26 | Stäubli AG Pfäffikon | Dispositif de séparation de fils d'une couche de fils, procédé pour opérer le dit dispositif et utilisation du dit dispositif |
-
2013
- 2013-12-09 ES ES13405136.6T patent/ES2600953T3/es active Active
- 2013-12-09 EP EP13405136.6A patent/EP2881506B1/fr active Active
- 2013-12-09 PT PT134051366T patent/PT2881506T/pt unknown
-
2014
- 2014-12-01 IN IN3841MU2014 patent/IN2014MU03841A/en unknown
- 2014-12-05 KR KR1020140173907A patent/KR102271035B1/ko active IP Right Grant
- 2014-12-08 US US14/563,061 patent/US9200387B2/en active Active
- 2014-12-08 CN CN201410743682.5A patent/CN104695081B/zh active Active
- 2014-12-09 BR BR102014030814-8A patent/BR102014030814B1/pt active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
US20150159306A1 (en) | 2015-06-11 |
US9200387B2 (en) | 2015-12-01 |
BR102014030814A2 (pt) | 2016-09-13 |
EP2881506A1 (fr) | 2015-06-10 |
ES2600953T3 (es) | 2017-02-13 |
BR102014030814B1 (pt) | 2022-05-24 |
IN2014MU03841A (fr) | 2015-10-09 |
CN104695081B (zh) | 2018-08-10 |
CN104695081A (zh) | 2015-06-10 |
KR102271035B1 (ko) | 2021-07-02 |
PT2881506T (pt) | 2016-11-08 |
KR20150067046A (ko) | 2015-06-17 |
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