DK180600B1 - Non-woven textile from upcycled fruit and vegetable waste - Google Patents

Non-woven textile from upcycled fruit and vegetable waste Download PDF

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Publication number
DK180600B1
DK180600B1 DKPA201970770A DKPA201970770A DK180600B1 DK 180600 B1 DK180600 B1 DK 180600B1 DK PA201970770 A DKPA201970770 A DK PA201970770A DK PA201970770 A DKPA201970770 A DK PA201970770A DK 180600 B1 DK180600 B1 DK 180600B1
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DK
Denmark
Prior art keywords
coating
nonwoven fabric
hydrophobic
pomace
textile
Prior art date
Application number
DKPA201970770A
Other languages
English (en)
Inventor
Shao Xianrong
Ramanathan Thulasya
Michaud Hannah
Original Assignee
Beyond Leather Mat Aps
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beyond Leather Mat Aps filed Critical Beyond Leather Mat Aps
Priority to DKPA201970770A priority Critical patent/DK180600B1/en
Priority to US17/782,144 priority patent/US20230053954A1/en
Priority to CA3163928A priority patent/CA3163928A1/en
Priority to PCT/DK2020/050369 priority patent/WO2021121509A2/en
Priority to CN202080087747.9A priority patent/CN114867771A/zh
Priority to EP20828281.4A priority patent/EP4077498A2/en
Publication of DK201970770A1 publication Critical patent/DK201970770A1/en
Application granted granted Critical
Publication of DK180600B1 publication Critical patent/DK180600B1/en

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266—Natural fibres not provided for in group D04H1/425
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/01—Waste products, e.g. sludge
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/02—Material of vegetable origin
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/06—Vegetable or imitation parchment; Glassine paper
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/04—Vegetal fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/14—Properties of the materials having chemical properties
    • D06N2209/142—Hydrophobic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/12—Decorative or sun protection articles
    • D06N2211/28—Artificial leather

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Treatment Of Fiber Materials (AREA)

Claims (10)

DK 180600 B1 31 PATENTKRAV
1. Fremgangsmåde til fremstilling af et hydrofobt ikke-vævet tekstil, hvilken frem- gangsmåde omfatter trinnene: tilvejebringelse af en frugt- eller grøntsagspresserest, omfattende vand i området af 60 % til 95 % (m/m) og en plantefiber; findeling af presseresten, fortrinsvis ved maling eller raffinering, for at tilvejebringe en findelt presserest omfattende plantefibre af en fiberlængde mindre end eller lig med 2,0 mm, såsom i området fra 0,3 mm til 2,0 mm, 0,3 mm til 1,5 mm, 0,3 mm til 1,0 mm, 0,5 mm til 1,5 mm, 0,5 mm til 1,0 mm eller 0,3 mm til 0,8 mm; dehydrering af den findelte presserest ved reducering af vandindholdet med 10 % (m/m) til 30 % (m/m), fortrinsvis med 10 % (m/m) til 20 % (m/m), for at tilvejebringe en vandreduceret presserest, hvor dehydreringstrinnet fortrinsvis omfatter én eller flere frem- gangsmåder fra listen bestående af opvarmning, centrifugering, filtrering eller mekanisk presning; fordeling af den vandreducerede presserest på en overflade og tørring af den fordelte vandreducerede presserest ved en tørringstemperatur i området af 20°C til 90°C, fortrins- vis i området af 40°C til 80°C, mere fortrinsvis i området af 45°C til 70°C, i en tørringsva- righed for at reducere vandindholdet til 10 % (m/m) til 30 % (m/m) af den vandreducere- de presserest, fortrinsvis til 20 % (m/m) til 30 % (m/m), for at tilvejebringe et ikke-vævet tekstil; og belægning af det ikke-vævede tekstil med en hydrofob polymer for at tilvejebringe det hydrofobe ikke-vævede tekstil, kendetegnet ved, at et første densitetsmodificerende middel blandes med den findelte presserest i en mængde af densitetsmodificerende middel i området af 10 % (m/m) til 40 % (m/m) af vægten af tørstof af den findelte presserest og eventuelt at tilsætte et andet densitetsmo- dificerende middel i en mængde af densitetsmodificerende middel i området af 15 % (m/m) til 60 % (m/m) af vægten af tørstof af den findelte presserest.
2. Fremgangsmåde til fremstilling af et hydrofobt ikke-vævet tekstil ifølge krav 1, hvor det første densitetsmodificerende middel og det andet densitetsmodificerende middel er valgt fra listen omfattende kulhydrater, plantefibre, proteiner, polymeremulsioner, gummier, polyoler og kationiske polymerer.
3. Fremgangsmåde til fremstilling af et hydrofobt ikke-vævet tekstil ifølge et hvilket som helst af de foregående krav, hvor belægningen omfatter én eller flere af sprøjtebe- lægning, våd-type-sprøjtebelægning (EN: wet spray coating), dyppebelægning, suspensi- onsplasmasprøjtning, valsebelægning, direkte belægning, opskummet-skumbelægning, knust-skumbelægning, overførselsbelægning, hotmelt-ekstruderingsbelægning, kalender- 40 belægning, roterende-skærmbelægning, tørpulverbelægning, gardinbelægning, spaltedy-
sebelægning, ekstruderingsbelægning, mayerstangbelægning, ”kiss-roll”-belægning, gra- vurevalsebelægning eller reversvalsebelægning.
4, Fremgangsmåde til fremstilling af et hydrofobt ikke-vævet tekstil ifølge et hvilket som helst af de foregående krav, hvor belægningstrinnet omfatter påføring af ét eller flere belægningslag, hvor hvert belægningslag omfatter én eller flere af en amfifil polymer, en hydrofob polymer eller et konditionerende middel.
5. Hydrofobt ikke-vævet tekstil opnået ved fremgangsmåden til fremstilling af et hy- drofobt ikke-vævet tekstil ifølge et hvilket som helst af krav 1 til 4.
6. Hydrofobt ikke-vævet tekstil omfattende vand, en frugt- eller grøntsagspresserest omfattende en plantefiber med en fiberlængde mindre end eller lig med 2,0 mm, såsom i området fra 0,3 mm til 2,0 mm, 0,3 mm til 1,5 mm, 0,3 mm til 1,0 mm, 0,5 mm til 1.5 mm, 0,5 mm til 1.0 mm eller 0,3 mm til 0,8 mm, og et lag af hydrofob belægning, hvor indholdet af vand er i området fra 10 % (m/m) til 30 % (m/m), fortrinsvis i om- rådet fra 20 % (m/m) til 30 % (m/m), af det hydrofobe ikke-vævede tekstil; kendetegnet ved, at det hydrofobe ikke-vævede tekstil omfatter et første densitetsmodificerende middel i en mængde i området af 4 % (m/m) til 40 % (m/m) af det hydrofobe ikke-vævede tekstil; og det hydrofobe ikke-vævede tekstil eventuelt omfatter et andet densitetsmodificerende middel i området af 10 % (m/m) til 40 % (m/m) af det hydrofobe ikke-vævede tekstil.
7. Hydrofobt ikke-vævet tekstil ifølge krav 6, hvor det hydrofobe ikke-vævede tekstil middel har en trækstyrke i området fra 2 N per mm? til 12 N per mm?, 3 N per mm? til 12 N per mm?, 3 N per mm? til 10 N per mm?, 3 N per mm? til 9 N per mm? eller 5 N per mm? til 10 N per mm?.
8. Hydrofobt ikke-vævet tekstil ifølge et hvilket som helst af krav 6 eller 7, hvor det første densitetsmodificerende middel og det andet densitetsmodificerende middel er valgt fra listen bestående af kulhydrater, plantefibre, proteiner, polymeremulsioner, gummier, polyoler og kationiske polymerer.
9. Hydrofobt ikke-vævet tekstil ifølge et hvilket som helst af krav 6 til 8, hvor det ik- ke-vævede tekstil omfatter mindst 30% (m/m) frugt- eller grøntsagsmateriale.
10. Hydrofobt ikke-vævet tekstil ifølge et hvilket som helst af krav 6 til 9, hvor laget af hydrofob belægning omfatter én eller flere valgt fra listen en amfifil polymer, en hydro- fob polymer og et konditionerende middel.
DKPA201970770A 2019-12-16 2019-12-16 Non-woven textile from upcycled fruit and vegetable waste DK180600B1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
DKPA201970770A DK180600B1 (en) 2019-12-16 2019-12-16 Non-woven textile from upcycled fruit and vegetable waste
US17/782,144 US20230053954A1 (en) 2019-12-16 2020-12-16 Non-woven textile from upcycled fruit and vegetable waste
CA3163928A CA3163928A1 (en) 2019-12-16 2020-12-16 Non-woven textile from upcycled fruit and vegetable waste
PCT/DK2020/050369 WO2021121509A2 (en) 2019-12-16 2020-12-16 Non-woven textile from upcycled fruit and vegetable waste
CN202080087747.9A CN114867771A (zh) 2019-12-16 2020-12-16 来自升级利用的水果和蔬菜废弃物的非织造织物
EP20828281.4A EP4077498A2 (en) 2019-12-16 2020-12-16 Non-woven textile from upcycled fruit and vegetable waste

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DKPA201970770A DK180600B1 (en) 2019-12-16 2019-12-16 Non-woven textile from upcycled fruit and vegetable waste

Publications (2)

Publication Number Publication Date
DK201970770A1 DK201970770A1 (en) 2021-08-03
DK180600B1 true DK180600B1 (en) 2021-10-14

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DKPA201970770A DK180600B1 (en) 2019-12-16 2019-12-16 Non-woven textile from upcycled fruit and vegetable waste

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US (1) US20230053954A1 (da)
EP (1) EP4077498A2 (da)
CN (1) CN114867771A (da)
CA (1) CA3163928A1 (da)
DK (1) DK180600B1 (da)
WO (1) WO2021121509A2 (da)

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US20220167705A1 (en) * 2020-12-01 2022-06-02 Jennifer STUCKO Sustainable wearable item and method of manufacturing same
DE102021109087A1 (de) * 2021-04-12 2022-10-13 Nuvi Releaf Gmbh Neuartiger Schichtverbund zur Verwendung als Lederimitat
WO2024078705A1 (en) * 2021-10-19 2024-04-18 Persiskin, S.L. Leather-like material of vegetable origin made from persimmon puree
WO2023136849A1 (en) 2022-01-12 2023-07-20 Mink Shoes Inc. Leather-like material from plant-based wastes, process of manufacturing and use of said leather-like material
WO2024042538A1 (en) * 2022-08-20 2024-02-29 Mody Jinali Plant based vegan leather made from banana crop-waste
WO2024076334A1 (en) * 2022-10-08 2024-04-11 Relab Arge Teknoloji̇leri̇ Anoni̇m Şi̇rketi̇ Production of vegan leather (aegiaus) with silicone polymer additives from olive pomace and vegetable wastes

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Publication number Publication date
US20230053954A1 (en) 2023-02-23
DK201970770A1 (en) 2021-08-03
WO2021121509A3 (en) 2021-12-30
CA3163928A1 (en) 2021-06-24
CN114867771A (zh) 2022-08-05
WO2021121509A2 (en) 2021-06-24
EP4077498A2 (en) 2022-10-26

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