EP2134484B1 - Dispositif et procédé pour le profilage de profilé avec une section variable. - Google Patents

Dispositif et procédé pour le profilage de profilé avec une section variable. Download PDF

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Publication number
EP2134484B1
EP2134484B1 EP08717637A EP08717637A EP2134484B1 EP 2134484 B1 EP2134484 B1 EP 2134484B1 EP 08717637 A EP08717637 A EP 08717637A EP 08717637 A EP08717637 A EP 08717637A EP 2134484 B1 EP2134484 B1 EP 2134484B1
Authority
EP
European Patent Office
Prior art keywords
roll stand
linear actuators
base plate
linear
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08717637A
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German (de)
English (en)
Other versions
EP2134484A1 (fr
Inventor
Andreas Bachthaler
Stefan Freitag
Albert Sedlmaier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Data M Sheet Metal Solutions GmbH
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Data M Sheet Metal Solutions GmbH
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Publication date
Application filed by Data M Sheet Metal Solutions GmbH filed Critical Data M Sheet Metal Solutions GmbH
Publication of EP2134484A1 publication Critical patent/EP2134484A1/fr
Application granted granted Critical
Publication of EP2134484B1 publication Critical patent/EP2134484B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
    • B21D5/083Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers for obtaining profiles with changing cross-sectional configuration

Definitions

  • the invention relates to a device and a method according to the preambles of the independent claims.
  • a similar device with an additional roller and a support member for a semi-finished flange is made of DE 10 2004 040 257 A1 known.
  • An apparatus according to the preamble of claim 1 is the EP 1 537 922 A1 refer to.
  • the translational movement and the rotational movement are generated largely independently.
  • the disadvantage here is that the linear actuator responsible for the translational movement must perform the entire Verschubarbeit alone when a pure translational motion is generated, and that the responsible for the rotational movement of the linear actuator must perform the entire twisting work alone when a pure rotational motion is generated. Therefore, the two linear actuators taken together have to be designed to be larger in size both in terms of performance and dimensions than in order to be able to operate them actually required overall performance would be necessary.
  • the invention has for its object to enable the rolling profiling of cold or hot profiles with variable cross-section of rolls and dies by means of power-poorer and space-saving drives.
  • each of the two at least existing linear actuators is at a location spaced from the axis of rotation of the mill stand on the mill stand in which the linear actuator responsible for translational motion extends along the line connecting the machine-fixed support of the linear actuator and the axis of rotation of the mill stand hinged.
  • both a pure translational movement and a pure rotational movement of the rolling stand is generated jointly by the two at least existing linear actuators.
  • shifting work and twisting work are distributed over the two linear actuators, and particularly uniformly in the case of the often required pure translational and rotational movements of the rolling mill stand. Therefore, the linear actuators can be much less powerful and more compact than those of the known bending devices.
  • FIG. 1 has an elongated rectangular base plate 2 with two linear guide rails 4, which extend along the longitudinal edges of the base plate 2.
  • a carriage 6 is slidably mounted, ie the carriage 6 is slidably mounted in the X direction of the drawn Cartesian coordinate system on the base plate 2.
  • the mill stand attached to the base plate 8 is of a type as in the already mentioned publications DE 100 11 755 A1 and DE 10 2004 040 257 A1 described and contains Profilier drivingen such as rollers and / or matrices.
  • each threaded spindle 10 Parallel to each linear guide rail 4 and above the carriage 6 each extending a threaded spindle 10, whose ends are mounted in mounted on the base plate 2 bearing blocks.
  • One end of each threaded spindle 10 is axial is coupled to a unit 12 of an electric motor and a transmission which is fixed to one of the bearing blocks and is hereinafter referred to as the drive motor.
  • the two drive motors 12 protrude beyond the base plate 2 in the X direction, and they are arranged side by side parallel to the axis of the X direction.
  • each threaded spindle 10 is in engagement with a nut 14 attached to the associated carriage or an internal thread formed therein.
  • a push rod 16 is articulated (ie via a rotary or ball joint), which push rod 16 approximately parallel to the adjacent linear guide rail 4 to a point on the base plate 8, where they articulated (ie via a rotation - Or ball joint) is coupled to the base plate 8.
  • the small-circle marks on the base plate 8 at which the push rods 16 are coupled to the base plate 8 are radially and equidistant from each other with respect to the Y-direction axis (Y-axis) of the base plate 8 and the roll stand, respectively across from.
  • the base plate 8 or the roll stand is rotated by means of the push rods 16 about the Y-axis. If the threaded spindles 10 are driven by the drive motors 12 at the same speed and in the same directions of rotation, the base plate 8 or the roll stand is displaced by means of the push rods 16 in the X direction.
  • the base plate 8 or the roll stand can be subjected to any combination of rotational movements about the Y-axis and translational movements in the X-direction, ie moved in two degrees of freedom, to a semi-finished profile just worked to be provided with variable cross-section.
  • Both torques and shear forces that are to be exerted are distributed evenly on both drive motors 12, so that they can be dimensioned smaller than in conventional Verstellgerüsten. Also, the power transmission members of the drive motors 12 to the base plate 8 can be dimensioned smaller.
  • the drive motors 12 are arranged so that they are parallel and not moved. This allows a short distance between roll stands, each on an adjustment frame as in Fig. 1 are shown attached.
  • Fig. 2 shows perspective schematic diagrams of Verstellgerüsten in one Fig. 1 corresponding Cartesian coordinate system. Articulated connections (eg by means of rotary or ball joints) are shown here as black dots.
  • Fig. 2a shows a Verstellgerüst similar to in Fig. 1 , where the in Fig. 1 from the elements 10, 12, 14 and 16 existing linear actuators in Fig. 2 are shown schematically as linear actuators 20, 22, each having a reciprocating push rod 20a, 22a, which engage via further push rods on the base plate 24 of a rolling stand, not shown.
  • Fig. 2b shows the Verstellgerüst of Fig. 2a , extended by a third, between the linear actuators 20, 22 and arranged parallel thereto linear actuator 26, which via a further push rod 28 which is inclined in a middle position of the Verstellgerüsts approximately at an angle of 45 degrees to the Y-direction and the Y-direction , acts on a third point on the base plate 24, which is spaced from the points of application of the linear actuators 20, 22 and is not in line with them.
  • the base plate 24 is additionally in the Y direction slidably mounted so that it can be translated by means of the third linear actuator 26 in a further degree of freedom.
  • the base plate 24 may be pivotally mounted about the Z-axis, instead of being displaceable in the Y-direction, so that the additionally achieved degree of freedom is a degree of freedom of the rotation instead of the translation.
  • Fig. 2c shows the Verstellgerüst of Fig. 2a , extended by a third and a fourth linear actuator 30, 32, each with a further push rod, which are perpendicular to the linear actuators 20, 22 and attack at two points of attack of the base plate 24, which are spaced from the points of application of the linear actuators 20, 22 and in With respect to the X-axis (X-axis) of the base plate 24 radially and equidistant from each other.
  • the adjustable framework of Fig. 2c can be moved with the linear actuators 20, 22, 30 and 32 in four degrees of freedom.
  • the base plate 24 must be stored with four degrees of freedom.
  • fifth and sixth push rods 34, 36 which are connected at one end with machine-fixed points 38 and attack at the other end at any points of the roll stand, the not in the plane of the base plate 24, eg at the ends of an axial rod through the base plate 24, as in FIG Fig. 2c shown schematically.
  • the linear actuators and push rods need not be arranged in parallel or perpendicular to each other, as in Fig. 2 but, with certain exceptions, can occupy essentially any position in space.
  • the points of application of the linear actuators on the base plate 24 and the roll stand are essentially arbitrary with some exceptions.
  • a positioning system as in Fig. 2a Called Bipod a positioning system like in Fig. 2c is called tripod, a positioning system like in Fig. 2c is called Tetrapod, and a positioning system as in Fig. 2d is called hexapod or hexaglide, as basically known.
  • pentapods which can be thought of as one of the linear actuators in Fig. 2d is replaced by a machine-fixed point, which also movements in all directions are possible.
  • the fact is particularly important that distribute the forces acting in operation on all drives.
  • the forces acting or to be exerted on a roll stand are particularly high, and the dimensioning savings due to the distribution of forces have a particularly advantageous effect, since they make it possible to arrange mill stands very close to one another, so that even relatively slim profiles with variable cross sections can be provided , which have not been produced by roll profiling because of cantilevered adjusting frames.
  • Fig. 3 shows a further embodiment of a Verstellgerüst that the in Fig. 1 similar to that shown, as it is also an elongated rectangular base plate 2 ', two mounted on the base plate 2' linear guide rails 4 ', along the linear guide rails 4' slidable carriage 6 'and a rotatably mounted on the carriage 6' base plate 8 'of a Roll stand has.
  • the linear drives are not formed by a respective threaded spindle 10, a drive motor 12, an auxiliary slide 14 and a push rod 16, but each by a machine element, the one horizontally rotatably mounted on the base plate 2 bearing block 44, a passing through the bearing block 44 push rod 46th , which is hinged at one end to the base plate 8 ', and a drive motor 48 includes.
  • the push rod 46 may be a spindle which passes through a spindle nut in the bearing block 44 and is rotated by a countershaft from the drive motor 48, wherein the push rod 46 has to be rotatably hinged at one end to the base plate 8 '.
  • the push rod 46 may also be a spindle which is rotated by the drive motor 48 and passes through a spindle nut hinged to the base plate 8 '. In such spindle solutions for the push rods 46 of course, the torque occurring must be supported or initiated by the engine.
  • the push rod 46 may be a rod that is pushed back and forth by the drive motor 48 in some other way.
  • Fig. 3 are the linear actuators thus both ends rotatably mounted machine elements, which also in the variants and developments of the Fig. 2 can be used by instead of pivot bearings clutches are used, which are articulated in several dimensions.
  • Fig. 3 extend the two push rods 46 only in the special case that they are extended the same distance, exactly parallel to each other. In other cases, they approach each other toward the base plate 8 '.
  • the two bearing blocks 44 could be further apart from one another or arranged closer to one another than in FIG Fig. 3 is shown, depending on which torque characteristics are most favorable in the application. Even in the embodiments described earlier, it is not necessary that the linear actuators or any two linear actuators or any elements of the linear actuators are exactly parallel to each other, although this simplifies the design and control.
  • the linear actuators may also be considered not to direct the linear actuators at diametrically opposite locations on the base plate, as shown in the embodiments, but at locations which are at angles other than 180 ° with respect to the axis of rotation of the base plate and possibly also have different distances from the axis of rotation of the base plate. Also in this way one can achieve certain desired torque characteristics.
  • linear actuators be orthogonal to the axis of rotation of the mill stand. In some applications, a more or less oblique arrangement of the linear actuators to the axis of rotation of the roll stand can be beneficial.
  • the drive electrically, hydraulically, pneumatically and / or mechanically by means of electric motors, linear motors, hydraulic cylinders, Hydraulic motors, pneumatic motors or electric cylinders (electric drive without externally effective torque) take place.
  • mechanical drives can be designed with threaded spindles, ball screws, racks, quarter-turn actuators, belt drives, cylinders / pistons and other power transmission elements.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Transmission Devices (AREA)

Abstract

L'invention concerne un dispositif pour le cintrage d'un produit semi-fini plat en un profil avec une section variable sur sa longueur, avec au moins un cadre de laminage, lequel présente des dispositifs de profilage se présentant sous la forme de rouleaux et/ou de matrices, entre lesquels le produit semi-fini est apte à être introduit selon la longueur, et avec au moins deux actionneurs linéaires (10, 12, 14, 16), lesquels pour la production de mouvements de translation du cadre de laminage sont disposés transversalement à la longueur (Z) du produit semi-fini, et, de mouvements de rotation du cadre de laminage, autour d'un axe (Y) de celui-ci. Selon l'invention, chacun au moins des deux actionneurs linéaires présents est articulé sur le cadre de laminage sur l'axe (Y) du cadre de laminage.

Claims (13)

  1. Dispositif pour le cintrage de produit semi-fini plat en un profilé de section transversale variable sur sa longueur, avec au moins une cage de laminoir, présentant des dispositifs de profilage sous la forme de rouleaux et/ou de matrices, entre lesquels le produit semi-fini est susceptible de passer en longueur, et avec au moins deux actionneurs linéaires (10, 12, 14, 16 ; 20, 22 ; 44, 46, 48), les au moins deux actionneurs linéaires existants étant disposé pour la génération de déplacements en translation de la au moins une cage de laminoir, transversalement par rapport à la longueur (Z) du produit semi-fini, et de mouvements de rotation de la au moins une cage de laminoir autour d'un axe (Y) de celle-ci, caractérisé en ce que chacun des au moins deux actionneurs linéaires (10, 12, 14, 16 ; 20, 22 ; 44, 46, 48) existants est articulé sur la cage de laminoir en un partiellement espacé de l'axe (Y).
  2. Dispositif selon la revendication 1, caractérisé en ce que chaque fois deux actionneurs linéaires (10, 12, 14, 16 ; 20, 22 ; 44, 46, 48), disposés parallèlement ou sensiblement parallèlement les uns par rapport aux autres, sont prévus.
  3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que les au moins deux actionneurs linéaires existants présentent des dispositifs d'entraînement linéaire (10, 12, 14), agissant sur la cage de laminoir, en des emplacements sensiblement opposés les uns aux autres par rapport à l'axe (Y) de la cage de laminoir, par l'intermédiaire de bielles (16) couplées de manière articulée aux deux extrémités
  4. Dispositif selon l'une des revendications précédentes, caractérisé en ce que chaque actionneur linéaire présente une broche filetée (10) avec un moteur (12) pour assurer sa rotation, un chariot (14), déplaçable sur un guidage longitudinal (4) le long de la broche filetée et placé ainsi en engrènement avec elle, et une bielle (16), dont une extrémité est reliée de manière articulé au chariot et dont l'autre extrémité est reliée de manière articulée à l'emplacement, sur la cage de laminoir, auquel l'actionneur linéaire agit.
  5. Dispositif selon la revendication 1 ou 2, caractérisé en ce que les au moins deux actionneurs linéaires (44, 46, 48) existants sont soutenus, de manière articulée, sur une plaque de base (2') du dispositif.
  6. Dispositif selon la revendication 4 ou 5, caractérisé en ce que la cage de laminoir présente une plaque de base (8 ; 8'), s'étendant parallèlement à une plaque de base (2 ; 2') sur laquelle les actionneurs linéaires (10, 12, 14, 16 ; 44, 46, 48) sont montés, et montée de manière à pouvoir tourner autour de son axe de rotation et de manière déplaçable en translation, parallèlement aux actionneurs linéaires, les emplacements, sur la cage de laminoir, auxquels les actionneurs linéaires agissent, étant des emplacements diamétralement opposés entre eux par rapport à l'axe médian de la plaque de base, sur la plaque de base.
  7. Dispositif selon l'une des revendications précédentes, caractérisé en ce que, en plus des au moins deux actionneurs linéaires (20, 22) existants, est prévu un autre actionneur linéaire (26), pour générer un déplacement en translation de la cage de laminoir dans une autre direction que le déplacement en translation cité dans la revendication 1, ou pour générer un mouvement de rotation de la cage de laminoir, dans une autre sens que le mouvement de rotation cité dans la revendication 1.
  8. Dispositif selon la revendication 7, caractérisé en ce que l'autre actionneur linéaire (26) est disposé parallèlement ou sensiblement parallèlement aux au moins deux actionneurs linéaires (20, 22) existants.
  9. Dispositif selon la revendication 1, caractérisé en ce que, globalement, quatre actionneurs linéaires (20, 22, 30, 32), couplés à la cage de laminoir, sont prévus pour la translation et la rotation de la cage de laminoir en quatre degrés de liberté, la cage de laminoir étant couplée à des points (38) fixes sur la machine, par l'intermédiaire de deux bielles (34,36).
  10. Dispositif selon la revendication 1, caractérisé en ce que, globalement, six actionneurs linéaires (20, 22, 30, 32, 40, 42), couplés à la cage de laminoir, sont prévus pour la translation et la rotation de la cage de laminoir en six degrés de liberté.
  11. Dispositif selon l'une des revendications précédentes, caractérisé en ce que les actionneurs linéaires présentent chacun une broche filetée, un vérin hydraulique ou un moteur linéaire.
  12. Procédé de profilage par laminage de produit semi-fini plat en un profilé de section transversale variable sur sa longueur, dans lequel le produit semi-fini passe, dans la direction de sa longueur, par des dispositifs de profilage sous la forme de rouleaux et/ou de matrices, montés chacun en au moins une cage de laminoir, ladite cage de laminoir étant déplacée, pendant le profilage par laminage, par au moins deux actionneurs linéaires (10, 12, 14, 16 ; 20, 22 ; 44, 46, 48), en translation, transversalement par rapport à la longueur (Z) du produit semi-fini, et en rotation autour d'un axe (Y) de la cage de laminoir, caractérisé en ce qu'est généré conjointement, au moyen des au moins deux actionneurs linéaires (10, 12, 14, 16 ; 20, 22 ; 44, 46, 48) existants, tant un déplacement en translation pur qu'également un mouvement de rotation de la cage de laminoir.
  13. Procédé selon la revendication 12, caractérisé en ce qu'au moins une cage de laminoir est déplacée en n degrés de liberté au moyen de n (n= 1, 2, ..., 6) actionneurs linéaires (10, 12, 14, 16 ; 20, 22, 30, 32, 40, 42 ; 44, 46, 48).
EP08717637A 2007-03-12 2008-03-11 Dispositif et procédé pour le profilage de profilé avec une section variable. Not-in-force EP2134484B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007011849A DE102007011849B4 (de) 2007-03-12 2007-03-12 Vorrichtung und Verfahren zum Biegen von flachem Halbzeug zu Profil mit über seine Länge veränderlichem Querschnitt
PCT/EP2008/052891 WO2008110561A1 (fr) 2007-03-12 2008-03-11 Dispositif et procédé pour le profilage de profilé avec une section variable.

Publications (2)

Publication Number Publication Date
EP2134484A1 EP2134484A1 (fr) 2009-12-23
EP2134484B1 true EP2134484B1 (fr) 2012-05-30

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ID=39312933

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08717637A Not-in-force EP2134484B1 (fr) 2007-03-12 2008-03-11 Dispositif et procédé pour le profilage de profilé avec une section variable.

Country Status (7)

Country Link
US (1) US20100083722A1 (fr)
EP (1) EP2134484B1 (fr)
AU (1) AU2008225811A1 (fr)
CA (1) CA2680434A1 (fr)
DE (1) DE102007011849B4 (fr)
ES (1) ES2387519T3 (fr)
WO (1) WO2008110561A1 (fr)

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DE102009022829B3 (de) * 2009-05-27 2011-02-24 Data M Sheet Metal Solutions Gmbh Walzprofiliervorrichtung und -verfahren
EP2279806B1 (fr) * 2009-07-27 2013-02-27 Kalzip GmbH Dispositif de profilage à galets
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DE102014116890A1 (de) 2014-11-18 2016-05-19 Data M Sheet Metal Solutions Gmbh Vorrichtung und Verfahren zur Herstellung von Profilen
DE102014116889B4 (de) 2014-11-18 2016-08-04 Data M Sheet Metal Solutions Gmbh Vorrichtung und Verfahren zur Herstellung von Profilen mit veränderlicher Höhe und/oder Breite
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Also Published As

Publication number Publication date
US20100083722A1 (en) 2010-04-08
AU2008225811A1 (en) 2008-09-18
EP2134484A1 (fr) 2009-12-23
DE102007011849A1 (de) 2008-09-18
CA2680434A1 (fr) 2008-09-18
ES2387519T3 (es) 2012-09-25
DE102007011849B4 (de) 2009-02-26
WO2008110561A1 (fr) 2008-09-18

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