EP1762303B1 - Method for preparing turbine blades for spray coating and device for holding such blades - Google Patents
Method for preparing turbine blades for spray coating and device for holding such blades Download PDFInfo
- Publication number
- EP1762303B1 EP1762303B1 EP05019698A EP05019698A EP1762303B1 EP 1762303 B1 EP1762303 B1 EP 1762303B1 EP 05019698 A EP05019698 A EP 05019698A EP 05019698 A EP05019698 A EP 05019698A EP 1762303 B1 EP1762303 B1 EP 1762303B1
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- EP
- European Patent Office
- Prior art keywords
- shielding
- mounting
- blade
- shielding layer
- spray coating
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/01—Selective coating, e.g. pattern coating, without pre-treatment of the material to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
Definitions
- the invention relates to a method for the preparation of turbine blades for the spray coating of their operating area of the flowing medium in the blade area in a spray coating apparatus in which the turbine blade is used with its blade root in a cavity of a holder such that it adjoins the adjoining the blade root Blade region protrudes from an opening of the cavity to form a gap between the opening edge and the turbine blade, and wherein the gap is bridged by a fixed to the holder shield.
- the invention further relates to a holder for fixing a turbine blade in a spray coating apparatus, with at least one opening having cavity for receiving the turbine blade such that the turbine blade is inserted with a blade root in the cavity and with the adjoining the blade root, in Operation projects from the medium flowing through the blade area protruding from the opening of the cavity to form a gap between the opening edge and turbine blade, wherein in the region of the opening a shield for bridging the gap is provided.
- Highly stressed workpieces such as turbine blades, for example turbines, in particular gas turbines, such as guide vanes and rotor blades, are coated to improve their temperature and / or abrasion resistance with suitable metals, metal alloys or ceramics.
- the coating is done by means of a spray coating device in which the turbine blade is spray-coated.
- spray coating methods are atmospheric plasma spraying (APS). and High Speed Oxygen Fuel Spraying (HVOF).
- the holder has a cavity with an opening into which the turbine blade is used with its blade root, so that it protrudes with the blade portion to be coated from the opening of the cavity.
- the cavity may additionally have a connection to a compressed air source from which compressed air can be blown into the cavity for cooling during the coating process.
- the US 5,665,217 discloses a turbine blade dip coating mount using a gas turbine blade seal that seals the dip bath to an interior cavity.
- the EP 1 388 592 A1 discloses a method and apparatus for isolating a surface area of a workpiece where the seal lies beneath an aperture of the fixture.
- the invention has for its object to provide a method of the type mentioned above and a suitable holder in such a way that the overspray of parts of the turbine blades is avoided, which should remain uncoated in accordance with specifications.
- the object is achieved according to the invention in that a shielding layer made of a plastic is used for the shielding, which is used in the spray coating is stable, wherein the shielding layer is arranged so that it reaches to the boundary between blade root and blade area.
- the basic idea of the invention is therefore to provide a temperature-resistant plastic material between the turbine blade and the opening of the holder, in such a way that the part of the turbine blade which is not to be coated is completely covered, ie only the turbine surfaces remain free. In this way, an overspray of parts of the workpiece is avoided, which should remain layer-free, and it can on regrinding (overspray grinding) is dispensed with. Due to the use of the plastic material, there is no or at most limited adhesion of the material used for the spray coating, so that spalling of coating material when removing the turbine blade from the holder can be avoided.
- the shielding is formed solely by the shielding layer, i. H. the use of shielding is omitted in this embodiment.
- the shield is formed using at least one shielding plate on which the shielding layer is mounted on the workpiece side. In both cases, a flexible shielding tape can be used for the shielding layer.
- the shielding band can be fastened to the shielding plate (s), preferably in such a way that the shielding band protrudes beyond the shielding plate (s), so that a step transition is also created to that extent.
- the shielding layer is sprayed onto the shielding plate and then forms a coating.
- the material for the shielding layer those which are heat-resistant so as to be resistant to spray coating should be used, and which are anti-adhesive, so that the coating material used in the spray-coating does not adhere to the shielding layer.
- plastics such as PTFE. They avoid chipping during removal after the coating process. But other plastic materials are operational, provided they are similar or equal temperature resistant and anti-adhesive as PTFE.
- the shielding layer is brought to bear against the turbine blade. This not only avoids overspray of non-coated areas, but also has an advantageous effect on the cooling of the turbine blade, since the injected cooling air is better used due to the sealing effect of the plastic material.
- the shield should be placed so that it projects beyond the opening of the bracket.
- the shield can be clamped to the bracket similar to the previously used Einsteckbleche.
- a shielding layer made of a plastic is provided for the shield, which is resistant to the spray coating, wherein the shielding layer is arranged such that it is in the turbine blade inserted the boundary between blade root and blade area is sufficient.
- the invention further provides a spray coating apparatus for spray coating workpieces, wherein the holder is formed as described above.
- each holder 1 shown have a pot-like hollow body 2, the top side has a limited opening from an opening edge 3.
- the hollow body 2 encloses a cavity 4, in which from above vertically a turbine blade 5 is inserted such that its blade root 6 is located substantially within the cavity 4 and there resting on a base 7, while the turbine blade 5 shown with its shortened During operation of the turbine provided therewith, the blade area 8, which is acted upon by the medium flowing through, extends outside the holder 1.
- the arrow A indicates that the turbine blade 5 is cooled during the coating process with compressed air.
- the holder 1 is intended to be used in a spray coating device, so that there the blade area 8 - this includes the top of the blade root 6 - is provided with a metal coating which is applied by plasma spraying. So that the coating remains limited to this and parts of the blade root 6 are not coated, the holders 1 have the blades 6 enclosing shields 9, 10, 11, which shield the part of the blade root 6 projecting from the hollow body 2 in such a way that the coating is applied the blade area 8 remains limited.
- the shields 9, 10, 11 are formed differently.
- the shield 9 consists of shielding plates 12, 13 and a shielding tape 14 fastened to the inside of the shielding plates 12, 13.
- the shielding plates 12, 13 are clamped on the inside of the hollow body 2 by means of clamps 15, 16.
- the shielding tape 14 protrudes upward beyond the shielding plates 12, 13 so far that it extends to the upper edge of the blade root 6 and abuts against its side faces. In this way, the distance between the blade root 6 and Bridged inside the hollow body 2. At the same time prevents parts of the blade root 6 are sprayed below the upper edge during coating.
- the shield 10 also shielding plates 17, 18, which are provided on the inside with a shielding tape 19.
- the arrangement of the shielding band 19 is the same as in the embodiment according to FIG. 1 , The only difference is that the shielding plates 17, 18 are extended so far up that their upper end faces are flush with the upper end faces of the shielding tape 19.
- shielding In the embodiment according to FIG. 3 is dispensed with shielding.
- the gap between the hollow body 2 and the turbine blade 5 is here bridged solely by a shielding 20, which rests in the lower region on the inside of the hollow body 2 and is clamped there by means of brackets 21, 22 and which rests in the upper region on the outside of the blade root 6.
- the shielding tape 20 covers the blade root 6 up to its upper edge, so that it is ensured that only the blade area 8 are coated during the coating process.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Vorbereitung von Turbinenschaufeln für die Sprühbeschichtung von deren im Betrieb vom durchströmenden Medium beaufschlagten Schaufelbereich in einer Sprühbeschichtungsvorrichtung, bei dem die Turbinenschaufel mit ihrem Schaufelfuß in einen Hohlraum einer Halterung derart eingesetzt wird, dass sie mit dem sich an den Schaufelfuß anschließenden Schaufelbereich aus einer Öffnung des Hohlraums unter Bildung eines Spaltes zwischen Öffnungsrand und Turbinenschaufel herausragt, und bei dem der Spalt durch eine an der Halterung fixierte Abschirmung überbrückt wird. Die Erfindung betrifft des weiteren eine Halterung zur Fixierung einer Turbinenschaufel in einer Sprühbeschichtungsvorrichtung, mit wenigstens einem eine Öffnung aufweisenden Hohlraum für die Aufnahme der Turbinenschaufel derart, dass die Turbinenschaufel mit einem Schaufelfuß in den Hohlraum eingesetzt ist und mit dem sich an den Schaufelfuß anschließenden, im Betrieb vom durchströmenden Medium beaufschlagten Schaufelbereich aus der Öffnung des Hohlraums unter Bildung eines Spalts zwischen Öffnungsrand und Turbinenschaufel herausragt, wobei im Bereich der Öffnung eine Abschirmung zur Überbrückung des Spalts vorgesehen ist.The invention relates to a method for the preparation of turbine blades for the spray coating of their operating area of the flowing medium in the blade area in a spray coating apparatus in which the turbine blade is used with its blade root in a cavity of a holder such that it adjoins the adjoining the blade root Blade region protrudes from an opening of the cavity to form a gap between the opening edge and the turbine blade, and wherein the gap is bridged by a fixed to the holder shield. The invention further relates to a holder for fixing a turbine blade in a spray coating apparatus, with at least one opening having cavity for receiving the turbine blade such that the turbine blade is inserted with a blade root in the cavity and with the adjoining the blade root, in Operation projects from the medium flowing through the blade area protruding from the opening of the cavity to form a gap between the opening edge and turbine blade, wherein in the region of the opening a shield for bridging the gap is provided.
Hochbelastete Werkstücke wie beispielsweise für Turbinen, insbesondere Gasturbinen bestimmte Turbinenschaufeln wie Leit- und Laufschaufeln werden zur Verbesserung ihrer Temperatur- und/oder Abrasionsfestigkeit mit hierfür geeigneten Metallen, Metalllegierungen oder Keramiken beschichtet. Die Beschichtung geschieht mittels einer Sprühbeschichtungsvorrichtung, in der die Turbinenschaufel sprühbeschichtet wird. Beispiele für Sprühbeschichtungsverfahren sind das atmosphärische Plasmasprühen (APS) und das Hochgeschwindigkeits-Sauerstoff-Brennstoff-Sprühen (HVOF).Highly stressed workpieces, such as turbine blades, for example turbines, in particular gas turbines, such as guide vanes and rotor blades, are coated to improve their temperature and / or abrasion resistance with suitable metals, metal alloys or ceramics. The coating is done by means of a spray coating device in which the turbine blade is spray-coated. Examples of spray coating methods are atmospheric plasma spraying (APS). and High Speed Oxygen Fuel Spraying (HVOF).
Bei Turbinenschaufeln werden nur diejenigen Oberflächen beschichtet, die dem durchströmenden Medium - bei einer Gasturbine Heißgas - ausgesetzt sind, während der Schaufelfuß - Fußkörper bzw. Fußplatte - zur Befestigung der Turbinenschaufel beim Beschichtungsvorgang durch eine Halterung abgedeckt wird. Hierzu hat die Halterung einen Hohlraum mit einer Öffnung, in den die Turbinenschaufel mit ihrem Schaufelfuß eingesetzt wird, so dass sie mit dem zu beschichtenden Schaufelabschnitt aus der Öffnung des Hohlraums herausragt. Der Hohlraum kann zusätzliche eine Verbindung zu einer Druckluftquelle haben, von der während des Beschichtungsvorgangs Druckluft zur Kühlung in den Hohlraum eingeblasen werden kann.In the case of turbine blades, only those surfaces are coated which are exposed to the through-flowing medium-hot gas in a gas turbine-while the blade root-foot body or foot plate-is covered by a holder for fastening the turbine blade during the coating process. For this purpose, the holder has a cavity with an opening into which the turbine blade is used with its blade root, so that it protrudes with the blade portion to be coated from the opening of the cavity. The cavity may additionally have a connection to a compressed air source from which compressed air can be blown into the cavity for cooling during the coating process.
Nach Einsetzen der Turbinenschaufel in den Hohlraum der Halterung verbleibt zwischen der Innenseite der Halterung und der Turbinenschaufel ein Spalt. Dieser Spalt wird durch eine Abschirmung in Form von Abschirmblechen ausgefüllt. Um eine Brückenbildung des Beschichtungsmaterials zwischen Turbinenschaufel und den Abschirmblechen und hierdurch hervorgerufene Abplatzungen von Beschichtungsmaterial von der Turbinenschaufel beim Herausnehmen aus der Halterung zu vermeiden, sind diese in Klemmvorrichtungen derart eingesetzt, dass sie unter Bildung eines stufenweisen Übergangs von der Turbinenschaufel zur Halterung aus der Öffnung herausragen. Hierbei muss jedoch in Kauf genommen werden, dass aus der Halterung herausragende Bereiche des Werkstücks sprühbeschichtet werden, die spezifikationsgerecht schichtfrei bleiben müssen, weil sie bereits mechanisch auf Endmaß gebracht worden sind. Diese so genannten "Oversprays" müssen deshalb nach der Sprühbeschichtung in einem nachgeschalteten Verfahrensgang abgeschliffen werden (Oversprayschleifen). Dieser zusätzliche Verfahrensschritt ist zeit- und kostenaufwendig.After insertion of the turbine blade into the cavity of the holder, a gap remains between the inside of the holder and the turbine blade. This gap is filled by a shield in the form of shielding. In order to avoid bridge formation of the coating material between the turbine blade and the shielding plates and thereby causing flaking of coating material from the turbine blade when removing it from the holder, these are inserted into clamping devices such that they protrude from the opening to form a stepwise transition from the turbine blade to the holder , In this case, however, it must be accepted that protruding areas of the workpiece are spray-coated from the holder, which must remain free of coating according to specification, because they have already been mechanically brought to final dimensions. These so-called "oversprays" must therefore be sanded off after the spray coating in a downstream process (overspray grinding). This additional process step is time consuming and costly.
In der
Die
Die
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art und eine dafür geeignete Halterung so auszugestalten, dass das Übersprühen von Teilen der Turbinenschaufeln vermieden wird, die spezifikationsgerecht unbeschichtet bleiben sollen.The invention has for its object to provide a method of the type mentioned above and a suitable holder in such a way that the overspray of parts of the turbine blades is avoided, which should remain uncoated in accordance with specifications.
Was das Verfahren betrifft, wird die Aufgabe erfindungsgemäß dadurch gelöst, dass für die Abschirmung eine Abschirmschicht aus einem Kunststoff verwendet wird, der bei der Sprühbeschichtung beständig ist, wobei die Abschirmschicht derart angeordnet wird, dass sie bis an die Grenze zwischen Schaufelfuß und Schaufelbereich reicht. Grundgedanke der Erfindung ist es also, ein temperaturbeständiges Kunststoffmaterial zwischen Turbinenschaufel und Öffnung der Halterung vorzusehen, und zwar derart, dass der nicht zu beschichtende Teil der Turbinenschaufel vollständig abgedeckt wird, also nur die Turbinenflächen frei bleiben. Auf diese Weise wird ein Übersprühen von Teilen des Werkstückes vermieden, die schichtfrei bleiben sollen, und es kann auf das Nachschleifen (Overspray-Schleifen) verzichtet werden. Aufgrund der Verwendung des Kunststoffmaterials kommt es nicht oder allenfalls begrenzt zu Anhaftungen des für die Sprühbeschichtung verwendeten Materials, so dass Abplatzungen von Beschichtungsmaterial beim Herausnehmen der Turbinenschaufel aus der Halterung vermieden werden.With regard to the method, the object is achieved according to the invention in that a shielding layer made of a plastic is used for the shielding, which is used in the spray coating is stable, wherein the shielding layer is arranged so that it reaches to the boundary between blade root and blade area. The basic idea of the invention is therefore to provide a temperature-resistant plastic material between the turbine blade and the opening of the holder, in such a way that the part of the turbine blade which is not to be coated is completely covered, ie only the turbine surfaces remain free. In this way, an overspray of parts of the workpiece is avoided, which should remain layer-free, and it can on regrinding (overspray grinding) is dispensed with. Due to the use of the plastic material, there is no or at most limited adhesion of the material used for the spray coating, so that spalling of coating material when removing the turbine blade from the holder can be avoided.
In einer ersten Alternative des erfindungsgemäßen Verfahrens wird die Abschirmung allein von der Abschirmschicht gebildet, d. h. auf die Verwendung von Abschirmblechen wird bei dieser Ausführungsform verzichtet. Bei einer zweiten Alternative wird die Abschirmung unter Verwendung von wenigstens einem Abschirmblech gebildet, an dem werkstückseitig die Abschirmschicht angebracht ist. In beiden Fällen kann für die Abschirmschicht ein flexibles Abschirmband verwendet werden.In a first alternative of the method according to the invention, the shielding is formed solely by the shielding layer, i. H. the use of shielding is omitted in this embodiment. In a second alternative, the shield is formed using at least one shielding plate on which the shielding layer is mounted on the workpiece side. In both cases, a flexible shielding tape can be used for the shielding layer.
Im Falle der Verwendung von Abschirmblechen kann das Abschirmband an dem bzw. den Abschirmblech(en) befestigt werden, und zwar vorzugsweise so, dass das Abschirmband über das bzw. die Abschirmblech(e) vorsteht, damit auch insoweit ein Stufenübergang geschaffen wird. Alternativ dazu besteht die Möglichkeit, dass die Abschirmschicht auf das Abschirmblech aufgesprüht wird und dann eine Beschichtung bildet.In the case of using shielding plates, the shielding band can be fastened to the shielding plate (s), preferably in such a way that the shielding band protrudes beyond the shielding plate (s), so that a step transition is also created to that extent. Alternatively, there is the possibility that the shielding layer is sprayed onto the shielding plate and then forms a coating.
Als Material für die Abschirmschicht sollten solche Kunststoffe verwendet werden, die temperaturfest sind, so dass sie bei der Sprühbeschichtung beständig sind, und die antiadhäsiv sind, so dass es bei der Sprühbeschichtung nicht zu Anhaftungen des dabei verwendeten Beschichtungsmaterials an der Abschirmschicht kommt. Hierfür geeignet sind beispielsweise Kunststoffe wie PTFE. Sie vermeiden ein Abplatzen beim Ausbau nach dem Beschichtungsvorgang. Aber auch andere Kunststoffmaterialien sind einsatzfähig, sofern sie ähnlich oder gleich temperaturbeständig und antiadhäsiv sind wie PTFE.As the material for the shielding layer, those which are heat-resistant so as to be resistant to spray coating should be used, and which are anti-adhesive, so that the coating material used in the spray-coating does not adhere to the shielding layer. Suitable for this purpose, for example, plastics such as PTFE. They avoid chipping during removal after the coating process. But other plastic materials are operational, provided they are similar or equal temperature resistant and anti-adhesive as PTFE.
Besonders zweckmäßig ist es, wenn die Abschirmschicht an der Turbinenschaufel zur Anlage gebracht wird. Dies vermeidet nicht nur ein Übersprühen von nicht zu beschichtenden Bereichen, sondern wirkt sich auch vorteilhaft auf die Kühlung der Turbinenschaufel aus, da die eingespeiste Kühlluft aufgrund der Dichtwirkung des Kunststoffmaterials besser genutzt wird.It is particularly expedient if the shielding layer is brought to bear against the turbine blade. This not only avoids overspray of non-coated areas, but also has an advantageous effect on the cooling of the turbine blade, since the injected cooling air is better used due to the sealing effect of the plastic material.
Die Abschirmung sollte so angeordnet werden, dass sie über die Öffnung der Halterung vorsteht. Die Abschirmung kann an der Halterung ähnlich wie die zuvor verwendeten Einsteckbleche angeklemmt werden.The shield should be placed so that it projects beyond the opening of the bracket. The shield can be clamped to the bracket similar to the previously used Einsteckbleche.
Was die zweite, sich auf die Halterung beziehende Aufgabe betrifft, wird sie erfindungsgemäß dadurch gelöst, dass für die Abschirmung eine Abschirmschicht aus einem Kunststoff vorgesehen ist, der bei der Sprühbeschichtung beständig ist, wobei die Abschirmschicht derart angeordnet ist, dass sie bei eingesetzter Turbinenschaufel an die Grenze zwischen Schaufelfuß und Schaufelbereich reicht.With regard to the second object relating to the holder, it is inventively achieved in that a shielding layer made of a plastic is provided for the shield, which is resistant to the spray coating, wherein the shielding layer is arranged such that it is in the turbine blade inserted the boundary between blade root and blade area is sufficient.
Gegenstand der Erfindung ist des Weiteren, eine Sprühbeschichtungsvorrichtung zur Sprühbeschichtung von Werkstücken, wobei die Halterung wie vorstehend beschrieben ausgebildet ist.The invention further provides a spray coating apparatus for spray coating workpieces, wherein the holder is formed as described above.
In der Zeichnung ist die Erfindung anhand von Ausführungsbeispielen näher veranschaulicht. Es zeigen:
Figur 1- ein erstes Ausführungsbeispiel der erfindungsgemäßen Halterung mit Turbinenschaufel im Vertikalschnitt;
Figur 2- ein zweites Ausführungsbeispiel der erfindungsgemäßen Halterung im Vertikalschnitt und
Figur 3- ein drittes Ausführungsbeispiel der erfindungsgemäßen Halterung im Vertikalschnitt.
- FIG. 1
- a first embodiment of the support according to the invention with turbine blade in vertical section;
- FIG. 2
- A second embodiment of the holder according to the invention in vertical section and
- FIG. 3
- a third embodiment of the holder according to the invention in vertical section.
Die in den
Die Halterung 1 ist dazu bestimmt, in eine Sprühbeschichtungsvorrichtung eingesetzt zu werden, damit dort der Schaufelbereich 8 - hierzu gehört auch die Oberseite des Schaufelfußes 6 - mit einer Metallbeschichtung versehen wird, die mittels Plasmasprühen aufgebracht wird. Damit die Beschichtung darauf beschränkt bleibt und nicht auch Teile des Schaufelfußes 6 beschichtet werden, weisen die Halterungen 1 den Schaufelfuß 6 umschließende Abschirmungen 9, 10, 11 auf, die den aus dem Hohlkörper 2 herausragenden Teil des Schaufelfußes 6 derart abschirmen, dass die Beschichtung auf den Schaufelbereich 8 beschränkt bleibt. Dabei sind die Abschirmungen 9, 10, 11 unterschiedlich ausgebildet.The
Bei dem Ausführungsbeispiel gemäß
Bei dem Ausführungsbeispiel gemäß
Bei dem Ausführungsbeispiel gemäß
Claims (25)
- Method of preparing turbine blades (5) for spray coating their blade region (8) that is subjected to the medium flowing through during operation in a spray coating apparatus, in which the turbine blade (5) is inserted with its blade root (6) into a cavity (4) of a mounting (1) in such a way that it protrudes with the blade region (8) that adjoins the blade root (6) from an opening of the cavity (4) to form a gap between the rim (3) of the opening and the turbine blade (5), and in which the gap is bridged by a shielding (9, 10, 11) fixed on the mounting (1), characterized in that a shielding layer (14, 19, 20) of a plastic which is resistant during the spray coating is used for the shielding (9, 10, 11), the shielding layer (14, 19, 20) being arranged in such a way that it reaches up to the boundary between the blade root (6) and the blade region (8), and
in that the shielding (9, 10, 11) is arranged in such a way that it projects beyond the opening of the mounting (1). - Method according to Claim 1, characterized in that the shielding (11) is formed just by the shielding layer (20).
- Method according to Claim 1, characterized in that the shielding (9, 10) is formed by at least one shielding plate (12, 13, 17, 18) with a shielding layer (14, 19) applied on the workpiece side.
- Method according to one of Claims 1 to 3, characterized in that a flexible shielding tape (14, 19, 20) is used as the shielding layer.
- Method according to Claims 3 and 4, characterized in that the shielding tape (14, 19) is fastened to the shielding plate or plates (12, 13, 17, 18).
- Method according to Claim 5, characterized in that the shielding tape (14) is applied in such a way that it projects beyond the shielding plate or plates (12, 13).
- Method according to Claim 3, characterized in that the shielding layer is sprayed onto the shielding plate.
- Method according to one of Claims 1 to 7, characterized in that a plastic which is anti-adhesive for the coating material that is used during the spray coating is used for the shielding layer (14, 19, 20).
- Method according to one of Claims 1 to 8, characterized in that PTFE or a material which is at least similarly or equally temperature-resistant is used as the plastic.
- Method according to one of Claims 1 to 8, characterized in that the shielding layer (14, 18, 19) is brought to bear against the turbine blade (5).
- Method according to one of Claims 1 to 10, characterized in that the shielding (9, 10, 11) is fastened on the inner side to the mounting (1).
- Method according to Claim 11, characterized in that the shielding (9, 10, 11) is clamped onto the mounting (1).
- Mounting (1) for fixing a turbine blade (5) in a spray coating apparatus, with at least one cavity (4) having an opening for receiving the turbine blade (5) in such a way that the turbine blade (5) is inserted with a blade root (6) into the cavity (4) and protrudes with the blade region (8) that adjoins the blade root (6) and is subjected to the medium flowing through during operation from the opening of the cavity (4) to form a gap between the rim (3) of the opening and the turbine blade (5), a shielding (9, 10, 11) being provided in the region of the opening to bridge the gap, characterized in that a shielding layer (14, 19, 20) of a plastic which is resistant during the spray coating is provided for the shielding (9, 10, 11), the shielding layer (14, 19, 20) being arranged in such a way that, with the turbine blade (5) inserted, it reaches up to the boundary between the blade root (6) and the blade region (8), and in that the shielding (9,10,11) protrudes from the opening.
- Mounting according to Claim 13, characterized in that the shielding (11) is formed just by the shielding layer (20).
- Mounting according to Claim 13, characterized in that the shielding (9, 10) is formed by at least one shielding plate (12, 13, 17, 18) with a shielding layer (14, 19) applied on the workpiece side.
- Mounting according to one of Claims 13 to 15, characterized in that the shielding layer is formed as a flexible shielding tape (14, 19, 20).
- Mounting according to Claims 15 and 16, characterized in that the shielding tape (14, 19) is fastened to the shielding plate or plates (12, 13, 17, 18).
- Mounting according to Claim 17, characterized in that the shielding layer (14) projects beyond the shielding plate or plates (12, 13).
- Mounting according to Claim 15, characterized in that the shielding layer is sprayed onto the shielding plate or plates.
- Mounting according to one of Claims 13 to 19, characterized in that the shielding layer (14, 19, 20) consists of a plastic which is anti-adhesive for the coating material that is used during the spray coating.
- Mounting according to one of Claims 13 to 20, characterized in that the plastic is PTFE or a material which has at least similar or equal temperature resistance.
- Mounting according to one of Claims 13 to 20, characterized in that the shielding (9, 10, 11) is applied on the inner side to the mounting (1).
- Mounting according to Claim 22, characterized in that the shielding (9, 10, 11) is clamped onto the mounting (1).
- Mounting according to one of Claims 13 to 23, with a turbine blade (5) set in it, characterized in that the shielding (9, 10, 11) is arranged in such a way that it bears with the shielding layer (14, 19, 20) against the workpiece (5).
- Spray coating apparatus for spray coating turbine blades (5), with a mounting (1), characterized in that the mounting (1) is formed according to one of Claims 13 to 24
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05019698A EP1762303B1 (en) | 2005-09-09 | 2005-09-09 | Method for preparing turbine blades for spray coating and device for holding such blades |
US11/518,554 US7717058B2 (en) | 2005-09-09 | 2006-09-08 | Method of preparing turbine blades for spray coating and mounting for fixing such a turbine blade |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05019698A EP1762303B1 (en) | 2005-09-09 | 2005-09-09 | Method for preparing turbine blades for spray coating and device for holding such blades |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1762303A1 EP1762303A1 (en) | 2007-03-14 |
EP1762303B1 true EP1762303B1 (en) | 2012-10-17 |
Family
ID=35717712
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05019698A Not-in-force EP1762303B1 (en) | 2005-09-09 | 2005-09-09 | Method for preparing turbine blades for spray coating and device for holding such blades |
Country Status (2)
Country | Link |
---|---|
US (1) | US7717058B2 (en) |
EP (1) | EP1762303B1 (en) |
Cited By (2)
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DE102013224568A1 (en) * | 2013-11-29 | 2015-06-03 | Siemens Aktiengesellschaft | Method for producing a chamfer, component with chamfer and device |
EP2915590A1 (en) | 2014-03-06 | 2015-09-09 | MTU Aero Engines GmbH | Method and device for partially covering a component area of a component |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
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ATE448908T1 (en) * | 2007-04-12 | 2009-12-15 | Siemens Ag | SYSTEM AND DEVICE CONCEPT FOR A SHOTPEENING SYSTEM FOR SOLIDIFYING GAS TURBINE BLADE FOOT |
ATE540134T1 (en) * | 2007-11-05 | 2012-01-15 | Siemens Ag | COMPONENT HOLDING DEVICE FOR USE IN A COATING SYSTEM AND METHOD FOR COATING A COMPONENT |
DE102008025510A1 (en) * | 2008-05-28 | 2009-12-03 | Mtu Aero Engines Gmbh | Covering device and method for coating components |
EP2181775B1 (en) * | 2008-11-04 | 2012-09-12 | Siemens Aktiengesellschaft | Holder for large components with improved spray protection |
US8967078B2 (en) * | 2009-08-27 | 2015-03-03 | United Technologies Corporation | Abrasive finish mask and method of polishing a component |
EP2309016B1 (en) * | 2009-10-06 | 2012-10-03 | Siemens Aktiengesellschaft | Method and arrangement for a spray coating process |
EP2359940A1 (en) * | 2010-02-12 | 2011-08-24 | Siemens Aktiengesellschaft | Overspray shielding device and method |
FR2959528B1 (en) * | 2010-04-29 | 2012-06-08 | Snecma | REMOVABLE MASK FOR A DRAFT PLATFORM OR A TURBOMACHINE DISPENSER SECTOR |
US20130136864A1 (en) * | 2011-11-28 | 2013-05-30 | United Technologies Corporation | Passive termperature control of hpc rotor coating |
CN106756818B (en) * | 2016-11-30 | 2019-03-15 | 中航动力股份有限公司 | A kind of protective device and method for turborotor variable-angle applying coating |
CN106493642B (en) * | 2016-12-28 | 2018-11-13 | 无锡透平叶片有限公司 | Supporting and positioning device for blade root working face shot-peening and spray treatment |
DE102017216654A1 (en) * | 2017-09-20 | 2019-03-21 | Siemens Aktiengesellschaft | Aligning and fixing a workpiece for further processing by means of an additive manufacturing process |
DE102018217280A1 (en) * | 2018-10-10 | 2020-04-16 | Siemens Aktiengesellschaft | Turbine blade holder without bridging and procedures |
WO2020097042A1 (en) | 2018-11-07 | 2020-05-14 | Orizon Aerostructures, Llc | Systems, devices, and methods for use with aerospace parts |
Family Cites Families (9)
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US4271005A (en) * | 1979-12-03 | 1981-06-02 | United Technologies Corporation | Workpiece support apparatus for use with cathode sputtering devices |
US5486281A (en) * | 1993-10-15 | 1996-01-23 | United Technologies Corporation | Method for CBN tipping of HPC integrally bladed rotors |
US5867762A (en) * | 1994-05-26 | 1999-02-02 | Rafferty; Kevin | Masking tape |
US6037004A (en) | 1997-12-19 | 2000-03-14 | United Technologies Corporation | Shield and method for protecting an airfoil surface |
US6544460B2 (en) * | 1998-11-20 | 2003-04-08 | United Technologies Corporation | Method and fixture for disposing filler material in an article |
US6485655B1 (en) * | 2001-08-02 | 2002-11-26 | General Electric Company | Method and apparatus for retaining an internal coating during article repair |
EP1388592B1 (en) * | 2002-07-31 | 2010-08-25 | Hilmar Bode | Process and apparatus for isolating a surface area of a workpiece |
US6863927B2 (en) * | 2002-09-27 | 2005-03-08 | General Electric Aviation Service Operation Ptd. Ltd. | Method for vapor phase aluminiding of a gas turbine blade partially masked with a masking enclosure |
FR2863191B1 (en) * | 2003-12-04 | 2007-04-20 | Snecma Moteurs | PROTECTIVE MASK FOR SURFACE TREATMENT OF TURBOMACHINE BLADES |
-
2005
- 2005-09-09 EP EP05019698A patent/EP1762303B1/en not_active Not-in-force
-
2006
- 2006-09-08 US US11/518,554 patent/US7717058B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013224568A1 (en) * | 2013-11-29 | 2015-06-03 | Siemens Aktiengesellschaft | Method for producing a chamfer, component with chamfer and device |
EP2915590A1 (en) | 2014-03-06 | 2015-09-09 | MTU Aero Engines GmbH | Method and device for partially covering a component area of a component |
DE102014204117A1 (en) | 2014-03-06 | 2015-10-15 | MTU Aero Engines AG | Method and device for partially covering a component region of a component |
Also Published As
Publication number | Publication date |
---|---|
US7717058B2 (en) | 2010-05-18 |
EP1762303A1 (en) | 2007-03-14 |
US20070110910A1 (en) | 2007-05-17 |
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