EP2788145A1 - Procédé pour faire fonctionner une installation de production - Google Patents
Procédé pour faire fonctionner une installation de productionInfo
- Publication number
- EP2788145A1 EP2788145A1 EP11797184.6A EP11797184A EP2788145A1 EP 2788145 A1 EP2788145 A1 EP 2788145A1 EP 11797184 A EP11797184 A EP 11797184A EP 2788145 A1 EP2788145 A1 EP 2788145A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workstations
- workstation
- production
- work
- production plant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000008859 change Effects 0.000 claims description 2
- 230000006978 adaptation Effects 0.000 description 6
- 230000004044 response Effects 0.000 description 2
- 241000282412 Homo Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008672 reprogramming Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4189—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4188—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by CIM planning or realisation
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0212—Control of position or course in two dimensions specially adapted to land vehicles with means for defining a desired trajectory
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32085—Layout of factory, facility, cell, production system planning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the invention relates to a method for operating a production plant with a plurality of work areas.
- the transfer system includes a plurality of CNC machines arranged immediately adjacent to each other and having servo motor drives configured to transfer workpieces between the individual machines.
- the present invention has for its object to provide a method of the type mentioned, which is a particularly flexible adaptation of
- Such a method is for operating a production plant having a plurality of work areas in which respective work stations are arranged to perform at least one respective work step. Furthermore, such includes
- Production plant at least one transport system by means of which goods to be processed are transported on at least one predetermined path between the workstations.
- Workstation feasible step and the at least one predetermined path is chosen in this case according to a predetermined, a production requirement criterion and adapted when a change in the at least one criterion.
- the method according to the invention enables a flexible adaptation of the operation of the production plant to respectively current production requirements.
- the method according to the invention enables a flexible adaptation of the operation of the production plant to respectively current production requirements.
- Production plant preferably all movably designed so that new arrangements and transport routes can be created in a very short time. It is included
- workstations are preferably used which are designed as essentially identical modules.
- modules may be assembly robots that match their hardware.
- these robots receive updated programming.
- Production requirements may be the use of such modules, in particular for the rapid replacement of extended stations application.
- the modules can also be constructed more complex and several machine tools, shelves, Robot or the like include. In such more complex modules, a plurality of work steps can be performed in each case. It is possible, for example, to provide a separate module of this type for each variant of a product to be produced, or to install several modules for the same variant, if a particularly high number of pieces is to be manufactured. Preferably, such modules then work in parallel to enable particularly high product throughputs.
- the products of such parallel workstations can be transported by the transport system to a single workstation, where they are further processed.
- overloads of individual workstations can be compensated or the number of units can be increased on request.
- Assembly robots is operated. In this way, a much smaller area for the assembly task is needed. Furthermore, the need for permanently installed conveyor technology is reduced to the absolutely necessary minimum, which greatly reduces the investment costs.
- Fig. 1 is a perspective view of a production plant for use with an embodiment of a method according to the invention
- Figs. 2 to 4 show three alternative arrangements of work stations for use with an embodiment of a method according to the invention.
- Automotive transmissions include a plurality of workspaces in which respective workstations 14 are arranged.
- the workstations 14 include several
- a workstation can also shelves or
- Embodiment protected by schematically indicated laser cone 28 If a person moves in the area of the laser cones 28, the robots 18, 26 are automatically deactivated in order to protect the worker in this way.
- the robots 18, 26 which have force / torque sensors with which collisions of the robots 18, 26 with each other, with other elements of the workstation and, in particular, with workers, can be avoided.
- Both the lightweight robot 18 and the tables 16 are freely arrangeable in the various work areas 12.
- the workstations 14 can therefore be easily reconfigured. This applies both to their arrangement in space as well as the work tasks performed by the respective workstations 14. If the task of a workstation 14 changes, then the
- Lightweight robot 18 can be easily reprogrammed. In order to compensate for overloading of the production facility 10, empty work areas 12 can be provided, in which new workstations 14 are required for an increased production requirement being constructed. The order in which the workstations 14 their
- Processing steps can also be adapted freely, since no fixed transport systems are needed. Rather, the transport paths between the workstations 14 can be freely determined by appropriate reprogramming of the self-propelled forklift trucks 22.
- the workstations 1 can perform identical or different manufacturing scopes. Two examples of this are shown in FIGS. 2 and 3. In the arrangement according to FIG. 2, a first variant of a component is manufactured in a first group 30 of three workstations 14. In parallel, in a second group 32 of two workstations 14, a second variant of the component is manufactured.
- Workstations 14 of groups 30 and 32 are then bundled by transport systems and brought together to a final assembly station.
- the parallel processing achieves a particularly high throughput.
- production can be easily and quickly adapted to changing needs. For example, by adding the further group 34 or additional, not shown groups another
- Variant of the component to be produced are included in the manufacturing process. There must be no changes to the already existing
- Work stations of groups 30,32 are made, which can continue their production unchanged. It is also possible to add workstations 14, which produce an already existing variant, in order to increase the manufactured quantities.
- Workstation 14 also only, as shown in Fig. 4, from a single work table 16 with associated shelves or storage containers. This can then be operated by one or more assembly robots 18 or human workers. Ideally, such a single work table 16 replaces a complete assembly line and therefore provides large free mounting surfaces, as exemplified in FIG. Furthermore, the reduction of the assembly line to a single work table 16 eliminates the need for expensive and inflexible permanently installed conveyor technology.
- all workstations 14 are designed to hold all of them in them
- human workers can be performed. For example, if only very small quantities are to be produced in a particular variant, then one can Workstation 14 for the production of this variant with human workers instead of robots are replaced, while high volumes are manufactured purely robotic.
- the adaptation of production to new variants is by modifying individual
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Radar, Positioning & Navigation (AREA)
- Remote Sensing (AREA)
- General Factory Administration (AREA)
- Automatic Assembly (AREA)
- Multi-Process Working Machines And Systems (AREA)
- Manipulator (AREA)
Abstract
L'invention concerne un procédé pour faire fonctionner une installation de production (10) présentant une pluralité de zones de travail (12) dans lesquelles chaque poste de travail (14) est aménagé pour effectuer au moins une étape de travail respective, ainsi qu'au moins un système de transport (22) au moyen duquel les pièces à usiner sont transportées entre les postes de travail (14) selon au moins une trajectoire prédéterminée. La configuration des postes de travail (14), l'étape de travail à accomplir par le poste de travail (14) respectif ainsi que la moins une trajectoire prédéterminée sont sélectionnés en fonction d'au moins un critère concernant une exigence de production et sont adaptés en cas de modification dudit au moins un critère.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2011/006201 WO2013083142A1 (fr) | 2011-12-09 | 2011-12-09 | Procédé pour faire fonctionner une installation de production |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2788145A1 true EP2788145A1 (fr) | 2014-10-15 |
Family
ID=45350725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11797184.6A Withdrawn EP2788145A1 (fr) | 2011-12-09 | 2011-12-09 | Procédé pour faire fonctionner une installation de production |
Country Status (5)
Country | Link |
---|---|
US (1) | US10108186B2 (fr) |
EP (1) | EP2788145A1 (fr) |
JP (1) | JP2015500746A (fr) |
CN (1) | CN103987486B (fr) |
WO (1) | WO2013083142A1 (fr) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
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US9609738B1 (en) | 2013-12-23 | 2017-03-28 | Flextronics Ap, Llc | Graphite sheet to redirect SMT components during thermal exposure |
US9789572B1 (en) * | 2014-01-09 | 2017-10-17 | Flextronics Ap, Llc | Universal automation line |
WO2015132378A1 (fr) * | 2014-03-06 | 2015-09-11 | Kuka Systems Gmbh | Poste de production, usine de production et procédé |
US10744605B2 (en) * | 2015-02-19 | 2020-08-18 | Kuka Systems Gmbh | Manufacturing device, manufacturing plant and method |
FR3043928B1 (fr) * | 2015-11-24 | 2018-05-18 | Psa Automobiles Sa. | Ligne de fabrication industrielle |
FR3045427B1 (fr) * | 2015-12-17 | 2018-05-25 | Psa Automobiles Sa. | Poste d’assemblage d’une ligne de fabrication industrielle |
CN106002559B (zh) * | 2016-05-19 | 2018-09-28 | 福建工程学院 | 一种全自动化机器人磨抛生产线的模块化物料投递方法 |
US10928792B2 (en) * | 2016-07-25 | 2021-02-23 | Leridge Corporation | Parallel manufacturing systems and methods |
CN109690430B (zh) * | 2016-09-09 | 2022-06-24 | 宝洁公司 | 基于需求生产产品的***和方法 |
DE102016226062A1 (de) * | 2016-12-22 | 2018-06-28 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Verfahren zur Kennzeichnung von Werkstücken, zugehörige Produktionsstation und zugehöriges Aufrüstverfahren |
CN107527115A (zh) * | 2017-08-14 | 2017-12-29 | 震坤行工业超市(上海)有限公司 | 智能仓储管理方法、装置、***、及无人智能仓储设备 |
US11625023B2 (en) * | 2017-09-29 | 2023-04-11 | Donald Scott Rogers | Device and method for automated assembly of interlocking segments |
WO2020190285A1 (fr) * | 2019-03-19 | 2020-09-24 | Chio Fai Aglaia Kong | Usine flexible et dynamique |
DE102019112437A1 (de) * | 2019-05-13 | 2020-11-19 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Industrielle Fertigungseinrichtung zur Herstellung von Karosseriebauteilen von Kraftfahrzeugen |
EP3878611A1 (fr) * | 2020-03-10 | 2021-09-15 | Hochschule für angewandte Wissenschaften Landshut | Cellule de fabrication partiellement automatisée |
CN116829442A (zh) * | 2022-01-27 | 2023-09-29 | 宁德时代新能源科技股份有限公司 | 车辆总装生产线和车辆总装的方法 |
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-
2011
- 2011-12-09 CN CN201180075406.0A patent/CN103987486B/zh active Active
- 2011-12-09 WO PCT/EP2011/006201 patent/WO2013083142A1/fr active Application Filing
- 2011-12-09 JP JP2014545101A patent/JP2015500746A/ja active Pending
- 2011-12-09 US US14/363,476 patent/US10108186B2/en active Active
- 2011-12-09 EP EP11797184.6A patent/EP2788145A1/fr not_active Withdrawn
Non-Patent Citations (2)
Title |
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None * |
See also references of WO2013083142A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP2015500746A (ja) | 2015-01-08 |
CN103987486A (zh) | 2014-08-13 |
CN103987486B (zh) | 2017-03-29 |
US10108186B2 (en) | 2018-10-23 |
US20140288690A1 (en) | 2014-09-25 |
WO2013083142A1 (fr) | 2013-06-13 |
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