EP1277548A1 - Bolzensetzgerät mit Setztiefenregelung - Google Patents
Bolzensetzgerät mit Setztiefenregelung Download PDFInfo
- Publication number
- EP1277548A1 EP1277548A1 EP01810717A EP01810717A EP1277548A1 EP 1277548 A1 EP1277548 A1 EP 1277548A1 EP 01810717 A EP01810717 A EP 01810717A EP 01810717 A EP01810717 A EP 01810717A EP 1277548 A1 EP1277548 A1 EP 1277548A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- setting
- sensor
- bolt
- depth
- piston
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
- B25C1/00—Hand-held nailing tools; Nail feeding devices
- B25C1/08—Hand-held nailing tools; Nail feeding devices operated by combustion pressure
- B25C1/10—Hand-held nailing tools; Nail feeding devices operated by combustion pressure generated by detonation of a cartridge
- B25C1/18—Details and accessories, e.g. splinter guards, spall minimisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
- B25C1/00—Hand-held nailing tools; Nail feeding devices
- B25C1/08—Hand-held nailing tools; Nail feeding devices operated by combustion pressure
- B25C1/10—Hand-held nailing tools; Nail feeding devices operated by combustion pressure generated by detonation of a cartridge
- B25C1/14—Hand-held nailing tools; Nail feeding devices operated by combustion pressure generated by detonation of a cartridge acting on an intermediate plunger or anvil
- B25C1/143—Hand-held nailing tools; Nail feeding devices operated by combustion pressure generated by detonation of a cartridge acting on an intermediate plunger or anvil trigger operated
Definitions
- the invention relates to a bolt setting device with a setting depth control and a associated regulatory procedure.
- DE3930592A1 is a powder-operated bolt gun with a setting piston and elastic damper elements for setting depth control previously known in the means of Manual variation of the initial position of the setting piston to the assigned Damper elements via preliminary tests, the setting depth of the next nail pin adjustable is.
- the object of the invention is the realization of a bolt gun with a Settling depth control for a single driving operation and an assigned Regulatory procedure.
- a bolt gun has one of an expanding propellant gas in a combustion chamber driven, setting piston for driving a nail bolt in a one-time Eintreibvorgang a control loop with a control electronics, a Setpoint adjuster for the set depth, a position measuring sensor for determining the position the lowermostsstottotterrorisms of the setting piston and a control means for Independent adjustment of the kinetic energy of the setting piston for the next Drive on.
- a first step pressing the Actuator switch the drive initiated; in a second step from Position measuring sensor, the position of the setting piston during the driving at least repeatedly measured at support points and from the control electronics position the lowermostsstot matterss determined, which with the setting depth of the nail bolt is correlated.
- a third step is from the control electronics from the position of bottom dead center and the setpoint of the set depth for the next Setting process a manipulated variable for the control means for the change of kinetic energy the setting piston determined and temporarily as a setting for the next setting process which is set by the control means in a fourth step.
- steps one to four are repeated periodically, which causes the second driving operation, an automatic control of the setting depth is achieved.
- control means as an electrically controllable, mechanical actuator formed, which further advantageous in the usual way to change the amount of fuel, the mixing ratio, the combustion chamber volume, the discharge devices for the Propellant or the position of the damper elements is formed.
- the position measuring sensor with a plurality of axially equidistant on the setting piston spaced and more advantageous rotationally symmetric, sensor marks as formed incremental sensor, which with a, further advantageous in the Integrated control electronics, counting device is connected, causing the Position measuring sensor is very small and robust executable.
- the incremental sensor is a magnetic field sensitive semiconductor sensor such as a Magnetoresistive sensor or a Hall sensor, which lugs or recesses on Setting piston are assigned as sensor marks that a permanent magnetic field, which is further advantageously produced by a permanent magnet, at the place of Semiconductor sensor for this evaluable modulate, creating a very robust design of the Position measuring sensor is given.
- a magnetic field sensitive semiconductor sensor such as a Magnetoresistive sensor or a Hall sensor, which lugs or recesses on Setting piston are assigned as sensor marks that a permanent magnetic field, which is further advantageously produced by a permanent magnet, at the place of Semiconductor sensor for this evaluable modulate, creating a very robust design of the Position measuring sensor is given.
- the senor marks as narrow residual webs between two closely formed adjacent circumferential grooves, whereby on the one hand by the strong curvature of the surface at the residual webs certain change in the magnetic Field strength as a measure sufficiently large and on the other hand, the notch number of the Round grooves for the remaining cross-section of the mechanically heavily loaded Setting piston is as low as possible.
- the incremental sensor consists of at least two partial sensors, which for Measurement of a differential measurement result connected in opposite phase which causes absolute variations in the measured value, in particular by up to 0.6 mm amount of radial guide play of the setting bolt in the guide run of the Bolzensetz confuses occur can be metrologically eliminated.
- two partial sensors are offset axially by a quarter period of the sensor marks arranged, whereby over the time rank of a registered in both part sensors Measurement value change by means of a quadrature detection, the axial direction of movement of the Setting pin is determinable, whereby in particular the lowertheresstot Vietnamese on the Direction reversal is reliably detectable.
- the position measuring sensor is assigned a timer, whereby the lowermostsstot Vietnamese over the maximum time reliably detectable and additionally in Connection with the period length of the sensor marks the speed of the setting bolt, which is correlated with the set energy, calculable and a calculation of the hardness of the Underground after the Windsor process is made possible, which by the bolt gun can be displayed.
- FIG. 1 shows a schematically illustrated powder-powered bolt gun 1, from an expanding propellant gas of a powder cartridge in a combustion chamber 2 driven, limited in a guide 3 limited axially movable setting piston. 4 for driving a nail pin 5 assigned in the axial direction into a substrate 6 to a lowertheresstot Vietnamese uTP or an associated setting depth T a strongly illustrated electromechanical control loop I on.
- a control electronics 7 in Form of a microcontroller with integrated counter n and timer t is with a adjustable rotary setpoint generator 8 for the setting depth T, one arranged in the guide run 3 Position measuring sensor 9, a control means 10 in the form of an electrically controllable, mechanical actuator trained electromechanically displaceable Auslassventilhülse and an actuating switch 11 controllably connected.
- the control electronics 7 controls a connected to this numeric display for displaying the setting depth T or the hardness of the subsoil 6.
- the position measuring sensor 9 is designed as an incremental Hall sensor, the many, on the ferromagnetic setting piston 4 axially with the period length P of 3 mm equidistant spaced, rotationally symmetric sensor marks 12 in the form of narrow Remaining webs between each two closely spaced, circumferential grooves of 0.5 each mm depth and 2.5 mm width, which forms a permanent magnetic field H through generates a torus-shaped permanent magnet 13, 13a adjacent to the Hall sensor will modulate at the location of the Hall sensor for this evaluable.
- the position measuring sensor 9 consists of two radially arranged diametrically to the setting piston 4 part sensors 14a, 14b, which are arranged axially offset by a quarter period P of the sensor marks 12.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Portable Nailing Machines And Staplers (AREA)
Abstract
Description
Claims (10)
- Bolzensetzgerät mit einem, von einem expandierenden Treibgas in einer Brennkammer (2) angetriebenen, Setzkolben (4) zum Eintreiben eines Nagelbolzens (5) in einem einmaligen Eintreibvorgang in einen Untergrund (6) und mit einer Setztiefenregelung, dadurch gekennzeichnet, dass ein Regelkreis (I) mit einer Regelungselektronik (7), einem Sollwertgeber (8) für eine Setztiefe (T), einem Positionsmesssensor (9) zur Bestimmung der Position des unteren Bewegungstotpunktes (uTP) des Setzkolbens (4) und einem Steuermittel (10) zur selbstständigen Einstellung der Bewegungsenergie des Setzkolbens (4) für den nächsten Eintreibvorgang vorhanden ist.
- Bolzensetzgerät nach Anspruch 1, dadurch gekennzeichnet, dass das Steuermittel (10) als ein elektrisch steuerbarer, mechanischer Aktuator ausgebildet ist, welcher optional zur Änderung der Treibstoffmenge, des Mischungsverhältnisses, des Brennkammervolumens, der Ablassvorrichtungen für das Treibgas oder der Position der Dämpferelemente ausgebildet ist.
- Bolzensetzgerät nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass der Positionsmesssensor (9) mit mehreren, auf dem Setzkolben (4) axial äquidistant beabstandeten und optional rotationssymmetrischen, Sensormarken (12) als inkrementeller Sensor ausgebildet ist, welcher mit einer, optional in die Regelungselektronik (7) integrierten, Zähleinrichtung (n) verbunden ist.
- Bolzensetzgerät nach Anspruch 3, dadurch gekennzeichnet, dass der inkrementelle Sensor ein magnetfeldsensitiver Halbleitersensor ist, welchem Nasen oder Aussparungen am Setzkolben (4) als Sensormarken (12) zugeordnet sind, die ein permanentes Magnetfeld (H) am Ort des Halbleitersensors für diesen auswertbar modulieren.
- Bolzensetzgerät nach Anspruch 4, dadurch gekennzeichnet, dass die Sensormarken (12) als schmale Reststege zwischen je zwei eng benachbarten, umlaufenden Rundnuten ausgebildet sind.
- Bolzensetzgerät nach einem der Ansprüche 3 bis 5, dadurch gekennzeichnet, dass der inkrementelle Sensor aus zumindest zwei Teilsensoren (14a, 14b) besteht, welche zur Messung eines differentiellen Messwertergebnisses gegenphasig miteinander verbunden sind.
- Bolzensetzgerät nach einem der Ansprüche 3 bis 6, dadurch gekennzeichnet, dass zwei Teilsensoren (14a, 14b) um eine viertel Periode (P) der Sensormarken (12) axial versetzt angeordnet sind.
- Bolzensetzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass dem Positionsmesssensor (9) ein Zeitgeber (t) zugeordnet ist.
- Verfahren zum Regeln der Setztiefe (T) eines von einem Bolzensetzgerät (1) in genau einem Eintreibvorgang gesetzten Nagelbolzens (5), dadurch gekennzeichnet, dass in einem ersten Schritt durch Betätigung des Betätigungsschalters (11) der Eintreibvorgang ausgelöst wird; in einem zweiten Schritt vom Positionsmesssensor (9) die Position des Setzkolbens (4) während des Eintreibvorgangs mehrfach gemessen und daraus von der Regelungselektronik (7) die Position des unteren Bewegungstotpunktes (uTP) ermittelt wird, welche mit der Setztiefe (T) des Nagelbolzens (5) korreliert ist; in einem dritten Schritt von der Regelungselektronik (7) aus der Position des unteren Bewegungstotpunktes (uTP) und des Sollwertes der Setztiefe (T) für den nächsten Setzvorgang eine Stellgrösse für das Steuermittel (10) für die Änderung der Bewegungsenergie des Setzkolbens (4) ermittelt und temporär als Einstellung für den nächsten Setzvorgang zwischengespeichert wird; in einem vierten Schritt die Einstellung für den nächsten Setzvorgang vorgenommen wird und in den folgenden Schritten sich die Schritte eins bis vier periodisch wiederholen.
- Verfahren nach Anspruch 9, dadurch gekennzeichnet, dass im dritten Schritt zusätzlich die Setztiefe (T) und optional eine berechnete Härte des Untergrundes (6) in einem Display numerisch angezeigt wird.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP01810717A EP1277548B1 (de) | 2001-07-19 | 2001-07-19 | Bolzensetzgerät mit Setztiefenregelung |
DE50109817T DE50109817D1 (de) | 2001-07-19 | 2001-07-19 | Bolzensetzgerät mit Setztiefenregelung |
AU52745/02A AU784939B2 (en) | 2001-07-19 | 2002-07-01 | Setting tool with a setting depth control |
US10/197,174 US6679410B2 (en) | 2001-07-19 | 2002-07-16 | Setting tool with a setting depth control |
CNB02126189XA CN1289264C (zh) | 2001-07-19 | 2002-07-18 | 带有安装深度调节装置的销钉安装器 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP01810717A EP1277548B1 (de) | 2001-07-19 | 2001-07-19 | Bolzensetzgerät mit Setztiefenregelung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1277548A1 true EP1277548A1 (de) | 2003-01-22 |
EP1277548B1 EP1277548B1 (de) | 2006-05-17 |
Family
ID=8184044
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01810717A Expired - Lifetime EP1277548B1 (de) | 2001-07-19 | 2001-07-19 | Bolzensetzgerät mit Setztiefenregelung |
Country Status (5)
Country | Link |
---|---|
US (1) | US6679410B2 (de) |
EP (1) | EP1277548B1 (de) |
CN (1) | CN1289264C (de) |
AU (1) | AU784939B2 (de) |
DE (1) | DE50109817D1 (de) |
Cited By (5)
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FR2856325A1 (fr) * | 2003-06-17 | 2004-12-24 | Hilti Ag | Outil de scellement |
DE102006002237B4 (de) * | 2006-01-17 | 2012-09-20 | Böllhoff Verbindungstechnik GmbH | Verfahren und Vorrichtung zum Überwachen eines Fügeprozesses zum Verbinden mindestens zweier Bauteile mittels eines Setzbolzens |
WO2014090788A1 (de) * | 2012-12-13 | 2014-06-19 | Hilti Aktiengesellschaft | Verfahren zum betreiben eines handgeführten arbeitsgeräts |
EP2650087A3 (de) * | 2012-04-13 | 2015-07-22 | HILTI Aktiengesellschaft | Eintreibgerät |
EP3670098A1 (de) * | 2018-12-19 | 2020-06-24 | Hilti Aktiengesellschaft | Bolzenschubgerät und verfahren zum betreiben eines bolzenschubgeräts |
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DE10308359B4 (de) * | 2003-02-27 | 2020-12-10 | Hilti Aktiengesellschaft | Brennkraftbetriebenes Setzgerät |
US20070084897A1 (en) | 2003-05-20 | 2007-04-19 | Shelton Frederick E Iv | Articulating surgical stapling instrument incorporating a two-piece e-beam firing mechanism |
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- 2002-07-01 AU AU52745/02A patent/AU784939B2/en not_active Expired
- 2002-07-16 US US10/197,174 patent/US6679410B2/en not_active Expired - Lifetime
- 2002-07-18 CN CNB02126189XA patent/CN1289264C/zh not_active Expired - Lifetime
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2856325A1 (fr) * | 2003-06-17 | 2004-12-24 | Hilti Ag | Outil de scellement |
DE102006002237B4 (de) * | 2006-01-17 | 2012-09-20 | Böllhoff Verbindungstechnik GmbH | Verfahren und Vorrichtung zum Überwachen eines Fügeprozesses zum Verbinden mindestens zweier Bauteile mittels eines Setzbolzens |
EP2650087A3 (de) * | 2012-04-13 | 2015-07-22 | HILTI Aktiengesellschaft | Eintreibgerät |
WO2014090788A1 (de) * | 2012-12-13 | 2014-06-19 | Hilti Aktiengesellschaft | Verfahren zum betreiben eines handgeführten arbeitsgeräts |
US9873189B2 (en) | 2012-12-13 | 2018-01-23 | Hilti Aktiengesellschaft | Method for operating a hand-held working device |
TWI624338B (zh) * | 2012-12-13 | 2018-05-21 | 列支敦斯登商希爾悌股份有限公司 | 用於操作一手動工作器具的方法 |
EP3670098A1 (de) * | 2018-12-19 | 2020-06-24 | Hilti Aktiengesellschaft | Bolzenschubgerät und verfahren zum betreiben eines bolzenschubgeräts |
WO2020126366A1 (de) * | 2018-12-19 | 2020-06-25 | Hilti Aktiengesellschaft | Bolzenschubgerät und verfahren zum betreiben eines bolzenschubgeräts |
Also Published As
Publication number | Publication date |
---|---|
AU5274502A (en) | 2003-01-23 |
US6679410B2 (en) | 2004-01-20 |
CN1398702A (zh) | 2003-02-26 |
US20030015088A1 (en) | 2003-01-23 |
AU784939B2 (en) | 2006-08-03 |
DE50109817D1 (de) | 2006-06-22 |
EP1277548B1 (de) | 2006-05-17 |
CN1289264C (zh) | 2006-12-13 |
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