TWI693314B

TWI693314B - Carrying system of circular knitting machine and circular knitting machine used

Info

Publication number: TWI693314B
Application number: TW106144383A
Authority: TW
Inventors: 黃宗貴
Original assignee: 黃宗貴
Priority date: 2017-12-18
Filing date: 2017-12-18
Publication date: 2020-05-11
Also published as: TW201928137A

Abstract

本發明圓編機之運載系統及所使用之圓編機，為防止系統運轉時，不同裝置之間動力干涉，及可大幅提升成布收捲積載量，在圓編機的跨下空間，設有一由專屬動力單元所驅動，且形成獨立運轉的捲收裝置，捲收裝置本體及所捲取成布的積重，經由一載動底盤傳達給地基為之荷重，因此捲收裝置可大量積納捲取成布，及在系統停機臨界，可避免捲收裝置因旋轉慣性所產生的反作用扭矩力，影響編織單元的機件定位狀態及組合精密度、和維持機件安全，並避免成布因織針勾結動力變化所產生編織網目停車痕。 The carrying system of the circular knitting machine of the present invention and the circular knitting machine used in order to prevent the power interference between different devices when the system is in operation, and can greatly improve the volume of the cloth to be wound and accumulated. There is a retracting device driven by a dedicated power unit and forming an independent operation. The volume of the retracting device body and the volume of the reeled cloth is transmitted to the foundation through a moving chassis. Therefore, the retracting device can accumulate a large amount Rewinding into a cloth, and critical when the system is shut down, can avoid the reaction torque force generated by the rotating inertia of the winding device, affect the positioning state and combination precision of the knitting unit, and maintain the safety of the machine, and avoid the formation of cloth Knitted mesh parking marks due to changes in knitting needle collapsing power.

Description

圓編機之運載系統及所使用之圓編機 Carrying system of circular knitting machine and circular knitting machine used

本發明為防止系統運轉時，不同裝置之間殘餘動力干涉，及可大幅提升成布收捲積載量，並維持了系統運作機構安全。 The invention prevents the residual power interference between different devices when the system is in operation, and can greatly increase the volume of the cloth to be collected and rewind, and maintain the safety of the system operation mechanism.

在織造業之中，具有共軛軸的圓編機，由於編織速率高，以及可廣泛對應多種性質紗線，而廣泛被使用，現行圓編機所設的捲收裝置為受編織單元經吊掛肩架傳達動力並高速運轉，捲收裝置的慣性力矩在停車臨界，會反饋到編織單元，造成編織單元精密機件斷裂或走失組合精度，更大問題是該反饋力在該時間點，會造成成布的編織網格發生編織停車痕。 In the weaving industry, circular knitting machines with conjugated shafts are widely used due to their high weaving rate and wide range of yarn properties. The winding device of the current circular knitting machine is hanged by the knitting unit. The shoulder hanger transmits power and runs at high speed. The inertia moment of the retracting device is at the critical stop, which will be fed back to the knitting unit, causing the precision parts of the knitting unit to break or lose the combined accuracy. The bigger problem is that the feedback force at this time point will be Weaving parking marks caused by the woven grid of the cloth.

現行機器如第1圖所示，該圓編機100設有一腳柱41，腳柱41內部形成跨下空間42，提供一捲收裝置50所掛接，腳柱41上端經由一樞套機構43安裝編織單元30，編織單元30朝上經由架接元件20而組接一喂給單元10，捲收裝置50下端經由一動力轉換機構62，使收捲輪組53獲得捲收動力，動力轉換機構62下端以相對運動方式結合一被機體固定的固定結構67，該固定結構67與腳柱41可為固定結合關係，在捲收裝置50旋轉過程，動力轉換機構62即會產生一相對旋轉的動量而驅動收捲輪組53提供收捲輪組53收捲成布90的工作能量。 The current machine is shown in FIG. 1, the circular knitting machine 100 is provided with a leg 41, a straddle space 42 is formed inside the leg 41, a retracting device 50 is provided for hooking, and the upper end of the leg 41 is passed through a pivot mechanism 43 The knitting unit 30 is installed. The knitting unit 30 is upwardly connected to a feeding unit 10 via the hanger element 20. The lower end of the winding device 50 passes through a power conversion mechanism 62 to obtain the winding power of the winding wheel group 53. The power conversion mechanism The lower end of the 62 is combined with a fixed structure 67 fixed by the body in a relative motion manner. The fixed structure 67 and the leg 41 may be in a fixed coupling relationship. During the rotation of the winding device 50, the power conversion mechanism 62 will generate a relative rotating momentum The driving winding wheel group 53 provides the working energy for the winding wheel group 53 to wind into the cloth 90.

捲收裝置50上方經由吊掛肩架54結合在編織單元30所設的底環33，得是捲收裝置50與編織單元30的交織針盤31同步被帶轉，捲收裝置50的原地旋轉速率與交織針盤31相同，而且為高速編織，交織針盤31迴轉為高速，則捲收裝置50的原地旋轉，亦為高速，潛在有極大的慣性轉矩。 The upper part of the retracting device 50 is coupled to the bottom ring 33 provided in the knitting unit 30 via the hanging shoulder 54, and the retracting device 50 and the interlacing dial 31 of the knitting unit 30 are synchronously rotated, and the retracting device 50 is in place The rotation rate is the same as that of the interlace dial 31, and it is a high-speed knitting. When the interlace dial 31 rotates to a high speed, the in-situ rotation of the winding device 50 is also a high speed, potentially having a great inertial torque.

提供編織的紗線13，經由喂給單元10施配給編織單元30進行編織，所織成的成布90為筒狀，並由編織單元30下端的下放通口32往下帶放，交由捲收裝置50所收捲，捲收裝置50收捲的過程為依據其旋轉軸線L旋轉，編織單元30旋轉依據所屬共軛軸線S共軸運轉，共軛軸線S、旋轉軸線L為上下重疊關係。 The knitting yarn 13 is provided and dispensed to the knitting unit 30 via the feeding unit 10 for knitting. The woven fabric 90 is tubular and is taken down by the lowering opening 32 at the lower end of the knitting unit 30 and delivered by the roll The rewinding device 50 rewinds, and the rewinding device 50 rewinds according to its rotation axis L. The knitting unit 30 rotates coaxially according to its conjugate axis S. The conjugate axis S and the rotation axis L are in an overlapping relationship.

系統運作為編織單元30由喂給單元10取得紗線進行編織，所形成成布90則較捲收裝置50所設收捲輪組53所捲收，收捲輪組53的動力為經由動力轉換機構62相對固定結構67轉換取得，捲收裝置50受編織單元30經懸接的吊掛肩架54帶動，與交織針盤31同步旋轉，如此可順利高速進行編織作業。 The operation of the system is that the knitting unit 30 obtains the yarn from the feeding unit 10 for knitting, and the formed cloth 90 is wound up by the winding wheel set 53 provided in the winding device 50. The power of the winding wheel set 53 is converted by the power The mechanism 62 is converted and obtained relative to the fixed structure 67, and the winding device 50 is driven by the knitting unit 30 via the suspended hanging shoulder 54 to rotate synchronously with the interlacing dial 31, so that the knitting operation can be smoothly performed at high speed.

其中編織單元30的動力為由一驅動單元14取得，並經其底環33而連動捲收裝置50，該吊掛肩架54除了傳達與編織單元30同步的旋轉動力之外，更懸掛負荷對捲收裝置50單位機構重量以及捲收布疋的積載總量，為一重力掛接的形式，下端的固定結構67，只是提供與動力轉換機構62產生一相對運轉的作用力，使動力轉換機構62可取得一轉換動力傳達給收捲輪組53，所以捲收裝置50的整體重量與固定結構67無關，捲收裝置50所累積的荷重為交由吊掛肩架54從底環33獲得吊掛支持的力量，捲收裝置50為一懸空水平運轉的單體，捲收裝置50本體具有質量，加上捲收布料的荷重，旋轉後即形成一慣性力，該慣性力會影響停機時的系統穩定，如停機前該旋轉的慣性所發生的扭矩，會經由吊掛肩架54間接底環33反向傳給編織單元30的交織針盤31，交織針盤31為多數編織勾針(圖上未示)圍繞組成，及凸輪作用的山角結合的滑動關係，改變針位進行勾紗動作形成交織操作，在動作正常速度時，可對紗線在勾拉過程單位時間內，產生較大了拉力，使織成後的成布90其織格網目較為細緻札實，成布90收捲滿載後須停機卸下布捲，如上述捲收裝置50具有迴轉慣性的扭矩，在停機瞬間前，所發生的慣性反作用力，會直接傳達給編織單元30的交織針盤31，使交織針盤31的織針退針，或該扭矩會扭斷織針聯動機件，或影響機件精密排列。 The power of the knitting unit 30 is obtained by a driving unit 14, and the retracting device 50 is linked through the bottom ring 33. The hanging shoulder frame 54 not only transmits the rotating power synchronized with the knitting unit 30, but also suspends the load. The unit weight of the retracting device 50 and the total stowage of the retractable cloth are in the form of a gravity hook. The lower fixed structure 67 only provides a relative operation force with the power conversion mechanism 62 to make the power conversion mechanism 62. A conversion power can be obtained and transmitted to the winding wheel group 53, so the overall weight of the winding device 50 has nothing to do with the fixed structure 67. The accumulated load of the winding device 50 is borne by the hanging shoulder frame 54 from the bottom ring 33. With the support force, the retracting device 50 is a single unit that runs horizontally. The body of the retracting device 50 has a mass, and the load of the retracted fabric forms an inertial force after rotation. This inertial force will affect the time of shutdown. The system is stable. The torque generated by the inertia of the rotation will be reversely transmitted to the interwoven dial 31 of the knitting unit 30 through the indirect bottom ring 33 of the hanging shoulder frame 54. The interwoven dial 31 is composed of a plurality of knitted hooks (not shown in the figure). Combined with the sliding relationship of the cam and the mountain angle, the needle position is changed to perform the yarn hooking operation to form an interweaving operation. When the movement is at a normal speed, the yarn can generate a large pulling force per unit time during the hooking process, so that The woven mesh of the Chengbu 90 is more meticulous and solid. When the Chengbu 90 is fully loaded, it must be stopped to unload the roll. For example, the above-mentioned winding device 50 has a rotating inertia torque. Before the moment of shutdown, the inertial reaction force occurs , Will be directly communicated to the interlocking dial 31 of the knitting unit 30, so that the knitting needles of the interlocking dial 31 are retracted, or the torque will break the knitting needle linkage mechanism, or affect the precise arrangement of the machine components.

另外由於該捲收裝置50系經由吊掛肩架54以垂掛方式懸掛於編織單元30的下端，無法高量收捲成布90，過量使用，經久吊掛肩架54或捲收裝置50的底部結構會斷裂。 In addition, since the winding device 50 is suspended from the lower end of the knitting unit 30 via the hanging shoulder frame 54, it cannot be wound into a cloth 90 at a high volume. If it is excessively used, the shoulder frame 54 or the bottom of the winding device 50 can be hung for a long time. The structure will break.

由於結構條件的限制，一般常態使用的圓編機100，單次載滿成布90收捲積重約二十公斤，滿載二十公斤後就要停機取出布捆，常態上在停機時，尚未脫離交織針盤31部位的成布90，其編織網目因織針勾結力的變化而變形，而產生業界俗稱的停車痕，在一碼布料中，為了去除停車痕，則要浪費編織單元30公分的織成布，上述的停車為正常停車，加上斷紗的停車，常態作業中，每一捲布可能要停車二次以上，則是大量浪費成布損耗，若該機台生產一噸量成布，約需停車五十至一百次，因此造成織成布極大量的損耗，目前圓編機的編織生產，其機會成本極高，更且造成能源及資源的浪費。 Due to the limitation of structural conditions, the circular knitting machine 100 normally used in a normal state is loaded with a single cloth 90 at a time, and the volume is about 20 kilograms. After 20 kilograms of full load, the fabric bundle will be shut down to take out the fabric bundle. The fabric 90 that is detached from the interlaced dial 31 is deformed due to the change of the knitting force of the knitting needles, which causes the parking marks commonly known in the industry. In a yard of fabric, in order to remove the parking marks, it is necessary to waste 30 cm of the knitting unit The above-mentioned parking is normal parking, plus the parking of broken yarn. In normal operation, each roll of cloth may need to be stopped more than twice, which is a large amount of waste into cloth. If the machine produces one ton, It takes about 50 to 100 times to stop the cloth, which results in a large amount of loss in weaving the cloth. At present, the opportunity cost of circular knitting machines is extremely high, and it causes a waste of energy and resources.

另外針織業的染整為一極大的汙染工業，現改以氮氣染整方式，其所操作的模式為單次性釋放氮氣作染整的催化，如此不需要水的污染，其單次染整操作，為對單一布捲，一捲布的重量，可從最少到上噸的重量，因此成布收捲積納總量，越高量越可均勻分攤一次噴氮的成本，所節省資源及資金為數十倍之差距，所以現今在傳統圓編機100的捲收裝置50，以強化機構等方式或改裝為大型為方式，儘量要得到捲收裝置50較高的捲布積載量，但又受限於該吊掛肩架54與編織單元30之間的連結垂掛力，而無法倍數擴大其荷重，超重則造成機台損害，並且因該大量荷重，旋轉時所產生的慣性扭矩在停機臨界時，反饋給交織針盤31，對交織針盤31的機件結構更產生強力的破壞及衝走機構精度。 In addition, the dyeing and finishing of the knitting industry is a very polluting industry. The nitrogen dyeing and finishing method is now used. The operation mode is a single release of nitrogen for the catalysis of dyeing and finishing. This does not require water pollution. The secondary dyeing and finishing operation is for the weight of a single cloth roll and a roll of cloth, which can range from a minimum to a ton of weight. Therefore, the total volume of the volume of the finished cloth is collected. The saving of resources and funds is a gap of tens of times, so now the winding device 50 of the traditional circular knitting machine 100 is strengthened by means such as strengthening the mechanism or converted into a large-scale method, as far as possible to obtain a higher winding cloth loading of the winding device 50 Amount, but it is limited by the hanging force between the hanging shoulder 54 and the braiding unit 30, which cannot increase its load by multiples. Overweight causes damage to the machine, and due to the large load, the inertia generated when rotating The torque is fed back to the interlocking dial 31 when the shutdown is critical, and the mechanical structure of the interlocking dial 31 is more powerfully damaged and the precision of the flushing mechanism is further generated.

本發明圓編機之運載系統及所使用之圓編機，提供防止系統運作時，不同裝置之間動力干涉，及可大幅提升成布收捲積載量，設一受載動底盤所載動之捲收裝置，其重量經由載動底盤轉達給地基，得是捲收裝置所捲收的積載荷重即交由地基吸收，載動底盤由一專屬的推轉動力單元所驅動，形成一獨立的運轉系統，免除積載過重的疑慮，以及其旋轉慣性不對外干涉，捲收裝置可對應使用在一圓編機所設挺立拱體內部，其旋轉軸線對應挺立拱體上端的編織單元所圍繞的共軛軸線，迎接由編織單元高量生產的成布，作高量捲收為其主要目的。 The carrying system of the circular knitting machine of the present invention and the circular knitting machine used in it provide protection against power interference between different devices when the system is operating, and can greatly increase the volume of the rewinding volume of the cloth, set up by a moving chassis The weight of the winding device is transferred to the foundation through the driving chassis. The accumulated load collected by the winding device is transferred to the foundation to absorb it. The driving chassis is driven by a dedicated thrust and rotation unit to form an independent operation. The system eliminates the worry of overloading, and its rotational inertia does not interfere with the outside. The retracting device can be used inside the upright arch provided by a circular knitting machine, and its rotation axis corresponds to the conjugate axis surrounded by the knitting unit at the upper end of the upright arch. To meet the high-volume production of knitted fabrics, high-volume winding is the main purpose.

本發明第二目的為載動捲收裝置的載動底盤，由一所屬推轉動力單元獨立推轉，載動底盤與地基之間可調整為水平，使捲收裝置的旋轉軸線與水平面垂直。 The second object of the present invention is to drive the chassis of the rewinding device independently by an associated push-and-turn force unit, and the level between the driving chassis and the foundation can be adjusted to make the axis of rotation of the reeling device perpendicular to the horizontal plane.

本發明第三目的為所使用的圓編機由腳柱形成挺立拱體，挺立拱體上端載置編織單元，編織單元上端結合喂給單元，該編織單元為由一所屬的編織動力單元所驅動，推轉動力單元與編織動力單元可同步經由一電控單元所操作，讓捲收裝置的捲收速率與編織單元的編織速率配合。 The third object of the present invention is that the circular knitting machine used forms an upright arch body from a leg, a knitting unit is placed on the upper end of the upright arch body, and a feeding unit is combined on the upper end of the knitting unit, and the knitting unit is driven by an associated knitting power unit The push-rotation force unit and the knitting power unit can be operated synchronously through an electric control unit, so that the winding rate of the winding device matches the knitting rate of the knitting unit.

100‧‧‧圓編機 100‧‧‧Circular knitting machine

10‧‧‧喂給單元 10‧‧‧Feeding unit

11‧‧‧導線元件 11‧‧‧Wire components

12‧‧‧電控單元 12‧‧‧Electronic control unit

13‧‧‧紗線 13‧‧‧ Yarn

14‧‧‧驅動單元 14‧‧‧Drive unit

20‧‧‧架接元件 20‧‧‧Mounting components

30‧‧‧編織單元 30‧‧‧Knitting unit

31‧‧‧交織針盤 31‧‧‧Interwoven dial

32‧‧‧下放通口 32‧‧‧lower port

33‧‧‧底環 33‧‧‧Bottom ring

34‧‧‧被動齒盤 34‧‧‧Passive chainring

40‧‧‧挺立拱體 40‧‧‧ Standing arch

41‧‧‧腳柱 41‧‧‧pillar

42‧‧‧跨下空間 42‧‧‧ Step into the space

43‧‧‧樞套機構 43‧‧‧hub mechanism

50‧‧‧捲收裝置 50‧‧‧Winding device

51‧‧‧旋動掛架 51‧‧‧Rotating hanger

52‧‧‧整形輪組 52‧‧‧Shaping wheel set

53‧‧‧收捲輪組 53‧‧‧Winding wheel set

54‧‧‧吊掛肩架 54‧‧‧Hanging shoulder stand

60‧‧‧載動底盤 60‧‧‧Drive chassis

61‧‧‧平面結構 61‧‧‧Plane structure

62‧‧‧動力轉換機構 62‧‧‧Power conversion mechanism

63‧‧‧環形滑軌 63‧‧‧Ring slide

64‧‧‧被動滑環 64‧‧‧Passive slip ring

65‧‧‧結合部 65‧‧‧Joint

66‧‧‧調校腳蹄 66‧‧‧Adjust the hoof

67‧‧‧固定結構 67‧‧‧Fixed structure

70‧‧‧推轉動力單元 70‧‧‧Pushing force unit

71‧‧‧電機馬達 71‧‧‧Motor motor

72‧‧‧變速裝置 72‧‧‧Variable speed device

73‧‧‧輸出元件 73‧‧‧Output element

80‧‧‧編織動力單元 80‧‧‧ Braided power unit

81‧‧‧電機馬達 81‧‧‧Motor motor

82‧‧‧傳動路徑 82‧‧‧ Transmission path

83‧‧‧輸出元件 83‧‧‧Output element

90‧‧‧成布 90‧‧‧ into cloth

S‧‧‧共軛軸線 S‧‧‧Conjugate axis

L‧‧‧旋轉軸線 L‧‧‧Axis of rotation

第1圖係為習用圓編機的結構正視圖。 Figure 1 is a front view of the structure of a conventional circular knitting machine.

第2圖係為本發明結合圓編機的立面示圖。 Figure 2 is an elevation view of the present invention incorporating a circular knitting machine.

第3圖係為本發明的基礎結構示意圖。 Figure 3 is a schematic diagram of the basic structure of the present invention.

第4圖係為本發明俯視圖。 Fig. 4 is a plan view of the present invention.

第5圖係為本發明實施編織單元受一編織動力單元傳動之簡示圖。 FIG. 5 is a schematic diagram of the knitting unit implemented by the present invention driven by a knitting power unit.

本發明圓編機之運載系統及所使用之圓編機，為防止系統中，不同裝置之間動力干涉，及可大幅提升成布收捲積載量，一捲收裝置下端結合一載動底盤的被動滑環，該被動滑環滑動於載動底盤的環形滑軌，環形滑軌經由調校腳蹄結合地基，受地基所支持被動滑環受一專屬的推轉動力單元所驅動，運載捲收裝置進行旋轉，捲收裝置整體的質量，經由被動滑環間接環形滑軌而傳向地表，為地表所荷重，捲收裝置可極盡高量積納收捲布料。 The carrying system of the circular knitting machine of the present invention and the circular knitting machine used in order to prevent the power interference between different devices in the system, and can greatly increase the volume of the rewinding volume of the cloth, a lower end of the rewinding device is combined with a moving chassis Passive slip ring, which slides on the ring-shaped slide rail carrying the chassis. The ring-shaped slide rail is combined with the foundation through the adjustment of the hoof. The passive slip ring is supported by the foundation. The device rotates, and the overall mass of the retracting device is transmitted to the ground surface through the passive slip ring indirect circular slide rail, which is loaded by the ground surface. The retracting device can accumulate the volume of the retracted fabric as much as possible.

捲收裝置可就位在挺立拱體的跨下空間，高量收捲由編織單元所織成的布料，以及編織單元另為由所屬的編織動力單元所帶動，捲收裝置於旋轉停機前的慣性扭矩與編織單元之間無關，杜絕其干涉，維護了編織單元的機構安全，編織單元的動能僅須負載本體的編織動作，相對捲收裝置無負載關係，挺立拱體亦無負擔捲收裝置總體重量，推轉動力單元與編織動力單元同體受一電控單元所配置操作，有關本發明的實施樣態及其機構組成，請參閱圖示說明如下：首先請參閱第2圖所示，圓編機100組體上設有一編織單元30，下端同軸對正一捲收裝置50，捲收裝置50為配合編織單元30編織速率進行旋轉，旋轉過程可對編織單元30所編織成的成布90作整收，本發明所設捲收裝置50為由對稱的旋動掛架51，二旋動掛架51互對之間跨接有收捲輪組53，旋動掛架51下端分別固定結合在一載動底盤60所設被動滑環64所屬的結合部65，旋動掛架51受被動滑環64所帶動而聯動捲收裝置50整體旋轉，被動滑環64為共軸環形滑置在載動底盤60的環形滑軌63，環形滑軌63下端設有弧向分設多數的調校腳蹄66，該調校腳蹄66為可高低調整的結構，因此可讓環形滑軌63包含所滑載的被動滑環64形成水平運轉，其中心軸定義為一旋轉軸線L。 The rewinding device can be located in the space under the erect arch. The high volume rewinds the fabric woven by the knitting unit, and the knitting unit is driven by the associated knitting power unit. The inertia torque before turning to stop has nothing to do with the knitting unit, to prevent its interference, to maintain the safety of the knitting unit's mechanism, the kinetic energy of the knitting unit only needs to load the body's knitting action, there is no load relationship relative to the winding device, and there is no upright arch It bears the overall weight of the rewinding device, and the pushing force unit and the knitting power unit are all configured and operated by an electric control unit. For the implementation of the present invention and its mechanism composition, please refer to the illustration and description as follows: first please refer to page 2 As shown in the figure, a group of circular knitting machines 100 is provided with a knitting unit 30, and a lower end is coaxially aligned with a winding device 50. The winding device 50 rotates in accordance with the knitting rate of the knitting unit 30, and the knitting unit 30 can be knitted by the rotating process The finished fabric 90 is used for rewinding. The rewinding device 50 provided by the present invention is composed of a symmetrical rotating hanger 51. A rewinding wheel group 53 is bridged between the two rotating hangers 51 and the rotating hanger The lower end of 51 is fixedly coupled to the coupling part 65 of the passive slip ring 64 provided on a driving chassis 60. The rotating hanger 51 is driven by the passive slip ring 64 to rotate the linked winding device 50 as a whole. The passive slip ring 64 is a total of The shaft is slid annularly on the annular slide rail 63 of the driving chassis 60. The lower end of the circular slide rail 63 is provided with a plurality of adjustment foot shoes 66 which are arc-direction divided. The adjustment foot shoes 66 have a structure capable of height adjustment. The annular slide rail 63 includes the passive slip ring 64 slid to form a horizontal operation, and its central axis is defined as a rotation axis L.

捲收裝置50所設旋動掛架51的結構運轉依據，相同為沿著該旋轉軸線L為進行水平原地旋轉。 The structural operation basis of the rotating hanger 51 provided in the winding device 50 is the same as horizontal horizontal rotation along the rotation axis L.

載動底盤60底部可設有一平面結構61，平面結構61外端結合在挺立拱體40所設腳柱41的下角端，使腳柱41下方的結構強化，並且在該平面結構61的中央設一固定結構67，提供固定動力轉換機構62的相對端，並讓動力轉換機構62在旋轉過程中可發生一相對運動作用所發生的轉換動力，傳達給收捲輪組53，讓收捲輪組53對下放的成布90進行捲動操作。 A plane structure 61 may be provided at the bottom of the driving chassis 60, and the outer end of the plane structure 61 is combined with the lower corner end of the leg 41 provided by the upright arch 40 to strengthen the structure under the leg 41, and is provided at the center of the plane structure 61 A fixed structure 67 is provided to fix the opposite end of the power conversion mechanism 62, and allow the power conversion mechanism 62 to generate conversion power generated by a relative motion during rotation, which is transmitted to the winding wheel group 53 to allow the winding wheel group 53 Scroll the lowered cloth 90.

旋動掛架51為對稱在載動底盤60的上方二側，形成一ㄇ形的結構，上端載置有整形輪組52，可對下放的成布90進行整平，或其它如分切的裁切裝置(圖上未示)。 The rotating hanger 51 is symmetrical on the upper two sides of the driving chassis 60 to form a ㄇ-shaped structure, and the upper end is provided with a shaping wheel group 52, which can flatten the lowered cloth 90, or other such as slitting Cutting device (not shown).

捲收裝置50整體經由所設旋動掛架51下端結合在載動底盤60上端所滑動的被動滑環64，整體重量包含捲收布捲之後的積重總和，交由被動滑環64傳達給環形滑軌63，環形滑軌63經調校腳蹄66傳達給安裝的地基，整體重量由該地基完全負荷。 The whole of the winding device 50 is combined with the passive slip ring 64 that slides on the upper end of the carrying chassis 60 via the lower end of the set rotating hanger 51. The overall weight includes the total weight of the cloth after the cloth is wound, and is transmitted to the passive slip ring 64 to The ring slide rail 63 is transmitted to the installed foundation via the adjusting hoof 66, and the overall weight is fully loaded by the foundation.

編織單元30為一依據共軛軸線S為共軛的結構，周邊結合在挺立拱體40的上端所設樞套機構43，樞套機構43提供編織單元30所設交織針盤31所共軸滑動旋轉，編織單元30上端經由架接元件20而組合喂給單元10，紗線13經由喂給單元10所設導線元件11施配給編織單元30進行編織，編織後的成布90由編織單元30下端的下放通口32下放給捲收裝置50，上述捲收裝置50的旋轉軸線L與編織單元30的共軛軸線S為上、下重疊關係，腳柱41下端為著地，與載動底盤60的調校腳蹄66為同一地基平面。 The knitting unit 30 is a structure conjugated according to the conjugate axis S, and the periphery is combined with a pivot mechanism 43 provided at the upper end of the upright arch 40. The pivot mechanism 43 provides a coaxial sliding movement of the interlacing dial 31 provided by the knitting unit 30 Rotating, the upper end of the knitting unit 30 is combined with the feeding unit 10 via the connecting element 20, the yarn 13 is dispensed to the knitting unit 30 via the wire element 11 provided in the feeding unit 10 for weaving, and the knitted fabric 90 is woven by the lower end of the knitting unit 30 The lowering port 32 is lowered to the winding device 50. The rotation axis L of the winding device 50 and the conjugate axis S of the knitting unit 30 are in an overlapping relationship with the upper and lower sides. The lower end of the leg 41 is on the ground and is connected to the driving chassis 60. The adjustment feet 66 are on the same foundation plane.

請再參閱第3圖所示，本發明所設捲收裝置50經由旋動掛架51橫向活置有整形輪組52及收捲輪組53，旋動掛架51為一拱形體，其下二端分別結合在被動滑環64的結合部65，並為之固定，受被動滑環64的轉動帶動捲收裝置50整體跟隨原地旋轉，被動滑環64為共軸環形平面滑置在一被著地固定的環形滑軌63上表，環形滑軌63下端經由調校腳蹄66與地基表面接觸。 Please refer to FIG. 3 again, the rewinding device 50 provided by the present invention has a shaping wheel group 52 and a rewinding wheel group 53 laterally arranged via a rotating hanger 51. The rotating hanger 51 is an arch, and the lower part The two ends are respectively combined with and fixed to the joint portion 65 of the passive slip ring 64. The rotation of the passive slip ring 64 drives the rewinding device 50 to rotate in situ. The passive slip ring 64 is a coaxial annular plane that slides on The ring-shaped slide rail 63 fixed to the ground is placed on the surface, and the lower end of the ring-shaped slide rail 63 is in contact with the surface of the foundation via the adjustment foot 66.

整形輪組52、收捲輪組53捲收的動力，為由動力轉換機構62轉換，動力轉換機構62為一一般相對運動的機構，當捲收裝置50旋轉時，該動力轉換機構62即從固定的對應端發生相對運動，產生旋轉動力傳達給收捲輪組 53及整形輪組52。 The power collected by the shaping wheel group 52 and the winding wheel group 53 is converted by the power conversion mechanism 62. The power conversion mechanism 62 is a general relative motion mechanism. When the winding device 50 rotates, the power conversion mechanism 62 is driven from Relative motion occurs at the fixed counterpart, generating rotational power and transmitting to the winding wheel set 53和整轮轮组52。 53 and plastic wheel group 52.

載動底盤60所設被動滑環64由一專屬的推轉動力單元70所聯動，該推轉動力單元70為由一電機馬達71經由變速裝置72將動力傳達給輸出元件73，輸出元件73再將該動力驅動被動滑環64，被動滑環64進行平面運轉，輸出元件73與被動滑環64之間可為輪齒的囓動關係，以及該變速裝置72為減速作用，電機馬達71到達變速裝置72之間也可由撓性的傳動元件如皮帶(圖上未示)所傳達，可吸收運轉的震盪波，確保捲收裝置50的旋轉更為穩定，推轉動力單元70為受一電控單元12所操控。 The passive slip ring 64 provided on the driving chassis 60 is linked by a dedicated thrust force unit 70, which is transmitted by a motor 71 to the output element 73 via the speed change device 72, and the output element 73 The power is used to drive the passive slip ring 64, and the passive slip ring 64 performs a planar operation. The output element 73 and the passive slip ring 64 can be meshed with the gear teeth, and the speed change device 72 is a deceleration action, and the motor motor 71 reaches the speed change. The devices 72 can also be conveyed by flexible transmission elements such as belts (not shown in the figure), which can absorb the oscillating wave of operation and ensure that the rotation of the winding device 50 is more stable. The pushing force unit 70 is controlled by an electric Controlled by unit 12.

請再參閱第4圖配合第3圖所示，該載動底盤60的內平面設有一平面結構61，平面結構61的外端與前述挺立拱體40的腳柱41(請配合第2圖所示)下端結合固定，讓所組成的機台下盤結構穩定，平面結構61與載動底盤60之間無結合關係，捲收裝置50的旋動掛架51下端與被動滑環64的結合部65為固定結合，則是被動滑環64被輸出元件73帶動之後，捲收裝置50整體跟隨被動滑環64的旋轉而被帶動，系統為一獨立運作的主體，總積重為直達地基為之荷重。 Please refer to FIG. 4 and FIG. 3 again, the inner plane of the carrying chassis 60 is provided with a plane structure 61, the outer end of the plane structure 61 and the leg 41 of the aforementioned upright arch 40 (please cooperate with the figure 2 Shown) The lower end is combined and fixed to make the structure of the machine undercarriage stable. There is no coupling relationship between the planar structure 61 and the driving chassis 60. The joint between the lower end of the rotating hanger 51 of the winding device 50 and the passive slip ring 64 65 is a fixed combination. After the passive slip ring 64 is driven by the output element 73, the entire retracting device 50 is driven by the rotation of the passive slip ring 64. The system is an independent body, and the total product weight is the direct foundation. Load.

請再參閱第5圖所示，挺立拱體40上端組合編織單元30，該編織單元30設有一交織針盤31，經由其被動齒盤34受到一獨立所屬的編織動力單元80所設輸出元件83所傳動，編織動力單元80設有電機馬達81經由傳動路徑82將動力轉換輸出給輸出元件83，輸出元件83對被動齒盤34囓動，驅使交織針盤31進行編織運作的迴轉，該迴轉的動作為切動勾針(圖上未示)上下跳動進行編織的操作力量，該傳動路徑82可為塔形齒輪組的結構(圖上未示)，或是撓性傳動的結構，電機馬達81同體受同一電控單元12所調配操作。 Please refer to FIG. 5 again, the upper end of the upright arch 40 is combined with a knitting unit 30, the knitting unit 30 is provided with an interlaced dial 31, and through its passive gear plate 34, an output element 83 provided by an independent belonging knitting power unit 80 is received As driven, the knitting power unit 80 is provided with a motor 81 that converts power to the output element 83 via the transmission path 82. The output element 83 meshes with the passive toothed plate 34 to drive the interlace dial 31 to rotate in the knitting operation. The action is the operation force of cutting the hook (not shown in the figure) to jump up and down to knit. The transmission path 82 can be a tower gear set structure (not shown in the figure), or a flexible transmission structure, motor motor 81 The same body is deployed and operated by the same electronic control unit 12.

請回參第2圖所示，本發明捲收裝置50為一獨立運轉之運作單體，經由可內置於腳柱41的電控單元12所操控，該電控單元12同步控制編織單元30的運作速率，使編織單元30的編織速率與捲收裝置50的捲收速率為速度為同步對應關係，避免收捲輪組53收捲拉力不足或超額，捲收裝置50的旋轉軸線L向上重疊編織單元30的共軛軸線S。 Referring back to FIG. 2, the retracting device 50 of the present invention is an independent operating unit, which is controlled by an electric control unit 12 that can be built into the leg 41. The electric control unit 12 controls the knitting unit 30 synchronously. The operating rate is such that the knitting rate of the knitting unit 30 and the winding rate of the winding device 50 are in a synchronous corresponding relationship, to avoid the winding wheel 53 having insufficient or excessive winding tension, and the rotation axis L of the winding device 50 overlaps and knits upward The conjugate axis S of the unit 30.

捲收裝置50為一獨立的運作單體，可配合任意挺立拱體40所設的跨下空間42，只要空間滿足，則可配置本發明捲收裝置50，主要可讓所使用捲收裝置50可及大量的載置由編織單元30所編織的成布90，以及捲收裝置50所停機時的迴轉慣性，不會對編織單元30的機構動作位置或機件安全產生干涉危害，編織單元30為一獨立的動力單元，所負載為僅在旋轉的編織操作力量，所以編織單元30的動力源功率可採低功率，載動底盤60的動力源為採高功率，二者可分別由電控單元12作電性分配操作及控制。 The rewinding device 50 is an independent operating unit, which can cooperate with the spanning space 42 provided by any upright arch 40. As long as the space is satisfied, the rewinding device 50 of the present invention can be configured, which mainly allows the rewinding device 50 to be used A large number of fabrics 90 woven by the knitting unit 30 and the rotation inertia when the retracting device 50 is stopped will not interfere with the action position or mechanical safety of the knitting unit 30. The knitting unit 30 It is an independent power unit, the load is only the rotating knitting operation force, so the power source power of the knitting unit 30 can be low power, and the power source of the driving chassis 60 is high power. The unit 12 performs electrical distribution operation and control.

本發明所設捲收裝置50為一獨立運轉之運作單體，其扭矩慣性不會對外干涉，以及編織單元30相同為一獨立運作單體，其編織的速率可藉由電控單元12作電性調變，該電控單元12相同對應操作載動底盤60的運轉速度帶動捲收裝置50，使捲收裝置50的捲收速率，與編織單元30的編織速率形成對應關係，除了可為一全新的圓編機100所應用，並且對於傳統現行的機台也可進行改裝，增加成布收捲荷重的能力，讓布捲的捲構重量極大化，適合單次氣態染整的作業使用，對於圓編機100的系統結構，及生產過程所造成的停車痕的損耗，有極高倍數的改善能力，另一觀點，對環保提供為重要的輔助角色，為一革新的設計，懇請貴審查官予以明鑑並早日賜與專利為禱。 The retracting device 50 provided in the present invention is an independent operating unit whose torque inertia does not interfere with the outside, and the knitting unit 30 is also an independent operating unit, and the speed of the knitting can be controlled by the electric control unit 12 The electronic control unit 12 drives the winding device 50 corresponding to the operating speed of the operating chassis 60, so that the winding rate of the winding device 50 corresponds to the knitting rate of the knitting unit 30, except that it can be a The new round knitting machine 100 is applied, and the traditional current machine can also be modified to increase the capacity of the cloth to rewind the load, so that the weight of the cloth roll structure is maximized, suitable for a single gas dyeing operation. For the system structure of the circular knitting machine 100, and the loss of the parking marks caused by the production process, there is a very high multiple improvement ability. Another point of view is that it provides an important auxiliary role for environmental protection and an innovative design. The official gave a clear lesson and granted a patent as soon as possible.

100‧‧‧圓編機 100‧‧‧Circular knitting machine

10‧‧‧喂給單元 10‧‧‧Feeding unit

11‧‧‧導線元件 11‧‧‧Wire components

12‧‧‧電控單元 12‧‧‧Electronic control unit

13‧‧‧紗線 13‧‧‧ Yarn

20‧‧‧架接元件 20‧‧‧Mounting components

30‧‧‧編織單元 30‧‧‧Knitting unit

31‧‧‧交織針盤 31‧‧‧Interwoven dial

32‧‧‧下放通口 32‧‧‧lower port

40‧‧‧挺立拱體 40‧‧‧ Standing arch

41‧‧‧腳柱 41‧‧‧pillar

42‧‧‧跨下空間 42‧‧‧ Step into the space

43‧‧‧樞套機構 43‧‧‧hub mechanism

50‧‧‧捲收裝置 50‧‧‧Winding device

51‧‧‧旋動掛架 51‧‧‧Rotating hanger

52‧‧‧整形輪組 52‧‧‧Shaping wheel set

53‧‧‧收捲輪組 53‧‧‧Winding wheel set

60‧‧‧載動底盤 60‧‧‧Drive chassis

61‧‧‧平面結構 61‧‧‧Plane structure

62‧‧‧動力轉換機構 62‧‧‧Power conversion mechanism

63‧‧‧環形滑軌 63‧‧‧Ring slide

64‧‧‧被動滑環 64‧‧‧Passive slip ring

65‧‧‧結合部 65‧‧‧Joint

66‧‧‧調校腳蹄 66‧‧‧Adjust the hoof

67‧‧‧固定結構 67‧‧‧Fixed structure

90‧‧‧成布 90‧‧‧ into cloth

S‧‧‧共軛軸線 S‧‧‧Conjugate axis

L‧‧‧旋轉軸線 L‧‧‧Axis of rotation

Claims

一種圓編機之運載系統，為防止系統中，不同裝置之間動力干涉，及可大幅提升成布收捲積載量，包含有：一旋轉軸線可垂直於地表水平面之捲收裝置，設有二側對稱之旋動掛架，二旋動掛架互對之間橫向跨接有整形輪組及收捲輪組；一載動底盤，設有一環形滑軌，其軸心線與上述旋轉軸線重疊，環形滑軌上端提供一被動滑環同軸滑轉，下端輻向分設有多數之調校腳蹄，以及被動滑環朝上經結合部，結合上述旋動掛架的下端；一推轉動力單元，經輸出元件帶動上述被動滑環進行平面旋轉；一電控單元，控制上述推轉動力單元工作。 A carrying system of circular knitting machine, in order to prevent the dynamic interference between different devices in the system, and can greatly increase the volume of the volume of the rewinding volume, including: a rewinding device whose rotation axis can be perpendicular to the surface horizontal plane, with two Side symmetrical rotating pylons, the two rotating pylons are transversely connected with a shaping wheel set and a rewinding wheel set; the driving chassis is provided with an annular slide rail, and its axis line overlaps with the above rotation axis , The upper end of the ring slide rail provides a passive slip ring coaxial slip, the lower end is divided into a plurality of adjustment feet, and the passive slip ring upwards through the joint part, combined with the lower end of the above-mentioned rotating hanger; a push rotation force The unit drives the passive slip ring for plane rotation via the output element; an electronic control unit controls the operation of the pushing force unit.

如申請專利範圍第1項所述之圓編機之運載系統，其中該旋動掛架下端位於旋轉軸線位置，設有一下端結構可定著之動力轉換機構。 The carrying system of the circular knitting machine as described in item 1 of the patent application scope, wherein the lower end of the rotary hanger is located at the position of the rotation axis, and a power conversion mechanism with a lower end structure can be fixed.

如申請專利範圍第1項所述之圓編機之運載系統，其中環形滑軌內輻面，組合有一平面結構，平面結構中心定著動力轉換機構之下端結構。 The carrier system of the circular knitting machine as described in item 1 of the patent application scope, in which the inner radial surface of the ring slide rail is combined with a plane structure, and the center of the plane structure fixes the lower end structure of the power conversion mechanism.

如申請專利範圍第1項所述之圓編機之運載系統，其中該調校腳蹄為可高低調整之組體結構。 The carrier system of the circular knitting machine as described in item 1 of the scope of the patent application, wherein the adjustment foot is a group structure with adjustable height.

如申請專利範圍第1項所述之圓編機之運載系統，其中被動滑環與推轉動力單元之間，為輪齒囓動關係。 The carrier system of the circular knitting machine as described in item 1 of the scope of patent application, wherein the relationship between the passive slip ring and the thrust-rotating force unit is the tooth engagement.

如申請專利範圍第1項所述之圓編機之運載系統，其中該推轉動力單元設有一電機馬達，經由撓性傳動元件，傳達動力到動力輸出元件。 The carrier system of the circular knitting machine as described in item 1 of the patent application scope, wherein the pushing force unit is provided with a motor motor, which transmits power to the power output element through the flexible transmission element.

一種圓編機，為防止系統中，不同裝置之間動力干涉，及可大幅提升成布收捲積載量，包含有：如申請專利範圍1至6項中任一項所述之圓編機之運轉系統，包含有：一由腳柱支撐所形成之挺立拱體，設有一跨下空間，上端依共軛軸線結合有一編織單元，編織單元上方結合有一喂給單元；一捲收裝置，就位於上述跨下空間中心內部，所屬一旋轉軸線與上述共軛軸線為上、下重疊對正關係；一載動底盤，內輻面設有一平面結構，外圓設有一環形滑軌，其軸心線與上述旋轉軸線重疊，環形滑軌上端提供一被動滑環同軸滑轉，下端輻向分設有多數之調校腳蹄，以及被動滑環朝上經結合部，結合上述旋動掛架的下端；一推轉動力單元，經輸出元件帶動上述被動滑環進行平面旋轉；一編織動力單元，經由傳動路徑驅動編織單元；一電控單元，同步控制上述推轉動力單元及編織動力單元工作。 A circular knitting machine, in order to prevent the dynamic interference between different devices in the system, and can be greatly improved into the volume of the winding volume, including: as described in any one of the patent application scope 1 to 6 of the circular knitting machine The running system includes: an upright arch formed by the support of the leg, with a space under the span, and the upper end is connected according to the conjugate axis A knitting unit is integrated, and a feeding unit is combined above the knitting unit; a winding device is located inside the center of the above-mentioned lower space, and a rotation axis and the conjugate axis are in an upward and downward overlapping alignment relationship; a carrying chassis , The inner spoke surface is provided with a plane structure, the outer circle is provided with an annular slide rail, the axis of which overlaps with the above-mentioned rotation axis, the upper end of the annular slide rail provides a passive slip ring coaxial slip, and the lower end is divided into multiple adjustments The hoof, and the passive slip ring upward through the joint part, combined with the lower end of the above-mentioned rotating hanger; a push torque unit, which drives the passive slip ring to rotate in plane through the output element; a knitting power unit, driving the knitting through the transmission path Unit; an electric control unit, synchronously control the work of the push-rotation force unit and the weaving power unit.

如申請專利範圍第7項所述之圓編機，其中該交織針盤與編織動力單元之間為輪齒囓動關係。 The circular knitting machine as described in item 7 of the patent application scope, wherein the interlocking dial and the knitting power unit are in a tooth-tooth engagement relationship.

如申請專利範圍第7項所述之圓編機，其中腳柱下端與平面結構之側端結合。 The circular knitting machine as described in item 7 of the patent application scope, in which the lower end of the leg is combined with the side end of the planar structure.