EP1409317A1 - Capteurs de mouvement integres dans une unite de commande hydroelectrique - Google Patents
Capteurs de mouvement integres dans une unite de commande hydroelectriqueInfo
- Publication number
- EP1409317A1 EP1409317A1 EP02752488A EP02752488A EP1409317A1 EP 1409317 A1 EP1409317 A1 EP 1409317A1 EP 02752488 A EP02752488 A EP 02752488A EP 02752488 A EP02752488 A EP 02752488A EP 1409317 A1 EP1409317 A1 EP 1409317A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- control unit
- circuit substrate
- motion sensors
- vehicle
- unit according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
- B60R16/0239—Electronic boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/015—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
- B60G17/019—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the type of sensor or the arrangement thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/015—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
- B60G17/0195—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the regulation being combined with other vehicle control systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/02—Spring characteristics, e.g. mechanical springs and mechanical adjusting means
- B60G17/04—Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
- B60G17/056—Regulating distributors or valves for hydropneumatic systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/3675—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/3675—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units
- B60T8/368—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units combined with other mechanical components, e.g. pump units, master cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/3675—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units
- B60T8/368—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units combined with other mechanical components, e.g. pump units, master cylinders
- B60T8/3685—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units combined with other mechanical components, e.g. pump units, master cylinders characterised by the mounting of the modulator unit onto the vehicle
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C9/00—Measuring inclination, e.g. by clinometers, by levels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/011—Modular constructions
- B60G2206/0116—Integrated distribution control units with valves, accumulators, PCB's or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2400/00—Indexing codes relating to detected, measured or calculated conditions or factors
- B60G2400/05—Attitude
- B60G2400/051—Angle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2400/00—Indexing codes relating to detected, measured or calculated conditions or factors
- B60G2400/10—Acceleration; Deceleration
- B60G2400/102—Acceleration; Deceleration vertical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2400/00—Indexing codes relating to detected, measured or calculated conditions or factors
- B60G2400/10—Acceleration; Deceleration
- B60G2400/104—Acceleration; Deceleration lateral or transversal with regard to vehicle
- B60G2400/1042—Acceleration; Deceleration lateral or transversal with regard to vehicle using at least two sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2400/00—Indexing codes relating to detected, measured or calculated conditions or factors
- B60G2400/10—Acceleration; Deceleration
- B60G2400/106—Acceleration; Deceleration longitudinal with regard to vehicle, e.g. braking
- B60G2400/1062—Acceleration; Deceleration longitudinal with regard to vehicle, e.g. braking using at least two sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2401/00—Indexing codes relating to the type of sensors based on the principle of their operation
- B60G2401/28—Gyroscopes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2500/00—Indexing codes relating to the regulated action or device
- B60G2500/20—Spring action or springs
- B60G2500/203—Distributor valve units comprising several elements, e.g. valves, pump or accumulators
Definitions
- This invention relates in general to Electronic Control Units for controlling a vehicle brake system and in particular to integration of vehicle motion sensors into an Electronic Control Unit.
- ABS Anti-lock Brake Systems
- VSC Vehicle Stability Control
- TC Traction Control
- An automatic brake control system typically includes an electro-hydraulic control unit that is integrated with the brake lines of the hydraulic brake system.
- the electro- hydraulic control unit 10 typically includes an Electronic Control Unit (ECU) 12 which is mounted upon a hydraulic valve body 14.
- the hydraulic valve body 14 is connected to the vehicle hydraulic brake system.
- the ECU 12 includes a microprocessor and control algorithm for operating the brake system.
- a plurality of solenoid valves are disposed within the hydraulic valve body 14.
- the solenoid valves can include normally open isolation valves and normally closed dump valves.
- the ECU 12 is connected to the solenoid valve coils and one or more wheel speed sensors (not shown).
- a pump 16 also is mounted upon the hydraulic valve body 14 to supply pressurized brake fluid to the brake control system. The operation of the pump is controlled by the ECU microprocessor.
- the ECU 12 is removable from the hydraulic valve body 14 to allow servicing of the unit.
- a faulty ECU 12 will be simply swapped for an operational unit to allow the vehicle to be quickly returned to service.
- the faulty ECU can then be either repaired at the service facility or returned to the manufacturer.
- the solenoid valve coils that are connected to the ECU 12 are removable with the ECU from the solenoid valves disposed within the hydraulic valve body 14.
- the valves and hydraulic valve body 14 form a sealed hydraulic system with the vehicle brake system so that it is not necessary to bleed the vehicle brakes following removal and replacement of the ECU 12.
- the ECU microprocessor continuously receives speed signals from the wheel speed sensors.
- the brake control system is activated.
- the ECU microprocessor starts the pump to supply pressurized brake fluid and causes the solenoid valves to cyclically apply and relieve hydraulic pressure to the wheel brakes to improve vehicle stability control.
- the brake control system also can include motion sensors that supply vehicle motion data to the microprocessor.
- the motion sensors can include one or more acceleration sensors for measuring acceleration and/or deceleration of the vehicle.
- the acceleration is usually sensed relative to one or more of three orthogonal vehicle reference axes, which are commonly referred to the lateral, transverse and vertical axes.
- the motion sensors also can include one or more - angular rate, or gyroscopic, sensors, that measure vehicle yaw, roll or pitch about the vehicle's reference axes. Summary of Invention
- This invention relates to integration of vehicle motion sensors into the
- the sensors are typically located separately from the electronic control unit.
- the ECU is mounted upon the valve body and the valve body is typically located in either the vehicle engine compartment on upon the vehicle chassis to facilitate connection to the hydraulic brake lines.
- the motion sensors are typically located in the passenger compartment, at or near the vehicle's center of gravity. Accordingly, it is necessary to route wiring from the engine compartment to the passenger compartment to connect the motion sensors to the microprocessor in the ECU. Additionally, it is necessary to trouble shoot components in two separate locations when servicing is needed. Therefore, it would be desirable to mount the motion sensors within the ECU and thereby eliminate the wiring between the engine and passenger compartments. Alternately, it would be desirable to mount the motion sensors within an ECU that is located in the passenger compartment to simplify servicing of the control system.
- the present invention is directed toward mounting vehicle motion sensors within the ECU.
- the invention contemplates a control unit for a vehicle system, the vehicle having a plurality of reference axes.
- the control unit includes a control unit housing adapted to be mounted upon the vehicle.
- a circuit substrate is mounted within the housing, the circuit substrate carrying electronic components for controlling the vehicle system.
- At least one motion sensor is mounted within the housing and electrically connected to the electronic components for controlling the vehicle system. The motion sensor is operative to generate data concerning motion of the vehicle relative to the reference axes and to transmit the motion data to the electronic components.
- a plurality of motion sensors are mounted within the control unit housing, the motion sensors being electrically connected to the electronic components for controlling the vehicle system.
- the motion sensors operative to generate data concerning motion of the vehicle relative to the reference axes and to transmit said motion data to the electronic components.
- the vehicle reference axes are pe ⁇ endicular to one another and each motion sensor generates date relative to an associated vehicle reference axis; however, the invention also may be practiced with non- perpendicular reverence axes and/or a motion sensor generating data relative to more than one reference axis.
- the plurality of motion sensors include at least one accelerometer and at least one angular rate sensor; however, the invention also can be practiced with only acceleration sensors or only angular rate sensors mounted within the housing.
- the electronic control unit is mounted upon a hydraulic valve body to form an electro-hydraulic control unit.
- the electro- hydraulic control unit is mounted either within the vehicle engine compartment or upon the vehicle chassis and the hydraulic valve body is connected to the vehicle hydraulic brake system.
- Such an electro-hydraulic unit can be included in either a conventional hydraulic brake system or in an electro-hydraulic brake system.
- the invention also contemplates mounting the electronic control unit, to include the motion sensors, at a location remote from the hydraulic valve body, such as, for example within the passenger compartment.
- Such a remotely located electronic control unit could be utilized with a brake by wire system or electric brake system.
- the motion sensors also could be mounted in the electronic control unit for another system, such as, for example, an electric parking brake. The sensors would then be electrically connected through a CAN bus to the brake system electronic control unit.
- two acceleration sensors and one angular rate sensor are mounted in the electronic control unit; however, the invention also can be practiced with more acceleration sensors and angular rate sensors mounted in the electronic control unit.
- three acceleration sensors for measuring vehicle acceleration and deceleration relative to three vehicle reference axes and three angular rate sensors for measuring vehicle yaw, roll and pitch can be included in the ECU.
- FIG. 1 is a perspective view of a prior art electro-hydraulic control unit for a vehicle brake system.
- Fig. 2 is a perspective top view of an electronic control unit that includes vehicle motion sensors in accordance with the invention.
- FIG. 3 is a perspective bottom view of the electronic control unit shown in
- Fig. 4 is a perspective view of an alternate embodiment of the electronic control unit shown in Fig. 2.
- Fig. 5 is an exploded perspective view of the alternate embodiment of the electronic control unit shown in Fig. 4.
- Fig. 6 is an exploded perspective view of a motion sensor assembly that is shown in Fig. 4.
- Fig. 7 is an exploded perspective view of an alternate embodiment of the motion sensor assembly that is shown in Fig. 6.
- Fig. 8 is an exploded perspective view of another alternate embodiment of a motion sensor assembly in accordance with the invention.
- Fig. 9 is a perspective view of a electro-hydraulic control unit and mounting bracket assembly.
- Fig. 10 is a sectional view of an electronic control unit that includes motion sensors in accordance with the invention.
- FIG. 11 a sectional view of an alternate embodiment of the electronic control unit shown in Fig. 10.
- FIG. 12 another sectional view of an alternate embodiment of the electronic control unit shown in Fig. 10.
- FIG. 13 another sectional view of an alternate embodiment of the electronic control unit shown in Fig. 10.
- FIG. 14 another sectional view of an alternate embodiment of the electronic control unit shown in Fig. 10.
- the ECU 20 includes a housing 21 formed from plastic or metal by a conventional method, such as injection molding or die casting.
- the ECU 20 is shown in Fig. 2 as being removeably attached to a hydraulic valve body 14 by a plurality of fasteners 22.
- the housing 21 includes an integrally formed electrical connector 23 that provides electrical connections between the ECU 20 and wiring to the vehicle power supply, wheel speed sensors and other electrical components of the vehicle.
- the ECU 20 includes two acceleration sensors, 24 and 25 and one angular rate, or gyroscopic, sensor 26 mounted upon a circuit substrate 28.
- the circuit substrate 28 is disposed within a recess 30 formed in the upper surface of the ECU housing 21.
- the circuit substrate 28 is retained in the recess 30 by a pair of fasteners 31.
- the sensors 24, 25 and 26 are electrically connected to traces (not shown) disposed upon the circuit substrate 28.
- a section of flex circuit provides an electrical connection between the traces on the circuit substrate and a sensor connector 32.
- the sensor connector carries a plurality of connector pins 33. As shown in Fig.
- a recess 34 extends along the sides of the housing 21 and a pair of supports 36 extend from the inner surface of the housing 21.
- An ECU circuit substrate (not shown) that carries the ECU microprocessor and other electronic components is received by the recess 34 and spaced apart from the housing 21 by the supports 36.
- a first plurality of vias formed through the ECU circuit substrate receive the sensor connector pins 33.
- a second plurality of vias formed through the ECU circuit substrate receive a plurality of electrical connector pins 38.
- the pins 33 and 38 are wave soldered to electrical traces disposed upon the surface of the ECU circuit substrate.
- a plurality of solenoid coils are also soldered to corresponding vias formed through the ECU circuit substrate. Because the sides of the housing are relatively narrow, the solenoids extend below the ECU 20 and into a recess formed in the top surface of the hydraulic valve body 14.
- the acceleration sensors 24 and 25 are positioned upon the circuit substrate 28 perpendicular to one another to sense vehicle acceleration and deceleration relative to two vehicle reference axes. While two acceleration sensors, 24 and 25 and one angular rate sensor 26 are shown in Fig. 3, it will be appreciated that the invention also may be practiced with more or less acceleration sensors and more angular rate sensors mounted within the ECU 20. Also, while the preferred embodiment has been illustrated and described with the acceleration sensors 24 and 25 being oriented upon the circuit substrate 28 perpendicular to one another, it will be appreciated that the invention also can be practiced with the acceleration sensors 24 and 25 oriented at a non-perpendicular angle to one another.
- the combined ECU 20 and hydraulic valve body form a electro-hydraulic control unit that is mounted upon a vehicle (not shown).
- the electro-hydraulic control unit may either mounted directly upon the vehicle or, alternately, the electro-hydraulic control unit may be attached to a mounting bracket, as illustrated in Fig. 9. The bracket is then attached to the vehicle.
- the mounting position may be selected such that each of motion sensors 24, 25 and 26 is aligned with the vehicle reference axis corresponding to the sensor. If it is not possible to mount the ECU 20 with the motion sensors aligned with the corresponding vehicle reference axis, the ECU algorithm will include a subroutine that compensates the sensor data to account for any deviation of the mounting orientation from the corresponding vehicle reference axis.
- the mounting bracket can be shaped to align the motion sensors with the vehicle reference axes. If it is not possible to shape the mounting bracket to align the motion sensors with the reference axes, the ECU algorithm would then include a subroutine that compensates the sensor data to account for any deviation of the mounting orientation from the corresponding vehicle reference axis.
- the circuit substrate 28 and the recess 30 may be positioned at an angle relative to the edges of the ECU 20 (not shown).
- the circuit substrate 31 may be effectively rotated about an axis pe ⁇ endicular to the ECU housing 21 to further orient the motion sensors 22, 24 and 26 relative to their corresponding vehicle reference axes.
- any combination of positioning of the circuit substrate within the ECU 20, mounting position of the ECU 20, mounting bracket shape and algorithm adjustment of the data can be used to orient the motion sensors.
- the ECU 40 includes a housing 42 having deeper sides that allow solenoid coils attached to the ECU circuit substrate to be disposed within the housing 42.
- a separate cover 44 encloses the housing 42.
- the housing includes a sidewall extension 46 that receives a sensor assembly 48, as shown in the exploded view of the ECU 40 in Fig. 5.
- the sensor assembly 48 is mounted beside an ECU circuit substrate 50 and extends along a side of the ECU housing 42.
- FIG. 6 An exploded view of the sensor assembly 48 is shown in Fig. 6.
- the preferred embodiment of the sensor assembly 48 includes a pair of accelerometers 24 and 25 and an angular rate sensor 26.
- the acceleration sensors 24 and 25 are positioned upon a circuit substrate 52 pe ⁇ endicular to one another to sense vehicle acceleration and deceleration relative to two vehicle reference axes. While two acceleration sensors, 24 and 25 and one angular rate sensor 26 are shown in Fig. 6, it will be appreciated that the invention also may be practiced with more or less acceleration sensors and more angular rate sensors mounted within the ECU 40.
- acceleration sensors 24 and 25 are oriented upon the circuit substrate 52 perpendicular to one another, it will be appreciated that the invention also can be practiced with the acceleration sensors 24 and 25 oriented at an non- pe ⁇ endicular angle to one another.
- the sensor circuit substrate 52 carries electrical traces for the sensors and is attached to a generally L-shaped sensor leadframe 54 by a pair of fasteners 56.
- a shield base 58 is disposed between the sensor circuit substrate 52 and the leadframe 54.
- the fasteners 56 pass through apertures formed through the shield base 58 to secure the base 58 in position upon the leadframe 54.
- the leadframe 54 is formed from plastic injection molded over a plurality of electrical conductors 60. When assembled, a section of flex circuit 62 connects the traces on the sensor circuit substrate 52 to the leadframe conductors 60.
- a shield housing 64 encloses the substrate 52 and sensors 24, 25 and 26.
- a plurality of tabs 66 extend from the shield base and through slots 68 formed through a flange 69 formed along the bottom edge of the shield housing 64.
- the tabs 66 are bent over (not shown) to secure the housing 64 to the base 58.
- the base 58 and housing 64 are formed from an electrically conductive material, such as aluminum, to provide shielding of the sensors 24, 25 and 26 from electro-magnetic radiation. [038] While a similar shield was not shown for the sensors carried in the ECU
- the combined ECU 40 and hydraulic valve body form a electro-hydraulic control unit that is mounted upon a vehicle (not shown).
- the electro-hydraulic control unit may either mounted directly upon the vehicle or, alternately, the electro-hydraulic control unit may be attached to a mounting bracket, as illustrated in Fig. 9. The bracket is then attached to the vehicle.
- the mounting position may be selected such that each of motion sensors 24, 25 and 26 is aligned with the vehicle reference axis corresponding to the sensor. If it is not possible to mount the ECU 40 with the motion sensors aligned with the corresponding vehicle reference axis, the ECU algorithm will include a subroutine that compensates the sensor data to account for any deviation of the mounting orientation from the corresponding vehicle reference axis.
- the mounting bracket can be shaped to align the motion sensors with the vehicle reference axes. If it is not possible to shape the mounting bracket to align the motion sensors with the reference axes, the ECU algorithm would then include a subroutine that compensates the sensor data to account for any deviation of the mounting orientation from the corresponding vehicle reference axis.
- the motion sensors 22, 24 and 26 may be oriented upon the circuit substrate 52 at an angle relative to the edges of the substrate 52 that is different from that shown in Fig. 6.
- the sensors 22, 24 and 26 may be effectively rotated about an axis pe ⁇ endicular to the leadframe base 54 to further orient the motion sensors 22, 24 and 26 relative to their corresponding vehicle reference axes.
- any combination of positioning of the sensors upon the circuit substrate 52, mounting position of the ECU 40, mounting bracket shape and algorithm adjustment of the data can be used to orient the motion sensors relative to the reference axes.
- the alternate embodiment 70 includes two acceleration sensors 24 and 25 and one angular rate, or gyroscopic, sensor 26 mounted upon a circuit substrate 72.
- the acceleration sensors 24 and 25 are positioned upon a circuit substrate 52 pe ⁇ endicular to one another to sense vehicle acceleration and deceleration relative to two vehicle reference axes. While two acceleration sensors 24 and 25 and one angular rate sensor 26 are shown, it will be appreciated that the invention also may be practiced with more or less acceleration sensors and/or more angular rate sensors mounted within the ECU.
- acceleration sensors 24 and 25 are oriented upon the circuit substrate 72 pe ⁇ endicular to one another, it will be appreciated that the invention also can be practiced with the acceleration sensors 24 and 25 oriented at an non- pe ⁇ endicular angle to one another.
- the circuit substrate 72 is enclosed by a cover housing 74 and cover base member 76.
- Recesses 78 formed along the edges of the base member 76 cooperate with corresponding tabs 80 that extend from the sides of the cover housing 74 to secure the cover housing 74 to the base member 76.
- the cover housing 74 and the cover base member 76 are formed from metal to provide shielding for the motion sensors from radio frequency interference.
- a pair of threaded fasteners 82 extend through apertures 84 and 86 formed in the circuit substrate 72 and cover base member 76, respectively, and into bores 88 formed in bosses 90 formed upon a sensor assembly mounting bracket 92.
- the mounting bracket 92 includes a base portion 94 and supporting portion 96.
- the supporting portion 96 includes a pair of arms 98 joined by a transverse member 100 that provides rigidity to the bracket 92.
- Each of the arms 98 carries one of the bosses 90.
- the faces 102 of the bosses 90 and bracket arms 98 support the circuit substrate 72 and cover components 74 and 76.
- the portion of each arm 98 behind the arm face 102 is formed at an angle to the base portion 94 to assure rigidity of the motion sensor mounting bracket 92. While the arm faces 102 are shown in Fig. 4 as being generally pe ⁇ endicular to the surface of the bracket base portion 94, it will be appreciated that the invention also can be practiced with the arm faces forming a non-pe ⁇ endicular angle with base portion surface.
- a plurality of connector pins extend from the transverse member 100 and are connected by conductive traces (also not shown) to an electrical connector 104 mounted upon the base portion 94. While the electrical connector 104 is shown as a separate component, it will be appreciated that the electrical connector also can be integrally formed with the mounting bracket 92. Additionally, instead of utilizing electrical traces, the bracket 92 also can be injection molded over a leadframe.
- the electrical connector pins Upon assembly of the motion sensors upon the mounting bracket 92, the electrical connector pins extend through a first plurality of apertures, or a slot, 106 formed through the cover base member 76 and also through a second plurality of apertures 108 formed through the circuit substrate 72. The ends of the connector pins are electrically connected to conductive traces (not shown) deposited upon the surface of the circuit substrate 72 by a conventional method, such as laser welding, soldering or press fitting.
- the bracket 92 is attached to the ECU circuit substrate (not shown) by a conventional method, such as, for example, adhesive bonding or with fasteners. Alternately, the bracket can be frictionally retained by the electrical connector 104.
- the invention contemplates that the bracket 92 can be mounted with the edges of the base portion 94 either parallel to or not parallel to the edges of the ECU circuit board. As a result, the circuit substrate 76 and the motion sensors 24, 25 and 26 mounted thereon can be positioned at an angle relative to the edges of the ECU circuit board.
- the faces 102 of the bracket arms 98 can form an angle with the surface of the bracket base portion 94, which also positions the circuit substrate 76 and the motion sensors 24, 25 and 26 mounted thereon at an angle relative to the surface of the ECU circuit board.
- the two degrees of freedom thus provided allow adjustment of the sensor positions relative to the three vehicle reference axes.
- the invention also contemplates that a section of flex circuit (not shown) may be utilized to connect the electrical traces upon the circuit substrate 76 to the electrical connector 104.
- the ECU 120 includes at least one acceleration sensor 122 and one angular rate, or gyroscopic, sensor 124 mounted upon a circuit substrate 126. While one only acceleration sensor 122 is shown, two or more acceleration sensors can be mounted upon the circuit substrate 126. Additionally, the invention also can be practiced with more two or more gyroscopic sensors mounted upon the circuit substrate 126. In the preferred embodiment, when two acceleration sensors are mounted upon the circuit substrate 126, they are pe ⁇ endicular to one another to sense vehicle acceleration and deceleration relative to two vehicle reference axes.
- acceleration sensors While the preferred embodiment for two acceleration sensors has described above with the acceleration sensors being oriented upon the circuit substrate 122 perpendicular to one another, it will be appreciated that the invention also can be practiced with the acceleration sensors oriented at an non-pe ⁇ endicular angle to one another.
- the circuit substrate 126 is mounted within a recess 127 formed in a generally cylindrical carrier 128.
- Annular positioning rings 130 are formed upon each end of the carrier 128.
- a plurality of ribs 132 are formed upon the surface of each of the annular positioning rings 130.
- a cover 134 is attached to the carrier 128 and encloses the motion sensors 122 and 124.
- the cover 134 is stamped from a metal sheet and the carrier 128 is die cast from a metal to provide shielding for the motion sensors from electro-magnetic radiation.
- the motion sensors 122 and 124 and carrier 128 are disposed within a recess 136 formed in an ECU cover 138.
- the recess 136 has arcuate shaped walls 140 formed opposite from one another. Also, a pair of mounting bosses 142 (one shown) extend into the recess 136.
- An adjustable positioning member 144 also is disposed within the recess
- the member 144 has arcuate shaped ends 146 that correspond to the arcuate shaped recess walls 140.
- the positioning member 144 also has curved a recess 148 formed at each end thereof.
- the curved recesses 148 have ribs (not shown) formed upon the inner surfaces thereof.
- the recesses receive the carrier annular positioning rings 130 and the recess ribs cooperate with the carrier ribs 132 to lock the carrier 128 in a position relative to the axis of the carrier 128.
- a pair of flanges 150 extend from the sides of the positioning member 144.
- An arcuate slot 152 is formed through each of the flanges 150.
- a threaded fastener 154 extends through each of the flange slots 152 and into a corresponding bore
- the arcuate shaped slots 152 allow rotational movement of the positioning member 144, and thus the carrier 128, about an axis that is pe ⁇ endicular to the ECU cover 138.
- the carrier 128 can be rotated within the positioning member 144 relative to the axis of the carrier 128.
- the two degrees of freedom thus provided allow adjustment of the orientation of the sensors relative to the three vehicle reference axes.
- a length of flex circuit 156 provides an electrical connection between the substrate 126 carrying the motion sensors 122 and 124 and an electrical connector 158 formed upon the ECU cover 138.
- the flex circuit 156 permits movement of the carrier 128 relative to the ECU cover 138.
- a second substrate (not shown) is disposed within the ECU cover 138.
- the second substrate extends over the motion sensor carrier 128 and carries the electronic components for controlling the vehicle brakes when the brake control system is actuated.
- the second substrate carries conductive traces that are electrically connected to the pins extending from the connector 158.
- the ECU cover electrical connector 158 also provides an electrical connection with other wheel speed sensors, the vehicle power supply and other vehicle electrical systems.
- a typical mounting bracket 160 is illustrated in Fig. 9.
- the bracket 160 has a generally U-shaped body 161 that cradles an electro-hydraulic valve unit 162.
- the electro-hydraulic valve unit 162 includes an ECU 163 that carries at least one accelerometer and at least one angular rate sensor.
- the valve unit 162 is secured to the bracket 160 by a plurality of threaded fasteners 164 (one shown).
- the bracket includes three apertures 166 formed through tabs 168 that extend from the body of the bracket.
- the apertures 166 receive threaded fasteners (not shown) for securing the mounting bracket 160 to a vehicle.
- a small drawing of a vehicle 170 is included in Fig. 9 to illustrate the orientation of the bracket 160 to the vehicle 170 when mounted thereon.
- the bracket 160 provides a mounting orientation that aligns the motion sensors carried within the ECU 163 with the vehicle reference axes.
- a first additional alternate embodiment is shown generally at 176 in Fig. 10, where a motion sensor 178 is disposed within an ECU housing 180.
- the motion sensor 178 is mounted upon a tab 182 of a circuit substrate that extends at an angle from a main circuit substrate 184.
- the tab 182 is formed by slitting the main circuit substrate to form a projection that is heated to become pliable and then bent upward.
- the angle between the tab 182 and the main substrate 184 is selected to align the motion sensor 178 with the vehicle reference axes.
- a edge of the tab 182 extends into a notch 186 formed in an inner surface of an ECU housing wall 188.
- the notch 186 secures the tab 182 in position and thereby prevents vibration of the tab 182. While only one motion sensor 178 is shown in Fig. 10, it will be appreciated that the invention can be practiced with a plurality of motion sensors, to include accelerometers and/or angular rate sensors included within the ECU housing 180.
- a second additional alternate embodiment is shown generally at 190 in
- a motion sensor 178 is disposed within an ECU housing 192.
- Components shown in Fig. 11 that are similar to components shown in preceding figures have the same numerical designators.
- the motion sensor 178 is mounted upon an angled support 194 formed from a circuit substrate material.
- the support 194 is attached a main circuit substrate 184 by a conventional process, such as, for example, with an adhesive.
- the support 194 is shaped to form an angle with the plane of the main substrate 184. The angle between the support 194 and the main substrate 184 is selected to align the motion sensor 178 with the vehicle reference axes.
- the support 194 may be rotated about an axis that is pe ⁇ endicular to the circuit substrate 184 before the support is secured to the substrate in order to provide a second degree of freedom for orienting the motion sensor 178 relative to the vehicle reference axes.
- the upper portion of the motion sensor 178 extends into a recess 196 formed in a boss 198 that extends from an inner surface an ECU housing cover 200.
- the recess 196 secures the tab sensor 178 in position with the ECU housing 192. While only one motion sensor 178 is shown in Fig. 11, it will be appreciated that the invention can be practiced with a plurality of motion sensors, to include accelerometers and/or angular rate sensors included within the ECU housing
- FIG. 12 Another alternate embodiment is shown generally at 210 in Fig. 12, where components that are similar to components shown in preceding figures have the same numerical identifiers.
- the motion sensor 178 is mounted upon a tapered support 212 that is attached to the main circuit substrate 184 by a conventional process, such as, for example, with an adhesive.
- the upper surface of the support 212 forms an angle with the plane of the main substrate 184 that is selected to align the motion sensor 178 with the vehicle reference axes.
- the support 212 may be rotated about an axis that is pe ⁇ endicular to the circuit substrate 184 before the support is secured to the substrate in order to provide a second degree of freedom for orienting the motion sensor 178 relative to the vehicle reference axes.
- the circuit substrate 184 is carried by an ECU housing 214. Because the support 212 is solidly affixed to substrate it is not necessary to provide additional support with the housing 214 to prevent vibration of the motion sensor 178.
- FIG. 13 Another alternate embodiment is shown generally at 220 in Fig. 13, where components that are similar to components shown in preceding figures have the same numerical identifiers.
- the motion sensor 178 is mounted upon a flatted surface 222 of a cylindrical shaped support 224.
- the cylindrical support 224 is rotatably received in a corresponding arcuate recess 226 formed in a hollow pedestal 228.
- the cylindrical support 24 is rotated within the recess 226 to tip the flattened support surface 222 relative to the main circuit substrate 184.
- the angle between the flattened surface 222 and the main substrate 184 that is selected to align the motion sensor 178 with the vehicle reference axes.
- the cylindrical support 224 can be fixed within the recess 226 by a convention process, such as, for example, staking or application of an adhesive.
- the pedestal 228 is attached to the main circuit substrate 184 by a conventional process, such as, for example, with an adhesive. Additionally, the pedestal 228 may be rotated about an axis that is perpendicular to the circuit substrate 184 before the being secured to the substrate 184 in order to provide a second degree of freedom for orienting the motion sensor 178 relative to the vehicle reference axes.
- the circuit substrate 184 is carried by an ECU housing 230.
- the housing 230 includes a raised portion 232 that receives the sensor 178 and supporting structure.
- the motion sensor leads extend through the hollow portion of the pedestal 228 to the circuit substrate 184 where the leads are electrically connected to conductive traces. Because the motion sensor 178 is solidly supported by the pedestal 228 affixed to substrate it is not necessary to provide additional support with the housing 214 to prevent vibration of the motion sensor 178.
- FIG. 14 Another alternate embodiment is shown generally at 240 in Fig. 14, where components that are similar to components shown in preceding figures have the same numerical identifiers.
- the motion sensor 178 is mounted upon a secondary circuit substrate 242 that is pivotally mounted upon a support structure 244.
- the secondary circuit board 242 extends between a pair of arcuate shaped arms (one shown) 244 that are included in the support structure 244.
- the arms 242 have a plurality of teeth 246 formed upon their inner surfaces that engage the edge of the secondary circuit substrate 242 and retain the substrate at an angle relative to the main circuit substrate 184.
- the angle between the secondary circuit board 242 and the main substrate 184 that is selected to align the motion sensor 178 with the vehicle reference axes.
- the secondary circuit board 242 can be fixed in position between the arms 244 by a convention process, such as, for example, staking or application of an adhesive. Additionally, the support structure 244 may be rotated about an axis that is pe ⁇ endicular to the circuit substrate 184 before the support structure is attached to the substrate in order to provide a second degree of freedom for orienting the motion sensor 178 relative to the vehicle reference axes.
- the circuit substrate 184 is carried by an ECU housing 230.
- the housing 230 includes a raised portion 232 that receives the sensor 178 and supporting structure.
- the preferred embodiment of the present invention integrates vehicle motion sensors into the ECU of an electro-hydraulic control unit for a vehicle conventional hydraulic brake system.
- a similar electro-hydraulic control unit can be included in an electro-hydraulic brake system. Locating the motion sensors within the ECU eliminates wiring harnesses needed to connect remotely located sensors to the ECU and thus reduces manufacturing costs. Additionally, the ECU and sensors can be tested at the factory as a single unit before installation on a vehicle. Finally, maintenance is expected to be enhanced, since the ECU and sensors can be exchanged as a unit for a replacement unit. The defective unit can then be subsequently either trouble shot on the workbench at the repair facility or returned to the supplier on an exchange basis. Thus, vehicle downtime is expected to be reduced since it will not be necessary to trouble shoot, diagnose and repair the sensors and ECU separately while they are installed upon the vehicle.
- the invention has been described and illustrated with the ECU mounted upon a hydraulic valve body.
- the invention also can be practiced with the ECU, to include the motion sensors, mounted upon the vehicle remotely from the hydraulic valve body.
- the ECU could be mounted in the passenger compartment while the hydraulic valve body would remain within the engine compartment or upon the vehicle chassis.
- the solenoid valve coils would be mounted within a removeable Circuit Integrated Module (CIM) that is attached to the hydraulic valve body and electrically connected to the ECU.
- CCM Circuit Integrated Module
- Such a free standing ECU is also contemplated for inclusion in a brake by wire system or electric brake system that would not include a hydraulic valve body.
- the invention also contemplates mounting the motion sensors in the electronic control unit for another system, such as, for example, an electric parking brake.
- the sensors would then be electrically connected through a CAN bus to the brake system electronic control unit.
- the ECU with motion sensors would be removable for servicing.
- the inclusion of motion sensors in the ECU is expected to reduce vehicle maintenance downtime since it will not be necessary to trouble shoot, diagnose and repair the sensors and ECU separately while they are installed upon the vehicle.
- the invention also can be practiced with multiple motion sense elements formed upon a single sensor die or with multiple dies mounted within a single electronic component package or case.
- the invention can be practiced with three acceleration sense elements contained within a single package mounted upon the circuit board included with the ECU.
- the acceleration sensors would measure vehicle acceleration with respect to all three vehicle reference axes.
- signal conditioning circuitry also could be included within the package.
- the invention can be practiced with three angular rate sensors contained within a single package that is mounted upon the circuit board included with the ECU.
- the package also could include signal conditioning circuitry.
- the angular rate sensors would measure vehicle yaw, pitch and roll for the vehicle.
- the invention also can be practiced with all the acceleration and angular rate sensors mounted within a single circuit package that also could include signal conditioning circuitry.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Transportation (AREA)
- General Physics & Mathematics (AREA)
- Radar, Positioning & Navigation (AREA)
- Remote Sensing (AREA)
- Automation & Control Theory (AREA)
- Regulating Braking Force (AREA)
Abstract
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US30662201P | 2001-07-19 | 2001-07-19 | |
US306622P | 2001-07-19 | ||
US35260502P | 2002-01-29 | 2002-01-29 | |
US352605P | 2002-01-29 | ||
PCT/US2002/023134 WO2003008244A1 (fr) | 2001-07-19 | 2002-07-19 | Capteurs de mouvement integres dans une unite de commande hydroelectrique |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1409317A1 true EP1409317A1 (fr) | 2004-04-21 |
Family
ID=26975267
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02752488A Withdrawn EP1409317A1 (fr) | 2001-07-19 | 2002-07-19 | Capteurs de mouvement integres dans une unite de commande hydroelectrique |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1409317A1 (fr) |
JP (1) | JP2004535325A (fr) |
WO (1) | WO2003008244A1 (fr) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7424347B2 (en) | 2001-07-19 | 2008-09-09 | Kelsey-Hayes Company | Motion sensors integrated within an electro-hydraulic control unit |
WO2004069623A1 (fr) * | 2003-02-05 | 2004-08-19 | Continental Teves Ag & Co. Ohg | Appareil de commande de pression |
DE10345632B4 (de) * | 2003-09-29 | 2006-01-05 | Siemens Ag | Anordnung mit einem Sensor |
DE102004041242A1 (de) * | 2004-08-26 | 2006-03-02 | Robert Bosch Gmbh | Verfahren zum Einbau eines Drehratensensors in eine Navigationseinheit |
JP4715183B2 (ja) | 2004-12-13 | 2011-07-06 | 株式会社アドヴィックス | ブレーキ液圧による車両制御装置 |
FR2891054B1 (fr) * | 2005-09-16 | 2008-01-25 | Peugeot Citroen Automobiles Sa | Systeme et dispositf de mesure de la vitesse de rotation d'une roue de vehicule automobile |
JP4774958B2 (ja) * | 2005-12-01 | 2011-09-21 | 株式会社アドヴィックス | 車両の運動制御装置の異常判定装置 |
JP2008137586A (ja) * | 2006-12-05 | 2008-06-19 | Advics:Kk | 車両の運動制御装置 |
GB2454890B (en) * | 2007-11-21 | 2010-08-25 | Limited Cambridge Display Technology | Light-emitting device and materials therefor |
FR3024859B1 (fr) * | 2014-08-14 | 2016-07-29 | Renault Sa | Agencement pour vehicule automobile muni d'un support de boitier electronique dispose en avant d'un element de passage de roue avant |
IT201800007195A1 (it) * | 2018-07-13 | 2020-01-13 | Dispositivo elettronico di rilevamento del movimento | |
JP7081463B2 (ja) * | 2018-11-30 | 2022-06-07 | 株式会社オートネットワーク技術研究所 | 電気接続箱 |
FR3111598B1 (fr) * | 2020-06-23 | 2022-08-26 | Psa Automobiles Sa | Capot de support d’alarme |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19515622C2 (de) * | 1995-04-28 | 2000-06-08 | Telefunken Microelectron | Steuermodul von Kraftfahrzeugen |
JP3201242B2 (ja) * | 1995-12-06 | 2001-08-20 | トヨタ自動車株式会社 | センサ組立体及びその組み立て方法 |
US5950973A (en) * | 1997-04-21 | 1999-09-14 | Delco Electronics | Housing mounting system |
DE19720106C2 (de) * | 1997-05-16 | 2001-03-15 | Telefunken Microelectron | Vorrichtung zur Aufnahme von elektrischen Bauteilen |
DE19755431A1 (de) * | 1997-12-13 | 1999-06-17 | Wabco Gmbh | Fahrzeugbremsanlage |
-
2002
- 2002-07-19 EP EP02752488A patent/EP1409317A1/fr not_active Withdrawn
- 2002-07-19 JP JP2003513819A patent/JP2004535325A/ja active Pending
- 2002-07-19 WO PCT/US2002/023134 patent/WO2003008244A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO03008244A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP2004535325A (ja) | 2004-11-25 |
WO2003008244A1 (fr) | 2003-01-30 |
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