EP0897586B1 - Elektromagnetisches relais - Google Patents
Elektromagnetisches relais Download PDFInfo
- Publication number
- EP0897586B1 EP0897586B1 EP97925825A EP97925825A EP0897586B1 EP 0897586 B1 EP0897586 B1 EP 0897586B1 EP 97925825 A EP97925825 A EP 97925825A EP 97925825 A EP97925825 A EP 97925825A EP 0897586 B1 EP0897586 B1 EP 0897586B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- contact carrier
- carrier section
- housing
- relay
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/02—Bases; Casings; Covers
- H01H50/023—Details concerning sealing, e.g. sealing casing with resin
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H2011/0075—Apparatus or processes specially adapted for the manufacture of electric switches calibrating mechanical switching properties, e.g. "snap or switch moment", by mechanically deforming a part of the switch, e.g. elongating a blade spring by puncturing it with a laser
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/54—Contact arrangements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H51/00—Electromagnetic relays
- H01H51/22—Polarised relays
- H01H51/2272—Polarised relays comprising rockable armature, rocking movement around central axis parallel to the main plane of the armature
- H01H51/2281—Contacts rigidly combined with armature
- H01H51/229—Blade-spring contacts alongside armature
Definitions
- Such systems with fixed contact elements arranged in the base area are used for example in miniature relays, the contact springs directly with a rocker armature are connected, which in turn is preferably by a polarized magnet system is operated. Because with such relays for low current applications also very small contact distances are provided, they must also be used during production can be set with very narrow tolerances.
- EP-A-0 423 834 is a relay of the type mentioned known in which the fixed contact elements in such a base are anchored that the contact carrier sections initially Stand out freely on the front of the base. To this They are in the course of manufacturing for attacking Adjustment tools accessible. However, it is with the one there Relay then required when assembling the Free base ends thanks to additional cap-like base parts cover, so that the so completed base together can form a closed housing with a cap. This Housing can then in a known manner with potting compound or curable adhesive to be sealed.
- the aim of the invention is to provide a relay of the type mentioned Specify the type and a process for its manufacture, at after the assembly of all construction parts, after after closing the housing and after sealing all intermediate construction and housing parts existing column Adjustment is possible.
- this is the case with a relay of the type mentioned Art achieved in that the bottom plate in each case Area below each contact carrier section one has window-shaped recess open to the outside. On in this way the contact carrier section can pass through the recess even after assembling the relay Adjustment are bent, preferably a predetermined bending point near the clamping of the contact carrier section is provided.
- the Contact carrier section also pivotable about torsion bars be hung in the middle between two free ends.
- the fixed contact is caused by torsion of this suspension optionally moved up or down, depending on the to which end of the contact carrier section an adjustment pin is scheduled.
- the shape of the recess is expediently more or less exactly on the circumferential contour of the respective contact carrier section adapted so that this contact carrier section largely covers the recess on the inside of the housing. On this way the recess can be adjusted with a Drops of an adhesive can be sealed without this Glue runs into the interior of the housing.
- the inventive method for producing such Relay is that after assembling the electromagnetic system on the base provided with the contact element and after the known closing and sealing of the housing - With the exception of the recesses below the contact carrier sections - The respective contact carrier section for adjustment a predetermined contact distance to one associated movable contact element by means of a the recess of the base engaging adjustment tool its angular position deformed relative to the clamping point becomes.
- This adjustment is primarily carried out using an adjusting pin, the contact carrier section clamped on one side pushes and deforms towards the inside of the housing. It in this case, the tolerances in production Expediently chosen so that the contact carrier sections are slightly bent outwards. Basically is but not to be ruled out that with suitable tools too subsequently a bend in the contact carrier sections is made to the outside. This can be done either by hook-shaped Adjustment tools happen at accordingly large dimensioning of the recess on the contact carrier section attack and pull it outwards, or it could too with suction forces on the outside of the contact carrier section attacking adjustment tools are used. In the Suspension of the contact carrier section via torsion bars adjustment in two directions is possible anyway.
- the adjustment process occurs at a time when the relay is almost completed is. That means that the relay is already fully assembled, optionally also magnetized, cast and annealed is. So all relaxation and tension processes are already completed.
- the only one that is subsequently necessary Sealing the recesses can be done with the anyway necessary Sealing ventilation holes to be made; by filling in an adhesive, for example a UV adhesive, the adjusted contact carrier sections are also in the cutouts finally fixed.
- the polarized relay shown in the drawing has a structure known per se.
- a base 1 forms a base plate 2, which defines a base level of the relay, as well partially surrounding side walls 3.
- In the base are out stamped fixed contact elements 4 embedded on a common circuit board, the connecting lugs emerging from the underside of the base plate 5 form. These form fixed contact elements at their ends 4 each contact carrier sections 6, each wear a fixed contact 7.
- each contact carrier section 6 is in the Base plate provided a recess 8 over which the respective contact carrier section 6 extends cantilevered.
- a recess 8 over which the respective contact carrier section 6 extends cantilevered.
- Each contact element has in the vicinity of its clamping point 6 also a notch 9, which is a predetermined bending point forms.
- a cap 10 forms a closed together with the base 1 Housing, in which a magnet system in the upper area with a coil 11 on a bobbin 12, a rod-shaped Core 13 and two yokes 14 and 15 is arranged. Between the free ends of the yokes is a rod-shaped, three-pole permanent magnet 16 arranged, at the center pole N An elongated armature 18 is supported via a bearing plate 17 is. Two are on the anchor 18 via a plastic carrier 19 Center contact springs 20 attached, each at two spring ends Wear 21 movable contacts 22. Each of the moveable Contacts 22 lies above a fixed contact 7 and is corresponding the rocking movement of the armature 18 optionally with this interconnected.
- the two contact springs each have laterally bent connecting lugs 23, which are only indicated in FIG. 1 are and in a manner not shown in detail as storage belts serve for the anchor.
- the structure and the function of such a relay are generally known and need not to be explained further here.
- the armature 18 is first opened the base 1 arranged and attached, then the magnet system put on and connected to the base.
- the cap 10 closes the housing and is sealed in a known manner; the coil can also be in the housing, for example be shed.
- the contact carrier section 6 is arranged in the base plate 2 exactly parallel to the base plane.
- the edge of the recess 8 is designed such that the contact carrier section 6 can be pivoted about the predetermined bending point formed by the notch 9 both downwards to the outside of the base according to FIG. 6 and upwards to the inside of the base according to FIG. Since it is easier to press the adjusting pins 24 shown in FIG. 1 only from the outside onto the contact carrier sections and thus bend them to the inside according to FIG. 7, it may be advisable to readjust the contact carrier sections 6 a little before assembling the relay according to FIG bend outside so that the final adjustment after assembly must be made in a bend to the inside.
- the adjustment process run approximately in the following way: if the permanent magnet 16 of the polarized system is magnetized, the Anchor not in the middle position shown, but he is at one end on a yoke, for example on the Yoke 14, on.
- the contact spring 21 should the movable contact 22 on the opposite side, So in Figure 1 on the right side, at the fixed contact 7th issue. If this is not the case, use the adjustment pin 24 the contact carrier section 6 pressed so far, until contact is made with the movable contact 22. This can be measured via the contact connections. After that a path corresponding to the minimum overrun is additionally adjusted. This ensures the lower limit of burn-off safety. Then the relay is switched so that the opposite contact side also in the same way can be adjusted.
- a response value can also be set in each case by bending the contact carrier sections 6.
- the relay is energized with a ramping up or down value until it switches. If the excitation value measured at the time of response is not in a target range, the restoring force on the relevant side can be increased by adjusting the contact carrier sections, so that the relay switches over when the excitation is lower or correspondingly higher.
- Readjustments can also cause spreading between the two contact springs 21 are compensated individually. If for example by spreading the contact springs Contact distances a1 and a2 are different in FIG. 9, what was determined by electrical measurement of the closing time can be made by different re-bending the contact carrier sections 6 are the same on both sides Contact distance can be established.
- FIGS. 10 to 12 show a further embodiment of a Contact carrier section analogous to Figures 5 to 7 shown.
- a contact carrier section 28 cut free with both ends over the recess 8 and in its center on both sides via torsion bars 29 to the fixed contact element 4 connected.
- In the drawing is a cut shown by one of the torsion bars 29. So with this Embodiment with the adjustment pin 24 optionally on the one end below the fixed contact 7 according to Figure 11 or are pressed onto the other end according to FIG. Accordingly the fixed contact is moved up or down, wherein the torsion bars 29 are permanently deformed. The recess 8 can then in the same way as shown in the figure 8 are shed.
- FIG. 13 shows a contact carrier section in a further modification 30 on which the fixed contact 7 is not immediately but is attached via a contact spring 31. Furthermore this contact carrier section 30 is adjustable in the same way like the contact carrier section 6 according to FIGS. 1 till 8.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Electromagnets (AREA)
- Switch Cases, Indication, And Locking (AREA)
- Contacts (AREA)
Abstract
Description
- mit einem Sockel aus Isolierstoff, der mit einer Bodenplatte eine Grundebene definiert und der Teil eines geschlossenen Gehäuses ist,
- mit in dem Sockel verankerten Festkontaktelementen, die jeweils eine zur Außenseite des Gehäuses geführte Anschlußfahne und einen in dem Gehäuseinneren jeweils einseitig eingespannten, sich freitragend parallel zur Grundebene erstreckenden Kontaktträgerabschnitt aufweisen,
- mit mindestens einer mit jeweils einem Kontaktträgerabschnitt zusammenwirkenden Kontaktfeder, die ebenfalls mit einer zur Gehäuseaußenseite geführten Anschlußfahne verbunden ist, und
- mit einem oberhalb des Sockels in dem Gehäuse angeordneten Elektromagnetsystem mit Spule, Kern und Anker zur Betätigung der mindestens einen beweglichen Kontaktfeder.
wie in Figur 4 außerdem zu erkennen ist, kann der Kleber in eine Mulde 28 eingefüllt werden, von der er dann gleichzeitig in ein ohnehin erforderliches Lüftungsloch 27 und in die Aussparung 8 fließt.
Es ist aber auch möglich, mechanische Werte an dem verschlossenen Relais zu messen und entsprechend die Kontaktträgerabschnitte nachzujustieren. Dies ist beispielsweise mittels eines Meßstiftes 26 möglich, der durch das Lüftungsloch 27 unterhalb des Ankers eingeführt wird und diesen mechanisch umschaltet. Bei diesem Vorgang kann eine Kraft-Weg-Messung durchgeführt werden, die dann ihrerseits Grundlage für eine Nachjustierung der Kontaktträgerabschnitte sein kann.
Claims (11)
- Elektromagnetisches Relaismit einem Sockel (1) aus Isolierstoff, der mit einer Bodenplatte (2) eine Grundebene definiert und der Teil eines geschlossenen Gehäuses ist,mit in dem Sockel (1) verankerten Festkontaktelementen (4), die jeweils eine zur Außenseite des Gehäuses geführte Anschlußfahne (5) und einen in dem Gehäuseinneren jeweils einseitig eingespannten, sich freitragend parallel zur Grundebene erstreckenden Kontaktträgerabschnitt (6) aufweisen,mit mindestens einer mit jeweils einem Kontaktträgerabschnitt zusammenwirkenden Kontaktfeder (20,21), die ebenfalls mit einer zur Gehäuseaußenseite geführten Anschlußfahne (23) verbunden ist, undmit einem oberhalb des Sockels (1) in dem Gehäuse angeordneten Elektromagnetsystem mit Spule (11,12), Kern (13) und Anker (18) zur Betätigung der mindestens einen beweglichen Kontaktfeder (20),
- Relais nach Anspruch 1,
dadurch gekennzeichnet, daß die Form der Aussparung (8) der Außenkontur des Kontaktträgerabschnittes (6;2830) angepaßt ist. - Relais nach Anspruch 1 oder 2,
dadurch gekennzeichnet, daß der Kontaktträgerabschnitt (6;30) in der Nähe seiner Einspannstelle über dem Rand der Aussparung (8) eine Sollbiegestelle (9) aufweist. - Relais nach Anspruch 1 oder 2,
dadurch gekennzeichnet, daß der Kontaktträgerabschnitt (28) über Torsionsstege (29) etwa im Mittelbereich der Aussparung (8) mit dem Festkontaktträger verbunden ist. - Relais nach einem der Ansprüche 1 bis 4,
dadurch gekennzeichnet, daß der Kontaktträgerabschnitt (30) mit einer Kontaktfeder verbunden ist, die ihrerseits den Festkontakt (7) trägt. - Relais nach einem der Ansprüche 1 bis 5,
dadurch gekennzeichnet, daß die durch den Kontaktträgerabschnitt (6;28;30) von der Gehäuseinnenseite her abgedeckte Aussparung (8) von der Gehäuseaußenseite her mit Vergußmasse (25) gefüllt ist. - Relais nach einem der Ansprüche 1 bis 6,
dadurch gekennzeichnet, daß unterhalb des Ankers (18) eine Öffnung (27) zur Einführung eines Prüfstiftes (26) vorgesehen ist. - Verfahren zur Herstellung eines Relais nach Anspruch 1, wobei auf dem den Kontaktträgern (4) versehenen Sockel (1) das Elektromagnetsystem (11,12,13,18) befestigt und das Gehäuse (1,10) geschlossen wird,
dadurch gekennzeichnet, daß der jeweilige Kontaktträgerabschnitt (6;28;30) zur Einstellung eines vorgegebenen Kontaktabstandes gegenüber einem zugehörigen beweglichen Kontaktelement (21) mittels eines durch die Aussparung (8) der Bodenplatte (2) greifenden Justierwerkzeuges (24) in seiner Winkelstellung gegenüber der Einspannstelle deformiert wird. - Verfahren nach Anspruch 6,
dadurch gekennzeichnet, daß die Aussparung (8) nach der Justierung durch Deformation des Kontaktträgerabschnittes (6) mit flüssiger, anschließend aushärtender Vergußmasse (25) gefüllt wird. - Verfahren nach Anspruch 6 oder 7,
dadurch gekennzeichnet, daß das Maß einer erforderlichen Nachjustierung der Kontaktträgerabschnitte (6) durch Erregung des Relais und durch Vergleich einer gemessenen Ansprech- bzw. Abfallerregung mit einer Soll-Erregung gewonnen wird. - Verfahren nach Anspruch 6 oder 7,
dadurch gekennzeichnet, daß das Maß für eine erforderliche Nachjustierung durch mechanische Betätigung des Ankers (18) über einen Prüfstift (26) und durch eine dabei vorgenommene Kraft-Weg-Messung gewonnen wird.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19618289 | 1996-05-07 | ||
DE19618289 | 1996-05-07 | ||
PCT/DE1997/000819 WO1997042643A1 (de) | 1996-05-07 | 1997-04-24 | Elektromagnetisches relais |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0897586A1 EP0897586A1 (de) | 1999-02-24 |
EP0897586B1 true EP0897586B1 (de) | 1999-10-13 |
Family
ID=7793580
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97925825A Expired - Lifetime EP0897586B1 (de) | 1996-05-07 | 1997-04-24 | Elektromagnetisches relais |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0897586B1 (de) |
JP (1) | JP2000509548A (de) |
CN (1) | CN1129939C (de) |
DE (1) | DE59700564D1 (de) |
WO (1) | WO1997042643A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2860609A1 (de) * | 2013-10-11 | 2015-04-15 | C&K Components SAS | Verfahren zur Ersteinstellung einer Steuerungsvorrichtung für elektronische Ausrüstung |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29807643U1 (de) * | 1998-04-28 | 1998-07-16 | TRW Automotive Safety Systems GmbH, 63743 Aschaffenburg | Vorrichtung zur Einstellung des Kontaktabstandes |
CN100595855C (zh) * | 2006-12-29 | 2010-03-24 | 浙江正泰电器股份有限公司 | 一种接触器的安装装置 |
JP5741338B2 (ja) * | 2011-09-15 | 2015-07-01 | オムロン株式会社 | 端子部材のシール構造、及び、電磁継電器 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3102011A1 (de) * | 1981-01-22 | 1982-08-26 | Siemens AG, 1000 Berlin und 8000 München | Elektromagnetische relais |
JPH0290435A (ja) * | 1988-09-27 | 1990-03-29 | Matsushita Electric Works Ltd | シールリレーの製造方法 |
EP0423834A3 (en) * | 1989-10-20 | 1991-12-27 | Omron Corporation | Electromagnetic relay |
DE4309618A1 (de) * | 1993-03-24 | 1994-09-29 | Siemens Ag | Polarisiertes elektromagnetisches Relais |
-
1997
- 1997-04-24 DE DE59700564T patent/DE59700564D1/de not_active Expired - Fee Related
- 1997-04-24 CN CN97194421A patent/CN1129939C/zh not_active Expired - Fee Related
- 1997-04-24 JP JP9539410A patent/JP2000509548A/ja not_active Ceased
- 1997-04-24 EP EP97925825A patent/EP0897586B1/de not_active Expired - Lifetime
- 1997-04-24 WO PCT/DE1997/000819 patent/WO1997042643A1/de active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2860609A1 (de) * | 2013-10-11 | 2015-04-15 | C&K Components SAS | Verfahren zur Ersteinstellung einer Steuerungsvorrichtung für elektronische Ausrüstung |
FR3011948A1 (fr) * | 2013-10-11 | 2015-04-17 | C & K Components S A S | Procede de reglage initial d'un dispositif de commande d'un appareil electronique |
US9672997B2 (en) | 2013-10-11 | 2017-06-06 | C&K Components S.A.S. | Method for the initial adjustment of a control device for electronic equipment |
Also Published As
Publication number | Publication date |
---|---|
WO1997042643A1 (de) | 1997-11-13 |
DE59700564D1 (de) | 1999-11-18 |
CN1129939C (zh) | 2003-12-03 |
EP0897586A1 (de) | 1999-02-24 |
CN1217814A (zh) | 1999-05-26 |
JP2000509548A (ja) | 2000-07-25 |
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