EP2527055A1 - Verfahren sowie Vorrichtung zur Bestimmung einer Dicke eines Walzguts - Google Patents
Verfahren sowie Vorrichtung zur Bestimmung einer Dicke eines Walzguts Download PDFInfo
- Publication number
- EP2527055A1 EP2527055A1 EP11167480A EP11167480A EP2527055A1 EP 2527055 A1 EP2527055 A1 EP 2527055A1 EP 11167480 A EP11167480 A EP 11167480A EP 11167480 A EP11167480 A EP 11167480A EP 2527055 A1 EP2527055 A1 EP 2527055A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- measured value
- radiation
- thickness
- measuring system
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B15/00—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons
- G01B15/02—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons for measuring thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/04—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring thickness, width, diameter or other transverse dimensions of the product
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B15/00—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons
- G01B15/02—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons for measuring thickness
- G01B15/025—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons for measuring thickness by measuring absorption
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B17/00—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
- G01B17/02—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/02—Transverse dimensions
- B21B2261/08—Diameter
Definitions
- the invention relates to a method for determining a thickness of a rolling stock, in particular a rolled strip or a metal plate.
- the invention further relates to a device for determining a thickness of such a rolling stock.
- thickness measurements based on the penetration of the material to be measured by means of radiation, e.g. Gamma radiation or X-radiation used. Thickness measurement with rays is based on the effect that radiation is partially absorbed when penetrating matter.
- the beam of a radiation source is directed perpendicular to the material to be measured.
- the thickness of the material to be measured is determined at this point with the aid of the law of absorption.
- factors and parameters must be known, e.g. Alloy components, temperature of the material to be measured, etc. These values are made available to the measuring device. For different compositions of a material to be measured at different locations in the material, in not exactly known composition or fluctuations in the temperature of the material to be measured, therefore, the thickness measurement can deliver inaccurate measurement results.
- An alternative method of measuring thickness is to determine the thickness of the material to be measured by its weight. To do this, test samples must be taken which are evaluated in the laboratory. This procedure is time-consuming and leads to production disruptions.
- the invention has for its object to enable an improvement in the accuracy of measurement in determining the thickness of a rolling stock.
- the invention is based on the idea of carrying out a reference measurement at the location where the radiation measurement is carried out to determine the thickness of the rolling stock, the results of which are used to correct the basic measured value from the radiation measurement. This means that the reference measurement takes place when the rolling stock is still in the rolling train. Reference measurement results in measurement inaccuracies due to temperature variations or local Differences in the composition of the rolling stock eliminated.
- an ultrasound measurement is provided, in which a sample removal from the rolling stock is not required, so that the ultrasonic measurement is performed in parallel to the radiation measurement and at the location of the radiation measurement.
- Measurements of material thicknesses by means of ultrasound are known per se.
- ultrasound pulses are emitted from an ultrasound probe onto the test object and propagate there.
- the ultrasonic pulse reaches the back wall of the DUT, part of the ultrasound is reflected.
- the determination of the thickness of the test object results from the more accurate measurement of the time between the triggering of the transmitted pulse and the reception of the back wall echo. From this time, the thickness of the DUT is calculated.
- Novel in the inventive method and apparatus for determining the thickness of a rolling stock is the application of ultrasonic measurement at the site of processing of the rolling stock.
- the essential advantage here is that the time required for the reference measurement time is very low, so that the reference measurement by means of ultrasound can be easily integrated into the processing of the rolling stock.
- the rolling stock is not destroyed or changed by the ultrasonic measurement.
- the arrangement of the radiation measuring system and the ultrasonic measuring head can be done in several ways. For both systems, it is important that they are positioned as close as possible to a mill stand of the rolling train.
- the radiation measuring system can be installed in the rolling stand.
- the ultrasonic measuring head is advantageously also installed in the rolling stand. If there is no room for the ultrasound probe on the mill stand, the ultrasound probe can be positioned over its own mount near the radiation measuring system and hence the mill stand.
- a radiation source and a radiation detector of the radiation measuring system are supported by a holding mechanism, wherein the ultrasonic measuring head is likewise arranged on the holding mechanism.
- the holding mechanism here is designed in particular in the manner of a so-called C-measuring bracket.
- Such a C-measuring bracket has two arms, which in particular run parallel, and a central part, which connects the two arms together. On one of these arms the radiation source and on the other of the radiation detector is arranged. In operation, the arms of the holding mechanism extend in particular transversely to the rolling direction, ie the direction in which the rolled strip or the metal plate is moved.
- the ultrasonic measuring head is moved to measure the thickness of the rolling stock to be rolled.
- a contact between the ultrasonic measuring head and the rolling stock is usually required for the ultrasound measurement.
- the radiation measuring system is usually arranged stationary and the arms of the c-measuring bracket extend both below and above the running rolling stock.
- the ultrasonic measuring head which is arranged in the vicinity of the radiation source or the radiation detector, to contact the rolling stock, it is moved in the direction of the rolling stock until it touches the rolling stock. Since the holding mechanism is not spatially displaced from its operating position during the radiation measurement with respect to the rolling stock, the ultrasonic measuring head, if it is integrated in the holding mechanism of the radiation system, moved out of the arm of the holding mechanism via its own movement mechanism.
- the reference value is advantageously measured at the standing rolling stock. It is conceivable, however, also to measure on-going rolling, especially if the speed of the rolling stock is slightly reduced.
- the radiation measurement by means of the radiation measuring system is preferably carried out in short time intervals of a few seconds or parts of a second, in particular, the non-contact radiation measurement is carried out continuously on current rolling stock. Since the radiation measurement is performed on the moving belt and the rolling stock is stopped for the ultrasound measurement, the ultrasonic measurement is advantageously carried out at greater intervals than the radiation measurement. When rolling a rolled strip, for example, it can be stopped after 10 meters or 20 meters to perform the ultrasonic measurement. In particular, when metal plates or strips are rolled, the ultrasound measurement is made once at the beginning of each plate or strip or once per batch. The reference value is measured, in particular, in the head region of the strip or plate, after this region has been rolled at least on a roll stand, after which the rolling process continues undisturbed.
- the reference value is obtained at a measuring point at which a basic measured value is also measured.
- the reference measured value is measured at the point at which the respective last measurement with the radiation measuring system took place.
- the "same location" here is based at least on the width of the rolling stock, ie that the radiation measuring system and the ultrasonic measuring head are arranged in the rolling direction, in particular one behind the other and measure along a line extending in the rolling direction.
- the radiation measuring system and the ultrasonic measuring head measure along the center line of the rolling stock. This increases the accuracy of the thickness measurement, since the reference measured value refers to a position at which a basic measured value has already been measured.
- the radiation measurement and the ultrasound measurement take place, for example, one behind the other, ie that only to stop the rolling stock is measured with the radiation measuring system and in particular at the last measuring point, at which a basic measured value was obtained, the ultrasonic measurement is performed on stationary rolling stock.
- a basic measured value and a reference measured value are measured simultaneously at the standing rolling stock, in particular when measuring at two different points of the rolling stock.
- the radiation measuring system is an X-ray measuring system and the basic measured values are measured by means of X-rays.
- the big advantage of an X-ray source is that the energy of the radiation and thus the absorption constant can be optimally adapted to the required thickness range.
- Such a non-contact radiation measurement method provides extremely precise measuring results at very high measuring rates, which makes it particularly suitable for use in rolling mills in the aluminum and steel industry.
- an actual value for the thickness, which is formed from the basic measured value and the reference measured value is output.
- the tolerance range is, for example, 10% of the basic measured value. If the difference between the base reading and the reference reading is outside the tolerance range, ie, in particular greater than 10%, this is an indication that one of the measurements has not been made correctly. However, if the deviation of the reference measured value from the basic measured value is minimal, in particular less than 10%, then the basic measured value is adapted to the more accurate reference measured value. The difference between a current reference measured value and the last basic measured value obtained before the current reference measured value is taken into account in the subsequent radiation measurements by adding this difference to the new measured values. This is done until the next calibration of the basic measured values. Alternatively it is It is possible to compare the reference measured value with the following first basic measured value and to use the difference formed therefrom for the adaptation of the further basic measured values.
- FIGURE shows a device 2 for making a reference thickness measurement on a rolled strip 4.
- the device 2 can be used to measure the thickness of another rolled stock, such as a sheet. a metal plate, to determine.
- the device 2 comprises a holding mechanism 6 for a non-contact radiation measuring system 8, which in this exemplary embodiment is an X-ray measuring system.
- the holding mechanism 6 is formed in the manner of a C-measuring arc and has two mutually parallel arms 10a, 10b, which are spaced from the rolled strip 4, so that the band 4 extends between them.
- an X-ray source 12 is installed, which generates an X-ray or X-ray fan 14.
- the X-ray beam 14 is directed perpendicular to the rolled strip 4 and penetrates this. In this case, the intensity of the X-ray beam 14 changes behind the rolled strip 4.
- the residual intensity of the X-ray beam 4 is measured by an X-ray detector 16, which is integrated in the lower arm 10b of the C-measuring yoke 6.
- a thickness d of the rolled strip 4 is determined.
- thickness is understood as meaning a layer thickness between an upper side 18 and a lower side 20 of the horizontally extending rolled strip 4.
- the X-ray measurement is carried out continuously on the continuous rolled strip 4.
- a multiplicity of current basic measured values G are thereby determined, which are supplied by the X-ray detector 16 to an analysis unit 22, which is shown symbolically in the FIG. In particular, several current basic measured values G are thus obtained per second.
- the thickness measurement by means of X-ray radiation has the disadvantage that the measurement results of many parameters such. depend on the alloy components or the temperature of the rolled strip 4. Local fluctuations of these parameters can thus falsify the measurement results.
- an ultrasonic measuring system is provided as the reference measuring system.
- the reference measuring system comprises an ultrasonic measuring head 24, which is also integrated in the C-measuring bracket 6.
- the ultrasound measuring system has a motion mechanism, not shown here, with the aid of which the ultrasound measuring head 24 is moved out of the arm 10a of the C-arm.
- Measuring bracket 6 can be moved out in the direction of the rolled strip 4.
- the ultrasonic measurements are carried out when the rolled strip 4 is stationary.
- the ultrasound measurements are thus carried out at greater intervals than the X-ray measurements.
- the ultrasonic measurements are measured once per rolled strip 4 or once per batch from rolled strips. It is measured in particular in the head region of the rolled strip at the beginning of the rolling process, so that the further rolling process is continued uninterrupted.
- a reference measured value R obtained by means of the ultrasonic measuring head 24, is likewise supplied to the analysis unit 22 like the basic measured values G.
- the reference measured value R is read in particular at the same measuring point at which a last basic measured value G 1 was determined before the ultrasound measurement.
- the analysis unit 22 forms a difference ⁇ between the last measured basic measured value G 1 and the reference measured value R. If this difference ⁇ is within a tolerance range of approximately 10% of the last basic measured value, each further current basic measured value G is adapted to the last reference measured value R, by the analysis unit 22 a Actual value I for the thickness d outputs, which is composed of the currently measured basic value G and the last calculated difference ⁇ .
- the calculation of a new difference ⁇ is continued iteratively by ultrasound measurements being carried out again and again and the results of the thickness measurement by X-rays at different locations, represented by the actual measured values I, being adapted to the respectively last reference measured value R.
- the reference measured value R or the error between the fundamental and reference measurements corresponding to the difference ⁇ may be used to correct a parameter, such as the one shown in FIG. perform an adaptation of the curve for the temperature drift or alloy content.
- the comparison between the basic measured value G and the reference measured value G can also be used for monitoring the thickness of the rolled strip 4 by outputting the actual value or the reference value and, in parallel, also displaying the difference ⁇ .
- Such a method for determining the thickness d of the rolled strip 4 is characterized in that the reference measurement is still performed on site during rolling of the rolled strip 4 and thereby very quickly delivers highly accurate measurement results, which are used to eliminate error effects in the measurement by means of the radiation measuring system 8 become.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Length-Measuring Devices Using Wave Or Particle Radiation (AREA)
- Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11167480A EP2527055A1 (de) | 2011-05-25 | 2011-05-25 | Verfahren sowie Vorrichtung zur Bestimmung einer Dicke eines Walzguts |
US14/122,178 US9671222B2 (en) | 2011-05-25 | 2012-05-04 | Method and device for determining thickness of rolling stock |
CN201280024992.0A CN103547386B (zh) | 2011-05-25 | 2012-05-04 | 用于测定轧件的厚度的方法以及设备 |
PCT/EP2012/058252 WO2012159870A1 (de) | 2011-05-25 | 2012-05-04 | Verfahren sowie vorrichtung zur bestimmung einer dicke eines walzguts |
EP12718253.3A EP2699364B1 (de) | 2011-05-25 | 2012-05-04 | Verfahren sowie vorrichtung zur bestimmung einer dicke eines walzguts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11167480A EP2527055A1 (de) | 2011-05-25 | 2011-05-25 | Verfahren sowie Vorrichtung zur Bestimmung einer Dicke eines Walzguts |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2527055A1 true EP2527055A1 (de) | 2012-11-28 |
Family
ID=46025749
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11167480A Withdrawn EP2527055A1 (de) | 2011-05-25 | 2011-05-25 | Verfahren sowie Vorrichtung zur Bestimmung einer Dicke eines Walzguts |
EP12718253.3A Not-in-force EP2699364B1 (de) | 2011-05-25 | 2012-05-04 | Verfahren sowie vorrichtung zur bestimmung einer dicke eines walzguts |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12718253.3A Not-in-force EP2699364B1 (de) | 2011-05-25 | 2012-05-04 | Verfahren sowie vorrichtung zur bestimmung einer dicke eines walzguts |
Country Status (4)
Country | Link |
---|---|
US (1) | US9671222B2 (zh) |
EP (2) | EP2527055A1 (zh) |
CN (1) | CN103547386B (zh) |
WO (1) | WO2012159870A1 (zh) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190366471A1 (en) * | 2016-11-18 | 2019-12-05 | Sms Group Gmbh | Method and device for producing a continuous strip-shaped composite material |
CN107401992B (zh) * | 2017-08-07 | 2019-11-01 | 昆山国显光电有限公司 | 一种线宽测量设备和方法 |
RU2697894C1 (ru) * | 2018-04-12 | 2019-08-21 | Общество с ограниченной ответственностью "КОНВЕЛС Автоматизация" | Синхронизатор для рентгеновского профилемера металлического проката |
CN108597680A (zh) * | 2018-04-16 | 2018-09-28 | 山东迪龙电缆有限公司 | 一种轧型导体截面自动控制*** |
CN108746215B (zh) * | 2018-04-17 | 2020-02-04 | 北京首钢股份有限公司 | 一种冷轧轧制状态的判定方法 |
CN113728247B (zh) | 2019-01-30 | 2023-08-22 | 诺信公司 | 基于辐射的测厚仪 |
US11148233B2 (en) | 2019-07-18 | 2021-10-19 | Hanon Systems | Leak-tight heat exchanger integrity inspection using tracer material |
CN110523785A (zh) * | 2019-09-26 | 2019-12-03 | 中冶南方工程技术有限公司 | 一种热轧钢带牵引装置 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2600154A1 (de) * | 1976-01-05 | 1977-07-14 | Vnii K Tsvetmetavtomatika | Verfahren und einrichtung zum messen der dicke flaechigen guts mittels schallschwingungen |
WO2002088623A2 (en) * | 2001-04-27 | 2002-11-07 | Automation And Control Technology, Inc. | Thickness measurement system and method |
EP1369664A1 (de) * | 2002-06-04 | 2003-12-10 | SMS Meer GmbH | Verfahren und Vorrichtung zur Bestimmung der Exzentrizität eines Hohlblocks |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3782153A (en) * | 1972-05-03 | 1974-01-01 | Gen Electric | Method and system for controlling a tandem rolling mill |
US4088886A (en) * | 1975-09-22 | 1978-05-09 | Nucleonic Data Systems | Radiation thickness gauge for sheet material |
GB1526028A (en) * | 1976-04-30 | 1978-09-27 | Coal Ind | Method of and apparatus for steering a cutting means of a mineral mining machine |
JPS5892811A (ja) * | 1980-12-08 | 1983-06-02 | Teitsuu Denshi Kenkyusho:Kk | 超音波式厚さ測定方法 |
JPS5810604A (ja) * | 1981-07-13 | 1983-01-21 | Toshiba Corp | 板厚測定装置 |
JPS60228911A (ja) * | 1984-04-27 | 1985-11-14 | Hitachi Ltd | 厚み計の自動硬度補正装置 |
US5021666A (en) * | 1989-09-14 | 1991-06-04 | Barber-Colman Company | Pass-line independent web measuring method and apparatus |
US5388341A (en) * | 1993-08-04 | 1995-02-14 | Data Measurement Corporation | Virtual two gauge profile system |
US5546779A (en) * | 1994-03-24 | 1996-08-20 | Danieli United, Inc. | Interstand strip gauge and profile conrol |
KR100923550B1 (ko) * | 2002-12-23 | 2009-10-27 | 주식회사 포스코 | 강판의 에지부 트래킹을 통한 두께 및 폭측정장치 |
CN2928283Y (zh) * | 2006-06-15 | 2007-08-01 | 北京北科合作仪器厂 | 连续高精度金属带材x射线测厚仪 |
JP2008100783A (ja) * | 2006-10-17 | 2008-05-01 | Canon Electronics Inc | シート状部材重送検知装置 |
CN201692998U (zh) * | 2010-06-18 | 2011-01-05 | 武汉钢铁(集团)公司 | 轧机测厚仪c型架在线检测定位装置 |
CN201791741U (zh) * | 2010-09-30 | 2011-04-13 | 宝山钢铁股份有限公司 | 检测薄规格板材横向厚度分布的测量装置 |
-
2011
- 2011-05-25 EP EP11167480A patent/EP2527055A1/de not_active Withdrawn
-
2012
- 2012-05-04 CN CN201280024992.0A patent/CN103547386B/zh not_active Expired - Fee Related
- 2012-05-04 WO PCT/EP2012/058252 patent/WO2012159870A1/de active Application Filing
- 2012-05-04 EP EP12718253.3A patent/EP2699364B1/de not_active Not-in-force
- 2012-05-04 US US14/122,178 patent/US9671222B2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2600154A1 (de) * | 1976-01-05 | 1977-07-14 | Vnii K Tsvetmetavtomatika | Verfahren und einrichtung zum messen der dicke flaechigen guts mittels schallschwingungen |
WO2002088623A2 (en) * | 2001-04-27 | 2002-11-07 | Automation And Control Technology, Inc. | Thickness measurement system and method |
EP1369664A1 (de) * | 2002-06-04 | 2003-12-10 | SMS Meer GmbH | Verfahren und Vorrichtung zur Bestimmung der Exzentrizität eines Hohlblocks |
Also Published As
Publication number | Publication date |
---|---|
CN103547386A (zh) | 2014-01-29 |
WO2012159870A1 (de) | 2012-11-29 |
EP2699364B1 (de) | 2015-08-12 |
EP2699364A1 (de) | 2014-02-26 |
CN103547386B (zh) | 2015-11-25 |
US20140146941A1 (en) | 2014-05-29 |
US9671222B2 (en) | 2017-06-06 |
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