EP0756656A1 - Maschine zum bearbeiten von fahrbahnen - Google Patents
Maschine zum bearbeiten von fahrbahnenInfo
- Publication number
- EP0756656A1 EP0756656A1 EP96904046A EP96904046A EP0756656A1 EP 0756656 A1 EP0756656 A1 EP 0756656A1 EP 96904046 A EP96904046 A EP 96904046A EP 96904046 A EP96904046 A EP 96904046A EP 0756656 A1 EP0756656 A1 EP 0756656A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- machine according
- machine
- work roll
- unit
- work
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/065—Recycling in place or on the road, i.e. hot or cold reprocessing of paving in situ or on the traffic surface, with or without adding virgin material or lifting of salvaged material; Repairs or resurfacing involving at least partial reprocessing of the existing paving
Definitions
- the invention relates to a self-propelled work machine for processing roadways, according to the preamble of claim 1.
- Such construction machines are used for material processing, namely e.g. the stabilization of insufficiently load-bearing soils, the pulverization of hard asphalt surfaces up to the recycling of bound or unbound road surfaces.
- the known construction machines usually have a work roll rotating in a working chamber, which is generally arranged to be adjustable in height and inclination in order to adapt to the surface to be worked.
- the necessary processes take place in this working chamber, adapted to the respective application, such as detaching and crushing the milled road material, adding binders, mixing and distributing added materials, etc.
- the working process according to the invention is also subdivided into a counter-rotating working process or a synchronized working process, depending on whether the alzen circumferential force counteracts or supports the driving force of the machine with the same direction of rotation. Because of their relatively wide range of applications, especially in work in which binders such as lime or cement are mixed in part in bulk with the surface layer to be treated, such machines are often equipped with a closed operator's station for safety reasons.
- the work machines described at the outset for the renewal of carriageways have a work roll which is driven either on one side or on both sides, very high drive powers being required depending on the application at a preselectable roll speed. Since the work process is often carried out in the immediate vicinity of lateral obstacles, for example embankments, curbs, trees, house walls, etc., difficulties often arise with regard to maintaining the smallest possible distance between the outer cutting edge of the rotor and the machine outer edge in the working area.
- the work chamber which extends between the work roll and the hood, is of particular importance for the work result.
- the enlargement of the working chamber with greater working depth would be advantageous for the work result.
- the position of the roller axis relative to the chassis axis is quite different in the known machines. Extensive investigations have shown that the position of the roller axis relative to the chassis axis is of particular importance for the release behavior.
- the usually with two chassis axles Equipped working machines require considerable pressure forces for the release behavior of the work roll, the maximum height of which is determined by the machine weight.
- An advantageous arrangement of the work roll exists when the entire machine weight can be used in the counter-rotating and in the co-rotating work process for the pressing forces of the work roll which may be necessary.
- the hood is fixed to the machine frame.
- the fixed arrangement is usually advantageous because of the low construction effort (omission of guide elements).
- the grain size or the grain size distribution of the detached or partly also taken up material is of great importance for the work result.
- the geometric design of the working chamber is decisive, which is influenced by defined geometric relationships between the work roll and the hood.
- a hood that is resistant to mechanical stress offers advantageous work results.
- the control stand which is absolutely necessary for the machines in question for reasons of occupational safety, is problematic in that it increases the machine height, which is very disadvantageous in particular when the machine is being transported. For this reason, the driving position in the known embodiments has been arranged at the end or at the beginning of a machine, because sufficient space is still found here. On the other hand, this has the disadvantage that only one direction of work can be observed really well.
- the work process requires an adaptation of the roller axis with regard to the working depth, ie the relative vertical distance of the roller axis from the one to be machined Surface and the absolute cross slope of the roller axis.
- the tools arranged on the circumference of the roller for the material detachment process are partly equipped with cutting tools which are known from road milling machines.
- the workspace enlargement with increasing working depth which is advantageous for the work result, is realized in some embodiments of work equipment, but at the expense of the advantageous arrangement of the roller axles relative to the chassis axles.
- This also applies to embodiments in which the roller axis is located between the undercarriage axes, but the weight distribution (trailing or leading axis) is so unfavorable that the advantage described above of using the machine weight for the Contact forces of the rotor cannot be used for the counter-rotating and the synchronous working process.
- there are embodiments of working machines which have an advantageous roller axis arrangement for the chassis axis arrangement, but then do not have the advantage of enlarging the working space with increasing working depth.
- the invention is based on the object of creating a machine for renewing carriageways of the type mentioned at the outset, which enables optimum use of the machine weight both in synchronous operation and in counter-rotating operation.
- the invention advantageously provides that a drive unit containing the working motor is mounted in a swivel frame and forms a structural unit that can be pivoted relative to the machine frame, that the work roller is likewise mounted in the pivotable structural unit, and relatively together with the structural unit can be pivoted to the hood fixedly mounted on the machine frame and that the work roll is directly loaded by the weight of the structural unit, with almost the entire machine weight being concentrated between the chassis axes and being transferred to the pivotable structural unit.
- the arrangement of the drive unit on the pivotable unit increases the immediate weight load on the work roll and the mass inertia of the unit.
- the otherwise relatively evenly distributed weight between the chassis axles thus concentrates on the pivotable structural unit arranged centrally between the chassis axles, so that there is a low center of gravity which is equally advantageous for the counter-rotating or synchronous working process.
- the adjustability of the work roll in connection with the swiveling structural unit enables the size of the work space, e.g. to increase with increasing working depth. Depending on the working depth that is set, different amounts of material have to be mixed in the work area. The greater the preselected working depth, the higher the amount of material to be processed. For this reason, the work space used as the mixing room is variable in order to achieve the required throughput on the one hand and to achieve the required high mixing quality with high performance on the other.
- the drive unit mounted in the swivel frame has an internal combustion engine for generating the drive power for the work roll and the running gear.
- the internal combustion engine generates the overall drive power necessary for the operation of the machine, in particular the drive power for the work roll but also the drive power for the trolleys.
- the drive unit can drive a number of hydraulic pumps, with the hydraulic pressure of which hydraulic motors in the wheels of the undercarriages can be driven separately. It is preferably provided that the vertical reaction force of the cutting forces on the work roll acts in the synchronous working process with a lever arm on the pivotable unit which is the same size or smaller than the lever arm with which the weight force acts on the pivotable unit, whereby the Work roll can be operated with the highest possible contact pressure.
- the vertical plane of the resulting weight force essentially coincides with the vertical plane of the resulting reaction force on the cutting forces of the cutting tools of the work roll which are engaged in the synchronous working process.
- the roller axis runs in a vertical plane that runs at a horizontal distance from the common vertical plane of the resulting weight and the resulting cutting forces.
- the zero side described at the outset is realized according to the invention.
- the work roll on one side of the machine extends flush to the lane so that work can be carried out along a predetermined line.
- the machine overhang on this side is so small that it is also possible to work close to walls.
- the low-loss transmission of the drive energy of the internal combustion engine is achieved according to the invention by minimizing the number of drive components and by arranging the components with direct force flow, which are adapted to the spatial restrictions of the structural unit.
- the adjustability of the work roll speed is achieved, for example, by fixed transmission stages of a mechanical transmission, by different adjustable transmission stages of a belt drive, or by a combination thereof.
- the workspace enlargement with increasing working depth is achieved by integrating the structural unit into the machine frame with the hood fixed to the machine frame.
- this also makes it possible to position the roller axis between the undercarriage axes in such a way that optimum utilization of the machine frame weight and the weight of the structural unit is possible for the necessary pressing forces.
- the fixed connection of the hood to the machine frame enables reaction forces from the comminution process to be introduced directly into the machine frame, for example by a fixed arrangement on the hood of a breaker bar which can be pivoted about a pivot axis parallel to the roller axis.
- a particularly advantageous embodiment is the implementation or functional integration of the breaker bar with the material control flaps of the hood that are usually present in such hoods.
- the control station is arranged directly above the structural unit containing the work roll, that is to say largely in the middle of the machine. This gives the vehicle driver's machine overview for the counter-rotating and the synchronized working process. Due to the principle according to the invention of integrating the structural unit containing the work roll into the machine frame, the necessary installation space (machine height) can be kept as small as possible, that, despite the centrally located operator's platform, a minimum transport height is made possible without dismantling the components. In the event that the implement is equipped with a closed driver's cab, this is achieved according to the invention in that the upper part of the closed driver's cab is pivotally arranged for transport purposes. Furthermore, such an arrangement of the operator's station according to the invention includes the possibility of an arrangement which can be moved transversely to the machine frame in order to further improve the clarity, for example on the so-called zero side.
- the cross-roll adjustments of the work roll with the components for the height adjustment of the machine frame necessary for the work process are possible, for example by means of column guides or parallelogram guides.
- the working depth is displayed for both machine sides according to the invention by measuring the working depth relative between the machine frame and the surface to be machined.
- This can be done by contactless measuring systems, such as an ultrasound sensor arranged laterally next to the roller axis or by several ultrasound sensors arranged laterally on the machine frame as distance sensors.
- ultrasonic sensors instead of ultrasonic sensors, other non-contact or contact measuring systems can also be used.
- a particularly advantageous embodiment of such systems is when the measurement signal of these systems is used not only for display but also for regulating the working depth by means of feedback of the signal.
- the work roll of the machine according to the invention is equipped with cutting tools. According to the invention, the cutting tool is connected to the work roll with the aid of tool holders.
- the connection of the tool holder to the work roll is preferably carried out as a detachable connection.
- a particularly advantageous, easily replaceable design is a tool holder which is positively and additionally fastened to the work roll body by means of clamping screws.
- Fig. 6 shows the machine in reverse operation.
- Fig. 1 shows the machine for processing roadways with a machine frame carried by two trolleys 1 and an operator's station consisting of a driver's cab 23.
- the driver's cabin 23 can be displaced transversely to the direction of travel on the machine frame.
- the lateral hydraulic displacement of the operator's platform fulfills the requirements for an overview when driving forward, be it in work or when transferring at high speed.
- the driving position can also be rotated by 180 ° for reversing, it also being possible to look around the steering axle 4.
- the driver's cab consists of a lower part 22 and an upper part 24 which can be swiveled through 180 ° for transport purposes and thereby reduces the overall height of the machine for transport purposes.
- the bogies have two jointly or optionally individually steerable bogie axles 4 at the front and rear ends of the machine frame 1, in which each wheel is provided with its own hydraulic drive in the form of a hydraulic motor and can optionally be controlled separately.
- Each wheel is provided with a height adjustment device 25, so that the height of the machine frame and possibly its inclination can be adjusted exactly to the working or transport height.
- the entire machine weight is thus concentrated on the area between the chassis axles 4, a hood 7 being fixedly attached below the driver's cab to the center of the machine and delimiting a working area 28 of a rotating work roll 8 serving as a mixing area.
- a structural unit 2 is pivoted on the machine frame 1 about a pivot axis 3 parallel to the work roll 8, which is arranged at the end of the machine frame 1 opposite the driver's cab 23 at approximately the height of the chassis axis 4 is.
- the structural unit 2 With the aid of piston-cylinder units 60 arranged on both sides of the machine frame 1, the structural unit 2 can be lowered to the desired working depth 29, which at the same time enlarges the working space 28 under the hood 7.
- the piston-cylinder units 60 on the one hand, act approximately on the middle of the length of the machine frame 1 and, on the other hand, on the end of the structural unit 2 facing the work roll 8 in the upper region. Both force application points of each piston-cylinder unit 60 are located approximately in the vertical center of gravity plane 41 of the entire machine, which is transverse to the direction of travel.
- the assembly 2 has a swivel frame 13 in which an internal combustion engine 9 with a cooling unit 52, hydraulic pumps (not shown in detail for the hydraulic drives of the wheels), a belt drive 10 for the direct mechanical drive of the work roll 8 via a reduction gear 11, and the work roll 8 itself are stored.
- a substantial part of the machine weight is thus integrated in the structural unit 2, which can thus directly transmit a high weight to the work roll 8. Furthermore, the remaining weight is transferred from the machine frame 1 to the structural unit 2, so that almost the entire machine weight can be advantageously used for the synchronous or counter-rotating working process.
- roller drive in unit 2 ensures the highest possible efficiency.
- the engine power of the internal combustion engine 9 is transmitted directly to the reduction gear 11 in the work roll 8 via a clutch, not shown, and the belt drive 10.
- the advantage of this drive unit integrated in the structural unit 2 is that no hydraulic conversion with the associated disadvantageous loss of power has to take place and that no cumbersome power redirection has to take place. Rather, the belt drive 10 permits the direct drive of the reduction gear 11. Hydraulic pumps for driving the wheels are driven on the internal combustion engine 9 via a pump distributor gear (not shown).
- the fixed arrangement of the hood 7 on the machine frame 1 provides hydraulically adjustable flaps 18, 19 at the free end of the hood housing, which flaps can be pivoted about pivot axes 20 running parallel to the roller axis 5.
- An adjustable crusher bar is used to cut loose clods, which is particularly relevant for cold recycling.
- the flaps 18, 19 of the hood 7 are used as an adjustable breaker bar to avoid excessively large grain sizes or as a material control flap and are actuated via hydraulic piston-cylinder units 64, 66.
- the swivel joint 21 for the hydraulic piston-cylinder unit 64 is arranged in a lowered region of the machine frame 1 below the driver's cab 23.
- the hydraulic piston-cylinder unit 66 for the material control flap 18 is articulated on the structural unit 2.
- the hood 7, as can best be seen from FIG. 3, has an application device 32 for a binding agent, so that the road material that has been processed is considered to be with recycling material 62 provided with a binder (cement, lime, emulsion, bitumen) can be installed back into the roadway behind the work roll 8 in the direction of travel.
- a binder cement, lime, emulsion, bitumen
- the work roll 8 extends transversely to the direction of travel over the entire width of the machine and is provided on its circumference with interchangeable holders 16 which receive cutting tools 17 and are fastened by means of a clamping screw 15.
- interchangeable change holders 16 enable quick replacement in the event of a repair and thereby shorten downtimes.
- the cutting cylinder of the cutting tools 17 is provided with the reference number 6.
- the direction of rotation 48 of the work roll 8 is the same in counter-rotating operation as in synchronous operation.
- the work roll 8 is provided with a reduction gear 11 arranged inside the work roll, which has an axis offset 30 in order to increase the possible working depth 29 of the work roll 8, whereby the belt drive 10 on the work roll side has a rotation axis that is vertical to the roll axis 5 upwards is offset.
- the axial offset 30 of the roller drive enables an increase in the working depth 29 with the same roller diameter or a reduction in size of the working roller with the same working depth 29.
- the belt drive 10 enables force bands 14 to transmit power directly from the internal combustion engine 9 to the reduction gear 11.
- the pivot frame 13 overlaps the hood 7, the hood having a recess 50 which enables the work roll 8 to be lowered, so that the working space 28 can advantageously be enlarged as the working depth increases.
- the inner bearing 12 of the work roll on the side opposite the reduction gear 11 is arranged in such a space-saving manner that a so-called zero side is created on this side of the work roll 8, which makes it possible ⁇ light to work the road with almost no lateral overhang of the machine.
- the distance between the machine casing and the work roll is thus reduced to the distance identified by reference numeral 33.
- a resulting vertical force 42 which has a retroactive effect on the machine, can be specified, which extends at a distance a from the roller axis 5 and is directed against the cutting forces 40.
- This resulting force is compensated for by the weight of the machine, the resulting weight of the assembly 2 and the machine frame 1 should be arranged in the same vertical plane 41 running transversely to the direction of travel, like the vertical reaction force 42 resulting from the cutting forces.
- the machine is consequently relieved of load by the reaction force 42, so that the driving behavior of the machine is not negatively influenced.
- the horizontal distance a between the roll axis 5 of the work roll 8 and the common vertical plane 41 is approximately 0.25 to 0.4 times, preferably approximately 0.3 times the diameter of the work roll. This distance enables the optimal use of the machine weight with a minimum distance between the chassis axes.
- the distance b of the pivot axis 3 of the assembly 2 from the roller axis 5 is at least 1 ⁇ times to twice the diameter of the work roll.
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Road Repair (AREA)
- Road Paving Machines (AREA)
- Vending Machines For Individual Products (AREA)
- Gyroscopes (AREA)
- Body Structure For Vehicles (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
- Soil Working Implements (AREA)
- Machine Tool Units (AREA)
- Turning (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Lifting Devices For Agricultural Implements (AREA)
- Vehicle Body Suspensions (AREA)
- Transplanting Machines (AREA)
- Arrangement Of Transmissions (AREA)
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19504495A DE19504495A1 (de) | 1995-02-12 | 1995-02-12 | Maschine zur Erneuerung von Fahrbahnen |
DE19504495 | 1995-02-12 | ||
PCT/EP1996/000556 WO1996024725A1 (de) | 1995-02-12 | 1996-02-09 | Maschine zum bearbeiten von fahrbahnen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0756656A1 true EP0756656A1 (de) | 1997-02-05 |
EP0756656B1 EP0756656B1 (de) | 1997-09-17 |
Family
ID=7753669
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96904046A Expired - Lifetime EP0756656B1 (de) | 1995-02-12 | 1996-02-09 | Maschine zum bearbeiten von fahrbahnen |
Country Status (17)
Country | Link |
---|---|
US (1) | US5893677A (de) |
EP (1) | EP0756656B1 (de) |
JP (1) | JP3585241B2 (de) |
KR (1) | KR100251809B1 (de) |
CN (1) | CN1154768C (de) |
AT (1) | ATE158364T1 (de) |
AU (1) | AU702624B2 (de) |
BR (1) | BR9607522A (de) |
CA (1) | CA2212723C (de) |
DE (2) | DE19504495A1 (de) |
DK (1) | DK0756656T3 (de) |
ES (1) | ES2110327T3 (de) |
GR (1) | GR3024864T3 (de) |
HK (1) | HK1002435A1 (de) |
MX (1) | MX9706114A (de) |
WO (1) | WO1996024725A1 (de) |
ZA (1) | ZA961114B (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109837939A (zh) * | 2017-11-24 | 2019-06-04 | 维特根有限公司 | 具有能与保护顶部共同提升和下降的盘片组件的地面加工机 |
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-
1996
- 1996-02-09 EP EP96904046A patent/EP0756656B1/de not_active Expired - Lifetime
- 1996-02-09 BR BR9607522A patent/BR9607522A/pt not_active IP Right Cessation
- 1996-02-09 AT AT96904046T patent/ATE158364T1/de active
- 1996-02-09 DE DE59600028T patent/DE59600028D1/de not_active Expired - Lifetime
- 1996-02-09 US US08/875,992 patent/US5893677A/en not_active Expired - Lifetime
- 1996-02-09 DK DK96904046.8T patent/DK0756656T3/da active
- 1996-02-09 AU AU47899/96A patent/AU702624B2/en not_active Ceased
- 1996-02-09 CA CA002212723A patent/CA2212723C/en not_active Expired - Lifetime
- 1996-02-09 WO PCT/EP1996/000556 patent/WO1996024725A1/de active IP Right Grant
- 1996-02-09 KR KR1019970705535A patent/KR100251809B1/ko not_active IP Right Cessation
- 1996-02-09 ES ES96904046T patent/ES2110327T3/es not_active Expired - Lifetime
- 1996-02-09 JP JP52400596A patent/JP3585241B2/ja not_active Expired - Fee Related
- 1996-02-09 CN CNB961930101A patent/CN1154768C/zh not_active Expired - Lifetime
- 1996-02-12 ZA ZA961114A patent/ZA961114B/xx unknown
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1997
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- 1997-09-24 GR GR970402508T patent/GR3024864T3/el unknown
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1998
- 1998-02-23 HK HK98101386A patent/HK1002435A1/xx not_active IP Right Cessation
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109837939A (zh) * | 2017-11-24 | 2019-06-04 | 维特根有限公司 | 具有能与保护顶部共同提升和下降的盘片组件的地面加工机 |
CN109837939B (zh) * | 2017-11-24 | 2021-05-04 | 维特根有限公司 | 具有能与保护顶部共同提升和下降的盘片组件的地面加工机 |
Also Published As
Publication number | Publication date |
---|---|
AU4789996A (en) | 1996-08-27 |
KR100251809B1 (ko) | 2000-04-15 |
JP3585241B2 (ja) | 2004-11-04 |
DK0756656T3 (da) | 1997-12-22 |
EP0756656B1 (de) | 1997-09-17 |
ZA961114B (en) | 1996-08-20 |
DE59600028D1 (de) | 1997-10-23 |
JPH10513520A (ja) | 1998-12-22 |
ATE158364T1 (de) | 1997-10-15 |
WO1996024725A1 (de) | 1996-08-15 |
CN1180394A (zh) | 1998-04-29 |
CA2212723A1 (en) | 1996-08-15 |
DE19504495A1 (de) | 1996-08-22 |
US5893677A (en) | 1999-04-13 |
HK1002435A1 (en) | 1998-08-21 |
BR9607522A (pt) | 1997-12-30 |
GR3024864T3 (en) | 1998-01-30 |
AU702624B2 (en) | 1999-02-25 |
ES2110327T3 (es) | 1998-02-01 |
CN1154768C (zh) | 2004-06-23 |
MX9706114A (es) | 1998-08-30 |
CA2212723C (en) | 2005-08-30 |
KR19980702140A (ko) | 1998-07-15 |
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