EP1283564B1 - Kupplungselement zur Anbringung an einer geschirmten elektrischen Leitung und Verfahren zu seiner Anbringung an einer Leitung - Google Patents
Kupplungselement zur Anbringung an einer geschirmten elektrischen Leitung und Verfahren zu seiner Anbringung an einer Leitung Download PDFInfo
- Publication number
- EP1283564B1 EP1283564B1 EP02291783A EP02291783A EP1283564B1 EP 1283564 B1 EP1283564 B1 EP 1283564B1 EP 02291783 A EP02291783 A EP 02291783A EP 02291783 A EP02291783 A EP 02291783A EP 1283564 B1 EP1283564 B1 EP 1283564B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- adapter
- line
- coupling element
- conductors
- screen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000008878 coupling Effects 0.000 title claims abstract description 36
- 238000010168 coupling process Methods 0.000 title claims abstract description 36
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000009434 installation Methods 0.000 title 1
- 239000004020 conductor Substances 0.000 claims abstract description 35
- 239000011810 insulating material Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 3
- 239000003566 sealing material Substances 0.000 claims 3
- 239000011796 hollow space material Substances 0.000 claims 2
- 238000005266 casting Methods 0.000 claims 1
- 230000004927 fusion Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 210000004907 gland Anatomy 0.000 abstract 1
- 238000012216 screening Methods 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 description 7
- 238000001746 injection moulding Methods 0.000 description 5
- 241000209035 Ilex Species 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/625—Casing or ring with bayonet engagement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/031—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for multiphase cables, e.g. with contact members penetrating insulation of a plurality of conductors
Definitions
- the invention relates to a coupling element for attachment to a shielded electrical wire, the at least two insulated electrical conductors, one same surrounding, flexible metallic screen and an overlying Has jacket made of insulating material, in which the shield on a sleeve-shaped, metallic adapter is set in the insulated electrical conductor of the line protrude into which contact elements are attached to the conductors of the line, which are arranged in a contact carrier made of mechanically strong insulating material, and in which the adapter leaving its opening facing away from the line from a protruding body protruding over the line, produced by injection molding Insulating material is surrounded and a method for attaching the Coupling element on a line (DE 30 34 415 A1).
- Coupling element in the sense of the invention can be a plug or a socket.
- the associated contact elements can be designed as pins or sockets.
- Shielded electrical cables are used, for example, in portable radio equipment Telephone lines, for spring lines for stationary electro-acoustic systems or also used in vehicles, ships, airplanes and especially on trains.
- the Coupling elements should be moisture-proof in themselves. You must, too be moisture-proof connected to the respective line. In addition, the screen the line must be connected to the coupling element without interruption.
- EP 0 128 472 A2 discloses a coupling element in which the conductor has a electrical line connected to end contacts within a cylindrical Housing arranged and fixed in the same by means of insulating material.
- the most Housing attached to the end of the line is surrounded by an injection-molded protective body and completely filled by end contacts and insulating material.
- the end contacts are fixed in the housing.
- the coupling element has a block Insulating material with double-sided contact elements that can be detached from the housing is screwed on. It can be replaced when damaged contact elements are replaced should be.
- the contact elements engage in the assembled coupling element the end contacts in the housing.
- the invention has for its object the coupling element described above with associated procedure while maintaining a moisture-tight arrangement the cable and the uninterrupted shielding must be removable.
- the cavity for receiving the supply lengths of the conductors is covered by a cover generated, which surrounds the conductor during the injection molding of the protective body and on lies against the wall of the adapter.
- This coupling element is moisture-proof due to the sprayed-on protective body executed and connected to the line. Nevertheless, there is no risk of damage removable, because the plug body can be detached from the adapter by means of the sleeve.
- the conductor of the line, which is too long when assembling the coupling element are included as supply lengths in the cavity of the adapter and there against Damage protected.
- the supply lengths of the ladder allow when open Coupling element easy handling of the ladder with attached Contact elements.
- the coupling element can therefore be opened at any time if necessary so that, for example, the positions of the contact elements in the contact carrier can be changed. All you need to do is turn the metal sleeve so that it is turned be that the plug body is moved out of the same.
- the contact carrier is then available for manipulations of any kind. So it can too Measurements for troubleshooting are carried out. Then the connector body screwed back into the contact carrier by rotating the sleeve.
- the contact carrier is neither when closing nor when opening the coupling element turned. It is only moved in the axial direction. The connected conductors are not twisted, but also only in the axial direction to the Supply lengths pushed together or stretched again.
- the coupling element K according to FIGS. 1 and 2 is shielded at the end electrical line 1 attached. It has one made by injection molding Protective body 2, which the line 1 and a sleeve-shaped, metallic adapter A partially encloses moisture-proof.
- the adapter A consists of two together screwable parts 3 and 4, between which in the assembled state, for example as a braid made of copper wires, flexible shield 5 of line 1 clamped is.
- the line 1 has at least two insulated electrical conductors 6, which of the common screen 5 are surrounded.
- the line 1 is preferably of a larger size Number of conductors 6 equipped.
- Over the screen 5 is a jacket made of insulating material appropriate.
- a metallic sleeve 7 captive, but freely rotatable attached to the same.
- the sleeve 7 has a Inner thread.
- metallic plug body 8 In the sleeve 7 is in the finished coupling element K according to FIG. 1 metallic plug body 8 by means of a threaded connector 9 belonging to the same screwed.
- annular seal 10 Between the plug body 8 and adapter A there is an annular seal 10, for example an O-ring.
- the connector body 8 can be part of a lock on the outside have, for example parts of a bayonet lock.
- the coupling element K is, for example, as follows at the end of line 1 appropriate:
- the conductor 6 is then used at the line end thus prepared tubular cover 13 pushed, which encloses the conductor 6 as tightly as possible and on the wall of the adapter A, so here on part 3 of the same.
- the one out Fig. 3 apparent cavity H of the adapter A is then almost completely from the Cover 13 filled out.
- The is then in an injection mold Protective body 2 around the end of line 1 and the line end of adapter A splashed.
- the cover 13 ensures that the spray material is not in the Adapter A penetrates. In particular, its opening facing away from line 1 and the Sleeve 7 remain free of spray material.
- the opening facing line 1 of the adapter A, through which the conductors 6 are inserted into the same, can before Injection molding of the protective body 2 can also be sealed.
- a sealant can be applied, which is for example a Two-component cast resin or a hot melt adhesive can act.
- the cover 13 is removed so that the cavity H results in which the conductors 6 are located.
- the ends of the conductor 6 are then stripped. After that, the contact elements 11 attached to the conductors 6 in an electrically conductive manner, for example by crimping.
- the Contact elements 11 are then, for example, in accordance with a predetermined scheme Through holes 14 of the contact carrier 12 inserted. Both the Marked conductor 6 or their contact elements 11 and the through holes 14 or be encoded. It is then an exact assignment of each leader to one Through hole possible.
- the connector body 8 with the contact carrier 12 located therein is then connected to the Sleeve 7 brought up.
- the connector body 8 with the Contact carrier 12 pulled in the direction of the adapter A.
- the head 6 are in axially pushed together and as stock lengths in the cavity H des Adapters A stored.
- the plug body 8 lies with his Threaded flange 9 on the seal 10.
- an adhesive before assembly be applied to the threaded connector 9.
- the adhesive is first softened by applying heat from the outside. Thereafter, the plug body 8 can be removed from the same by rotating the sleeve 7 be unscrewed. The conductors 6 are pushed together from her Extended the stock position. The contact elements 11 can then for a change in the position of individual or all contact elements 11 from the Contact carrier 12 removed and in the changed position again in its Through holes 14 are inserted. Then the coupling element K, reassembled as already described.
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
- Multi-Conductor Connections (AREA)
Description
- daß der Adapter einen vom Isoliermaterial des Schutzkörpers freien Hohlraum zur Aufnahme von Vorratslängen der Leiter aufweist und
- daß am Adapter an seinem der Leitung abgewandten Ende eine denselben umgreifende, um ihre Achse frei drehbare metallische Hülse mit einem Innengewinde unverlierbar angebracht ist, in welche ein mit einem Gewindestutzen ausgerüsteter, den Kontaktträger umschließender Steckerkörper mit feuchtigkeitsdichter Anlage am Adapter eingeschraubt ist.
Claims (8)
- Kupplungselement zur Anbringung an einer geschirmten elektrischen Leitung, die mindestens zwei isolierte elektrische Leiter, einen dieselben umgebenden, flexiblen metallischen Schirm und einen darüber liegenden Mantel aus Isoliermaterial aufweist, bei welchem der Schirm an einem hülsenförmigen, metallischen Adapter festgelegt ist, in den die isolierten elektrischen Leiter der Leitung hinein ragen, bei welchem an den Leitern der Leitung Kontaktelemente angebracht sind, die in einem Kontaktträger aus mechanisch festem Isoliermaterial angeordnet sind, und bei welchem der Adapter unter Freilassung seiner der Leitung abgewandten Öffnung von einem bis über die Leitung ragenden, durch Spritzgießen erzeugten Schutzkörper aus Isoliermaterial umgeben ist, dadurch gekennzeichnet,daß der Adapter (A) einen vom Isoliermaterial des Schutzkörpers (2) freien Hohlraum (H) zur Aufnahme von Vorratslängen der Leiter (6) aufweist unddaß am Adapter (A) an seinem der Leitung (1) abgewandten Ende eine denselben umgreifende, um ihre Achse frei drehbare metallische Hülse (7) mit einem Innengewinde unverlierbar angebracht ist, in welche ein mit einem Gewindestutzen (9) ausgerüsteter, den Kontaktträger (12) umschließender Steckerkörper (8) mit feuchtigkeitsdichter Anlage am Adapter (A) eingeschraubt ist.
- Kupplungselement nach Anspruch 1, dadurch gekennzeichnet, daß zwischen Adapter (A) und Steckerkörper (8) eine ringförmige Dichtung (10) angeordnet ist.
- Kupplungselement nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß Hülse (7) und Steckerkörper (8) zusätzlich miteinander verklebt sind.
- Kupplungselement nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß außen an dem Steckerkörper (8) Teile einer Verriegelung angebracht sind.
- Verfahren zur Anbringung eines Kupplungselements gemäß Anspruch 1 an einer geschirmten elektrischen Leitung, die mindestens zwei isolierte Leiter, einen denselben umgebenden, flexiblen metallischen Schirm und einen darüber liegenden Mantel aus Isoliermaterial aufweist, mit welchem der Schirm an einem hülsenförmigen, metallischen Adapter festgelegt wird, mit welchem die isolierten elektrischen Leiter der Leitung durch den Adapter hindurchgeführt werden, mit welchem an den Leitern der Leitung Kontaktelemente angebracht werden, die in einen Kontaktträger aus mechanisch festem Isoliermaterial eingesteckt werden, und mit welchem um den Adapter unter Freilassung seiner der Leitung abgewandten Öffnung ein bis über die Leitung ragender Schutzkörper aus Isoliermaterial herumgespritzt wird, dadurch gekennzeichnet, daß zum Erhalt eines vom Isoliermaterial des Schutzkörpers (2) freien Hohlraums (H) im Adapter (A) während des Spritzgießens des Schutzkörpers (2) eine die Leiter (6) umgebende Abdeckung (13) in den Adapter (A) eingebracht wird, die an der Wandung desselben anliegt.
- Verfahren nach Anspruch 5, dadurch gekennzeichnet, daß die der Leitung (1) zugewandte Öffnung des Adapters (A), durch welche die Leiter (6) in denselben eingeführt werden, vor dem Spritzgießen des Schutzkörpers (2) durch Aufbringung eines Dichtungsmittels abgedichtet wird.
- Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß als Dichtungsmittel ein Zweikomponenten-Gießharz verwendet wird.
- Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß als Dichtungsmittel ein Schmelzkleber verwendet wird.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10138728 | 2001-08-07 | ||
DE10138728A DE10138728A1 (de) | 2001-08-07 | 2001-08-07 | Kupplungselement zur Anbringung an einer geschirmten elektrischen Leitung und Verfahren zu seiner Anbringung an einer Leitung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1283564A1 EP1283564A1 (de) | 2003-02-12 |
EP1283564B1 true EP1283564B1 (de) | 2004-12-01 |
Family
ID=7694653
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02291783A Expired - Lifetime EP1283564B1 (de) | 2001-08-07 | 2002-07-16 | Kupplungselement zur Anbringung an einer geschirmten elektrischen Leitung und Verfahren zu seiner Anbringung an einer Leitung |
Country Status (6)
Country | Link |
---|---|
US (1) | US6682360B2 (de) |
EP (1) | EP1283564B1 (de) |
AT (1) | ATE284082T1 (de) |
CA (1) | CA2396844C (de) |
DE (2) | DE10138728A1 (de) |
ES (1) | ES2230456T3 (de) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3680173B2 (ja) * | 2002-10-28 | 2005-08-10 | 日本航空電子工業株式会社 | 防水コネクタ |
DE102006012194A1 (de) * | 2006-03-16 | 2007-09-20 | Escha Bauelemente Gmbh | Geschirmter Steckverbinder und Verfahren zu seiner Herstellung |
US7692096B2 (en) * | 2007-12-07 | 2010-04-06 | Delphi Technologies, Inc. | Electromagnetically shielded cable |
US7534138B1 (en) | 2007-12-13 | 2009-05-19 | Delphi Technologies, Inc. | Electrical cable shielding terminal |
US7632147B2 (en) * | 2008-03-04 | 2009-12-15 | Nexus, Incorporated | Shielded cable plug and jack assembly |
EP2541691A1 (de) * | 2011-06-29 | 2013-01-02 | Nexans | Kabel mit spritzgegossenem Kupplungsteil |
US8425244B2 (en) * | 2011-07-26 | 2013-04-23 | Motorola Solutions, Inc. | Connector with a locking sleeve for locking to a socket having a circular band |
US9722350B1 (en) | 2016-11-14 | 2017-08-01 | Amphenol Corporation | Connector terminal and method of assembling the same |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2949642A (en) * | 1957-03-14 | 1960-08-23 | Morris S Lieberman | Method of assembling a molded cable connector |
US4218110A (en) * | 1979-04-04 | 1980-08-19 | The United States Of America As Represented By The Secretary Of The Navy | Connector-to-connector adaptor |
DE3034415A1 (de) * | 1980-09-12 | 1982-10-21 | Kabel- und Metallwerke Gutehoffnungshütte AG, 3000 Hannover | Kupplungsteil einer elektrischen steckverbindung |
EP0128472A2 (de) * | 1983-06-03 | 1984-12-19 | Litton Systems, Inc. | Vor Ort reparierbarer vergossener Steckverbinder |
US4673234A (en) * | 1985-05-15 | 1987-06-16 | Icore International, Inc. | Connector/adapter assembly for flexible conduit or electrical cable |
US5226837A (en) * | 1990-11-16 | 1993-07-13 | Raychem Corporation | Environmentally protected connection |
US5391088A (en) * | 1993-02-24 | 1995-02-21 | The Whitaker Corporation | Surface mount coupling connector |
DE19529692A1 (de) | 1995-08-11 | 1997-02-13 | Gore W L & Ass Gmbh | Endgehäuse für einen Steckverbinder |
US5692918A (en) * | 1995-11-08 | 1997-12-02 | Teledyne Brown Engineering, Division Of Teledyne | Two-piece universal cable-connector adapter |
DE29519589U1 (de) | 1995-12-11 | 1997-04-03 | Robert Bosch Gmbh, 70469 Stuttgart | Abgedichteter elektrischer Stecker |
DE19613228B4 (de) | 1996-04-02 | 2006-07-27 | Escha Bauelemente Gmbh | Elektrische Steckverbindung, insbesondere Steckerteil für eine elektrische Steckverbindung |
-
2001
- 2001-08-07 DE DE10138728A patent/DE10138728A1/de not_active Withdrawn
-
2002
- 2002-07-16 ES ES02291783T patent/ES2230456T3/es not_active Expired - Lifetime
- 2002-07-16 DE DE50201659T patent/DE50201659D1/de not_active Expired - Lifetime
- 2002-07-16 AT AT02291783T patent/ATE284082T1/de not_active IP Right Cessation
- 2002-07-16 EP EP02291783A patent/EP1283564B1/de not_active Expired - Lifetime
- 2002-08-06 CA CA002396844A patent/CA2396844C/en not_active Expired - Fee Related
- 2002-08-06 US US10/212,052 patent/US6682360B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US20030045142A1 (en) | 2003-03-06 |
ES2230456T3 (es) | 2005-05-01 |
CA2396844C (en) | 2008-02-05 |
ATE284082T1 (de) | 2004-12-15 |
EP1283564A1 (de) | 2003-02-12 |
DE50201659D1 (de) | 2005-01-05 |
CA2396844A1 (en) | 2003-02-07 |
DE10138728A1 (de) | 2003-03-13 |
US6682360B2 (en) | 2004-01-27 |
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