EP2399856B1 - Richtvorrichtung zum Richten von Kabeln und entsprechendes Verfahren - Google Patents

Richtvorrichtung zum Richten von Kabeln und entsprechendes Verfahren Download PDF

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Publication number
EP2399856B1
EP2399856B1 EP11170423.5A EP11170423A EP2399856B1 EP 2399856 B1 EP2399856 B1 EP 2399856B1 EP 11170423 A EP11170423 A EP 11170423A EP 2399856 B1 EP2399856 B1 EP 2399856B1
Authority
EP
European Patent Office
Prior art keywords
rollers
cable
side roller
straightening device
roller arrangement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11170423.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2399856A1 (de
Inventor
Stefan Viviroli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komax Holding AG
Original Assignee
Komax Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komax Holding AG filed Critical Komax Holding AG
Priority to EP11170423.5A priority Critical patent/EP2399856B1/de
Publication of EP2399856A1 publication Critical patent/EP2399856A1/de
Application granted granted Critical
Publication of EP2399856B1 publication Critical patent/EP2399856B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00—Guides for filamentary materials; Supports therefor
    • B65H57/14—Pulleys, rollers, or rotary bars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F1/00—Bending wire other than coiling; Straightening wire
    • B21F1/02—Straightening
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B5/00—Making ropes or cables from special materials or of particular form
    • D07B5/12—Making ropes or cables from special materials or of particular form of low twist or low tension by processes comprising setting or straightening treatments
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2201/00—Ropes or cables
    • D07B2201/20—Rope or cable components
    • D07B2201/2001—Wires or filaments
    • D07B2201/2007—Wires or filaments characterised by their longitudinal shape
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2207/00—Rope or cable making machines
    • D07B2207/40—Machine components
    • D07B2207/4072—Means for mechanically reducing serpentining or mechanically killing of rope
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2501/00—Application field
    • D07B2501/40—Application field related to rope or cable making machines
    • D07B2501/406—Application field related to rope or cable making machines for making electrically conductive cables

Definitions

  • the invention relates to a straightening device for straightening cables and a corresponding method.
  • the invention particularly relates to straightening devices for cable processing machines.
  • the cables e.g. insulated strands or solid conductors made of copper or steel, which are processed on a cable processing machine, are usually provided in barrels, on rolls or as a bundle and are therefore more or less curved and swirled after unrolling.
  • Straight-line cables are important in order to reliably carry out the process steps provided on the cable processing machine, such as stripping, crimping and loading.
  • Cost-effective straightening devices are set today with a parameter, namely a feed movement of a bar with rollers perpendicular to the cable.
  • Another straightening device is off EP 0 739 066 A2 known.
  • the straightener after EP 0 739 066 A2 relies on roller assemblies that are adjustable by two pivotal movements in both horizontal and vertical directions.
  • the invention seeks to remedy this by avoiding disadvantages of the prior art.
  • the straightening device is designed for straightening cables and comprises an input-side roller arrangement and an output-side roller arrangement. These roller assemblies are arranged so that a cable to be straightened viewed in the transport direction between rollers of the input side roller assembly passes into the straightening device and after passing through between rollers of the output side roller assembly leaves the straightening device, wherein the straightening device is adjustable in two degrees of freedom.
  • a distance between two rollers of the output-side roller assembly is precisely adjustable, and as a second degree of freedom, a force can be predetermined, which acts on the cable between two rollers of the input-side roller assembly perpendicular to the transport direction.
  • the invention offers the possibility of specifying and setting two degrees of freedom in a reproducible manner.
  • the term "input side roller assembly 110" is used for an arrangement of two, three or more rollers (eg rollers 111-113 in FIG Fig. 1 or Fig. 2 ) used.
  • the term “output side roller assembly 120” is used to refer to an arrangement of two, three or more rollers (eg rollers 121-124 in FIG Fig. 1 or Fig. 2 ) used.
  • On the input side means that it is a corresponding arrangement, which is in front of the rollers of the output-side roller assembly 120 with respect to the transport direction X of the cable 1. That is, the cable 1 first passes between the rollers of the input-side roller assembly 110 and only then between the rollers of the output-side roller assembly 120 therethrough.
  • a first roller plate 130 a part of the rollers (here the rollers 111, 113) of the input side roller assembly 110 and a part of the rollers (here the rollers 121, 122) of the an output side roller assembly 120 carries, and a second roller plate 140 another part of the rollers (here the rollers 112) of the input side roller assembly 110 and another part of the rollers (here the rollers 123, 124) of the output side roller assembly 120 carries.
  • Two basic straightening devices 100 which are equipped for straightening cables 1 with an input-side roller arrangement 110 and an output-side roller arrangement 120, are the Figures 1 and 2 refer to.
  • the roller assemblies 110, 120 are arranged so that a cable 1 to be straightened, viewed in the transporting direction X, passes between the rollers 111, 112, 113 of the input-side roller assembly 110 into the straightening device 100. After passing between the rollers 121, 122, 123, 124 of the output side roller assembly 120, the cable 1 leaves the straightening device 100.
  • the straightening device 100 is characterized in that it is adjustable in two degrees of freedom d, F.
  • this adjustability is chosen or designed so that adjustability is reproducible, i. at any time on the basis of specifications exactly comprehensible.
  • the various embodiments of the invention may also have more or fewer rollers than shown in the figures.
  • the straightening device 100 preferably comprises a base plate 101, on or on which an upper roller plate 130 and a lower roller plate 140 are arranged.
  • the roles of the two roller plates 130, 140 are each arranged in the initial state parallel to an ideal cable axis (which is parallel to the transport direction X) of a cable 1.
  • the rollers preferably have a circumferential (circumferential) groove in the middle.
  • the groove 123.1 of the roller 123 is indicated by an arrow.
  • the number of rollers can, as already mentioned, vary depending on the embodiment.
  • the assignment of the rollers to the input-side roller assembly 110 and the output-side roller assembly 120 refers to at least the first two or three input-side rollers 111, 112, 113 and the last two or three output-side rollers 121, 122, 123.
  • the rollers are preferably arranged offset from each other in all embodiments. It may, for example, an overhead roller 111, then an underlying underlying roller 112 and then again follow an obliquely above overhead roller 113, etc ..
  • the number of underlying rollers 112, 124, 123 by a number smaller than the number the overhead rollers 111, 113, 121, 122 (eg above four rollers and below three rollers, as in the Figures 1 and 2 ), or vice versa (eg above four rollers and below five rollers, as in Figures 3A to 3C).
  • the upper roller plate 130 is preferably guided with a guide 102 perpendicular to the cable axis (transport direction X) on the base plate 101, as in the sectional view in Fig. 4B can be seen. It is preferably pressed with a spring 103 in the open state (ie up here).
  • a quick-release lever 104 with eccentric 104.1 or a corresponding automatically operated eccentric serve to quickly open and close the upper roller plate 130.
  • opening is referred to a relative movement, which causes the distance between the upper roller plate 130 and the lower roller plate 140 increases becomes.
  • the term “closure” refers to a reverse relative movement. The rollers of the respective roller plate 130, 140 move in solidarity with the "opening" and "closing".
  • the quick release lever 104, the eccentric 104.1 and the upper roller plate 130 for example, with a dial or an adjusting screw 144 via a spindle 144.1 (see Fig. 4B ) moved perpendicular to the cable axis (transport direction X).
  • the lower roller plate 140 is rotatable about a peripheral axis 141.
  • This axis 141 is preferably close to the axis of rotation R1 of the last roller 123 of the output side roller assembly 120. The closer the axle 141 is to the rotational axis R1 of the last roller 123, the less the distance d of the last two rollers 122, 123 changes when a slight rotational movement of the lower roller plate 140 about the axis 141 takes place.
  • the axis 141 and the axis of rotation R1 of the last roller 123 coincide.
  • the distance d does not change when the lower roller plate 140 makes a slight rotational movement about the axis 141.
  • the mentioned rotational movement about the axis 141 is carried out in order to specify a force F on the input side, such as in FIG Fig. 2 or Fig. 5 can be seen.
  • a pneumatic cylinder 142 may be used to pull the roller plate 140 upwardly.
  • the lower roller plate 140 is inclined relative to the upper roller plate 130 by the aforementioned rotational movement about the axis 141 and the rollers press the input side on the cable 1, which is pulled by the straightening device 100.
  • the device 100 causes in the transport direction X (pulling direction) of the cable 1 from the first roller 111 to the last roller 122 decreasing directivity.
  • the cylinder 142 acts in the opposite direction, the lower roller plate 140 is moved to a stop 143 in the starting position parallel to the upper roller plate 130.
  • the pneumatic cylinder 142 is preferably driven by the wire processing machine or straightener 100 via a valve.
  • the pressure of the cylinder 142 and thus also the force F is adjusted for example via a pressure regulator.
  • the cable processing machine or straightening device 100 preferably provides the two roller plates 130, 140 in parallel via the pneumatic cylinder 142.
  • the operator or a controller opens the straightener 100 with the quick release lever 104 and lays the cable 1.
  • the operator or a controller closes the straightening device 100 with the quick release lever 104 and, for example, with the adjustment screw 144, the upper roller plate 130 so that all the rollers of the device 100, the cable 1 exactly touch (see Fig. 6 ).
  • the operator or a controller can recognize this, for example, from the fact that the cable 1 begins to bend.
  • the cable 1 can be moved back and forth during closing until the rollers rotate with the cable 1.
  • the moment can be recognized that the closed position 2. (see Fig. 6 ) corresponds.
  • the operator or controller uses a pressure regulator to adjust the pressure of the pneumatic cylinder 142 based on specifications (e.g., a lookup table or information from a storage medium) for the clamped cable 1.
  • the pressure of the pneumatic cylinder 142 corresponds to a force F, as described.
  • the pneumatic cylinder 142 is brought to the upper position (called the active position), whereby the straightening device 100 is active and the cable 1 is reciprocally and in the cable transporting direction X from the first roller 111 is bent to the last roller 122 decreasing from the upper and lower rollers.
  • the cable 1 is now directed in pulling the straightening device 100 in a defined manner.
  • the cable processing machine or straightening device 100 can move the roller plates 130, 140 apart again and set parallel (called open position), so that the cable 1 is relieved and can be removed.
  • the axis of rotation 141 of the roller plate 140 can take a different position as needed, as already indicated.
  • the rotation axis 141 of the lower roller plate 140 coincides with the rotational axis R1 of the last roller 123, the last roller 123 contacts the cable 1 at each angular position or rotational position of the lower roller plate 140, provided that in step 2 the closed position approached / set.
  • This principle can be applied to any embodiment.
  • the rotation shaft 141 can be placed below the roller axis R1 of the roller 123.
  • the upper roller plate 130 may be provided with a rotation axis analogous to the lower roller plate 140, which coincides with the roller axis of the last roller 125 of the upper roller plate 130 or in the vicinity of this roller 125 in Fig. 3A, with the advantage that the Cable 1 is loaded symmetrically at the entrance of the straightening device 100.
  • This principle can be applied to any embodiment.
  • an adjustment aid is preferably provided, as explained below. If the outer diameter of the cable 1 is known, the upper roller plate 130 can be brought to a defined position, for example with a scale which is labeled for different cable dimensions or with a sensor, the distance between the two roller plates 130, 140 to each other measures. As a sensor, a position sensor or distance sensor can be used.
  • the adjustment aid allows the transition from the open to the closed position, as in Fig. 6 shown to make it more reproducible. This principle can be applied to any embodiment.
  • a force sensor 145 may be provided, as in FIG Fig. 8 shown. It can be installed a force sensor 145, with which it can be measured whether the cable 1, the rollers, respectively, the rollers touch the cable 1.
  • a force sensor 145 may measure contact via a metering roller 105 and a counter-roller 106. The rollers 105 and 106 preferably contact the cable 1 in line with the other rollers of the respective roller plate 130, 140. This principle applies to any embodiment.
  • a position sensor may be provided.
  • a corresponding roller 107.1 may be mounted on a lever 108 which is rotatably mounted on the roller plate 130 via an axle 108.1.
  • the lever 108 is pressed with a spring 108.2 or with gravity in the direction of an opposing roller 107.2.
  • a sensor mounted on the roller plate 130 e.g., a forked light barrier 109 gives a signal when the roller 107.1 contacting the cable 1 is in line with the other rollers of the upper roller plate 130 and thus all the rollers contact the cable 1.
  • This principle can be applied to any embodiment.
  • a mark can also be attached to the upper roller plate 130, which indicates the correct position of the lever 108 during manual adjustment.
  • a return of sensor data is used in the straightening device 100.
  • the sensor signals of the force or position sensor may be used for this purpose e.g. in a machine control of the straightening device 100 and / or the cable processing machine, which monitors the measured values and in case of incorrect settings e.g. warns the user and blocks cable processing.
  • This principle can be applied to any embodiment.
  • a feed mechanism of the upper roller plate 130 is used.
  • the upper roller plate 130 is preferably moved by a motor, e.g. with a motor 131 with spindle 132.
  • the motor drive can be coupled with one of the mentioned sensors (eg 145 and / or 109) to automatically drive to the optimum position where both the distance d and the force F are the specifications correspond.
  • the feed force or the pressure which is responsible for the application of the force F can also be applied to the lower roller plate 140 in each embodiment, or a partial force is applied to both roller plates 130, 140.
  • a pressure regulating valve which is controlled by the cable processing machine or the straightening device 100 in order to specify the force F.
  • the cable processing machine or the straightening device 100 can lead a table (eg in a storage medium) in which the respective optimum force F, respectively the respective adjustment of the pressure regulating valve or the Cylinder of the device 100, is deposited.
  • the pressure setting in this case is fully automatic as soon as the cable type of the wire processing machine or the straightening device 100 is known.
  • the force F can also be varied during cable transport in order to make the cable 1 stronger or weaker at different sections.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Electric Cable Installation (AREA)
EP11170423.5A 2010-06-23 2011-06-17 Richtvorrichtung zum Richten von Kabeln und entsprechendes Verfahren Active EP2399856B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP11170423.5A EP2399856B1 (de) 2010-06-23 2011-06-17 Richtvorrichtung zum Richten von Kabeln und entsprechendes Verfahren

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP10167053 2010-06-23
EP11170423.5A EP2399856B1 (de) 2010-06-23 2011-06-17 Richtvorrichtung zum Richten von Kabeln und entsprechendes Verfahren

Publications (2)

Publication Number Publication Date
EP2399856A1 EP2399856A1 (de) 2011-12-28
EP2399856B1 true EP2399856B1 (de) 2016-09-28

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EP11170423.5A Active EP2399856B1 (de) 2010-06-23 2011-06-17 Richtvorrichtung zum Richten von Kabeln und entsprechendes Verfahren

Country Status (3)

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US (1) US8978435B2 (zh)
EP (1) EP2399856B1 (zh)
CN (1) CN102366803B (zh)

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CN102601273A (zh) * 2012-03-28 2012-07-25 无锡兆一锻压数控装备有限公司 带数字显示的校直机
US9156077B2 (en) * 2012-03-29 2015-10-13 L&P Property Management Company Method of making border wire
CN102653054B (zh) * 2012-04-26 2013-12-18 燕山大学 一种短棒料的矫直方法及矫直装置
CN105540325A (zh) * 2013-11-28 2016-05-04 刘伟华 适合在野外施工的电缆铺设辅助装置
BR102014015085B1 (pt) * 2014-05-29 2023-11-14 M.E.P. Macchine Elettroniche Piegatrici S.P.A. Unidade de estiramento, aparelho de estiramento e método correspondente
EP3093244B2 (de) 2015-05-13 2022-01-05 Bizerba SE & Co. KG Folientransporteinrichtung für eine verpackungsmaschine
EP3184191B1 (de) 2015-12-21 2020-02-05 Komax Holding AG Richtvorrichtung zum richten von kabeln
CN105405536B (zh) * 2015-12-30 2017-06-23 重庆永富电线电缆有限公司 一种用于大直径线缆校直的校直机
CN105730035B (zh) * 2016-02-01 2018-05-29 烽火通信科技股份有限公司 光缆印字设备
RS59236B1 (sr) 2016-03-15 2019-10-31 Komax Holding Ag Uređaj za obradu kablova
CN106238622B (zh) * 2016-08-09 2018-06-29 中冶建筑研究总院有限公司 金属线材矫直机以及矫直弯曲的金属线材的方法
CN106077159B (zh) * 2016-08-26 2018-08-28 杭州宝伟汽车零部件有限公司 一种工业钢板压直机
CN106986235B (zh) * 2017-04-06 2023-04-07 通鼎互联信息股份有限公司 一种护套全自动双盘收排线设备
EP3619027A4 (en) * 2017-05-05 2021-03-03 3DP Unlimited, LLC D/B/A 3d Platform MATERIAL ALIGNMENT DEVICE FOR FEEDING MATERIAL TO A MACHINE FOR ADDITIONAL MANUFACTURING
CN107350391B (zh) * 2017-08-28 2023-03-07 鹤壁海昌智能科技股份有限公司 一种智能同步开合矫直机构
CN107986080A (zh) * 2017-10-17 2018-05-04 安徽电信器材贸易工业有限责任公司 一种光缆导向装置
TWI672182B (zh) * 2018-08-22 2019-09-21 宏縉工業有限公司 多尺寸的矯直裝置
CN109175153A (zh) * 2018-10-02 2019-01-11 河北骄阳丝网设备有限责任公司 金属丝应力消除调直机及调直金属丝的方法
WO2020089677A1 (de) 2018-10-31 2020-05-07 Schleuniger Holding Ag Richtvorrichtung für eine kabelverarbeitungsmaschine und verfahren zum betreiben eines richtwerks
CN109482780A (zh) * 2018-11-09 2019-03-19 东华大学 制造导纱针用扁丝矫直机构
CN109702051B (zh) * 2019-01-24 2024-05-28 苏州晟成光伏设备有限公司 放料矫直机构
AT522234B1 (de) * 2019-02-28 2022-05-15 Evg Entwicklungs U Verwertungs Ges M B H Verfahren und Vorrichtung zum Geraderichten von Draht oder Bandmaterial
IT201900006816A1 (it) * 2019-05-14 2020-11-14 Schnell Spa Metodo e apparecchiatura per rilevare la configurazione di elementi di foggia allungata
EP4176990A1 (de) * 2019-05-20 2023-05-10 Schleuniger AG Richtvorrichtung zum begradigen einer leitung, verfahren zum bremsen von zumindest einer drehbaren rolle in einer richtvorrichtung, kabelverarbeitungsmaschine mit einer richtvorrichtung sowie upgrade-kit für eine kabelverarbeitungsmaschine
BR112021024878A2 (pt) * 2019-07-02 2022-04-12 Bekaert Sa Nv Aparelho e métodos usando o aparelho para tratar fio de metal
US20220410249A1 (en) * 2019-10-11 2022-12-29 Shinmaywa Industries, Ltd. Wire straightening device, wire processing device having the same, and wire straightening method
RS63831B1 (sr) 2019-10-21 2023-01-31 Komax Holding Ag Uređaj za ispravljanje kablova
CN112756506A (zh) 2019-11-01 2021-05-07 泰科电子(上海)有限公司 线束压直装置
US11547401B2 (en) * 2019-12-24 2023-01-10 Ethicon, Inc. Suture packages having integrated suture straightening assemblies
CN112615304B (zh) * 2020-12-02 2022-07-15 郑州东辰科技有限公司 一种输电导线弧垂调整装置
CN114263059B (zh) * 2021-12-01 2023-03-21 湖南湘钢金属材料科技有限公司 一种电梯钢丝绳后变形器
CN114603062B (zh) * 2022-03-25 2024-04-02 安徽金林科技股份有限公司 一种扁铜线矫直装置
US11933318B2 (en) * 2022-08-18 2024-03-19 Delphi Technologies Ip Limited Method for assembling a pump section and a fluid pump including the pump section
CN115722842B (zh) * 2022-11-30 2023-10-31 苏州斯尔特微电子有限公司 一种芯片焊线机用金线输送导向机构

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Also Published As

Publication number Publication date
EP2399856A1 (de) 2011-12-28
US8978435B2 (en) 2015-03-17
CN102366803A (zh) 2012-03-07
US20110315266A1 (en) 2011-12-29
CN102366803B (zh) 2015-09-02

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