EP2473291B1 - Procédé de nettoyage intérieur d'une machine de nettoyage de bouteilles ou récipients ainsi que machine de nettoyage de bouteilles ou récipients - Google Patents

Procédé de nettoyage intérieur d'une machine de nettoyage de bouteilles ou récipients ainsi que machine de nettoyage de bouteilles ou récipients Download PDF

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Publication number
EP2473291B1
EP2473291B1 EP10752309.4A EP10752309A EP2473291B1 EP 2473291 B1 EP2473291 B1 EP 2473291B1 EP 10752309 A EP10752309 A EP 10752309A EP 2473291 B1 EP2473291 B1 EP 2473291B1
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EP
European Patent Office
Prior art keywords
cleaning
container
machine
internal
bottle
Prior art date
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Active
Application number
EP10752309.4A
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German (de)
English (en)
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EP2473291A2 (fr
Inventor
Ulrich Wiedemann
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KHS GmbH
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KHS GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/083Removing scrap from containers, e.g. removing labels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought

Definitions

  • the invention relates to a method for internal cleaning of a bottle or container cleaning machine according to the preamble of claim 1 and to a bottle or container cleaning machine with a cleaning system for internal cleaning according to the preamble of claim 13.
  • Bottle or container cleaning machines are known in various designs and basically consist of a plurality of treatment zones formed in an interior of the machine, through which the containers are kept open during normal operation of the cleaning machine, i. be moved during the container cleaning process using a machine-internal conveyor in a transport direction.
  • the machine-internal conveyor usually consists of a plurality of successive in the transport direction container or bottle baskets, which are held at both ends of two endless conveyor belts formed by transport chains.
  • the containers to be cleaned are fed to the cleaning machine or the machine-internal transport system.
  • the cleaned containers are removed from the cleaning machine or the machine-internal transport system.
  • the treatment zones comprise, for example, at least one pre-treatment zone designed as an immersion bath for preheating the containers and for pre-soiling contaminants and labels, preferably at least two pre-treatment zones designed as a dip bath and at least one further pre-treatment zone designed as a spray zone for preheating the containers and in the transport direction Removal of contaminants and labels using a process fluid, for example in the form of water, then in the transport direction then at least one formed as an immersion bath treatment zone, but preferably at least two treatment zones formed as an immersion bath for treating the containers with a process liquid in the form of a liquor, then in the transport direction at least one treatment zone for treating the container with a so-called "Nachlauge", ie with an alkali of low concentration, inter alia for removing adhering to the containers lye residues from the previous immersion bath and Thereafter, at least one treatment zone for an internal and external spraying of the container with fresh water and subsequently at least one treatment zone for drying the cleaned container.
  • a process fluid for example in the form of water
  • the machine interior cleaning system includes i.a. a plurality of cleaning and spraying nozzles, via which the liquid cleaning and / or disinfecting media used in machine cleaning mode can be applied, for example, as sharp jets to all to be cleaned and / or disinfected areas of the machine interior and the local functional elements.
  • the prior internal machine cleaning systems require that the process liquids used in the previous container cleaning process, which are still in the bottle or container cleaning machine, be drained and generally discarded prior to the machine cleaning mode, and that the interior cleaning and / or disinfecting using fresh water ggs. with cleansing and / or disinfecting additives done what a high fresh water consumption and associated high costs for the internal cleaning caused, such as is in the document DE2017942 disclosed
  • the object of the invention is to provide a method by which the consumption of fresh water in the internal cleaning and / or disinfection and thus the cost of this internal cleaning and / or disinfection can be substantially reduced.
  • a method according to claim 1 is formed.
  • a bottle or container cleaning machine is designed according to the patent claim 13.
  • At least one process liquid which was already used in the cleaning process preceding the cleaning mode, during the normal cleaning operation of the cleaning machine, is used as a liquid cleaning medium during the interior cleaning and / or disinfection.
  • This process liquid is taken from the respective treatment zone or a receiving trough associated with the treatment zone or from a storage or buffer store assigned to the treatment zone.
  • it is at least expedient for cleaning and / or disinfecting a treatment zone to use the process fluid of one or more treatment zones, which take place in the transport direction of the machine-internal transport system to the treatment zone to be cleaned, so that each treatment zone in each case with respect to the own process liquid lower loaded process fluid a downstream in the transport direction treatment zone is cleaned and / or disinfected.
  • the process liquid in the form of the after-liquor is used for cleaning, in particular pre-cleaning and / or disinfection of the at least one pretreatment zone and for cleaning, in particular pre-cleaning and / or disinfection of the machine interior (head space) in the area of container task and container delivery and the functional elements there, including used there container transport and / or insertion and / or Ausschubieri.
  • FIG. 1 shows in a simplified schematic functional representation of a bottle or container cleaning machine 1 for bottles or the like container together with a machine cleaning system.
  • the cleaning machine 1 is u.a. from a machine interior 2 limiting cuboid or substantially parallelepiped-like housing 3, at one end face 4 a container task 5, through which the containers to be cleaned are introduced into the machine 1, and overlying a container delivery 6 are provided on which the cleaned container led out of the cleaning machine 1 and fed via a non-illustrated outer conveyor for further use.
  • a plurality of treatment zones are formed in the manner known to those skilled in the art, through which the containers are successively moved in a transport direction A by means of a machine-internal transport system or conveyor not shown in the figure.
  • the treatment zones 12-16 each have spray nozzles suitable for the local treatment of the containers, which are designated generally by 17 in the figure. Furthermore, the treatment zone 12, a trough 18 for collecting the effluent from the containers afterglow and the treatment zones 13 - 15 each have a trough 19 for collecting the effluent from the containers spray water, the trough 19 of the treatment zone 15 at the same time for collecting the of the Containers draining or dripping water of the treatment zone 16 is used. At the transition between the two treatment zones 12 and 13, an additional drip pan 20 is provided below the movement path of the container in the illustrated embodiment.
  • each line 12.1 - 15.1 an electrically individually controllable control valve 22 is provided. Furthermore, at least in the lines 12.1 and 13.1, for example, but also in the lines 14.1 and 15.1 each have a screen or filter device 23 is provided, namely for filtering solid components, in particular from solid protective components and / or labels from the over these lines recirculated process fluid.
  • the screening and filtering units 23 and 24 are each equipped, in the manner known to those skilled in the art, with means for the mechanical discharge of the filtered-out constituents, for example with motor-driven sieve or filter belts.
  • the collecting line 21 leads to a central screening and filtering device 24, which forms the central Schmutzaustrag the cleaning machine 1 and is connected via a line 25.1 constantly with a trough 25 of the treatment zone 9, namely for discharging the collected in the tub 25 process liquid (water ) of the pretreatment zone 9 in the screening and filtering device 24th
  • the process liquid from the screening and filtering unit 24 or from the container or the chamber of this filter unit for internal cleaning of the cleaning machine 1 under pressure for example with a pressure in the range of 2 bar to 5 bar, preferably at a pressure of 2.5 bar to the distributed distributed in the machine interior 2 spray nozzles 28 promotes, and controlled in the manner described in more detail below.
  • the spray nozzles 28 are basically provided distributed in all areas of the cleaning machine 1, where a cleaning and / or disinfection is required.
  • the cleaning or spray nozzles 28 are at least partially formed so that they cover a spray area of 360 ° and / or the spray nozzles 28 are rotating, For example, self-rotating spray nozzles executed.
  • the spray nozzles 28 in particular at the various treatment stations 9 and 12-16 and in the head space 29 of the cleaning machine 1, on which the container inlet 5 and the container outlet 6 are provided, in each case for cleaning and / or disinfecting the treatment stations, including all functional elements and surfaces.
  • Further spray nozzles 28, in particular also those in the head space 29 serve for cleaning the machine internal transport system, ie in particular the transport chains and the container carriers or baskets of this system, etc.
  • the sieve and filter units 23 and 24 or their containers or chambers serve as a buffer tank to ensure a continuous flow of the cleaning mode.
  • control valves 22 and 30 and the spray nozzles 28 having internal machine cleaning system, the following cleaning processes are possible include:
  • these and also the pre-treatment zone 9 are cleaned or disinfected with the after-liquor from the treatment zone 12 or from the tub 18 there and the sieve and filter unit 23 serving as buffer storage for the after-caustic Alkalinity of the Nachlauge optimal hygienic conditions in the baths of the pre-treatment zones 7 and 8 is achieved.
  • the filter unit 23 is a fine or microfiltration of the respective process liquid, so that at a nozzle diameter of the cleaning and spray nozzles of about 4 mm clogging of these nozzles is reliably prevented.
  • the head space 29 for the necessary disinfection with the process fluid from one of the treatment zones 13-15, preferably from the treatment zones 14 and 15, wherein the process fluid is admixed with a special disinfectant, e.g. in a provided in the line 26 and not shown in the figure, mixing device or mixing section.
  • a special disinfectant e.g. in a provided in the line 26 and not shown in the figure, mixing device or mixing section.
  • the process fluid of at least one treatment zone following the treatment zone A is used, ie, for example, for the cleaning of the treatment zone 12, the cleaning or spraying nozzles 28 are provided with the process fluid by corresponding control of the control valves 22 and 31 via the pump 27 the treatment zone 13 and / or 14 and / or 15 from the associated wells 19 and / or the associated screen and filter units 23 or other buffer storage used as a buffer tank fed.
  • the process liquid (water) of the treatment zones 14 and / or 15 or of the treatment zone 15 is supplied to the cleaning and spraying nozzles 28 there by corresponding activation of the control valves 22 and 31 via the pump 27.
  • the cleaning of the treatment zone 15 takes place in the illustrated embodiment, in particular using the collected in the tub 19 at least a majority of fresh water from the treatment zone 16 containing process liquid, the local cleaning and spray nozzles 28 by appropriate control of the control valves 22 and 30 via the pump 27 is supplied, and possibly in a further process step with fresh water.
  • the cleaning of the treatment zone 16 takes place in the illustrated embodiment by appropriate control of the control valves 22 and 30 via the pump 27 in a first process step with the afterglow from the treatment zone 12 and in a further process step by spraying with fresh water.
  • the pressure with which the process fluid is supplied to the cleaning and spraying nozzles 28 is supplied to the requirements of the area to be cleaned, for example by a corresponding control of the power of the pump 27, so that, for example, during the cleaning of the different treatment zones 7
  • the respective process fluid is supplied to the cleaning and spraying nozzles 28 at high pressure for generating as sharp a spray as possible, while for cleaning other areas of the cleaning machine, for example for cleaning transport elements or conveyor belts at the container inlet 5 and / or container outlet 6, the cleaning and spray nozzles 28, the respective process liquid is supplied at a lower pressure, for example at a pressure of 2.5 bar.
  • Bottle or container cleaning machine 2 Machine interior 3 casing 4 front 5 container infeed 6 container discharge 7 - 16 treatment zones 12.1, 13.1, 14.1, 15.1 Line for diverting the process liquid from the treatment zone 17
  • Screen and filter unit 25 drip tray 26 management
  • pump 28 Cleaning and spray nozzle 29 Headspace of the cleaning machine 1
  • control valve 31 distribution line 32 filter A Transport direction of the container through the cleaning machine

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Claims (19)

  1. Procédé de nettoyage intérieur de machines de nettoyage de bouteilles ou récipients (1) avec plusieurs zones de traitement (7-16) réalisées dans un espace intérieur de machine (2), par lesquelles les récipients à nettoyer sont déplacés pendant le fonctionnement de la machine de nettoyage ou dans le processus de nettoyage de récipient et sont traités avec différents liquides de nettoyage ou de processus, le nettoyage intérieur étant réalisé dans un mode de nettoyage de machine suivant le processus de nettoyage de récipient, caractérisé en ce qu'au moins un liquide de processus resté de préférence dans la machine de nettoyage et utilisé pendant le processus de nettoyage de récipient est employé pendant le mode de nettoyage de machine comme moyen de nettoyage et/ou de désinfection liquide.
  2. Procédé selon la revendication 1, caractérisé en ce que pendant le mode de nettoyage de machine, une post-lessive ou une lessive diluée déjà utilisée dans le processus de nettoyage de récipient est utilisée comme moyen de nettoyage et/ou de désinfection.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce qu'un liquide de processus utilisé dans le processus de nettoyage de récipient et se composant d'eau ou sensiblement d'eau est utilisé pour le nettoyage intérieur.
  4. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le nettoyage intérieur est réalisé par pulvérisation avec des jets de pulvérisation générés au niveau de buses de nettoyage ou de pulvérisation (28).
  5. Procédé selon la revendication 4, caractérisé en ce que le liquide de processus utilisé pour le nettoyage intérieur est amené aux buses de nettoyage ou de pulvérisation (28) à une pression comprise entre 2 et 5 bars, de préférence à une pression d'environ 2,5 ou d'environ 4 bars.
  6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le liquide de processus d'une ou de plusieurs zones de traitement est respectivement utilisé pour le nettoyage d'une zone de traitement qui précède ces zones de traitement dans le sens de transport (A).
  7. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins une zone de traitement est réalisée pour le traitement des récipients avec une post-lessive et des zones de traitement consécutives (13-16) sont réalisées pour la pulvérisation des récipients avec un liquide de processus composé d'eau ou sensiblement d'eau, en ce que pendant le mode de nettoyage de la machine, la zone de traitement (12) pour la post-lessive et/ou une zone de traitement réalisée comme zone de pulvérisation (13, 14) sont traitées avec le liquide de processus à partir d'une zone de pulvérisation (13-16) contigüe dans le sens de transport (A).
  8. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins une zone de traitement (7, 8) est une zone de prétraitement avec un bain servant entre autres au préchauffage des récipients, et en ce que la zone de prétraitement est traitée avec du liquide de processus sous forme de pré-lessive.
  9. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins une zone de l'espace intérieur de machine (2), par exemple l'espace (29) présentant l'entrée et/ou la sortie de récipients, est traitée de préférence y compris les éléments fonctionnels et/ou les éléments de convoyage ou de transport des récipients qui s'y trouvent pour le nettoyage et/ou la désinfection avec le liquide de processus formé par la post-lessive.
  10. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'un moyen de nettoyage et/ou de désinfection supplémentaire est ajouté à au moins un liquide de processus.
  11. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le liquide de processus respectif est filtré avant l'amenée à une buse de nettoyage et de pulvérisation (28).
  12. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'en cas de deux zones de traitement (10, 11) réalisées comme des bains de trempage ou bains de trempage de lessive et se suivant dans le sens de transport (A), le liquide de processus du bain de trempage suivant dans le sens de transport est utilisé pour le nettoyage du bain de trempage vidé qui précède dans le sens de transport (A).
  13. Machine de nettoyage de bouteilles ou récipients avec plusieurs zones de traitement (7-16) réalisées dans un espace intérieur de machine (2), par lesquelles les récipients peuvent être déplacés pendant un processus de nettoyage de récipients à l'aide d'un transporteur interne à la machine dans un sens de transport (A) d'un poste d'alimentation de récipients (5) auquel sont amenés les récipients à nettoyer, et à un poste de remise de récipients (6), ainsi qu'avec un système de nettoyage intérieur de machine pour un nettoyage et/ou une désinfection intérieure avec au moins un moyen de nettoyage et/ou de désinfection liquide pendant un mode de nettoyage de machine,
    caractérisée en ce
    que le système de nettoyage pour un nettoyage intérieur est réalisé en utilisant au moins un liquide de processus resté de préférence dans la machine de nettoyage (1) et déjà utilisé pendant le processus de nettoyage de récipient.
  14. Machine de nettoyage de bouteilles ou récipients selon la revendication 13, caractérisée en ce que le système de nettoyage intérieur présente une pluralité de buses de nettoyage et de pulvérisation (28) ainsi qu'au moins une source (27) mettant à disposition le liquide de processus sous pression, qui est reliée par des liaisons ou des conduites commandées (30, 31) aux buses de nettoyage et de pulvérisation (28).
  15. Machine de nettoyage de bouteilles ou récipients selon la revendication 14, caractérisée en ce que l'au moins une source pour l'au moins un liquide de processus est au moins une pompe de circulation (27), de préférence au moins une pompe de circulation (27) raccordée à un réservoir intermédiaire (23, 24).
  16. Machine de nettoyage de bouteilles ou récipients selon l'une quelconque des revendications précédentes, caractérisée en ce qu'une source (27) commune mettant à disposition différents liquides de processus sous pression est prévue pour différents liquides de processus déjà utilisés pendant le processus de nettoyage de récipient.
  17. Machine de nettoyage de bouteilles ou récipients selon l'une quelconque des revendications précédentes, caractérisée en ce qu'un réservoir intermédiaire commun (24) ou des réservoirs intermédiaires séparés sont prévus pour différents liquides de processus déjà utilisés pendant le processus de nettoyage de récipients, par exemple des réservoirs intermédiaires séparés pour de la lessive ou de la post-lessive et de l'eau.
  18. Machine de nettoyage de bouteilles ou récipients selon l'une quelconque des revendications précédentes, caractérisée en ce que les liaisons pouvant être commandées sont formées par des conduites (31) avec des soupapes (30) ou soupape hydrauliques pouvant être commandées.
  19. Machine de nettoyage de bouteilles ou récipients selon l'une quelconque des revendications précédentes, caractérisée en ce que l'au moins un réservoir intermédiaire est formé par un dispositif de tamisage et de filtrage (23, 24) associé à au moins une zone de traitement (9, 12-15) ou sa chambre, par exemple par l'unité de tamisage et de filtrage (24) associée à une zone de prétraitement (9) et/ou par l'unité de tamisage et de filtrage (23) associée à une zone de traitement pour le traitement des récipients avec de la post-lessive et/ou une zone de traitement pour la pulvérisation des récipients avec de l'eau.
EP10752309.4A 2009-09-03 2010-08-30 Procédé de nettoyage intérieur d'une machine de nettoyage de bouteilles ou récipients ainsi que machine de nettoyage de bouteilles ou récipients Active EP2473291B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009039965A DE102009039965A1 (de) 2009-09-03 2009-09-03 Verfahren zur Innenreinigung einer Flaschen- oder Behälterreinigungsmaschine sowie Flaschen- oder Behälterreinigungsmaschine
PCT/EP2010/005312 WO2011026594A2 (fr) 2009-09-03 2010-08-30 Procédé de nettoyage intérieur d'une machine de nettoyage de bouteilles ou récipients ainsi que machine de nettoyage de bouteilles ou récipients

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EP2473291A2 EP2473291A2 (fr) 2012-07-11
EP2473291B1 true EP2473291B1 (fr) 2013-06-05

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Country Status (7)

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EP (1) EP2473291B1 (fr)
CN (1) CN102470404B (fr)
BR (1) BRPI1009595B1 (fr)
DE (1) DE102009039965A1 (fr)
IN (1) IN2011KN04654A (fr)
RU (1) RU2496586C1 (fr)
WO (1) WO2011026594A2 (fr)

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DE102007011957B4 (de) * 2007-03-09 2012-04-26 Ludwig Bohrer Maschinenbau Gmbh Flaschenkastenreiniger
JP4782718B2 (ja) * 2007-03-26 2011-09-28 株式会社日本自動車部品総合研究所 燃料噴射制御装置及び燃料噴射装置
CN101306560A (zh) * 2008-02-02 2008-11-19 谭亦武 Pet回收瓶片高清洁度清洗处理***

Cited By (2)

* Cited by examiner, † Cited by third party
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CN103803745A (zh) * 2014-02-27 2014-05-21 燕京啤酒(桂林漓泉)股份有限公司 隧道式巴氏杀菌机喷淋水水质改善方法
CN103803745B (zh) * 2014-02-27 2015-05-13 燕京啤酒(桂林漓泉)股份有限公司 隧道式巴氏杀菌机喷淋水水质改善方法

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RU2012112835A (ru) 2013-10-10
WO2011026594A2 (fr) 2011-03-10
CN102470404B (zh) 2015-09-30
IN2011KN04654A (fr) 2015-04-10
RU2496586C1 (ru) 2013-10-27
BRPI1009595A2 (pt) 2016-03-08
BRPI1009595B1 (pt) 2022-09-27
DE102009039965A1 (de) 2011-04-07
WO2011026594A3 (fr) 2011-05-12
EP2473291A2 (fr) 2012-07-11
CN102470404A (zh) 2012-05-23

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