EP0390788A1 - Process and device for manufacturing multilayer garment parts. - Google Patents
Process and device for manufacturing multilayer garment parts.Info
- Publication number
- EP0390788A1 EP0390788A1 EP88909097A EP88909097A EP0390788A1 EP 0390788 A1 EP0390788 A1 EP 0390788A1 EP 88909097 A EP88909097 A EP 88909097A EP 88909097 A EP88909097 A EP 88909097A EP 0390788 A1 EP0390788 A1 EP 0390788A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- magazine
- outer fabric
- insert
- bonding
- press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
- Y10T156/1702—For plural parts or plural areas of single part
- Y10T156/1744—Means bringing discrete articles into assembled relationship
- Y10T156/1768—Means simultaneously conveying plural articles from a single source and serially presenting them to an assembly station
Definitions
- the invention relates to a method for producing ⁇ multilayer items of clothing, in particular cuffs and collars, at least one coated on the upper fabric cut on one and is arranged in a bonding press to the top material shape to be bonded liner and which is further processed by sewing and then 10 . Furthermore, the invention relates to a device for producing such individual parts using the method.
- the invention seeks further mechanization and
- DE-OS 19 58 830 describes a process for the production 10 of a suit or garment collar lower part, in which provision is made to provide an insert serving as a lining or intermediate lining on one of its surfaces with a uniform adhesive layer melting under the action of heat 15 and hang up with this surface to a Unterkragenzusch ⁇ itt be bonded after which the two parts by means of a press ram occupied by heater tips at individual points with each other so that one of the edges of an upper collar on the blank for the purpose of fixing 20 under collar blank by a seam between
- the upper collar is cut by hand between the unconnected edge areas of the lower collar section and the insert. Because of the lobed - * nature of the material, it is not very easy and particularly problematic and time-consuming if materials with a rough surface and a high coefficient of friction are to be processed.
- the invention is therefore based on the object of simplifying and automating the production of multi-layer individual parts with coated insert pieces.
- the method according to the invention is characterized in that all parts which later form the individual part
- processing units thus formed are conveyed into a magazine after leaving the bonding press and are stored individually, in particular individually, in the magazine.
- "gluing" takes place before the start of the working process, namely when loading der Klelebungspresse., a processing-compatible compilation of all outer fabric blanks and inserts in such a way that these can be maintained until the completion of the individual part and which, in conjunction with the special storage of the processing units thus formed, leads to a considerable simplification of the production process.
- the blanks are only put together once, there is, overall, a time saving.
- the individual storage of the processing units enables them to be handled well when conveyed from one work station to another.
- the insert is proposed to design the insert as a continuous, coated material web onto which the outer fabric blanks are placed as individual pieces. This allows the
- the device used to solve the problem mentioned at the outset is characterized in that the magazine downstream of the bonding station is designed for receiving, storing and dispensing individual processing units.
- the device according to the invention expediently consists of a
- the magazine is designed as a storey magazine with a plurality of storeys arranged one above the other.
- Each floor expediently serves to accommodate a processing unit. If necessary, the floors can also accommodate several by appropriate training
- Processing units serve.
- the levels of the magazine are designed so that the processing units can be removed by conveying elements, but also manually, and can be returned to the same or a different level after appropriate processing steps have been carried out.
- the magazine can also consist of a plurality of pallets which can be stacked one on top of the other and which are likewise designed for receiving and storing a processing unit.
- the processing units can also be removed from the magazine together with the pallet and fed back to the magazine after processing.
- edge protrusions are usually
- the device according to the invention has folding organs in the inlet-side area of the gluing press, which fold the edge areas of the outer fabric blanks automatically while the individual parts are being conveyed. This allows the processing units to be easily connected to the bonding press during the feeding process. to prepare. Exemplary embodiments of the invention are explained in more detail below with reference to the drawing. In this shows
- FIG. 1 shows a processing unit for a sleeve with two outer fabric blanks placed loosely on an insert
- FIG. 3 shows the processing unit of FIGS. 1 and 2 with folded-over edge regions of the outer fabric blanks
- FIG. 5 is an exploded perspective view of a processing unit for a collar
- FIG. 6 is a schematic side view of a device for gluing cuffs
- Fiq. 7 shows a first exemplary embodiment of a magazine for the device according to FIG. 6,
- Fig. 10 is a schematically illustrated side view of one associated with the device Punching device for forming partially punched out inserts from the continuous material web according to FIG. 4,
- FIG. 11 is a plan view of the punching device according to FIG. 10,
- FIG. 12 is a side view of a cutting device for producing partially punched out inserts from the continuous material web according to FIG. 4,
- Fig. 13 is a front view of the
- FIG. 14 shows a schematically illustrated plan view of a folding device provided with guides for the edge regions of the outer fabric blanks
- Fiq. 16 shows an enlarged vertical section XVI-XVI through the folding device according to FIG. 14,
- Fig. 17 shows an enlarged
- 1 to 4 show individual parts for forming the cuff, namely an insert (22) and two outer fabric blanks (23) and (24).
- the individual parts are stacked 5 according to the invention in a special order.
- the (lower) insert (22) which is provided with the (insert-side) outer fabric blank (23) for gluing via an upward-facing coating, the (insert-side) outer fabric blank (23) and the (upper) 1 ° outer fabric blank (24) placed.
- the otherwise identical outer fabric blanks (23, 24) with (narrow) edge regions (26, 27) protrude flush with the insert (22) and protrude from the insert (22).
- edge regions (26 and 27) which serve to form seams of the 5 cuff are first unfolded in opposite directions for folding (FIG. 2) and then completely folded over (FIG. 3).
- the edge region (2G) of the (insert-side) outer fabric blank (23) comes to rest on the (uncoated) underside of the insert (22), while the edge region. (27) of the (upper) outer fabric blank comes into contact with the top of the same.
- This arrangement of the insert (22) and the outer fabric blanks (23) and (24) shown in FIG. 3 forms a processing unit (28) to be bonded to 5.
- the inserts (22) are largely cut out or punched out of the material web (29), namely with longitudinal sides (30) provided with curves and opposite end faces (31) of the inserts (22) adjoining the curves to the final dimensions of the Deposits (22) brought.
- a narrow residual connection (33) thus remains between two inlays (22), which maintains the band-like character of the material web (29).
- the processing units (28) are thus glued to one another in a tape-like manner.
- FIG. 5 shows a processing unit (37) for the collar.
- This also consists of an inlay (34) at the bottom, which has a one-sided, top coating for gluing.
- Two overlapping outer fabric blanks (35) and (36) are placed on the insert (34) here.
- the insert (34) and the two outer fabric blanks (35) and (36) are of equal surface area, that is to say they lie completely flush above one another.
- the processing unit (37) has a specially designed (insert-side) outer fabric blank (35). This is provided on its opposite end faces (38) with cutouts, namely one notch (39) each. In the area of the notches (39), the insert (34) is thereby glued not only to the (insert-side) outer fabric blank (35), but also to the (upper) outer fabric blank (36). This has an advantageous effect on the further processing of the collar, since the individual parts of the collar no longer need to be hemmed before sewing.
- 19 841 training can have, and a 5 according to the invention the gluing press (40) magazine.
- Outer fabric blank (23) produced.
- the inserts (22) according to FIG. 4 which are formed by punching or cutting from the continuous, coated material web (29), are first manually cut to the outer fabric ( 23) and then the outer fabric blank (24) placed to form the processing units (28).
- the edge regions (26) and (27) of the outer fabric blanks (23, 24) are then folded over along the conveyor path of a belt conveyor (43) assigned to the placement station (42) by a folding device (44).
- the processing unit (28) prepared so far for forming the cuff then reaches the bonding press (40) through a feed conveyor (45). This then passes through the processing unit (28) in the customary manner, it being guided past opposing heating plates (47) and (48) by a conveyor (46). The bonded processing unit (28) is output by a return conveyor (49).
- the return conveyor (49) challenges the adhesive press (40) Processing unit (28) is fed directly to the magazine, namely a 5 pallet magazine (41), by a subsequent output conveyor (50) or by a transfer element adjoining the output conveyor (50), namely after the respective remaining connection (33) has been severed beforehand.
- This can be done by a simple separation device, but also by tearing off the transfer element.
- the device for gluing processing units (37) for collars can be designed in an analogous manner. However, this has no folding device, since no edge regions of the outer fabric blanks (35) 15 or (36) have to be folded over to form processing units (37) for collars.
- one or more inserts (34) are fed manually, that is, not coming from a continuous, coated material web (29). It is also 0 criztungsei ⁇ whatsoever in the formation of Vera (28) for cuffs conceivable to feed the inserts (22) manually.
- the pallet magazine shown in Figure 6 (41) -. ⁇ has a Palette ⁇ tra ⁇ sport driving (51) forming two pallet stack within the device, namely the empty one (lower) pallet stack (52) and a (upper) full Palett ⁇ stapel (53).
- the pallet stack (52) and (53) are arranged at a distance within the pallet transport device (51) one above the other, such that the empty pallet stack (52) is approximately at the level of the feed station (42), while a lower one is still open Processing unit (28) loaded pallet (54) of the - otherwise full pallet stack (53) is approximately in the Level of the output conveyor (50) is located.
- a corresponding lifting cylinder (55) is arranged on the pallet stack (52).
- the full pallet stack (53) there are corresponding laterally movable support pins (56) which engage to support the 5 full pallet stack (53) in a pallet shaft (57) of the pallet transport device (51), but laterally to push a new pallet out of the Pallet shaft (57) can be moved out.
- each pallet (54) has a rectangular or square pallet base plate (58) on which four spacers (59) are arranged, in the corners of the pallet base plate (58). Two preferably 5 diagonally opposite spacers (59) are provided with upwardly projecting centering pins (60). These engage from below in correspondingly designed bores in the pallet (54) to be placed, for centering the same.
- the dimensions of the pallet base plate (58) are formed such that it serves to receive a processing unit (28) of a sleeve.
- Fig. 8 shows an alternative embodiment 5 of a magazine, namely a floor magazine (62).
- This has a three-dimensional support frame (53) made of four upright corner profiles (64) connected to one another.
- slots (65) are arranged, in multiple übereina ⁇ derophil 3 0 (horizontal) planes.
- the slots are used to receive correspondingly designed support plates (66) which are matched to the dimensions of the three-dimensional support frame (63) with respect to their base area.
- Each support plate (66) serves to hold at least - > p one, in the present case two, Processing units (28). These can be pulled out individually, but according to a special feature of the floor magazine (62) together with the associated support plate (66) from the three-dimensional support frame (63) for easier loading and emptying of the floor magazine (62).
- FIG. 9 shows a further embodiment of a magazine also designed as a floor magazine (67).
- This has a plurality of support plates (68) which are arranged horizontally one above the other and are fixedly connected to a housing (69) which is open on one side. From the open side (70) of the housing (69), central, approximately continuous slots (71) are arranged in each of the support plates (63). These serve, S transversely over the respective slot (71) on the support plate (68) specified processing unit (28) mechanically, for example by a in Fig. E i n f ac he tongue (72) formed Handhabu ⁇ gsorga ⁇ from the floor of magazine ( 67) and insert it if necessary.
- the magazines described above in particular the floor magazines (62) and (67) can be designed to be movable.
- the three-dimensional supporting tracks (63) or the housing (69) on the underside have corresponding rollers in the simplest way.
- the magazines preferably individual pallets (54) or pallet stacks (52, 53) of the
- Pallet magazine (41) can be transported by appropriate Strukturorgan ⁇ .
- the magazines can be stacked one on top of the other to hold several groups Pallets (54) or support plates (66) or (68) are used.
- 10 and 11 show a section of the device upstream of the application station (42), namely a stacking device (73) for punching out the contours of the inserts (22) from the material web (29).
- the latter is continuously drawn off from a roll of material (74) and guided to a punch (75) designed in a manner known per se, which punch (76) can be moved up and down in cycles with an approximately square shape
- Base area has (Fig. 11).
- the contours for the incision (32) and the opposing inserts (22) adjoining them towards the end face (31) are worked into the stamp (76).
- the sta ⁇ zei ⁇ cardi (73) works in advance with respect to the bonding press (40) or the feed station (42). This advance is achieved by a pair of transport rollers (77) arranged behind the punch (75), seen in the direction of transportation, which pulls the material web (29) through the preferably clockwise working device (73) and pushes the forward material in front of it. Through this advance, a buffer (78) between the punching device (73) and the
- FIGS. 12 and 13 show a cutting device (79) for cutting out the inserts (22) from the material web (29). This can be at the location of the punching device (73) assigned to the device.
- the cutting device (79) has a (lower) knife roller (80) and an (upper) counter roller (81).
- the material web (29) to be cut is passed between the knife roller (80) provided with the contours of the incision (32) and the curves for the inserts (22) and the counter roller (81), preferably with simultaneous drive of the same .
- FIG. 14 to 17 show the folding device (44) of the device according to the invention which adjoins the application station (42).
- the material web (29) provided with the incisions (32) runs through it in the direction of the arrow (82) on the belt conveyor (43) and moves it further.
- the inserts (22) still connected to the remaining connections (33) with outer material blanks (23) and (24) placed thereon, and edge regions (26) and (27) of the outer material which protrude from the long side (25) of the inserts (22) Cuts (23) and (24) into the folding device (44).
- a tongue (83) passes between the two still flat outer fabric blanks (23) and (24) (FIG. 15).
- the edge regions (26) and (27) are lifted from one another to such an extent that two opposite folding plates (84, 85) increasingly fold the two edge regions (26) along the transport direction (arrow 82) (FIGS. 16 and 17 ).
- the folding plates (84) and (85) are molded onto the tongue (83), and are therefore an integral part of the same. It is also conceivable to design the tongue (83) on the one hand and the folding plates (84) and (85) on the other hand as separate individual parts.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Lors de la fabrication de pièces à couches métalliques pour vêtements composées de coupes extérieures de tissu et d'insertions, d'habitude on relie premièrement une des coupes extérieures de tissu à l'insertion par un ourlet, puis on coud sur celles-ci la deuxième coupe extérieure de tissu. L'unité de collage ainsi formée est alors retournée, fixée et comprimée. Ce cycle de fabrication se prête mal à une automatisation, telle que celle recherchée selon cette invention. Selon l'invention, on rassemble en une unité de fabrication les deux coupes extérieures de tissu et au moins une insertion avant leur collage, puis on les transfère, après leur collage, à un magasin agencé en aval de la presse de collage. Ce procédé et le dispositif qui sert à mettre en oeuvre le procédé conviennent en particulier pour fabriquer des manchettes et des cols.When manufacturing pieces with metallic layers for garments composed of external fabric cuts and inserts, usually one of the external fabric cuts is first connected to the insertion by a hem, then the fabric is sewn onto them. second outer cut of fabric. The bonding unit thus formed is then turned over, fixed and compressed. This manufacturing cycle lends itself poorly to automation, such as that sought according to this invention. According to the invention, the two external tissue sections and at least one insert before they are bonded are brought together in a manufacturing unit, then transferred, after they have been bonded, to a store arranged downstream of the bonding press. This method and the device which is used to implement the method are particularly suitable for manufacturing cuffs and collars.
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19873734659 DE3734659A1 (en) | 1987-10-13 | 1987-10-13 | METHOD AND DEVICE FOR PRODUCING MULTILAYERED COMPONENTS OF CLOTHING PIECES |
DE3734659 | 1987-10-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0390788A1 true EP0390788A1 (en) | 1990-10-10 |
EP0390788B1 EP0390788B1 (en) | 1993-09-22 |
Family
ID=6338260
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88909097A Expired - Lifetime EP0390788B1 (en) | 1987-10-13 | 1988-10-11 | Process and device for manufacturing multilayer garment parts |
Country Status (5)
Country | Link |
---|---|
US (1) | US5261992A (en) |
EP (1) | EP0390788B1 (en) |
JP (1) | JPH03501038A (en) |
DE (2) | DE3734659A1 (en) |
WO (1) | WO1989003186A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2810332B2 (en) * | 1995-02-02 | 1998-10-15 | 直本工業株式会社 | Adhesive press for cloth |
US7246508B1 (en) * | 2006-11-21 | 2007-07-24 | Yi-Xin Lo | Automatic collar stay insertion device |
US11439195B1 (en) * | 2022-04-01 | 2022-09-13 | CreateMe Technologies LLC | Apparatus to manufacture a garment from a single web |
DE102022206255A1 (en) | 2022-06-22 | 2023-12-28 | Pfaff Industriesysteme Und Maschinen Gmbh | Tier lifting table to provide at least two sewing material holders for a sewing system |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB126836A (en) * | 1918-06-11 | 1919-05-22 | G & J Weir Ltd | Improvements in or relating to Automatic Valves Actuated by Water Pressure. |
US3333280A (en) * | 1964-07-08 | 1967-08-01 | Johnson & Johnson | Interliner |
LU49391A1 (en) * | 1965-08-25 | 1965-10-25 | ||
DE1610639C2 (en) * | 1967-06-07 | 1984-01-26 | Facemate Corp., Chicopee, Mass. | Process for the production of collars, cuffs or the like. |
GB1265836A (en) * | 1968-11-15 | 1972-03-08 | ||
US3650875A (en) * | 1969-09-03 | 1972-03-21 | Kendall Russell | Automatic manufacture of clothing |
US3661681A (en) * | 1969-09-18 | 1972-05-09 | Us Shoe Corp The | Apparatus for assembling insole strips |
US3898941A (en) * | 1973-03-23 | 1975-08-12 | Cluett Peabody & Co Inc | Apparatus for manufacturing and stacking hemmed fabric pieces |
US4093498A (en) * | 1977-05-11 | 1978-06-06 | David Wendell | Automatic shirt collar stay applying machine |
US4324004A (en) * | 1978-08-02 | 1982-04-13 | Union Underwear Company | Method for making fused collars and product resulting therefrom |
US4549916A (en) * | 1978-10-05 | 1985-10-29 | Haggar Company | Patch pocket and flap constructions |
US4337881A (en) * | 1979-03-01 | 1982-07-06 | Haggar Company | Apparatus for implanting pockets |
US4357197A (en) * | 1980-08-15 | 1982-11-02 | General Fabric Fusing, Inc. | Apparatus for bonding a pocket blank to a garment portion |
DE3218189A1 (en) * | 1982-05-14 | 1983-11-17 | Rotex Maschinen GmbH, 5600 Wuppertal | DEVICE FOR REMOVING AND DEPOSITING AREA PARTS, IN PARTICULAR TEXTILE PARTS |
FR2570577A1 (en) * | 1984-09-21 | 1986-03-28 | Faing Cie | Method for manufacturing garment collars and particularly shirt collars, the collars and the garments obtained as well as the equipment for their manufacture |
US4635574A (en) * | 1984-09-28 | 1987-01-13 | Mitsubishi Denki Kabushiki Kaisha | Automatic sewing apparatus |
DE3519841A1 (en) * | 1985-06-03 | 1986-12-04 | Herbert Kannegiesser Gmbh + Co, 4973 Vlotho | Device for glueing flat textile pieces |
-
1987
- 1987-10-13 DE DE19873734659 patent/DE3734659A1/en not_active Withdrawn
-
1988
- 1988-10-11 WO PCT/EP1988/000908 patent/WO1989003186A1/en active IP Right Grant
- 1988-10-11 JP JP63508403A patent/JPH03501038A/en active Pending
- 1988-10-11 DE DE88909097T patent/DE3884403D1/en not_active Expired - Fee Related
- 1988-10-11 US US07/474,004 patent/US5261992A/en not_active Expired - Fee Related
- 1988-10-11 EP EP88909097A patent/EP0390788B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO8903186A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE3884403D1 (en) | 1993-10-28 |
DE3734659A1 (en) | 1989-04-27 |
US5261992A (en) | 1993-11-16 |
EP0390788B1 (en) | 1993-09-22 |
JPH03501038A (en) | 1991-03-07 |
WO1989003186A1 (en) | 1989-04-20 |
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