EP2578499A1 - Système destiné au fonctionnement d'une installation d'emballage - Google Patents
Système destiné au fonctionnement d'une installation d'emballage Download PDFInfo
- Publication number
- EP2578499A1 EP2578499A1 EP12006928.1A EP12006928A EP2578499A1 EP 2578499 A1 EP2578499 A1 EP 2578499A1 EP 12006928 A EP12006928 A EP 12006928A EP 2578499 A1 EP2578499 A1 EP 2578499A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- organs
- packaging
- control unit
- programs
- energy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 90
- 210000000056 organ Anatomy 0.000 claims abstract description 83
- 238000009434 installation Methods 0.000 claims description 37
- 238000005265 energy consumption Methods 0.000 claims description 27
- 239000005022 packaging material Substances 0.000 claims description 10
- 238000004364 calculation method Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000012858 packaging process Methods 0.000 claims description 6
- 241000208125 Nicotiana Species 0.000 claims description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 4
- 230000000977 initiatory effect Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 9
- 241000196324 Embryophyta Species 0.000 description 7
- 235000019504 cigarettes Nutrition 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000007420 reactivation Effects 0.000 description 1
- 238000010972 statistical evaluation Methods 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Definitions
- the invention relates to a system and / or a method for operating a packaging installation for products, in particular tobacco articles, wherein within a packaging installation several organs of the packaging installation, in particular packaging machines or units thereof follow one another within a packaging process, according to the preamble of claim 1.
- organs In times of increasing energy prices, buyers of packaging equipment, packaging machines and individual units for such machines require that these organs can be operated in an energy-saving manner. It has therefore long been taken to ensure that the organs generally consume as little energy as possible during operation. Furthermore, it is common to dimension organs so that they are normally operated at a utilization level in which the organ has a low energy consumption.
- the invention has the object to improve systems of the type mentioned in the direction of further energy savings.
- energy saving refers to all measures that reduce the amount of energy consumed.
- an inventive system has the features of claim 1. It is therefore envisaged that to improve the energy efficiency of the packaging system organs are at least partially switched by means of at least one control unit at least temporarily in a power saving mode in which the corresponding organs require less energy than in an operating mode.
- Energy efficiency is generally understood as the efficiency of the use of energy, ie the ratio of benefits to energy expenditure. In terms of a packaging system, energy efficiency means specific energy consumption, ie the energy required to package a product.
- An advantage of the system according to the invention can be that the energy consumption of the organs is reduced by appropriate control and / or regulation thereof. This improvement is independent of the plant efficiency, ie the production rate of the plant. The energy efficiency of the system should not be confused with the choice of organs that consume (constant) little energy.
- a state in which the organs consume less energy than in the respective operating mode This can be done by (complete) shutdown of the organs or by partially reducing the energy consumption.
- each organ may have different energy saving modes, with different respective energy consumption, until complete shutdown as the energy saving mode with the least or no energy consumption.
- the operating mode for one product corresponds to a power saving mode for another product.
- programs for controlling the packaging installation and / or their organs are stored in the control unit, the programs being assigned to specific operating states of the packaging installation and / or their organs.
- a control unit may be provided which has programs for controlling or regulating the organs with regard to the operating and energy-saving modes or the energy consumption. Furthermore, it is provided that these programs are assigned to specific operating states.
- a program for "normal operation” in which all organs are operated in operating mode would be conceivable.
- several programs may exist for "normal operation”, e.g. depending on the product to be packaged.
- Conceivable are programs for certain products, in which organs are partially put into a power-saving mode or even switched off, because they are required in the packaging of the product to a lesser extent or not at all.
- the organs are controlled or regulated in accordance with the production speed. It would be conceivable that at low production speed of the packaging system, the heaters are operated at a lower temperature and vice versa.
- a timed selection is possible, with which the planned changes in the operating state of the organs can be taken into account, such as e.g. Breaks, scheduled maintenance, closing time, shift changes, weekends, plant holidays, etc.
- control unit for an automatic selection of the programs but also for statistical purposes or for a manual evaluation, it may be useful that the operating conditions and / or service interruptions of the packaging system and / or its organs are detected by the control unit.
- the acquired data can then be stored, for example, in the control unit (27), the machine control or a line computer.
- the programs stored in the control unit are automatically adjusted on the basis of records of the operating state and / or the energy consumption and / or the service interruptions of the packaging installation and / or one or more organs.
- the system "learns" from the recorded data and can automatically optimize the programs from this.
- a self-learning system can detect that certain disorders of the organs lead to business interruptions of a certain length. Once sufficient data is available, it can be determined statistically or by probability calculations how long the respective interruption is likely to take, so that the corresponding programs are adapted accordingly by the control unit.
- this procedure can be used not only in the event of malfunctions or errors, but also in the case of planned interventions in the operating procedure, such as, for example, when changing brands, product changes, maintenance work, etc.
- the expected duration of the interruption is determined by means of statistical calculations or probability calculations. In this case, it is also preferably taken into account which organs in which combination are affected by the business interruption, because this too can influence the duration of the business interruption.
- the packaging installation 10 includes an entire packaging line from the production of the cigarettes to the packaging of bundle packs.
- a packaging installation 10 does not necessarily have to be an entire packaging line.
- a packaging system 10 may also include only a single packaging machine or a single packaging unit.
- the invention can be used not only in connection with the packaging of tobacco articles, such as cigarettes, cigarillos or the like, but also in other products, such as hygiene products.
- the packaging system 10 has a number of packaging machines that pass through the product or intermediate to be manufactured during processing within the packaging plant. Each packaging machine in turn has a number of aggregates, which in turn can be controlled or regulated. In this respect, in the following textual simplification will always be the organs of the packaging system 10. This term includes all controllable or controllable components of the packaging installation 10, ie ultimately the packaging machines, their aggregates, sub-aggregates, etc.
- a reel storage 20 is arranged, with packaging materials for the individual organs of the packaging installation 10.
- the packaging materials can be supplied to the individual organs.
- the organs of the packaging system 10 are each associated with machine controls 22 for controlling the respective machine or the respective organ. These are connected via control lines 23 to a host computer 24.
- the main computer 24 in turn can be connected via lines 25, 26 to the Internet and / or the intranet.
- a plurality of such packaging systems 10 can be operated, which can optionally be controlled together via the lines 25 to the intranet in the network. It is also conceivable to couple a plurality of packaging installations 10 via the intranet and / or the Internet in order to be able to control, regulate, control or evaluate packaging installations 10 at one or more central locations from one or more central locations.
- control unit 27 To increase the energy efficiency of the packaging system 10 and its organs, a control unit 27 is provided.
- the control unit 27 can be realized as a separate device and be connected to the packaging installation 10 via the lines 25, 26 or arranged in the main computer 24.
- Various programs for operating the packaging installation 10 are preferably stored in the control unit 27. The programs provide different configurations for the organs of the packaging installation 10, depending on the purpose of use.
- FIG. 7 An example of a first program in the event of a business interruption is in Fig. 7 shown.
- individual organs of the packaging installation 10 are shown graphically, in addition, there is in each case the configuration depending on the length of the business interruption.
- the temperature of a shrinkage heater 28 is lowered at short interruptions to a temperature of 50 ° C, with a longer interruption of the operation, the temperature is lowered to 30 ° C and finally at long Interruption, the shrink heater 28 is issued.
- the length of the expected service interruption is taken into account.
- the temperature should be lowered only to the extent that it can be raised again to the operating temperature until the expected end of the interruption, so that the business interruption is not prolonged by the lowering of the temperature.
- a hot glue reservoir 29 a monitor 30, a machine lighting 31, an emergency stop switch 32, a servo motor 33, a vacuum blower 34, a camera control 35 and a laser print 36.
- control unit 27 is set up to set up, display and select the programs. As already mentioned, this is possible because the organs are connected to the respective machine controls 22 and these are connected to the control unit 27.
- Fig. 2 shows as a further organs of the packaging system 10 nor a cabinet 37 and the Cellophanier 17th
- a simple case is the manual selection of the programs.
- the individual programs can be selected on a control unit 27. This can, for example, depending on the operating state of Packaging system 10, depending on the product to be manufactured or in dependence on other boundary conditions.
- the operator at the control unit 27 can select a corresponding program, which then switches one or more or all organs into a power-saving mode.
- This energy saving mode can be constant until the program finishes or as in Fig. 7 be shown time-dependent.
- the time-controlled programming of the control unit 27 allows automatic consideration of predetermined interruptions in operation, such as in the case of breaks, shift changes, at closing time, on weekends, company holidays or the like. Also for scheduled maintenance work such time-controlled programs can be used.
- the highest degree of automation offers the selection of programs in accordance with the operating state of the packaging system 10. Due to the networking of the organs of the packaging system 10 information about the operating condition of the packaging system 10 and the units contained therein via the machine controls 22 to the control unit 27 passed. Not only data about the current energy consumption of the organs, but also information about disorders of individual organs to the control unit 27 can be transmitted. With appropriate programming, the control unit 27 is now able to automatically select the appropriate for the respective operating state of the packaging system 10 programs.
- control unit 27 is also designed as a self-learning system.
- the control unit 27 can draw conclusions as to how much time is needed to eliminate certain disturbances or interruptions in operation. By these measurements, the control unit 27 can then adjust and improve the stored programs. It is also conceivable that the programs are programmed depending on the product to be packaged or manufactured, for example, depending on the cigarette brand or the corresponding type of pack.
- a business interruption does not have to lead, or only conditionally, to the fact that the organs not affected by the disturbance or interruption are likewise put into an energy-saving mode or to the same extent. It is also conceivable, for example, that, for example, if the hinge-lid packer 14 is disturbed Fig. 1 the before or after arranged organs of the packaging machine 10, so in this case the maker 11 and the filter applicator 12 and the cellophaning machine 17 are operated at a lower production speed. As a further alternative, it is conceivable that the above-mentioned organs continue to produce initially at normal operating speed until the reservoirs 13 and 16 are filled or emptied and that only then, by appropriate programming, is the speed reduced. All of this can be specified centrally by the control unit 27.
- control unit 27 automatically generates programs for newly entering operating states in order to increase energy efficiency. This can be done with the help of the measurement results, error messages and with the help of statistical Calculations take place. Moreover, it is also conceivable to provide such programming in dependence on other factors, for example depending on the product to be packaged, as a function of the performance of the operators, as a function of environmental influences such as temperatures, and the like.
- the control unit 27 can further be used to control and display the operation of the packaging equipment 10 with respect to the power consumption of the organs.
- the control unit according to Fig. 4 have a monitor 38 for displaying such information. It is conceivable that information on the energy consumption of the organs or the entire packaging installation 10 is displayed on the monitor 38.
- Fig. 4 shows in this sense, on the one hand, a graph 39 of the energy consumption of the packaging system 10 as a function of time. Furthermore, monitor 38 shows in a further graph 40 the specific energy consumption of the packaging installation 10. It is also conceivable to display this information in relation to individual organs of the packaging installation 10. Furthermore, the control unit 27 has a plurality of buttons 41, and a controller 42 for selecting the information to be displayed or for selecting the programs and / or programming the same.
- the control unit 27 further allows the evaluation of the instantaneous energy consumption of the organs, as in Fig. 3 shown.
- the current energy consumption is indicated in each case via an arrow 43. Furthermore, a threshold 44 is indicated by a bar.
- the limit value is a level above which the corresponding organ has an above-average energy consumption. Accordingly, the Schusarilage 10 should be operated so that the energy consumption is below the respective limit. It can be seen that, for example, the laser print 36 and the servomotor 33 are operated above the limit value, which may indicate disturbances. In both cases, for example, soiling can lead to more energy being expended than usual. Conversely, such an increase in energy consumption may indicate that certain organs or aggregates are contaminated and need to be overhauled, cleaned or maintained. Of course, the energy consumption does not have to be stated as a percentage, but this can also be done with absolute information.
- control unit 27 controls the packaging installation 10 in such a way that the lowest possible energy costs are caused. It is conceivable, for example, that the control unit 27 controls the packaging installation 10 such that certain (in particular cyclical) packaging processes take place when the costs for the procurement of the energy are particularly favorable. It would be conceivable, for example, an exploitation of night tariffs or the like. For example, in this way, in particular cyclical processes such as tobacco processing can take place at times when the energy is available at low cost. If the energy comes from regenerative energy sources, the processes can also take place in accordance with expected energy yields from the regenerative energy sources, for example, taking into account or in accordance with weather forecasts.
- Another peculiarity may be that the programs provide for the institutions to return to operational mode in good time before the end of the business interruption. For example, timely heating of heating elements, such as e.g. the heat shrink 28, so that at the end of the interruption of the operating mode is present.
- This can be hard-coded in timed programs, or the control unit 27 learns from events that have already occurred to adjust the programs accordingly.
- FIG. 5, 6 and 8th Another special feature is in Fig. 5, 6 and 8th shown.
- the illustrations deal with measures to support a power saving mode. It is envisaged that measures will be taken to ensure the continuation of the packaging process after a business interruption or the activation of a power-saving mode.
- the packaging material 45 is guided in this area via deflection rollers 46 in the region of a suction conveyor 47.
- a blank of the packaging material 45 which is separated by means of a separator 48 from the packaging material 45, held in the transport path of a product to be packaged 49.
- the product 49 is conveyed through the cut prepared in a vertical plane on the suction conveyor 47 and inserted into a pocket 50 of a sealing turret 51.
- the suction conveyor 47 is supplied via a vacuum blower 34 with a negative pressure.
- a holding device 52 is automatically activated to secure the position of the packaging material 45 or a single blank on the suction conveyor 47.
- the holding device 52 is constructed in such a way that when the vacuum fan 34 is switched off, a mechanical securing of the position of the packaging material 45 takes place automatically.
- a holding jaw 53 is provided for this purpose, which is pressed by means of a spring 54 against the suction conveyor 47 and thereby pushes the packaging material 45 against the suction conveyor 47.
- the holding jaw 53 is arranged on a shaft 55, which penetrates a corresponding opening of a housing 56.
- a suction plate 57 is arranged on the shaft 55, against which the spring 54 and the holding jaw 53 presses under support on a wall of the housing 56 against the suction conveyor 47.
- the housing 56 has a connection 58 for connection to the vacuum blower 34.
- the suction conveyor 47 has two suction belts 59, wherein each suction belt 59 is assigned a holding device 52.
- the mode of operation of the holding device 52 results from the illustration according to FIG Fig. 8 ,
- the lower illustration in Fig. 8 shows the holding device 52 in the operating state. Via the port 48, a negative pressure in the housing 56 is generated, which causes the suction plate 57 is sucked under bias of the spring 54. This in turn means that the brake pad 53 of the holding device 52 is spaced from the suction conveyor 47.
- the control unit 47 When switching off the vacuum fan 34 due to appropriate programming of the control unit 47 is - like the upper part of the Fig. 8 shows - the brake pad 53 pressed by the spring 54 against the suction conveyor 47.
- this aspect of the invention provides that securing means are switched off or down-regulated in the energy-saving mode in order to ensure continuation of the packaging process after reactivation of the operating state.
- packaging materials and / or products are fixed at initiation of energy saving measures by mechanical holding means as securing means such that after completion of the energy saving mode production can be continued without intervention in the production process is required, in particular by an operator.
- mechanical holding means as securing means
- handling devices are mechanically held when initiating energy-saving measures in parking positions. It is conceivable, for example, the storage of a robot arm in a parking position in which the power supply to the robot arm can be turned off.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011114841 | 2011-10-05 | ||
DE201110119584 DE102011119584A1 (de) | 2011-10-05 | 2011-11-28 | System zum Betreiben einer Verpackungsanlage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2578499A1 true EP2578499A1 (fr) | 2013-04-10 |
EP2578499B1 EP2578499B1 (fr) | 2016-08-03 |
Family
ID=47040517
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12006928.1A Active EP2578499B1 (fr) | 2011-10-05 | 2012-10-05 | Système destiné au fonctionnement d'une installation d'emballage |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2578499B1 (fr) |
JP (1) | JP6122268B2 (fr) |
CN (1) | CN103057738B (fr) |
DE (1) | DE102011119584A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015110288A1 (fr) * | 2014-01-23 | 2015-07-30 | Sig Technology Ag | Procédé de commande d'une machine d'emballage ainsi que machine d'emballage |
EP3659932A3 (fr) * | 2018-11-07 | 2020-11-18 | Krones Aktiengesellschaft | Procédé et systèmes d'emballage d'articles |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015106369B4 (de) * | 2015-04-24 | 2020-02-13 | Fette Engineering GmbH | Kapselfüllmaschine |
DE102015110390A1 (de) * | 2015-06-29 | 2016-12-29 | Sig Technology Ag | Verpackungsanlage sowie Verfahren zum Betreiben einer Verpackungsanlage |
DE102016009406A1 (de) * | 2016-08-04 | 2018-02-08 | Focke & Co. (Gmbh & Co. Kg) | Verpackungsmaschine sowie Verfahren zum Bereitstellen eines Steuerungsprogramms für diese |
DE102017108547A1 (de) * | 2017-04-21 | 2018-10-25 | Sig Technology Ag | Bereitstellen einer Benutzeroberfläche zum Überwachen und/oder Steuern einer Verpackungsanlage |
DE102021107878A1 (de) | 2021-03-29 | 2022-09-29 | Multivac Sepp Haggenmüller Se & Co. Kg | Verpackungsanlage und verfahren mit fehleranalyse |
DE102021114049A1 (de) | 2021-05-31 | 2022-12-01 | Rovema Gmbh | Verfahren zum Betrieb einer Schlauchbeutelmaschine |
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EP1044883A2 (fr) * | 1999-04-15 | 2000-10-18 | MINIPACK-TORRE S.p.A. | Machine d'emballage sous forme de tunnel pour l'emballage avec un film thermorétractable |
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WO2007080451A2 (fr) * | 2005-10-14 | 2007-07-19 | Interdibipack S.P.A. | Machine pour emballer des produits avec un film thermorétractable à un seul pli |
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2011
- 2011-11-28 DE DE201110119584 patent/DE102011119584A1/de not_active Withdrawn
-
2012
- 2012-10-04 JP JP2012222295A patent/JP6122268B2/ja active Active
- 2012-10-05 EP EP12006928.1A patent/EP2578499B1/fr active Active
- 2012-10-08 CN CN201210591190.XA patent/CN103057738B/zh active Active
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US4476534A (en) * | 1980-05-24 | 1984-10-09 | Seitz-Werke Gmbh | Fixed-cycle-controlled filling machine |
EP1044883A2 (fr) * | 1999-04-15 | 2000-10-18 | MINIPACK-TORRE S.p.A. | Machine d'emballage sous forme de tunnel pour l'emballage avec un film thermorétractable |
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EP2123564A2 (fr) * | 2008-05-22 | 2009-11-25 | MINIPACK-TORRE S.p.A. | Système de contrôle électronique du procédé de conditionnement avec des machines de conditionnement à courroie |
WO2010037517A2 (fr) * | 2008-10-02 | 2010-04-08 | Khs Ag | Dispositif et procédé pour traiter des contenants |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015110288A1 (fr) * | 2014-01-23 | 2015-07-30 | Sig Technology Ag | Procédé de commande d'une machine d'emballage ainsi que machine d'emballage |
US10569918B2 (en) * | 2014-01-23 | 2020-02-25 | Sig Technology Ag | Method for controlling a packaging machine and a packaging machine |
EP3659932A3 (fr) * | 2018-11-07 | 2020-11-18 | Krones Aktiengesellschaft | Procédé et systèmes d'emballage d'articles |
Also Published As
Publication number | Publication date |
---|---|
EP2578499B1 (fr) | 2016-08-03 |
CN103057738B (zh) | 2017-04-12 |
JP6122268B2 (ja) | 2017-04-26 |
CN103057738A (zh) | 2013-04-24 |
JP2013082502A (ja) | 2013-05-09 |
DE102011119584A1 (de) | 2013-04-11 |
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