EP0913889B1 - Kupplungselement eines elektrischen Kabels - Google Patents
Kupplungselement eines elektrischen Kabels Download PDFInfo
- Publication number
- EP0913889B1 EP0913889B1 EP98402273A EP98402273A EP0913889B1 EP 0913889 B1 EP0913889 B1 EP 0913889B1 EP 98402273 A EP98402273 A EP 98402273A EP 98402273 A EP98402273 A EP 98402273A EP 0913889 B1 EP0913889 B1 EP 0913889B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cover
- cable
- contact carrier
- coupling element
- contact holder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000008878 coupling Effects 0.000 title claims description 30
- 238000010168 coupling process Methods 0.000 title claims description 30
- 238000005859 coupling reaction Methods 0.000 title claims description 30
- 230000001681 protective effect Effects 0.000 claims description 26
- 238000001746 injection moulding Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 8
- 239000007921 spray Substances 0.000 description 7
- 238000007789 sealing Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5205—Sealing means between cable and housing, e.g. grommet
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/56—Means for preventing chafing or fracture of flexible leads at outlet from coupling part
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
Definitions
- the invention relates to a coupling element for an electrical cable according to the preamble of claim 1.
- Such Coupling element is known from US-A 5 104 342.
- Coupling elements of this type which are both plugs with pin contacts as well as cans with socket contacts can be used for Detachable connection of multi-core electrical cables used in vehicle construction. she allow for example the connection of the anti-lock braking system (ABS) or electrical braking system (EBS) of a trailer on its towing vehicle. Run the Cable free on the vehicles, so the coupling elements are dirty, Splashing water, shocks and tensile loads. A mechanically robust and construction protected against the ingress of moisture and dirt is therefore advantageous.
- ABS anti-lock braking system
- EBS electrical braking system
- the Coupling element has a protective body produced by injection molding, which encloses the contact carrier and the connected cable. With that the Protective body mechanical protection of the contact carrier and strain relief of the cable with simultaneous sealing.
- the through holes are pre-molded by individual Sealing elements hermetically sealed. Alternatively or additionally, the Sealed with a hot melt adhesive. This measure is also required to ensure a secure and precise connection of the coupling element is possible with a counter element. Sealing the through holes requires a high workload, which in the case of multi-core cables according to the number of cores increases.
- US-A-5 104 342 describes a coupling element associated manufacturing process, in which over a populated with contacts, two-piece contact carrier a copper tube is attached.
- the contacts and in the Both parts of the contact carrier openings are so one on top of the other matched that the openings through the inserted contacts are sealed.
- the copper tube lies close to the contact carrier and holds the two Parts together. It protrudes on the contact side beyond the one on which Plug can be inserted into the coupling element.
- the contacts are with Wires of an electrical cable connected on the connection side from the Protrude contact carrier. On this connection side is the copper pipe extending tubular cover attached, which the connected cable should hold in place. An injection molded one lies over the cover Protective body that protrudes above the line.
- the invention has for its object the above Improve coupling element so that it is easy to manufacture and moisture-proof is.
- the cover is at one end tight and with a locking function on the contact carrier and overlaps his Openings on the back. It lies at its other end just as close to the cable.
- the cover thus prevents the injection molding Protective body the penetration of liquid spray material into the openings of the Contact carrier.
- the cover simplifies the manufacture of the Coupling element in particular with multi-core cables, since a seal of everyone individual wire or each individual opening is no longer required.
- the Protective body is made by overmolding the ends of the cover. He then encloses the cover and the contact carrier on the one hand and the Cover and the cable on the other hand, so that there is an overall moisture-proof Coupling element results.
- the protective body consists of two parts, one of which one cover and contact carrier and the other cover and cable surrounds. Such a division of the protective body means less material for the same than is usually required.
- 1 to 4 is used to connect an electrical Cable 1, its insulated conductors with electrical contacts are connected, which are inserted into openings 7 (Fig. 3) of a contact carrier 2.
- the area 4 adjoining the front side 3 of the contact carrier 2 is the same of a given shape, so that it is in a counter element, not shown can be used.
- the outer dimensions of the area 4 and the Arrangement of the contacts in the contact carrier 2 specified.
- Connection or guide means arranged such. B. pin 5 with complementary components of the counter element cooperate and thus a enable positive connection.
- the design of the back the coupling element can be varied in the area of the cable attachment.
- this area of the coupling element is formed by a protective body 6 which is attached to the Contact carrier 2 is injection molded and encloses the cable 1 at the end. It consists in preferred embodiment two separate parts 15 and 16, as shown in FIGS. 2 and 4 is.
- the contact carrier 2 consists of a comparatively rigid, insulating material, such as a plastic such as polyamide, to ensure a safe, precise and mechanical resilient connection to the counter element of the coupling element enable.
- the protective body 6 is preferably made of comparatively soft Plastic, like a thermoplastic elastomer (TPE), that one forms shock-absorbing protection for the coupling element. Furthermore, can a soft protective body better adhesion to the flexible, frequent pull and Reach exposed cable 1.
- TPE thermoplastic elastomer
- a soft protective body better adhesion to the flexible, frequent pull and Reach exposed cable 1.
- the latching also ensures a secure connection of contact carrier 2 and Cover 8.
- locking elements for example Raises or barbs on contact carrier 2 and cover 8, the one Reach out the recess or elevation of the other component.
- Adequate elastic material enables locking by a resilient restoring force after deformation of the components.
- the mutual contact surface of Contact carrier 2 and cover 8 preferably parallel walls exhibit.
- the walls can lie flat against each other or circumferential Have webs that touch the other wall. Through the parallel Alignment of the walls creates a wide sealing surface that prevents penetration of the spray material under the cover 8 prevented.
- the protective body 6 can consist of two parts 15 and 16 which are separated from one another. Between the two parts 15 and 16 is in the embodiment of the 1 to 3 of the passage 9 of the cover 8. It can during injection molding of the protective body 6 can be narrowed by radial pressure. This also ensures that the spray material of the protective body 6 is not penetrates through the passage 9 into the interior of the cover 8.
- part 15 of the protective body 6 primarily the joint between the contact carrier 2 and Cover 8 closes moisture-proof and an outer grip surface Handling of the coupling element forms part 16 serves as strain relief Cable 1 and for sealing the passage 9 and thus the Cover 8 on cable 1.
- the cover 8 is in the Contact carrier 2. This points the contact carrier 2 according to FIG. 3 on its finished Coupling element facing the cable 1 rear side a circumferential groove 17th on.
- the groove 17 surrounds the openings 7 made in the contact carrier 2, which go through from its front 3 to the back and the recording of contacts. Ribs 18 in the openings 7 allow the contacts to fix by locking.
- the cover 8 is inserted into the circumferential groove 17 inserted and locked in the end position.
- Fig. 4 shows a cross section through another embodiment of a Coupling element in which the parts 15 and 16 of the protective body 6 a have a comparatively large distance from each other. Therefore, there is the possibility also the seal between contact carrier 2 and cover 8 by mutual Improve pressing in an injection mold. It is preferred to use the Arrows 19 and 20 marked positions exerted a pressing pressure in the direction of the arrow.
- the coupling element according to the invention is manufactured, for example, as follows:
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
- Communication Cables (AREA)
- Insulating Bodies (AREA)
- Insulated Conductors (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
Claims (3)
- Kupplungselement für ein elektrisches Kabel (1), welches einen Kontaktträger (2) mit einer Frontseite (3) und einer Rückseite aufweist, bei welchem in der Frontseite (3) Öffnungen (7) vorgesehen sind, die den Kontaktträger (2) durchdringen und bis zu dessen Rückseite parallel zueinander verlaufen, bei welchem in den Öffnungen (7) elektrische Kontakte angeordnet sind, von denen jeder elektrisch leitend mit einer Ader des Kabels (1) verbunden ist, welches eine geschlossene Abdeckung (8) hat, die an ihrem einen Ende bis zum Kontaktträger (2) ragt und dessen Öffnungen (7) an der Rückseite übergreift und die an ihrem anderen Ende umlaufend am Kabel (1) anliegt, und welches einen durch Spritzgießen erzeugten, an der Abdeckung (8) und am Kabel (1) dicht anliegenden Schutzkörper (6) aufweist, dadurch gekennzeichnet,daß Abdeckung (8) und Kontaktträger (2) korrespondierende Rastelemente haben, die in Montageposition, in welcher die Abdeckung (8) dicht auf den Kontaktträger (2) aufgesetzt ist, ineinander greifen,daß der Kontaktträger (2) auf seiner Rückseite eine umlaufende Nut (17) aufweist, in welche die Abdeckung (8) eingesteckt ist, unddaß der Schutzkörper (6) feuchtigkeitsdicht am Kontaktträger (2) und am Kabel (1) anschließt, wobei der Schutzkörper (6) eine zwischen Kontaktträger (2) und Abdeckung (8) vorhandene Fuge feuchtigkeitsdicht verschließt.
- Kupplungselement nach Anspruch 1, dadurch gekennzeichnet, daß der Schutzkörper (6) aus zwei voneinander getrennten Teilen (15,16) besteht, von denen ein erster Teil (15) von der Abdeckung (8) bis über den Kontaktträger (2) und ein zweiter Teil (16) von der Abdeckung (8) bis über das Kabel (1) reicht.
- Kupplungselement nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß der Kontaktträger (2) und die Abdeckung (8) mit parallel ausgerichteten Wandungen flächig aneinanderliegen.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19748044 | 1997-10-30 | ||
DE19748044A DE19748044A1 (de) | 1997-10-30 | 1997-10-30 | Kupplungselement eines elektrischen Kabels |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0913889A2 EP0913889A2 (de) | 1999-05-06 |
EP0913889A3 EP0913889A3 (de) | 2001-03-07 |
EP0913889B1 true EP0913889B1 (de) | 2003-11-12 |
Family
ID=7847157
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98402273A Expired - Lifetime EP0913889B1 (de) | 1997-10-30 | 1998-09-15 | Kupplungselement eines elektrischen Kabels |
Country Status (5)
Country | Link |
---|---|
US (1) | US6171147B1 (de) |
EP (1) | EP0913889B1 (de) |
JP (1) | JP4074392B2 (de) |
AT (1) | ATE254344T1 (de) |
DE (2) | DE19748044A1 (de) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7186137B2 (en) * | 2004-12-10 | 2007-03-06 | Kenneth Rock | Coiled charging cable |
JP5695638B2 (ja) * | 2009-05-01 | 2015-04-08 | スリーエム イノベイティブ プロパティズ カンパニー | コールドシュリンク分離式コネクタ |
US9172178B2 (en) * | 2013-10-17 | 2015-10-27 | Corning Cable Systems Llc | Magnetic coupling with low moment articulated plug |
DE102015120283A1 (de) * | 2015-11-24 | 2017-05-24 | Unger Kabel-Konfektionstechnik GmbH & Co. KG | Gerätedose, Elektrogerät sowie Verfahren zum Herstellen der Gerätedose |
JP6455420B2 (ja) * | 2015-12-25 | 2019-01-23 | オムロン株式会社 | 電子機器およびその製造方法 |
DE102017218848A1 (de) * | 2017-10-23 | 2019-04-25 | Leoni Kabel Gmbh | Steckererweiterung für eine Steckverbindung |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1050853B (de) * | 1959-02-19 | |||
US2833998A (en) * | 1954-03-19 | 1958-05-06 | John M Alden | Electrical outlet |
US3744128A (en) * | 1971-02-12 | 1973-07-10 | Nasa | Process for making r. f. shielded cable connector assemblies and the products formed thereby |
DE8128687U1 (de) * | 1981-10-01 | 1982-03-11 | kabelmetal electro GmbH, 3000 Hannover | "Kupplungsteil einer elektrischen Steckverbindung" |
FR2537793A1 (fr) * | 1982-12-14 | 1984-06-15 | Eurofarad | Connecteur electrique a haute resistance chimique, mecanique et thermique et son procede de fabrication |
GB8723213D0 (en) * | 1987-10-02 | 1987-11-04 | Raychem Ltd | Terminating electrical cable screen |
DE9001191U1 (de) * | 1990-02-03 | 1990-04-05 | Richard Hirschmann Ges.M.B.H., Rankweil | Elektrischer Steckverbinder für Schlauchleitungen |
DE4013509C2 (de) * | 1990-04-27 | 1994-03-17 | A B Elektronik Gmbh | Verfahren zur Herstellung von Steckern mit einem Kunststoff-Gehäuse und eingebetteten Kontaktzungen |
DE4038756C1 (en) * | 1990-12-05 | 1992-04-09 | Leopold Kostal Gmbh & Co Kg, 5880 Luedenscheid, De | Simple and reliable cowling section - includes an insulating material housing which can accommodate plug contacts |
US5104342A (en) * | 1991-04-17 | 1992-04-14 | Pan-International Industrial Corp. | Structure of cable connector |
DE4316962C2 (de) * | 1993-05-21 | 1996-08-08 | Taller Gmbh | Elektrischer Gerätestecker mit einem angespritzten Steckerteil und einer Halteplatte für die Kontaktfedern |
US5435757A (en) * | 1993-07-27 | 1995-07-25 | The Whitaker Corporation | Contact and alignment feature |
DE19511056A1 (de) * | 1994-03-30 | 1995-10-05 | Leonische Drahtwerke Ag | Verfahren zum Herstellen eines Kupplungsteils für elektrische Steckverbindungen |
DE9410092U1 (de) * | 1994-06-22 | 1994-08-11 | ke autoelectric GmbH, 92685 Floß | Kupplungsteil einer elektrischen Leitungskupplung |
US5733145A (en) * | 1997-03-13 | 1998-03-31 | Tescorp Seismic Products, Inc. | Seal assembly for overmolded metal structure |
-
1997
- 1997-10-30 DE DE19748044A patent/DE19748044A1/de not_active Withdrawn
-
1998
- 1998-09-15 DE DE59810150T patent/DE59810150D1/de not_active Expired - Lifetime
- 1998-09-15 AT AT98402273T patent/ATE254344T1/de not_active IP Right Cessation
- 1998-09-15 EP EP98402273A patent/EP0913889B1/de not_active Expired - Lifetime
- 1998-10-27 US US09/179,333 patent/US6171147B1/en not_active Expired - Lifetime
- 1998-10-29 JP JP30799498A patent/JP4074392B2/ja not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US6171147B1 (en) | 2001-01-09 |
DE19748044A1 (de) | 1999-05-06 |
ATE254344T1 (de) | 2003-11-15 |
DE59810150D1 (de) | 2003-12-18 |
EP0913889A2 (de) | 1999-05-06 |
JP4074392B2 (ja) | 2008-04-09 |
EP0913889A3 (de) | 2001-03-07 |
JPH11219751A (ja) | 1999-08-10 |
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