EP0485717A2 - Apparatus and method for winding and doffing roll of knitted cloth on a circular knitting machine - Google Patents
Apparatus and method for winding and doffing roll of knitted cloth on a circular knitting machine Download PDFInfo
- Publication number
- EP0485717A2 EP0485717A2 EP91115781A EP91115781A EP0485717A2 EP 0485717 A2 EP0485717 A2 EP 0485717A2 EP 91115781 A EP91115781 A EP 91115781A EP 91115781 A EP91115781 A EP 91115781A EP 0485717 A2 EP0485717 A2 EP 0485717A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- fabric
- roll
- winding roll
- doffing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/34—Devices for cutting knitted fabrics
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/88—Take-up or draw-off devices for knitting products
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
Definitions
- a rotatable ring gear 14 is contained in the knitting bed as shown in Figure 3.
- the knitting machine frame includes winding frame arms 16 , 17 that rotate synchronously with the ring gear 14 through two connecting rods 15 connected at the bottom of the gearing 14 .
- the winding frame arms 16 , 17 are formed integral with each other and are fixed on the bottom frame 17' .
- One of the frame arms 16 is semi-circular in shape to allow the fabric wound into a cylindrical package to be removed in a horizontal direction relative to the machine ( Figure 10).
- the fabric doffing mechanism includes a doffing plate 49 for pressing the side of the knitted wound fabric on the winding roll 21 .
- a movable block 50 includes a female screw portion fixed to the doffing plate 49 and integral therewith. Screws 51 mesh with the movable block 50 .
- a motor 52 drives the screw 51 .
- Two guide bars 53 are in parallel with the screw 51 and are inserted into support frame members 54 .
- the movable block 50 is displaceable between support frame members 54 .
- a sprocket wheel 55 is secured onto one end of the screw 51 beyond the outer side of the support frame 54 .
- the sprocket wheel is driven by a motor 52 secured to another sprocket wheel 56 through a chain mechanism.
- the motor 52 is connected to a motor support frame 57 positioned on the side of the support frame 54 .
- a channel configured cover 58 and angle members 59 are fixed onto the sides of the support frame members 54 at upper and lower portions. Both side ends of the cover 58 and angle members 59 are shielded, such as by resilient rubber plates 60 , positioned above and below the entrance to prevent fibers from entering.
- the arms 50a on both sides of the movable block 50 extend upward beyond the rubber plate 60 .
- a vertical plate 50b is fixed on the arms 58 .
- the doffing plate 49 is connected to the vertical plate 50b and the forward end of the doffing plate extends within the vicinity of the winding roll 21 ( Figure 4).
- Rotation of the pulley wheel 73 drives pulley wheel 74 and displaces the mounting support block 68 connected to the pulley wire 75 , as well as the movable block 65 .
- a sensor plate 65c is connected to the side end of the movable member 65 .
- a contactless switch KS3 detects the positional base point of the movable member 65 .
- a contactless switch KS4 detects the terminal point of displacement of the member fixed opposite the sensor plate 65c .
- the gate opening and closing mechanism 76 includes a transmission motor. Below the window portion 80 , pulley wheels 77 are positioned and a pulley wire 78 extends between and around the pulley wheels.
- a console of the digital panel mechanism 7 comprises a 10-key pad into which preset values and motor speed control values for the knitting machine are input.
- the digital panel includes function keys, monitors and trouble shooting lamps.
- a central processing unit (hereinafter referred to as "CPU") (not shown) performs processing in accordance with the pre-input sequence control program.
- the CPU is positioned in the digital panel 7 .
- a microswitch KS17 for confirming that the fabric is wound on the winding roll 21 , is connected to the digital panel 7 .
- the switch KS17 operates when winding of the fabric on the winding roll 21 fails. At that time stop signals are transmitted to the digital panel 7 to stop the motor M connected through the ACI motor control panel 9 , as well as the other mechanisms connected to the auto doffer control panel 10 .
- the fabric doffing motor is rotated in the reverse direction and the fabric doffing mechanism 47 returns to the initial base position (N step 127 ); otherwise, error is implied and the operator performs checking.
- the motor for the fabric doffing device 47 is stopped (N step 129 ); otherwise, driving of the motor for the fabric doffing device 47 continues.
- the motor M1 for opening and closing the gate 12 is stopped.
- the turning lever 28 is retaining the winding roll, other mechanisms and components are sensed to determine whether they are stopped: the driving part for displacing the cutter; the closure of the gate 12 ; the locking of the winding roll by the locking-unlocking cam 38 ; and whether the fabric doffing device is stopped or performed in base positions. If the above mechanisms are stopped, the knitting machine is started again; otherwise, error is implied, and the operator performs checking.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
Description
- This invention relates to an apparatus for automatic winding and doffing of knitted cloth on a circular knitting machine.
- In conventional circular knitting machines, knitted cloth is flattened and wound on a winding roller supported by a winding unit. The winding unit revolves synchronously with the knitting machine cylinder and drives fabric delivery rolls through power transmission mechanisms which interconnect to the rotating winding unit. The knitted fabric then is wound into a flat sheet on the winding roll positioned beneath the delivery rolls. Typically, an operator manually unlocks the winding roll from a locked position relative to the frame arms of the machine frame, and removes the winding roll from the machine, together with the knitted fabric wound on the roll.
- In recent years, technology advances have enabled circular knitting machines to operate at increased speeds, particularly in those knitting machines that knit fabrics in full body size. As a result of these speed increases, the knitted fabric is wound faster and doffed in shorter cycles, creating excess and difficult work for the machine operator.
- It is therefore an object of the present invention to provide an automatic winding and doffing apparatus and method for a circular knitting machine in which the winding and doffing steps are automatic for increasing efficiency and saving labor in delivery of the knitted fabric from the machine.
- In accordance with the present invention, the claimed apparatus and method provides for more automated winding and doffing of the knitted cloth. The apparatus includes a winding unit revolving synchronously with the cylinder of the circular knitting machine. The winding unit is positioned below the cylinder and drives fabric delivery rolls through a power transmission mechanism interconnecting with the rotating winding unit.
- A fabric winding roll is positioned between opposed frame arms of the machine and the roll winds the knitted cloth. The winding roll has two opposing ends and includes means for changing the diameter of the roll to allow a fabric wound thereon to be doffed from the roll. A plurality of combs are positioned on the surface of the roll. The combs are movable between a retracted position in which the combs are retacted and positioned below the surface of the roll to an extended position in which the combs project from the surface of the roll to engage the cloth and retain the cloth onto the winding roll.
- One end of the winding roll is pivotally connected to one of the frame arms. Means guides the knitted fabric onto the winding roll at the start of fabric winding. The combs catch the knitted fabric and secure the knitted fabric to the winding roll. Means stops the winding roll after a predetermined amount of knitted fabric has been wound on the winding roll. Afterward, means cuts the knitted fabric and means doffs the knitted fabric in the direction of the roll axis.
- In a preferred embodiment, a turning lever, pivotally mounted on the frame, supports the other free end of the winding roll so that the free end of the winding roll may be moved from a home, winding position to an unloading, doffing position in which the free end of the winding roller is moved away a support arm.
- Locking means is operatively connected to the turning lever for locking the turning lever in a position in which the turning lever supports the winding roller in the home, winding position and for unlocking the turning lever to allow the turning lever to pivot and disengage from the winding roll.
- A gate is positioned adjacent the winding unit between the frame arms for protecting and substantially covering the winding unit. Means automatically opens and closes the gate when doffing the knitted fabric from the winding roll. The winding roll includes two channel members dividing the surface of the winding roll into two half sections. Means moves the half sections relative to each other for changing the cross sectional size of the winding roll.
- The winding roll includes guide channel members having holes. The half-section channel members engage the guide channel members and are guided along the holes. In a preferred embodiment, the locking means includes a cam on which the turning lever abuts, and includes motor means operatively connected to the cam for rotating the cam and turning the lever arm.
- The foregoing and other objects, features and advantages of the present invention will become apparent from the following detailed description of the preferred embodiment of the invention, and from the drawings, in which:
- Figure 1 is a front elevation view of the circular knitting machine in accordance with a preferred embodiment of the present invention;
- Figure 2 is a plan view of the knitting machine taken along line 2-2 of Figure 1;
- Figure 3 is a front elevation view of the winding unit of the present invention;
- Figure 4 is a side elevation view of the winding unit taken along line 4-4 of Figure 3;
- Figure 5 is a partial sectional view of the winding roll in accordance with the present invention;
- Figure 6 is a sectional view of the winding roll taken along line 6-6 of Figure 5;
- Figure 7 is a sectional view of the winding roll taken along line 7-7 of Figure 5;
- Figure 8 is a diagrammatic, partial sectional view of the turning lever and the locking and unlocking mechanism for locking the free end of the winding roll with the turning lever;
- Figure 9 is a sectional view of the lever arm taken along line 8-8 of Figure 8;
- Figure 10 is a sectional view of the fabric guide apparatus taken along line 10-10 of Figure 3;
- Figure 11 is a plan view of the winding unit taken along line 11-11 of Figure 3;
- Figure 12 is a partial sectional view of a portion of the fabric doffing mechanism and the fabric cutting mechanism;
- Figure 13 is a sectional view taken along line 13-13 of Figure 12;
- Figure 14 is a plan view of a switch used for stopping the winding roll after a predetermined amount of fabric has been wound thereon;
- Figure 15 is a side sectional view taken along line 15-15 of Figure 14;
- Figure 16 is a front view of the gate opening mechanism in accordance with the present invention;
- Figure 17 is a diagrammatic, sectional view taken along line 16-16 of Figure 15;
- Figure 18 is a block diagram showing the signal transmission for controlling operation of the automatic winding and doffing apparatus of the present invention; and
- Figures 19 and 20 are block diagrams showing operation of the automatic fabric winding apparatus in accordance with the present invention.
- Referring now to Figure 1, there is illustrated a front elevational view of a circular knitting machine in accordance with the present invention. The circular knitting machine includes a knitting
unit 3 mounted on a knittingbed 2 supported bylegs 1. Thelegs 1 includecross members 11 extending along the bottom. A winding unit 4 (Figure 3) anddrive mechanism 5 are positioned below the knitting unit. Thedrive mechanism 5 includes amotor 6 having amotor converter 8 with adigital panel 7 for displaying operating characteristics of themotor 6. Below thedrive mechanism 5, an AC invertor motor control panel 9 (hereinafter referred to as "ACI motor control panel") and automaticdoffer control panel 10 are positioned. - Gates 12, 13 are secured between the
legs 1. As illustrated, the gates are divided vertically in two sections, forming an upper gate, which can be opened and closed by hand, and a lower gate portion, which forms a window that can be automatically opened and closed for removing the cylindrically wound fabric positioned on thewinding unit 4. - A
rotatable ring gear 14 is contained in the knitting bed as shown in Figure 3. The knitting machine frame includes windingframe arms ring gear 14 through two connectingrods 15 connected at the bottom of thegearing 14. Thewinding frame arms frame arms 16 is semi-circular in shape to allow the fabric wound into a cylindrical package to be removed in a horizontal direction relative to the machine (Figure 10). - During knitting, the knitted
fabric 18 is delivered from theknitting unit 4 by at least two lines of delivery rolls 19, 20, and then wound on the windingroll 21. A contactless switch KSI positioned on the bottom of thebed 2 detects the knitting machine speed, i.e., number of revolutions. - Referring now to Figures 3 and 4, the
drive mechanism 5 of the windingunit 4 will be described in greater detail. The windingunit 4 rotates and drives the delivery rolls 19, 20 through a power transmission mechanism connected to theframe arms bevel gear mechanism 22 that rotates as the windingunit 4 rotates. The mechanism includes afirst belt 23, a secondvariable speed pulley 24, and a worm 25 that rotates thedelivery roll 19. Aspur gear 26 rotates thedelivery roll 20, and athird belt 27 rotates the windingroll 21. - Referring now to Figures 5 through 7, the winding
roll 21 is shown in grater detail. The winding roll is rotatably supported at one end by a bearing fitted into theframe arm 17. The other end of the winding roll is free. During winding of knitted fabric, the free end of the winding roll is in contact with the tip of a turninglever 28. As will be described later in detail, the turninglever 28 is released from the windingroll 21 when the fabric wound on the winding roll is removed. - As shown in Figure 5, the winding
roll 21 is shaped in a square configured hollow member, formed fromrectangular channel members 21, which divide the surface of the roll into two half sections.Short stub shafts 29, 30 are fixed at the ends of the hollow cylinder, and a bearing 31 is mounted on the outer side of the short stub shaft 29. Aspring 33 is positioned between a mountingcollar 32 and the periphery of the bearing 31. A rectangular,elongated shaft 34 is positioned on the inner side opposite theshort stub shafts 29, 30 and formed integral with the body.Guide holes shaft 34 and are inclined toward the upper right side at two positions along the same direction.Other guide holes -
Combs 35 are positioned along the windingroll 21, preferably along four areas of the roll, and extend outward from the windingroll 21. Thecombs 35 project from the roll, catch the tip of the fabric suspended from the knitting unit, and cause the fabric to remain secured to the windingroll 21. When the fabric is to be doffed from the windingroll 21, thecombs 35 are retracted into the windingroll 21. - The guide holes 34a, 34b engage
pins 35a secured to eachcomb 35. Eachcomb 35 is guided by aguide plate 21c secured on each of thechannel members 21a, 21b. Thechannel members 21a, 21b includeholes 21c into which thecombs 35 extend. - Small channel members 21e, 21f are secured on the inside of the
channel members 21a and 21b. The small channel members 21e, horizontal guide holes 21g and incliningguide holes 21h are bored to incline toward the lower right side along the same direction to each other. Channel members 21f, horizontal guide holes 21j and inclined guide holes 21k are inclined toward the lower right side along the same direction.Pins 34c extend through theelongate shaft 34 and extend into horizontal and inclining holes. - When the
channel members 21a, 21b are moved in the direction of the illustrated arrow in opposition to the force supplied by thespring 33, the combs are withdrawn from the surface of the winding roll along the incliningguide holes combs 35 project from the roll surface to prepare for subsequent winding of the knitted fabric. - Referring now to Figure 8, the turning lever supporting the free end of the winding
roll 21 is illustrated in greater detail, together with the lever locking mechanism 37, which locks and unlocks the turning lever. The turninglever 28 is mounted on the frame by apin 36 positioned in a recess formed on theframe arm 16. The forward portion of the turninglever 28 includes a cut-away,concave portion 28a, which supports the free end of the windingroll 21. The other end of the turninglever 28 includes aninclined portion 28b. Aspring 28c is fixed between the windingframe arm 16 and the turninglever 28 to bias the lever arm. - The
locking mechanism 27 is positioned on the lower end of thelever arm 28. The locking mechanism 37 includes acam 38 on which the turninglever 28 abuts. A collar 40 aids in supporting thecam 38 and a gearedmotor 39, which is operatively connected to thecam 38. Thecam 38 is positioned at 90 degrees relative to asensor plate 41. When thecam 38 is rotated vertically, and turned into a position as shown by the double-dash line, knitted fabric is in position to be doffed. Thecam 38 and collar 40 are positioned in asupport box 42. Two contactless switches KS11 and KS12 are positioned in the support box. The support box is mounted to a base plate. - Referring now to Figure 10, there is illustrated a side view of the
fabric guide mechanism 43. The fabric guide mechanism is positioned above theframe arms spring 45 for pressing the guide plate 44 onto the knitted fabric. The fabric guide plate 44 is rotatably fixed toarms 46 horizontally extending from theframe arms spring 45 as the diameter of the wound knitted fabric roll increases. - Referring now to Figure 12, the fabric doffing mechanism includes a doffing
plate 49 for pressing the side of the knitted wound fabric on the windingroll 21. Amovable block 50 includes a female screw portion fixed to the doffingplate 49 and integral therewith.Screws 51 mesh with themovable block 50. Amotor 52 drives thescrew 51. - Two guide bars 53 are in parallel with the
screw 51 and are inserted intosupport frame members 54. Themovable block 50 is displaceable betweensupport frame members 54. A sprocket wheel 55 is secured onto one end of thescrew 51 beyond the outer side of thesupport frame 54. The sprocket wheel is driven by amotor 52 secured to anothersprocket wheel 56 through a chain mechanism. Themotor 52 is connected to amotor support frame 57 positioned on the side of thesupport frame 54. - A channel configured
cover 58 andangle members 59 are fixed onto the sides of thesupport frame members 54 at upper and lower portions. Both side ends of thecover 58 andangle members 59 are shielded, such as byresilient rubber plates 60, positioned above and below the entrance to prevent fibers from entering. Thearms 50a on both sides of themovable block 50 extend upward beyond therubber plate 60. A vertical plate 50b is fixed on thearms 58. The doffingplate 49 is connected to the vertical plate 50b and the forward end of the doffing plate extends within the vicinity of the winding roll 21 (Figure 4). - A sensor plate 50c is connected to the side end portion of the movable block. A contactless switch KS13 detects the positional base point of the
movable block 50. A contactless switch KS14 for detecting the most extended use displacement of theblock 50 is fixed opposite to the sensor plates 50c. - Referring now to Figure 11, there is illustrated in greater detail the
fabric cutting mechanism 48 in accordance with the present invention. Thefabric cutting mechanism 48 is positioned outside thefabric doffing mechanism 47, and includes a circular cutter portion 61 and a cutter displacement anddriving mechanism 62. The circular cutter portion 61 includes a motor 62a on which acircular cutter 62b is fixed (Figures 4 and 11). Thecircular cutter 62b includes acover 63 for protecting the cutter and minimizing chance of injury. Thecover 63 is supported on a bent, upright stand 64 so that the cutter member 61 is positioned close to the knitted fabric. Thestand 64 is supported on the cutter displacement and drivingportion 62, which includes amovable member 65, transmissionwire belt mechanism 66,rail member 69 and amotor 67 for moving these components. - A mounting
support block 68 is connected to the upper side of the bottom portion of themovable member 65 and is integral therewith. Theblock 68 includespulley rollers 70 positioned at both sides so that therail member 69 is displaceable. Apower supply brush 71 is connected to the cutter portion, and amotor 67 is fixed to therail member 69.Wheel rail member 69 and a pulley belt orwire 75 extends therearound. Thepulley wheels motor 67 and therail member 69. - Rotation of the
pulley wheel 73 drivespulley wheel 74 and displaces the mountingsupport block 68 connected to thepulley wire 75, as well as themovable block 65. A sensor plate 65c is connected to the side end of themovable member 65. A contactless switch KS3 detects the positional base point of themovable member 65. A contactless switch KS4 detects the terminal point of displacement of the member fixed opposite the sensor plate 65c. - Referring now to Figure 14, a plan view showing a contactless switch for stopping the winding roll and detecting the knitted fabric is illustrated. The contactless switch KS2 allows stopping of the winding roll at a fixed position. The contactless switch is connected to the side of the
box 82 at a position in close proximity to the windingunit 4. Asensor plate 83 is connected to the bottom of the windingunit 45. A micro switch KS17 is contained in a containment box secured to the base plate. - Referring now to Figure 16 and 17, details of the gate opening and
closing mechanism 76 are illustrated. The gate opening andclosing mechanism 76 includes a transmission motor. Below thewindow portion 80,pulley wheels 77 are positioned and apulley wire 78 extends between and around the pulley wheels. - A
motor 78 is fixed on one of thepulley wheels 77, atransparent slide 81 is connected to the pulley wire. Theslide 81 moves as the pulley wire moves right and left. Theslide 81 is larger in size than thewindow portion 80 and is supported byguide rollers 82 positioned on right and left corners. A dash line drawn in the window portion of Figure 16 indicates a knitting fabric wound on the windingroll 21. The fabric is doffed to a position shown in Figure 2 across from thewindow portion 80 when pushed by thedoffing mechanism 47. Afterward, the doffed fabric is conveyed by a cart, belt conveyor or the like to a position for subsequent processing. - A sensor plate is integrally fixed to the
slide 81 and positioned on the lower end of theslide 81. On the plate, contactless switches KS7 and KS8 are fixed for detecting the positional base point of theplate 83 and the terminal point of displacement. - Referring now to Figure 18, a block diagram illustrating the signal transmission route for controlling the automatic winding and doffing mechanism is illustrated. Referring to the drawing, a console of the
digital panel mechanism 7 comprises a 10-key pad into which preset values and motor speed control values for the knitting machine are input. The digital panel includes function keys, monitors and trouble shooting lamps. A central processing unit (hereinafter referred to as "CPU") (not shown) performs processing in accordance with the pre-input sequence control program. The CPU is positioned in thedigital panel 7. - The digital panel is connected to the ACI
motor control panel 9 and the autodoffer control panel 10.ACI control panel 9 and autodoffer control panel 10 are connected to each other. The ACImotor control panel 9 is connected to the motor M of the knitting machine for controlling the machine. - The auto
doffer control panel 10 has the following components connected thereto: 1) contactless switches KS7 (base point) and KS8 (terminal point) for confirming positions of the gate opening and closing; 2) gate opening-closing motor M1; 3) contactless switches KS3 (base point) and KS4 (terminal point) for confirming a position of thefabric cutting device 48; 4) fabric cutter displacing motor M2 and cutter motor M3; 5) contactless switches KS13 (base point) and KS14 (terminal point) for confirming a position of the fabric doffing device; 6) motor M4 for displacing the fabric doffing device; 7) contactless switches KS11 (base point) and KS12 (terminal point) to confirm a locking-unlocking position for locking and unlocking the winding roll; 8)motor 5 for locking and unlocking the winding roll; and 9) contactless switch KS2 for confirming stop of the winding unit at a fixed position. These mechanisms and components transmit signals detected thereby to the auto doffer control panel. - When the mechanisms connected to the auto
doffer control panel 10 are operational, corresponding signals indicating that the doffer is in operation are transmitted to thedigital panel device 7. - When operational trouble occurs in the mechanisms connected to the auto
doffer control panel 10 and in the yarn feeding system, signals enabling the doffer to halt (wait) operation are transmitted from thedigital panel device 7 to mechanisms connected to the autodoffer control panel 10. - The ACI
motor control panel 9 transmits to the autodoffer control panel 10 signals obtained from mechanisms connected to the autodoffer control panel 10, indicating that the knitting machine is rotating. - Signals from the contactless switch KS1, indicating the speed and number-of-revolutions of the knitting machine, are transmitted to the CPU of the
digital panel device 7. The output side of the CPU is connected to the motor M of the knitting machine through the ACTmotor control panel 9. - Signals from the contactless switch KS1 control the speed of the motor M of the knitting machine, for example, three steps as normal, medium, and low modes with the ROM incorporated into the ACI
motor control panel 9 and programmed beforehand. The contactless switch KS1 is connected to the auto doffer control panel 1O through thedigital panel device 7. - When the number of detected revolutions of the knitting machine reaches a preset value, stop signals are transmitted to the ACI
motor control panel 9 through thedigital panel device 7. The stop signals transmitted to the ACImotor control panel 9 are transmitted as retardation signals to the motor M connected to the output side of the ACImotor control panel 9 to stop the knitting machine at a fixed position after driving at low speed. - When the knitting machine is stopped, the contactless switch KS2 detects the fixed stop position of the winding unit. Fixed position stop signals are transmitted to the auto
doffer control panel 10. The fixed position stop signals of the windingunit 4 transmitted to the autodoffer control panel 10 are in turn transmitted to a mechanism connected to the output side of thepanel 10 and then further transmitted to the mechanism after completion of an operation of one mechanism performed in the order of desired operations. - A microswitch KS17, for confirming that the fabric is wound on the winding
roll 21, is connected to thedigital panel 7. The switch KS17 operates when winding of the fabric on the windingroll 21 fails. At that time stop signals are transmitted to thedigital panel 7 to stop the motor M connected through the ACImotor control panel 9, as well as the other mechanisms connected to the autodoffer control panel 10. - An
operation panel 84 enables full automatic operation and allows a series of mechanisms to automatically operate, and operate in semi-automatic operation, as well as to allow each mechanism to operate independently from the others when wrong operation is caused, and manual operation is fixed to the autodoffer control panel 10. - A detailed description of operations of the automatic fabric winding mechanism of this invention on the circular knitting machine will now be made with reference to a flow chart shown in Figure 19. The reference numbers N100 to N200 represent steps in the flow chart.
- When the knitting machine is started, a preset counter of the
digital panel 7 begins counting, and the contactless switch KS1 inputs the signals indicative of the number of revolutions of the knitting machine into the central processing unit ("CPU" hereafter) (not shown) of thedigital panel 7. An accumulated value of the number of revolutions is calculated for comparison with a sequence process algorithm inputted beforehand. (N step 100). - In the N step 101, the number of revolutions of the knitting machine is compared with a preset value to determine if the number of revolutions has reached that value. When the number of revolutions reaches the preset value, the motor is retarded according to an instruction of the motor control panel, placing the knitting machine in the low speed driving mode (N step 102). When the number of revolutions is under the preset value, the knitting machine continues operating.
- In the N step 103, the winding unit has reached the fixed stop position. Contactless switch KS2 determines the fixed stop position.
- In the N step 104, if the winding unit reaches the fixed position, the knitting machine is stopped. If the winding unit has not reached the fixed position, the machine is driven at low speed until the unit reaches the fixed position.
- In the N step 105, the switch KS18 compares the diameter of the fabric package with a standard value of 200 mm.
- If the diameter of the fabric package is more than 200 mm, the operation is shifted to the N step 106 in which the contactless switch kS2 determines the fabric package is in the fixed position. When the diameter is less than 200 mm, the operation is checked with the semi-auto mode. If the winding unit in not in the fixed position error is implied, and the operator performs checking.
- In the N step 107, when the winding unit is stopped in the fixed position, the geared
motor 5 of the lever locking and unlocking mechanism 37 is driven. Thus, thecam 38 fitted onto the shaft of the gearedmotor 5 turns by 90° in the vertical direction and abuts on the turninglever 28 for turning the lever and releasing the free end of the windingroll 21. - In the N step 108, the contactless switch KS12 determines the position in which the turning
lever 28 turns for locking and unlocking the windingroll 21. - When the turning
lever 28 has been turned to the fixed position, the operation is shifted to the N step 109 and the geared motor M5 is stopped. Driving of the geared motor M5 continues if the turninglever 28 has not turned to the fixed position. - After the geared motor M5 has stopped, operations in the N steps 110 through 113 for opening the
gate 12, and the N steps 114 through 117 for driving thecutter motor 62 of thefabric cutting device 48 and thecutter displacing motor 52 proceed simultaneously. - In the N step 110, determinations are made as to whether the contactless switch KS2 for stopping the winding
unit 4 at the fixed position is operative and the switch KS12 for locking-unlocking the windingroll 21 is operative. - When the contactless switch K2 for stopping the winding
unit 4 at the fixed position, and, the KS12 switch for locking-unlocking the windingroll 12 are operative, the motor M1 for opening and closing thegate 12 is driven for opening the window of thegate 12. (N step 111) A contrary result implies error and the operator performs checking. - In the N step 112, the contactless switch KS8 determines whether the gate has been opened. If the gate has been opened, the operation is shifted to the
N step 113 in which the gate opening-closing motor M1 is stopped. If the gate has not been opened, the gate opening-closing motor M1 continues rotating until the gate is opened. - In the N step 114, the determinations are made whether the contactless switch KS2 for stopping the winding
unit 4 at the fixed position is operable, and whether the KS12 for locking-unlocking the windingroll 21 is operable. - When the contactless switches KS2 (fixed position stopping of the winding unit 4) and the KS12 (for locking-unlocking of the winding roll 21) are determined operable, the cutter motor M3 and cutter displacing motor M2 are enabled. If the switched are not operable, error is implied and the operator checks for error. In the N step 116, a determination as to whether the
fabric cutting mechanism 48 has reached the terminal point is made. - In the N step 117, if the
fabric cutting mechanism 48 has reached the terminus, the cutter displacing motor M2 stops; otherwise, the cutter displacing motor M2 continues operation. - In the N step 118 the cutter displacing motor M2 rotates in the reverse direction to return the cutter to the initial base position (N step 119) if the contactless switch KS2 for the fixed position stop of the winding
unit 4, and the KS12 for locking unlocking of the windingroll 21 are determined to be in operation; otherwise, error is implied and the operator performs checking. - In the N step 120, if the cutter has returned to its initial base position, the cutter displacing motor M2 is stopped (N step 121); otherwise, the cutter displacing motor M2 continues operation.
- In the N step 119, when the contactless switch KS2 for the fixed position stop of the winding
unit 4 and the KS12 for opening and closing thegate 12 are in operation, the step is shifted to the N step 123 in which the motor for doffing the fabric is driven to push the fabric on the windingroll 21 outside of the machine so that the fabric may be doffed. - In the N step 124, if the
fabric doffing position 47 is at the terminal position, the fabric doffing motor M4 is stopped (N step 125); otherwise, the fabric doffing motor M4 is stopped. - In the N step 126, if the winding unit is in the fixed, stop position, and the
gate 12 is opened for the fixed position stop of the windingunit 4, the fabric doffing motor is rotated in the reverse direction and thefabric doffing mechanism 47 returns to the initial base position (N step 127); otherwise, error is implied and the operator performs checking. - In the N step 128, if the
fabric doffing mechanism 47 has returned to the initial base position as determined by the switch KS13, the motor for thefabric doffing device 47 is stopped (N step 129); otherwise, driving of the motor for thefabric doffing device 47 continues. - In the N step 130, the
switch KS 13 determines whether the motor M4 for fabric doffing has terminated. If that motor is off, the motor M1 for opening and closing thegate 12 is rotated in the reverse direction so that thegate 12 is displaced to the initial closure position; otherwise, error is implied and the operator performs checking. - In the N step 132, if the gate has been closed, the motor M1 for opening and closing the
gate 12 is stopped. - In the N step 134, if the doffing
device 47 and cutter are in fixed stop positions as determined by the switch KS13 (confirming the base point of the mechanism 47) and KS3 (confirming the base point of the cutter), the motor M5 for actuating a locking-unlockingcam 38 for the windingroll 21 is rotated in the reverse direction and the windingroll 21 is turned and locked by the turning lever 28 (N step 135); otherwise, error is implied and the operator performs checking. - In the N step 136, the fabric retention confirming switch KS11 determines whether the turning
lever 28 for locking-unlocking of the winding roll locks the winding roll. - In the N step 137, if the turning
lever 28 is retaining the winding roll, other mechanisms and components are sensed to determine whether they are stopped: the driving part for displacing the cutter; the closure of thegate 12; the locking of the winding roll by the locking-unlockingcam 38; and whether the fabric doffing device is stopped or performed in base positions. If the above mechanisms are stopped, the knitting machine is started again; otherwise, error is implied, and the operator performs checking. - The invention provides the benefits and advantage of relieving the knitting machine operator of heavy labor normally associated with conveyance of the knitted fabric roll, and enables an increase in knitting machine operation.
- The foregoing embodiments are to be considered illustrative, rather than restrictive of the invention and those modifications which come within the meaning and range of equivalents of the claims are to be included therein.
Claims (11)
- An apparatus for automatic winding and doffing of knitted cloth on a circular knitting machine having a winding unit 4 disposed below the cylinder and revolving synchronously with the cylinder, and which drives fabric delivery rolls through a power transmission mechanism interconnected to the rotating winding unit and being characterized by:
a frame having opposed winding apparatus frame arms 16, 17;
a fabric winding roll 21 for winding knitted cloth, said winding roll having two opposed ends, and including means for changing the diameter of the roll to allow a fabric wound thereon to be doffed therefrom, and including comb means 35 positioned on the surface of the roll and movable from a retracted position below the surface to an extended position projecting from the surface of the roll for engaging the cloth and retaining the cloth onto the winding roll;
means pivotally connecting one end of the winding roll to one of the frame arms;
means for guiding 43 fabric to the winding roll at the start of fabric winding;
means for stopping the fabric winding roll after a predetermined amount of fabric has been wound on the winding roll;
means for cutting 48 the fabric after fabric winding; and
fabric doffing means 47 for doffing the fabric from the winding roll in the direction of the roll axis after a fixed length of fabric has been wound on the fabric roll. - An apparatus according to Claim 1 including a gate 12 positioned adjacent the winding unit between the frame arms for protecting and substantially covering the winding unit, and including means for automatically opening and closing the gate when doffing the knitted fabric from the winding roll.
- An apparatus according to Claim 1 wherein the winding roll includes two channel members 21a, 21b dividing the surface of the winding roll into two half sections, and including means for moving the half-sections relative to each other for changing the cross sectional size of the winding roll.
- An apparatus according to Claim 1 wherein one of the frame arms is substantially C-shaped and bent in the direction along which the fabric is doffed.
- An apparatus according to Claim 1 wherein the fabric cutting means is positioned apart from the winding unit.
- An apparatus for automatic winding and doffing of knitted cloth on a circular knitting machine having a winding unit 4 disposed below the cylinder and revolving synchronously with the cylinder, and which drives fabric delivery rolls through a power transmission mechanism interconnecting to the rotating winding unit and being characterized by:
a frame having opposed winding apparatus frame arms 16, 17;
a fabric winding roll 21 for winding knitted cloth, said winding roll having two opposed ends, and including means for changing the diameter of the roll to allow a fabric wound 35 thereon to be doffed therefrom, and including comb means positioned on the surface of the roll and movable from a retracted position below the surface to an extended position projecting from the surface of the roll for engaging the cloth and retaining the cloth onto the winding roll;
means pivotally connecting one end of the winding roll to one of the support arms;
a pivotally mounted turning lever 28 supporting the other end of the winding roll so that the other end of the winding roll may be moved from a home, winding position to an unloading, doffing position;
means for guiding 43 fabric to the winding roll at the start of fabric winding;
means for stopping the fabric winding roll after a predetermined amount of fabric has been wound;
means for cutting 48 the fabric after fabric winding; and
fabric doffing means 47 for doffing the fabric from the winding roll in the direction of the roll axis, said doffing means including a doffing plate for pressing the side of a wound fabric roll from the winding roll. - An apparatus according to Claim 6, and further including locking means 37 operatively connected to the turning lever for locking the turning lever in a position in which the turning lever supports the winding roll in the home, winding position and for unlocking the turning lever to allow the turning lever to pivot and disengage from the winding roller, said locking means including a cam on which the turning lever abuts, and including motor means operatively connected to the cam for rotating the cam for turning the lever arm.
- A fabric winding roll 21 for use in knitting machines in which the fabric winding roll has two opposed ends and is positioned between opposed winding apparatus frame arms, 16, 17 and being characterized by
means adapted for pivotally connecting one end of the winding roll to one of the frame arms so that the winding roll may be moved from a home, winding position to an unloading, doffing position in which the other end of the winding roller is removed from the other frame arm;
means for changing the cross-sectional size of the winding roller; and
a plurality of combs 35 positioned on the surface of the winding roll, and wherein the combs are movable between an extended position in which combs project from the winding roll for grasping knitted fabric and retaining the knitted fabric onto the winding roll, and a withdrawn position in which the combs are positioned below the surface of the winding roll. - A fabric winding roll according to Claim 8 wherein the winding roll includes two channel members 21a, 21b dividing the winding roll into two half-sections, and including means for moving the half-sections relative to each other for changing the cross-sectional size of the winding roll.
- A fabric winding roll according to Claim 9 wherein the channel members 21a, 21b of the winding roll include guide channel members having holes, and wherein the half-section channel members engage the guide channel members and are guided along the holes when the cross-sectional size of the winding roll is changed.
- A method of automatically winding and doffing knitted fabric on a circular knitting machine and being characterized by the steps of
guiding the knitted fabric to a winding roll positioned between opposed winding apparatus frame arms,
catching the fabric on the winding roll by engaging the guided fabric onto a plurality of combs that are positioned on the winding roll and that extend beyond the peripheral surface of the winding roll,
winding the fabric onto the winding roll,
detecting the length of fabric wound onto the winding roll,
reducing the cross-sectional size of the winding roll,
doffing the fabric from the winding roll, and
opening a gate which covers and protects the winding roll to allow the knitted fabric to be doffed outside the machine.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP251211/90 | 1990-09-19 | ||
JP02251211A JP3095171B2 (en) | 1990-09-19 | 1990-09-19 | Automatic winding and discharging device and method for knitted fabric of circular knitting machine |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0485717A2 true EP0485717A2 (en) | 1992-05-20 |
EP0485717A3 EP0485717A3 (en) | 1992-09-02 |
EP0485717B1 EP0485717B1 (en) | 1996-02-21 |
Family
ID=17219354
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19910115781 Expired - Lifetime EP0485717B1 (en) | 1990-09-19 | 1991-09-18 | Apparatus and method for winding and doffing roll of knitted cloth on a circular knitting machine |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0485717B1 (en) |
JP (1) | JP3095171B2 (en) |
DE (1) | DE69117256T2 (en) |
ES (1) | ES2087196T3 (en) |
TW (1) | TW235316B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0534352A2 (en) * | 1991-09-20 | 1993-03-31 | Precision Fukuhara Works, Ltd | Rolling and discharging device of knitted fabric on circular knitting machine and its controlling method |
CN110205745A (en) * | 2019-07-22 | 2019-09-06 | 苏州星科自动化科技有限公司 | Flat machine cuts drawnwork equipment |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103628250B (en) * | 2012-08-20 | 2016-05-18 | 泳立(厦门)机械有限公司 | Batching facility are from walking and adjustable synchronous retracting device |
CN104790114B (en) * | 2015-04-24 | 2016-11-09 | 南安市南星工业机械有限公司 | A kind of batcher safety release device of large circle machine |
TWI693314B (en) * | 2017-12-18 | 2020-05-11 | 黃宗貴 | Carrying system of circular knitting machine and circular knitting machine used |
CN113564795B (en) * | 2021-08-06 | 2022-04-19 | 浙江恒强科技股份有限公司 | Method for realizing automatic detection and automatic tension adjustment of fabric of flat knitting machine traction device |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2162918A5 (en) * | 1971-11-30 | 1973-07-20 | Bonneterie Sa Et | |
FR2162917A5 (en) * | 1971-11-24 | 1973-07-20 | Werkzeugmasch Okt Veb | |
FR2240638A5 (en) * | 1973-08-09 | 1975-03-07 | Toyo Boseki | |
US4030582A (en) * | 1975-04-28 | 1977-06-21 | Milliken Research Corporation | Quick disconnect coupling |
GB2170230A (en) * | 1985-01-25 | 1986-07-30 | Precision Fukuhara Works Ltd | Driving apparatus in take up unit of circular knitting machine |
DE3704048A1 (en) * | 1986-08-23 | 1988-03-03 | Gunze Kk | DEVICE FOR ROLLING UP THE PRODUCTS OF A CIRCULAR KNITTING MACHINE |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3718659C1 (en) * | 1987-06-04 | 1988-08-18 | Sipra Patent Beteiligung | Goods take-up and take-up device for circular knitting machines |
-
1990
- 1990-09-19 JP JP02251211A patent/JP3095171B2/en not_active Expired - Fee Related
-
1991
- 1991-08-20 TW TW80106583A patent/TW235316B/zh active
- 1991-09-18 DE DE1991617256 patent/DE69117256T2/en not_active Expired - Fee Related
- 1991-09-18 ES ES91115781T patent/ES2087196T3/en not_active Expired - Lifetime
- 1991-09-18 EP EP19910115781 patent/EP0485717B1/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2162917A5 (en) * | 1971-11-24 | 1973-07-20 | Werkzeugmasch Okt Veb | |
FR2162918A5 (en) * | 1971-11-30 | 1973-07-20 | Bonneterie Sa Et | |
FR2240638A5 (en) * | 1973-08-09 | 1975-03-07 | Toyo Boseki | |
US4030582A (en) * | 1975-04-28 | 1977-06-21 | Milliken Research Corporation | Quick disconnect coupling |
GB2170230A (en) * | 1985-01-25 | 1986-07-30 | Precision Fukuhara Works Ltd | Driving apparatus in take up unit of circular knitting machine |
DE3704048A1 (en) * | 1986-08-23 | 1988-03-03 | Gunze Kk | DEVICE FOR ROLLING UP THE PRODUCTS OF A CIRCULAR KNITTING MACHINE |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0534352A2 (en) * | 1991-09-20 | 1993-03-31 | Precision Fukuhara Works, Ltd | Rolling and discharging device of knitted fabric on circular knitting machine and its controlling method |
EP0534352A3 (en) * | 1991-09-20 | 1993-08-11 | Precision Fukuhara Works, Ltd | Rolling and discharging device of knitted fabric on circular knitting machine and its controlling method |
US5285663A (en) * | 1991-09-20 | 1994-02-15 | Precision Fukuhara Works, Ltd. | Rolling and discharging device of knitted fabric on circular knitting machine and its controlling method |
CN110205745A (en) * | 2019-07-22 | 2019-09-06 | 苏州星科自动化科技有限公司 | Flat machine cuts drawnwork equipment |
CN110205745B (en) * | 2019-07-22 | 2024-02-02 | 苏州星科自动化科技有限公司 | Yarn cutting and drawing equipment of flat knitting machine |
Also Published As
Publication number | Publication date |
---|---|
JP3095171B2 (en) | 2000-10-03 |
EP0485717B1 (en) | 1996-02-21 |
JPH04136248A (en) | 1992-05-11 |
DE69117256D1 (en) | 1996-03-28 |
TW235316B (en) | 1994-12-01 |
EP0485717A3 (en) | 1992-09-02 |
ES2087196T3 (en) | 1996-07-16 |
DE69117256T2 (en) | 1996-10-31 |
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