EP0968800B1 - Verfahren zur Herstellung von tafelförmigen oder gewölbten Kunststein-Fertigteilen - Google Patents
Verfahren zur Herstellung von tafelförmigen oder gewölbten Kunststein-Fertigteilen Download PDFInfo
- Publication number
- EP0968800B1 EP0968800B1 EP99111577A EP99111577A EP0968800B1 EP 0968800 B1 EP0968800 B1 EP 0968800B1 EP 99111577 A EP99111577 A EP 99111577A EP 99111577 A EP99111577 A EP 99111577A EP 0968800 B1 EP0968800 B1 EP 0968800B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stones
- mortar
- concrete
- elastic
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
- B28B19/0061—Means for arranging or fixing the tiles, bricks or the like in the mould
Definitions
- the invention relates to a process for the production of sheet-like or curved artificial stone prefabricated parts from individual artificial stones.
- DE-AS 16 83 984 describes a device for the production of masonry Wall panels made of clinker or the like are known, which has a frame in which strips are attached so that each clinker is gripped by two strips. On the tops the ledges are provided with projecting stops through which an exact alignment the bed joints are guaranteed when inserting the clinker. After laying out the clinker brick is on the frame is placed on a surrounding frame, the dimensions of the outer dimensions corresponds to the blackboard to be produced. Above the perimeter frame is an inflatable one pillow-like pad that can be filled with compressed air. On the edition is a Lid positioned, consisting of a pallet and a reinforcement frame attached to it consists.
- the cushion-like pad is applied to the mold base and the lid is arranged above it.
- the pad is inflated to the stones in their given Secure position. Then the joints between the stones of the Back filled with mortar.
- openings are not possible. Bent or dome-shaped finished parts cannot be produced on the mold base. This would be very expensive for these finished parts Molded floor to be produced, which would only be used for this finished part, required.
- a surrounding frame is used, the dimensions of the mold base must correspond. This specifies the dimensions of the finished part. For different prefabricated part sizes each require adapted mold bases.
- the single ones Parts of the surrounding frame are connected to one another or to the mold base.
- the air cushion used in the known device is located directly or separated by a film on the artificial stones
- the process is therefore not suitable, even heavy artificial stones to hold, since the air pressure would have to be greatly increased here. In that case, would but press the air cushion, if necessary with foil, very strongly into the free spaces between the joints.
- DE-AS 1220773 which is considered to be the closest prior art, discloses a method and an apparatus for producing prefabricated, Known plate from a number of plates, such as tiles known.
- an elastic base is laid out on a support, on which the plates are spaced apart be interpreted.
- the plates can be placed on the paper at the desired distance or be attached to a film.
- There is an inflatable pressure pad on a cover plate provided that directly on the back of the plate or possibly on the paper or the film on which the plates are attached is pressed on.
- the thickness should be and the stiffness of the elastic skin of the pressure pad should be chosen so that the elastic surface facing surface of all platelets on a common plane is held and the joints between the plates are covered.
- Porters and Cover plates are held together via clamps while pressure is being built up.
- the grout is filled through openings in the carrier until the grout between the Rolls out the tile.
- the front and back of the Tiles are treated differently because the front is directly on the elastic surface rests and the back directly or only with a paper or a thin film are in contact with the inflatable pressure pad.
- An elastic pad and a pressure pad can behave differently, in particular the elastic outer skin of the Pressure pad be much more flexible than the surface of an elastic pad.
- the finished parts include massive artificial stones that oppose usual tiles can have a much greater thickness and in which relatively large Joint widths are provided. With large joint widths, the elastic skin of the Pressure pad undesirably wide, possibly even up to the elastic base by pressing. The penetration of the grout into this area would be incomplete or even impossible and thus the prefabricated plate defective.
- the object of the present invention consists in particular in a method of to provide the type mentioned in the front and in an effective manner Back of the artificial stone prefabricated parts are treated equally.
- the artificial stones are first arranged within an encircling frame at the desired distance from one another on an elastic base which rests on a lower base element, the artificial stones are covered with an elastic pad, a pressure distribution plate is arranged on this elastic support, a pressure, which is supported on an upper base element arranged above the pressure distribution plate, is exerted on the top of the stones, the pressure to be exerted on the pressure distribution plate is generated by means of a pillow-shaped element which is connected to a gas or hydraulic pressure source, the pressure supported on the upper base element is selected so that the elastic support and the elastic underlay are pressed into the joints formed between the artificial stones and the frame and here form smooth-surface vaults, the composite thus formed is erected and filled with mortar or concrete and the joints are filled with the mortar or concrete and finally, after the mortar or concrete has set sufficiently, the prefabricated artificial stone is removed from the mold.
- the artificial stones used can e.g. are glass blocks or concrete glass blocks.
- the pressure applied uniformly to the pressure distribution plate leads to both the elastic underlay as well as the elastic support in the joints between the artificial stones and press in on the frame and there are smooth-arched areas.
- the one on the Pressure distribution plate applied pressure fixed via the lower base element and the elastic Place the glass blocks in the position specified for them, even if the entire Composite is brought into a vertical position.
- the pillow-shaped element causes in a simple way even pressure distribution, as with pressure rails or the like could not be ensured due to the deflection there. In this vertical position can now use mortar and / or concrete from above gravity, in the joints remaining between the artificial stones and on the frame be introduced.
- the composite is loosened and the panel-shaped artificial stone precast removed, so are the fillings of the joints on both the front and smoothed on the back, so do not require post-processing.
- the visible ones Areas of the artificial stones free of mortar and concrete since the vaults of the elastic Overlay form a seal, which prevents mortar or concrete from entering the room can get between the support or the base and the artificial stone and then contaminate it. It is achieved that both side surfaces of the finished part in the same way Soiling from mortar or concrete is kept free and smoothed without any finishing work Joints are formed.
- the erected composite can be filled with mortar or concrete from above.
- the inventive method is carried out so that the composite thus formed for introduction the mortar or concrete is brought into a vertical position. In special cases an inclined position can nevertheless be useful.
- the method according to the invention can be carried out in such a way that the composite thus formed an area normal is rotated to a defined highest area for housing to determine a ventilation opening. In this way, the formation of air pockets prevented and a homogeneous filling be facilitated.
- the method according to the invention can be carried out in such a way that several vent openings are provided in the frame are provided.
- the method can be carried out so that the composite thus formed in the and / or is shaken after pouring mortar or concrete. This contributes to acceleration of filling and avoids air pockets.
- a rigid one is preferred made of steel or wood, the lower base element 1 laid flat on the floor.
- an elastic pad 2 is placed, which is preferably made of rubber or rubber substitutes consists.
- Artificial stones 3 which are glass stones in the example described, are then in the desired arrangement and distances from each other and from a surrounding frame 4 arranged on the base 2 without using spacers.
- the frame 4 can form the frame of a prefabricated stone or just for delimitation during serve the manufacture.
- a pillow-shaped element 8 is then placed on the pressure distributor plate 7 extends at least over the entire area enclosed by the frame 4.
- Element 8 is preferably an air cushion connected to a pressure source becomes.
- an upper base element 9 is to be placed over the cushion-shaped element 8, which is designed in accordance with the lower base element 1.
- the composite in this way is then from the horizontal to a brought vertical position. From above, mortar or concrete is then opened through openings in the Frame 4 introduced through. This material is then distributed due to gravity over the entire network of joints. The distribution of the material introduced is expedient accelerated and improved by shaking. In the frame 4 there are also openings for provided the air outlet. To improve the air outlet when filling the gap spaces it may be expedient to form the packet-like composite thus formed around its surface normal to rotate to create a defined upper air outlet opening.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
- Floor Finish (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Laminated Bodies (AREA)
Description
die Kunststeine zunächst innerhalb eines umlaufenden Rahmens in dem gewünschten Abstand voneinander auf einer elastischen Unterlage angeordnet werden, die auf einem unteren Basiselement aufliegt,
die Kunststeine mit einer elastischen Auflage abgedeckt werden,
auf dieser elastischen Auflage eine Druckverteilungsplatte angeordnet wird,
ein sich an einem oberhalb der Druckverteilungsplatte angeordneten oberen Basiselement abstützender Druck auf die Oberseite der Steine ausgeübt wird,
der auf die Druckverteilungsplatte auszuübende Druck mittels eines kissenförmigen Elements erzeugt wird, das an eine Gas- oder Hydraulik-Druckquelle angeschlossen ist,
der sich am oberen Basiselement abstützende Druck so gewählt wird, dass die elastische Auflage sowie die elastische Unterlage in die zwischen den Kunststeinen und die am Rahmen gebildeten Fugen eingedrückt werden und hier glattflächige Einwölbungen bilden,
der so gebildete Verbund aufgerichtet und mit Mörtel oder Beton befüllt wird und die Fugen mit dem Mörtel oder dem Beton ausgefüllt werden und
schließlich nach ausreichendem Abbinden des Mörtels oder Betons das Kunststein-Fertigteil entformt wird.
- 1
- unteres Basiselement
- 2
- Unterlage
- 3
- Kunststein
- 4
- Rahmen
- 5
- Bewehrung
- 6
- Auflage
- 7
- Druckverteilungselement
- 8
- kissenförmiges Element
- 9
- oberes Basiselement
- 10
- Klammer
Claims (8)
- Verfahren zur Herstellung von tafelförmigen oder gewölbten Kunststein-Fertigteilen aus einzelnen Kunststeinen (3), wobeia) die Kunststeine (3) zunächst innerhalb eines umlaufenden Rahmens (4) in dem gewünschten Abstand voneinander auf einer elastischen Unterlage (2) angeordnet werden, die auf einem unteren Basiselement (1) aufliegt,b) die Kunststeine (3) mit einer elastischen Auflage (6) abgedeckt werden,c) auf dieser elastischen Auflage (6) eine Druckverteilungsplatte (7) angeordnet wird,d) ein sich an einem oberhalb der Druckverteilungsplatte (7) angeordneten oberen Basiselement (9) abstützender Druck auf die Oberseite der Steine (3) ausgeübt wird,e) der auf die Druckverteilungsplatte (7) auszuübende Druck mittels eines kissenförmigen Elements (8) erzeugt wird, das an eine Gas- oder Hydraulik-Druckquelle angeschlossen ist,f) der sich am oberen Basiselement (9) abstützende Druck so gewählt wird, dass die elastische Auflage (6) sowie die elastische Unterlage (2) in die zwischen den Kunststeinen (3) und die am Rahmen (4) gebildeten Fugen eingedrückt werden und hier glattflächige Einwölbungen bilden,g) der so gebildete Verbund aufgerichtet und mit Mörtel oder Beton befüllt wird und die Fugen mit dem Mörtel oder dem Beton ausgefüllt werden undh) schließlich nach ausreichendem Abbinden des Mörtels oder Betons das Kunststein-Fertigteil entformt wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der aufgerichtete Verbund von oben her mit Mörtel oder Beton befüllt wird.
- Verfahren nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass der so gebildete Verbund zum Einbringen des Mörtels oder Betons in eine senkrechte Position gebracht wird.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der so gebildete Verbund um eine Flächennormale gedreht wird, um einen definierten höchsten Bereich für die Unterbringung einer Entlüftungsöffnung zu bestimmen.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in dem Rahmen (4) mehrere Entlüftungsöffnungen vorgesehen sind.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in dem kissenförmigen Element (8) ein Druck von 1 bar aufgebaut wird.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der so gebildete Verbund bei dem und/oder nach dem Einbringen von Mörtel oder Beton gerüttelt wird.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass als Druckverteilerplatte (7) eine etwa 10 bis 20 mm starke Holztafel verwendet wird.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19829492 | 1998-07-01 | ||
DE19829492A DE19829492C1 (de) | 1998-07-01 | 1998-07-01 | Verfahren zur Herstellung von tafelförmigen oder gewölbten Kunststein-Fertigteilen |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0968800A2 EP0968800A2 (de) | 2000-01-05 |
EP0968800A3 EP0968800A3 (de) | 2002-01-16 |
EP0968800B1 true EP0968800B1 (de) | 2004-08-04 |
Family
ID=7872698
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99111577A Expired - Lifetime EP0968800B1 (de) | 1998-07-01 | 1999-06-15 | Verfahren zur Herstellung von tafelförmigen oder gewölbten Kunststein-Fertigteilen |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0968800B1 (de) |
AT (1) | ATE272474T1 (de) |
DE (2) | DE19829492C1 (de) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1683984A1 (de) * | 1951-01-28 | 1972-01-13 | Alfred Dr Schach | Vorrichtung zur Herstellung von als Sichtmauerwerk dienenden Wandtafeln aus Klinkern,Spalt- oder Sparklinkern |
DE1220773B (de) * | 1961-12-12 | 1966-07-07 | Tile Council Of America | Vorrichtung zum Herstellen vorgefertigter, vorverfugter Platten |
GB1219587A (en) * | 1967-02-22 | 1971-01-20 | Butterley Brick Company Ltd | Improvements in or relating to free standing building panels |
US3822336A (en) * | 1972-02-10 | 1974-07-02 | H Harris | Method for forming a masonry wall panel |
DE7219959U (de) * | 1972-05-27 | 1972-09-28 | E Glasbeton Gmbh | Rasterplattenanordnung |
DE2305100A1 (de) * | 1973-02-02 | 1974-08-08 | Villeroy & Boch | Vorrichtung und verfahren zum herstellen einer tafel aus seitlich miteinander verbundenen platten, insbesondere keramischen fliesen |
CH629561A5 (en) * | 1977-09-19 | 1982-04-30 | Keller Ziegeleien | Load-bearing building unit, in particular for walls and floors, and process for producing the building unit |
DE2839704A1 (de) * | 1978-09-13 | 1980-03-27 | Dettmer Wilhelm Kg | Verfahren zur herstellung von betonfertigteilen mit sichtflaechen aus natur- oder kunststeinen |
DE19510326C2 (de) * | 1995-03-22 | 1998-08-06 | Math Adorf Gmbh & Co Kg | Einrichtung zur Herstellung von Stahlbeton-Fertigteilen mit integrierten Glasbausteinen |
-
1998
- 1998-07-01 DE DE19829492A patent/DE19829492C1/de not_active Expired - Fee Related
-
1999
- 1999-06-15 AT AT99111577T patent/ATE272474T1/de not_active IP Right Cessation
- 1999-06-15 DE DE59910110T patent/DE59910110D1/de not_active Expired - Lifetime
- 1999-06-15 EP EP99111577A patent/EP0968800B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE19829492C1 (de) | 2000-05-25 |
EP0968800A2 (de) | 2000-01-05 |
EP0968800A3 (de) | 2002-01-16 |
ATE272474T1 (de) | 2004-08-15 |
DE59910110D1 (de) | 2004-09-09 |
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