EP2546501A1 - Fehlfunktionserkennungsvorrichtung für Motoren und Fehlfunktionserkennungsverfahren für Motoren - Google Patents

Fehlfunktionserkennungsvorrichtung für Motoren und Fehlfunktionserkennungsverfahren für Motoren Download PDF

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Publication number
EP2546501A1
EP2546501A1 EP12175666A EP12175666A EP2546501A1 EP 2546501 A1 EP2546501 A1 EP 2546501A1 EP 12175666 A EP12175666 A EP 12175666A EP 12175666 A EP12175666 A EP 12175666A EP 2546501 A1 EP2546501 A1 EP 2546501A1
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EP
European Patent Office
Prior art keywords
fuel
reduction
opening command
pressure
valve opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12175666A
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English (en)
French (fr)
Inventor
Hideki Miyahara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
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Toyota Motor Corp
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Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Publication of EP2546501A1 publication Critical patent/EP2546501A1/de
Withdrawn legal-status Critical Current

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/30—Controlling fuel injection
    • F02D41/38—Controlling fuel injection of the high pressure type
    • F02D41/3809—Common rail control systems
    • F02D41/3836—Controlling the fuel pressure
    • F02D41/3863—Controlling the fuel pressure by controlling the flow out of the common rail, e.g. using pressure relief valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/22—Safety or indicating devices for abnormal conditions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/22—Safety or indicating devices for abnormal conditions
    • F02D41/221—Safety or indicating devices for abnormal conditions relating to the failure of actuators or electrically driven elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/22—Safety or indicating devices for abnormal conditions
    • F02D2041/224—Diagnosis of the fuel system

Definitions

  • the invention relates to a malfunction detection device for an engine and a malfunction detection method for an engine, which detect a state where a pressure reducing valve that discharges fuel from a fuel system of an engine to reduce fuel pressure in the fuel system is stuck closed, as a malfunction.
  • a common rail diesel engine that is provided with a common rail in which high-pressure fuel is accumulated has been placed into practical use, as is well known.
  • the fuel supplied through the common rail is injected into combustion chambers of the engine.
  • raising of fuel pressure has been promoted to improve injection response and promote atomization of sprayed fuel in the above-described common rail diesel engine.
  • the raising of fuel pressure has caused a demand for improvement in the accuracy of control on the pressure of fuel accumulated in the common rail (rail pressure).
  • the rail pressure is controlled through control on an amount of fuel that is pressurized and supplied to the common rail by a high-pressure fuel pump, and control on a pressure reducing valve that discharges the fuel from the common rail.
  • a pressure reducing valve there is employed a normally-closed valve that provides communication between the inside of a common rail and a relief passage with the use of an electromagnetic attraction force that is generated by the passage of electric current through a solenoid, for example.
  • a valve closing operation failure occurs, that is, the pressure reducing valve is not fully closed even when the passage of electric current through the solenoid is interrupted, in some cases.
  • a malfunction detection device for an engine which detects a valve closing operation failure of a pressure reducing valve as described above, a device described in Japanese Patent Application Publication No. 2006-257883 ( JP 2006-257883 A ) is known.
  • a reference pressure reduction amount is set to the sum of a pressure reduction amount that is estimated from an upper limit of a fuel release amount, which is defined in a performance standard of the pressure reducing valve, and a pressure reduction amount that is estimated from an upper limit of a fuel leakage amount, which is defined in a performance standard of the injectors. If an amount of reduction in rail pressure after the pressure reducing valve is opened after the engine is stopped is equal to or larger than the reference pressure reduction amount, it is determined that a valve closing operation failure has occurred in the pressure reducing valve.
  • Malfunctions of the pressure reducing valve include not only the valve closing operation failure described above but also a malfunction that the pressure reducing valve is stuck closed and does not open, due to a stuck valve element, even when electric current is passed through the solenoid. It is possible to detect a state where the pressure reducing valve is stuck closed by detecting a fact that the rail pressure is not reduced even when a command to open the pressure reducing valve is provided after the engine is stopped.
  • the factors causing increases in the amount of reduction in rail pressure include not only opening of the pressure reducing valve but also fuel leakage from the fuel system due to foreign matter caught in a valve portion of an injector and foreign matter caught in a spill valve of a high-pressure fuel pump.
  • the invention provides a malfunction detection device for an engine and a malfunction detection method for an engine, which are able to more appropriately detect whether a pressure reducing valve is stuck closed.
  • a first aspect of the invention relates to a malfunction detection device for an engine, which detects whether a pressure reducing valve that discharges fuel from a fuel system of an engine to reduce fuel pressure in the fuel system is stuck closed.
  • the malfunction detection device is configured to provide a valve opening command to open the pressure reducing valve after the engine is stopped, detect an amount of reduction in the fuel pressure per unit time before the valve opening command is provided and an amount of reduction in the fuel pressure per unit time after the valve opening command is provided, and determine whether the pressure reducing valve is stuck closed based on the detected amount of reduction in the fuel pressure per unit time before the valve opening command is provided and the detected amount of reduction in the fuel pressure per unit time after the valve opening command is provided.
  • the malfunction detection device may be configured to determine that the pressure reducing valve is stuck closed when there is no change between the detected amount of reduction in the fuel pressure per unit time before the valve opening command for the pressure reducing valve is provided and the detected amount of reduction in the fuel pressure per unit time after the valve opening command for the pressure reducing valve is provided.
  • the fuel pressure in the fuel system is reduced regardless of whether the pressure reducing valve is opened or closed.
  • the pressure reducing valve is actually opened in response to the command, the rate of reduction in the fuel pressure, that is, the amount of reduction in the fuel pressure per unit time should increase. Accordingly, if the amount of reduction in the fuel pressure per unit time is not changed even though the command to open the pressure reducing valve is provided, it is determined that the pressure reducing valve is not opened despite provision of the valve opening command, that is, the pressure reducing valve is stuck closed. Therefore, with the above configuration, it is possible to more appropriately detect whether the pressure reducing valve is stuck closed.
  • the malfunction detection device may be configured to determine whether the pressure reducing valve is stuck closed based on a difference between the detected amount of reduction in the fuel pressure per unit time before the valve opening command is provided and the detected amount of reduction in the fuel pressure per unit time after the valve opening command is provided.
  • the fuel pressure in the fuel system is reduced regardless of whether the pressure reducing valve is opened or closed. In this case as well, if the pressure reducing valve is actually opened in response to the command, the rate of reduction in the fuel pressure, that is, the amount of reduction in the fuel pressure per unit time should be larger than that before the command is provided.
  • the difference between the amount of reduction in the fuel pressure per unit time before the valve opening command is provided and the amount of reduction in the fuel pressure per unit time after the valve opening command is provided is approximately zero, it is determined that the pressure reducing valve is not opened despite provision of the valve opening command, that is, the pressure reducing valve is stuck closed. Therefore, with the above configuration, it is possible to more appropriately detect whether the pressure reducing valve is stuck closed.
  • the malfunction detection device may be configured to determine whether the pressure reducing valve is stuck closed based on a ratio of the detected amount of reduction in the fuel pressure per unit time after the valve opening command is provided to the detected amount of reduction in the fuel pressure per unit time before the valve opening command is provided.
  • the fuel pressure in the fuel system is reduced regardless of whether the pressure reducing valve is opened or closed.
  • the pressure reducing valve is actually opened in response to the command, the amount of reduction in the fuel pressure per unit time should be larger than that before the command is provided. Accordingly, if the ratio of the amount of reduction in the fuel pressure per unit time after the valve opening command is provided to the amount of reduction in the fuel pressure per unit time before the valve opening command is provided is approximately one, it is determined that the pressure reducing valve is not opened despite provision of the valve opening command, that is, the pressure reducing valve is stuck closed. Therefore, with the above configuration, it is possible to more appropriately detect whether the pressure reducing valve is stuck closed.
  • the malfunction detection device for an engine according to the above aspect may be applied to a common rail diesel engine in which a pressure reducing valve is configured as a valve that discharges fuel from a common rail.
  • a second aspect of the invention relates to a malfunction detection method for an engine, for detecting whether a pressure reducing valve that discharges fuel from a fuel system of an engine to reduce fuel pressure in the fuel system is stuck closed.
  • the malfunction detection method includes: detecting an amount of reduction in the fuel pressure per unit time after the engine is stopped; providing a valve opening command to open the pressure reducing valve; detecting an amount of reduction in the fuel pressure per unit time after the valve opening command is provided; and determining whether the pressure reducing valve is stuck closed based on the detected amount of reduction in the fuel pressure per unit time before the valve opening command is provided and the detected amount of reduction in the fuel pressure per unit time after the valve opening command is provided.
  • the malfunction detection device according to the embodiment is applied to a common rail diesel engine.
  • the fuel stored in a fuel tank 1 is drawn up by a high-pressure fuel pump 2.
  • the high-pressure fuel pump 2 that is driven by a crankshaft pressurizes the fuel drawn up from the fuel tank 1 and then discharges the pressurized fuel.
  • the high-pressure fuel discharged from the high-pressure fuel pump 2 is delivered to a common rail 4.
  • the high-pressure fuel pump 2 is provided with a spill valve by which excess fuel is returned to the fuel tank 1 through a check valve 3.
  • the common rail 4 which is an accumulator pipe, is provided with a rail pressure sensor 5 that detects a fuel pressure inside the common rail 4, that is, a rail pressure. Further, the common rail 4 is provided with a pressure reducing valve 6. The fuel discharged from the common rail 4 upon opening of the pressure reducing valve 6 is returned to the fuel tank 1 through the check valve 3.
  • Injectors 7 for respective cylinders are connected to the common rail 4.
  • the high-pressure fuel accumulated inside the common rail 4 is distributed to the injectors 7 for the respective cylinders. Then, the fuel is injected from the injectors 7 to combustion chambers of the diesel engine.
  • the excess fuel, that is, the fuel that is supplied to the injectors 7 but is not injected from the injectors 7, is returned to the fuel tank 1 through the check valve 3.
  • the common rail diesel engine that has the above-described fuel system is controlled by an electronic control unit 8 for engine control.
  • the electronic control unit 8 includes a central processing unit (CPU) that executes various calculations related to engine control, a read-only memory (ROM) that stores programs and data for the engine control, and a random access memory (RAM) that temporarily stores, for example, calculation results obtained by the CPU and detection results obtained by sensors provided at various portions of the engine.
  • the electronic control unit 8 adjusts an amount of fuel that is pumped from the high-pressure fuel pump 2 and an amount of fuel that is discharged from the common rail 4 through the pressure reducing valve 6, based on the detection results obtained by the rail pressure sensor 5. In this way, the electronic control unit 8 controls the rail pressure so that a target value of the rail pressure is achieved.
  • the electronic control unit 8 transmits command signals to solenoid valves of the injectors 7 to control fuel injection timing and a fuel injection amount.
  • the electronic control unit 8 determines whether the pressure reducing valve 6 is stuck closed when the engine is stopped. The determination is made through the process of a routine for determining whether the valve is stuck closed as shown in FIG. 2 .
  • the process of the routine is started by the electronic control unit 8 when an ignition switch is turned off. When the ignition switch is turned off, the pressure reducing valve 6 is closed.
  • step S101 an amount of reduction in fuel pressure (rail pressure) per unit time, that is, a rate of reduction in fuel pressure is detected in step S101.
  • a valve opening command is output to the pressure reducing valve 6 (i.e., a valve opening command for the pressure reducing valve 6 is provided ) in step S102.
  • an amount of reduction in fuel pressure (rail pressure) per unit time that is, a rate of reduction in fuel pressure is detected again in step S103.
  • step S104 After detection of the rate of reduction in fuel pressure before the output of the valve opening command and detection of the rate of reduction in fuel pressure after the output of the valve opening command are completed, it is determined in step S104 whether there is a change in rate of reduction in fuel pressure between before and after the output of the valve opening command.
  • Whether there is a change in rate of reduction in fuel pressure between before and after the output of the valve opening command is determined, for example, by determining whether a difference in rate of reduction in fuel pressure between before and after the output of the valve opening command is equal to or larger than a predetermined reference value, or by determining whether a ratio of the rate of reduction in fuel pressure after the output of the valve opening command to the rate of reduction in fuel pressure before the output of the valve opening command is equal to or higher than a predetermined reference value.
  • step S105 If a condition that there is no change in rate of reduction in fuel pressure between before and after the output of the valve opening command is satisfied (YES in S104), it is determined in step S105 that the pressure reducing valve 106 is stuck closed, and then the process of the routine ends. On the other hand, if there is a significant change in rate of reduction in fuel pressure between before and after the output of the valve opening command, in other words, if the condition that there is no change in rate of reduction in fuel pressure between before and after the output of the valve opening command is not satisfied (NO in S104), it is determined in step S106 that the pressure reducing valve 6 is not stuck closed and then the process of the routine ends.
  • the ignition switch (IG switch) is turned off. Then, based on a reduction amount ⁇ Pref of the fuel pressure (rail pressure), that is, an amount by which the fuel pressure (rail pressure) is reduced until a lapse of a predetermined period TA after the ignition switch is turned off at time t0, an amount of reduction in fuel pressure per unit time, that is, a reduction rate ⁇ Pref/TA is calculated.
  • a reduction amount ⁇ Pref of the fuel pressure (rail pressure) that is, an amount by which the fuel pressure (rail pressure) is reduced until a lapse of a predetermined period TA after the ignition switch is turned off at time t0.
  • a valve opening command is output to the pressure reducing valve 6. Then, based on a reduction amount ⁇ P, that is, an amount by which the fuel pressure (rail pressure) is reduced until a lapse of a predetermined period TB after the valve opening command is output at time t1, an amount of reduction in fuel pressure per unit time, that is, a reduction rate ⁇ P/TB is calculated.
  • a reduction amount ⁇ P that is, an amount by which the fuel pressure (rail pressure) is reduced until a lapse of a predetermined period TB after the valve opening command is output at time t1
  • the pressure reducing valve 6 remains closed even if the valve opening command is output.
  • the fuel is not discharged from the common rail 4, and the fuel pressure inside the common rail 4 (rail pressure) remains unchanged. Therefore, in this case, the rate of reduction in fuel pressure remains at zero even after the valve opening command is output, and there is no significant difference in rate of reduction in fuel pressure between before and after the output of the valve opening command.
  • the electronic control unit 8 determines that the pressure reducing valve 6 is stuck closed.
  • the ignition switch (IG switch) is turned off.
  • a reduction amount ⁇ Pref of the fuel pressure (rail pressure) that is, an amount by which the fuel pressure (rail pressure) is reduced until a lapse of a predetermined period TA after the ignition switch is turned off at time t0
  • an amount of reduction in fuel pressure per unit time that is, a reduction rate ⁇ Pref/TA is calculated.
  • the fuel pressure (rail pressure) inside the common rail 4 is reduced over time due to the fuel leakage at the injector 7 or at the high-pressure fuel pump 2. Therefore, the fuel pressure reduction rate APref/TA in this case is a positive value.
  • a valve opening command is output to the pressure reducing valve 6. Then, based on a reduction amount ⁇ P, that is, an amount by which the fuel pressure (rail pressure) is reduced until a lapse of a predetermined period TB after the valve opening command is output at time t1, an amount of reduction in fuel pressure per unit time, that is, a reduction rate ⁇ P/TB is calculated.
  • a reduction amount ⁇ P that is, an amount by which the fuel pressure (rail pressure) is reduced until a lapse of a predetermined period TB after the valve opening command is output at time t1
  • the fuel is discharged from the common rail 4.
  • the rate of reduction in fuel pressure is higher than that before the output of the valve opening command to the pressure reducing valve 6. Accordingly, in this case, there is a significant difference in rate of reduction in fuel pressure between before and after the output of the valve opening command. As a result, the electronic control unit 8 determines that the pressure reducing valve 6 is not stuck closed.
  • the pressure reducing valve 6 determines that the pressure reducing valve 6 is stuck closed.
  • the command (the valve opening command) to open the pressure reducing valve 6 is output after the engine is stopped. Then, the amount of reduction in fuel pressure per unit time before the output of the valve opening command and the amount of reduction in fuel pressure per unit time after the output of the valve opening command are detected. Based on the detection results, whether the pressure reducing valve 6 is stuck closed is determined.
  • the amount of reduction in fuel pressure per unit time before the output of the valve opening command and the amount of reduction in fuel pressure per unit time after the output of the valve opening command are detected, and then, if there is no change in amount of reduction in fuel pressure per unit time between before and after the output of the valve opening command, it is determined that the pressure reducing valve 6 is stuck closed.
  • the rate of reduction in fuel pressure is calculated based on the amount of reduction in fuel pressure.
  • it is possible to determine whether the pressure reducing valve 6 is stuck closed by measuring amounts of reduction in the fuel pressure over the same period of time before and after an output of the valve opening command and directly comparing the reduction amounts with each other.
  • the period TA and the period TB in FIG. 3 and FIG. 4 are set to the same length of period, it is possible to use the amounts of reduction in the fuel pressure during the period TA and the period TB as the amounts of reduction in the fuel pressure per unit time, and calculations for obtaining the rates of reduction in the fuel pressure are omitted.
  • the rail pressure is used as the fuel pressure in the fuel system.
  • the fuel pressure at another portion of the fuel system such as the fuel pressure inside the injector 7 is used, it is possible to determine whether the pressure reducing valve 6 is stuck closed in a manner similar to that described above.
  • the malfunction detection device according to the invention is applied to the common rail diesel engine provided with the pressure reducing valve 6 which is configured as a valve that discharges fuel from the common rail 4.
  • the malfunction detection device according to the invention is applicable to an engine provided with a pressure reducing valve that is provided at a portion other than a common rail in a fuel system and that discharges fuel from the fuel system to reduce the fuel pressure in the fuel system.
  • the malfunction detection device according to the invention is applied to the common rail diesel engine.
  • the invention may be applied also to engines other than the common rail diesel engine as long as the engines have a fuel system that includes a pressure reducing valve that discharges fuel from the fuel system to reduce the fuel pressure of the fuel system.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
EP12175666A 2011-07-11 2012-07-10 Fehlfunktionserkennungsvorrichtung für Motoren und Fehlfunktionserkennungsverfahren für Motoren Withdrawn EP2546501A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011153088A JP5454522B2 (ja) 2011-07-11 2011-07-11 エンジンの異常検出装置

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EP2546501A1 true EP2546501A1 (de) 2013-01-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113482823A (zh) * 2021-07-02 2021-10-08 东风商用车有限公司 诊断燃油喷射***故障的方法、装置和具有该装置的汽车
CN113803184A (zh) * 2020-06-12 2021-12-17 卓品智能科技无锡有限公司 一种检测限压阀是否卡在关闭位置的方法

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6156203B2 (ja) * 2014-03-07 2017-07-05 株式会社デンソー 燃料ポンプのポンプ特性学習装置
JP6330516B2 (ja) * 2014-06-27 2018-05-30 トヨタ自動車株式会社 減量弁の異常判定装置
KR101807024B1 (ko) * 2016-03-25 2018-01-10 현대자동차 주식회사 밸브 제어 장치 및 이를 이용한 밸브 제어 방법
JP6714537B2 (ja) * 2017-04-24 2020-06-24 株式会社デンソー 高圧燃料供給システムのリリーフ弁判定装置
JP7494769B2 (ja) 2021-03-17 2024-06-04 株式会社豊田自動織機 内燃機関システムの制御装置

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JP2006257883A (ja) 2005-03-15 2006-09-28 Denso Corp 燃料噴射装置
DE102005028137A1 (de) * 2005-06-17 2006-12-28 Robert Bosch Gmbh Verfahren zum Messen der Steuermenge eines Einspritzventils und ein Computerprogramm zur Durchführung eines solchen Verfahrens
US20090164086A1 (en) * 2007-12-20 2009-06-25 Mert Geveci System for determining critical on-times for fuel injectors
DE102009002945A1 (de) * 2008-05-20 2009-12-03 Denso Corporation, Kariya-City Kraftstoffliefersteuervorrichtung und Kraftstoffliefergerät, das diese verwendet

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JP4508020B2 (ja) * 2005-07-13 2010-07-21 トヨタ自動車株式会社 燃料供給装置における電磁リリーフ弁の診断装置
JP2011064100A (ja) * 2009-09-16 2011-03-31 Hitachi Automotive Systems Ltd 内燃機関の燃料供給系診断装置

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JP2006257883A (ja) 2005-03-15 2006-09-28 Denso Corp 燃料噴射装置
DE102006000117A1 (de) * 2005-03-15 2006-11-30 Denso Corp., Kariya Kraftstoffeinspritzsystem, das einen Fehler beim Betrieb eines Druckreduzierventiles überwacht
DE102005028137A1 (de) * 2005-06-17 2006-12-28 Robert Bosch Gmbh Verfahren zum Messen der Steuermenge eines Einspritzventils und ein Computerprogramm zur Durchführung eines solchen Verfahrens
US20090164086A1 (en) * 2007-12-20 2009-06-25 Mert Geveci System for determining critical on-times for fuel injectors
DE102009002945A1 (de) * 2008-05-20 2009-12-03 Denso Corporation, Kariya-City Kraftstoffliefersteuervorrichtung und Kraftstoffliefergerät, das diese verwendet

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113803184A (zh) * 2020-06-12 2021-12-17 卓品智能科技无锡有限公司 一种检测限压阀是否卡在关闭位置的方法
CN113803184B (zh) * 2020-06-12 2023-08-29 卓品智能科技无锡有限公司 一种检测限压阀是否卡在关闭位置的方法
CN113482823A (zh) * 2021-07-02 2021-10-08 东风商用车有限公司 诊断燃油喷射***故障的方法、装置和具有该装置的汽车
CN113482823B (zh) * 2021-07-02 2023-03-03 东风商用车有限公司 诊断燃油喷射***故障的方法、装置和具有该装置的汽车

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JP2013019311A (ja) 2013-01-31

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