CN219809243U - Full-circumference modularized intelligent assembly machine for mobile phone shell - Google Patents
Full-circumference modularized intelligent assembly machine for mobile phone shell Download PDFInfo
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- CN219809243U CN219809243U CN202321150188.9U CN202321150188U CN219809243U CN 219809243 U CN219809243 U CN 219809243U CN 202321150188 U CN202321150188 U CN 202321150188U CN 219809243 U CN219809243 U CN 219809243U
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- 238000003825 pressing Methods 0.000 claims description 30
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 21
- 239000002994 raw material Substances 0.000 claims description 18
- 238000004049 embossing Methods 0.000 claims description 10
- 239000002699 waste material Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 8
- 239000013307 optical fiber Substances 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 235000004443 Ricinus communis Nutrition 0.000 claims description 4
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- 238000004519 manufacturing process Methods 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
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Abstract
The utility model discloses a mobile phone shell full-circumference modularized intelligent assembly machine which comprises a carrying unit, an auxiliary material stripping unit, a shell taking and attaching unit, a camera unit, a double auxiliary material taking unit, a backlight clamp unit, a transfer clamp unit and a machine table. The utility model has the advantages that: each unit design is ingenious, and laminating speed is fast, inverts the peeling off of auxiliary material, gets the shell laminating unit and snatchs the cell-phone casing product and find the auxiliary material position and laminate, can realize so that when pasting the auxiliary material with cell-phone casing product, cell-phone casing all peripheral face can all remove the function of pasting the auxiliary material. The equipment can be compatible with auxiliary materials attached to the whole periphery of the mobile phone shell, and can be used by a plurality of machines online, so that the whole line of mobile phone shells can be produced more efficiently.
Description
Technical Field
The utility model relates to mechanical equipment, in particular to a mobile phone shell full-circumference modularized intelligent assembly machine.
Background
In the production operation of the front shell and the middle frame of the mobile phone in the modern electronic industry, auxiliary materials such as a welded small steel sheet, fingerprint supporting foam, speaker Mylar, hole plugging foam, conductive cloth, check ring gum and the like are attached to the front shell and the middle frame of the mobile phone. At present, most of the conventional equipment lamination in the lamination equipment market is that a mobile phone shell is placed in a clamp product and is motionless, an auxiliary material suction head takes auxiliary materials, and then the auxiliary materials on the auxiliary material suction head are attached to the mobile phone shell product; the machine has a plurality of limitations, one machine can only correspond to one plane auxiliary material of the mobile phone shell product, can not be attached to the side elevation of the product, is positioned to scratch the periphery of the mobile phone shell product easily, and the like.
If auxiliary materials on the periphery of the outer side and the periphery of the inner side of the mobile phone shell are required to be attached, the auxiliary materials with smaller attaching positions are mostly attached, and the auxiliary materials are required to be manually taken by tweezers and then attached to the mobile phone shell; thus, the requirements on the eyesight and the patience of the personnel are very high; the manual lamination is to peel off the auxiliary materials from the bottom film manually, so that the auxiliary materials are exposed and then adhered to the mobile phone shell product; the auxiliary materials with small key are manually picked up by tweezers, so that the manual bonding mode is difficult to operate, labor is consumed, bonding efficiency is quite low, and accuracy cannot be guaranteed; while the attaching precision and the attaching efficiency of the conventional equipment are guaranteed to a certain extent, one piece of equipment cannot be compatible with the attaching of the whole periphery of the mobile phone shell product, the limitation is large, the appearance of the product is easy to scratch during positioning, and the conventional equipment attaching can only correspond to one plane auxiliary material of the mobile phone shell product, so that the effect of multiple uses of one machine cannot be achieved.
Therefore, the conventional processing method for the mobile phone housing is cumbersome in operation, and cannot process multiple sides of the mobile phone housing at the same time.
Disclosure of Invention
The utility model aims to provide a mobile phone shell full-circumference modularized intelligent assembly machine, which solves the problems that in the prior art, the existing processing mode of the mobile phone shell is complex in operation and a plurality of sides of the mobile phone shell cannot be processed simultaneously.
The utility model provides a mobile phone shell full-circumference modularized intelligent assembly machine, which comprises a carrying unit, an auxiliary material stripping unit, a shell taking and attaching unit, a camera unit, a double auxiliary material taking unit, a backlight clamp unit and a transfer clamp unit, wherein the carrying unit, the auxiliary material stripping unit, the shell taking and attaching unit, the camera unit, the double auxiliary material taking unit, the backlight clamp unit and the transfer clamp unit are arranged on a machine table;
the conveying unit for moving the mobile phone shell is arranged right in front of the machine table and penetrates through the left and right directions of the machine table, the auxiliary material stripping unit for stripping auxiliary materials is arranged at the rear end of the machine table, the shell taking and attaching unit for grabbing the mobile phone shell and moving the mobile phone shell to attach to the auxiliary materials is arranged at the front middle end of the machine table, the camera unit for shooting the mobile phone shell and the auxiliary materials is arranged at the middle section of the machine table, and the double auxiliary material taking unit is arranged at the middle section of the machine table and is positioned below the camera unit;
at least two mobile phone shells are moved towards the backlight clamp unit through the carrying unit, the mobile phone shells are placed on the station of the backlight clamp unit, the mobile phone shells are shot through the camera unit, auxiliary materials are peeled off through the auxiliary material peeling unit and the double auxiliary material taking unit, the peeled auxiliary materials are moved below the camera unit, the mobile phone shells are attached to the auxiliary materials through the shell taking attaching unit, and the mobile phone shells attached to the auxiliary materials are placed on the transfer clamp unit for transferring.
Further, the carrying unit comprises a first slider track, a first driven belt pulley group, a first synchronous belt, a synchronous belt compacting block, a cylinder seat, a first driving motor group, a carrying cylinder, an adjusting seat, a carrying sucker, a towing chain connecting sheet metal and a towing chain;
the first sliding block track, the first driven belt pulley group, the first driving motor group and the drag chain are all connected with the machine table, and the upper end of the first sliding block track is connected with the cylinder seat;
the synchronous belt compacting block, the drag chain connecting sheet metal and the carrying cylinder are all connected to the cylinder seat; the first driven belt pulley group is in transmission connection with the first driving motor group through the synchronous belt. Further, the auxiliary material stripping unit comprises a second driving motor group, a screw rod group, a connecting block, a stripping unit base, a second sliding block guide rail, an auxiliary material stripping plate body, an optical fiber detection rod, a material passing roller, a first base, an upper folding roller, a lower folding roller, a synchronous belt pressing plate, a second driven belt wheel group, a main shaft roller group, a waste shaft group, a cylinder embossing roller group, a raw shaft vertical plate, a raw shaft group, a side vertical brake group, a third driving motor group, a fourth driving motor group, a base plate, a wide plate, a third sliding block guide rail, a stripping unit vertical plate, a tensioning wheel, a main shaft synchronous belt, a driving material collecting round belt wheel, a torsion brake group and a round belt;
the second driving motor group, the screw rod group and the second sliding block guide rail are connected to the machine table;
the connecting block is connected to the screw rod group, and the stripping unit base is connected to the second slider guide rail;
the waste shaft group, the cylinder embossing roller group, the raw material shaft vertical plate, the side vertical brake group, the fourth driving motor group and the base plate are all arranged on the stripping unit vertical plate;
the raw material shaft group is connected to the raw material shaft vertical plate, and the third driving motor group, the second driven belt wheel group and the third sliding block guide rail are connected to the base plate;
the synchronous belt pressing plate is connected with the first base, and the first base is connected to the third slider guide rail;
the third driving motor group and the second driven belt pulley group are provided with synchronous belts, the wide plate, the optical fiber detection rod and the material passing roller are arranged on the first base, and the auxiliary material stripping plate body is connected to the wide plate;
one end of the main shaft roller group is connected to the stripping unit vertical plate, and the other end of the main shaft roller group is connected to the substrate; the tensioning wheel of the main shaft synchronous belt between the main shaft roller group and the fourth driving motor group is used for adjusting the tightness degree of the main shaft synchronous belt;
the active material collecting round belt wheel is connected to one end of the main shaft roller group;
the torsion braking group is used for controlling the working states of the raw material shaft group and the side vertical brake group.
Further, the shell taking and attaching unit comprises a robot base, a robot, a first winding terminal seat, a second winding terminal seat, a fifth shaft base, a five-shaft motor seat, a fifth shaft driving motor, a vacuum seat suction disc group, an adjusting block, a pressing block, a resetting reference seat and a motor connecting block;
the robot base is connected to the machine table, the robot is connected to the upper part of the robot base, and the five-axis motor base is used for connecting the fifth-axis driving motor to the fifth-axis base; the motor connecting block is used for connecting the fifth shaft driving motor with the vacuum seat sucker group;
the adjusting block and the pressing block are connected to the vacuum seat sucking disc group, and the resetting reference seat is connected to the fifth shaft base.
Further, the camera unit comprises a bracket, a camera seat, a positioning camera and an auxiliary material camera seat;
wherein, the support is connected to the machine table and is located right above the double-taking auxiliary material unit, one positioning camera is connected to the support through the camera base, and the other positioning camera is connected to the support through the auxiliary material camera base 404.
Further, the double-taking auxiliary material unit; the device comprises a fourth slider guide rail, a front x synchronous belt, a front x drag chain sheet metal, a front x synchronous belt pressing plate, a front x drag chain, a front x cylinder limit seat, four material taking cylinders, a front x cylinder seat, a front x driven belt wheel set, a fifth slider guide rail, a fifth driving motor set, a rear x drag chain, a rear x cylinder seat, a rear x cylinder limit seat, a rear x synchronous belt pressing plate, a rear x drag chain sheet metal, a right rotary cylinder seat, a left rotary cylinder seat, a rear x synchronous belt, a rear x driven belt wheel set, a material throwing acrylic platform, a material throwing platform seat, a sixth driving motor set, a rotary cylinder limit block, auxiliary material suction heads and a lower backlight source;
the fourth sliding block guide rail, the fifth sliding block guide rail, the sixth driving motor group, the front x driven belt pulley group, the fifth driving motor group, the rear x driven belt pulley group, the front x drag chain and the rear x drag chain are connected to the machine;
the front x cylinder block is connected to the fourth slider guide rail, the front x synchronous belt is arranged between the sixth driving motor group and the front x driven belt wheel group, and the front x synchronous belt pressing plate is used for connecting the front x cylinder block to the front x synchronous belt;
the front x drag chain is connected to the front x cylinder seat through the front x drag chain sheet metal, the two front x cylinder limit seats are connected to the two front x cylinder limit seats, and the front two rotary cylinders are connected to the front two material taking cylinders through the right rotary cylinder seat and the left rotary cylinder seat; the two front rotary cylinder limiting blocks are connected to the right rotary cylinder seat and the left rotary cylinder seat, and the auxiliary material suction head is connected to the front rotary cylinder;
the rear X cylinder seat is connected to the fifth sliding block guide rail, a rear X synchronous belt is arranged between the fifth driving motor group and the rear X driven belt wheel group, the rear X synchronous belt pressing plate connects the rear X cylinder seat to the rear X synchronous belt, two material taking cylinders are connected to the rear X cylinder seat, the rear X drag chain is connected to the rear X cylinder seat through rear X drag chain sheet metal, two rear X cylinder limit seats are connected to the two material taking cylinders, the rear two rotary cylinders are connected to the front two material taking cylinders through the right rotary cylinder seat and the left rotary cylinder seat, the rear two rotary cylinder limiting blocks are connected to the right rotary cylinder seat and the left rotary cylinder seat, and the auxiliary material suction head is connected to the rear rotary cylinders;
the lower backlight sources are respectively connected between the front two material taking cylinders and the rear two material taking cylinders.
Further, the backlight clamp unit comprises a clamp base, two clamp backlight sources and an acrylic clamp; four clamp leveling blocks;
the fixture comprises a fixture base, an acrylic fixture, a fixture backlight source, a fixture leveling block, a fixture backlight source and a fixture backlight source, wherein the two fixture base is connected to the machine table, the two acrylic fixture is connected to the two fixture base through the two fixture backlight source, and the fixture leveling block is connected with the fixture base and the fixture backlight source.
Further, the transfer fixture unit comprises a transfer fixture base, two transfer fixture platforms, wherein the transfer fixture platforms are connected to the transfer fixture base, and the two transfer fixture bases are connected to the machine.
Further, the machine table middle seat, the machine frame, the sheet metal door, the supporting foot margin, the universal castor and the movable metal door; the movable metal plate door is connected to the frame, the supporting foot leg and the universal castor are connected to the bottom plate of the frame, the metal plate door is connected to the rear of the frame, and the middle seat is connected to the frame.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model has the advantages that: through the cooperation among the units provided by the utility model, the functions of the inner sides around the product such as hanging, outside pressing and pasting and front and back flat pasting can be realized, the cost is saved, the production efficiency is improved, and the qualification rate is ensured. The machine is characterized in that the auxiliary materials are reversely peeled off, the shell taking and attaching unit grabs the mobile phone shell product to find the positions of the auxiliary materials for attaching, and therefore the function of attaching the auxiliary materials to the whole peripheral surface of the mobile phone shell can be achieved when the auxiliary materials are attached to the mobile phone shell product.
Drawings
FIG. 1 is a schematic diagram of a full-perimeter modular intelligent assembly machine for a mobile phone housing according to the present utility model;
FIG. 2 is a schematic diagram of a handling unit according to the present utility model;
FIG. 3 is a perspective view of an adjuvant peeling unit according to the present utility model;
fig. 4 is a perspective view of an auxiliary material peeling unit according to the present utility model;
FIG. 5 is a perspective view of a shell-taking laminating unit of the present utility model;
FIG. 6 is a perspective view of a camera unit of the present utility model;
FIG. 7 is a perspective view of the dual X-axis inverted dual pick-up adjuvant of the present utility model;
FIG. 8 is an enlarged partial schematic view of a dual pick-up unit of the present utility model;
fig. 9 is a perspective view of a backlight jig unit of the present utility model;
FIG. 10 is a perspective view of a transfer jig unit of the present utility model;
fig. 11 is a perspective view of the machine of the present utility model.
In the figure: 1. a carrying unit; 101. a first slider rail; 102. a first driven pulley set; 103. a first synchronization belt; 104. a synchronous belt compacting block; 105. a cylinder block; 106. a first drive motor group; 107. a carrying cylinder; 108. an adjusting seat; 109. carrying a sucker; 110. the drag chain is connected with the metal plate; 111. a drag chain;
2. an auxiliary material stripping unit; 201. a second drive motor group; 202. a screw rod group; 203. a connecting block; 204. stripping unit base; 205. a second slider rail; 206. stripping the auxiliary materials from the plate body; 207. an optical fiber detection rod; 208. a material passing roller; 209. a first base; 210. an upper folding roller; 211. a lower folding roller; 212. a synchronous belt pressing plate; 213. a second driven pulley set; 214. a main shaft roller group; 215. a waste shaft group; 216. a cylinder embossing roller set; 217. a raw material shaft vertical plate; 218. a raw material shaft group; 219. a side vertical brake block; 220. a third drive motor group; 221. a fourth drive motor group; 222. a substrate; 223. a wide plate; 224. a third slider rail; 225. stripping the unit vertical plate; 226. a tensioning wheel; 227. a spindle synchronous belt; 228. a driving material collecting round belt wheel; 229. a torsion braking group; 230. a round belt;
3. a shell taking and attaching unit; 301. a robot base; 302. a robot; 303. a winding terminal seat I; 304. a winding terminal seat II; 305. a fifth shaft base; 306. five-axis motor base; 307. a fifth shaft driving motor; 308. a vacuum seat suction cup group; 309. adjusting the block; 310. pressing a block; 311. resetting the reference seat; 312. a motor connecting block;
4. a camera unit; 401. a bracket; 402. a camera base; 403. positioning a camera; 404. an auxiliary material camera base; 5. double-taking auxiliary material units; 501. a fourth slider rail; 502. a front x synchronous belt; 503. front x drag chain sheet metal; 504. a front x synchronous belt pressing plate; 505. front x tow chain; 506. a front x cylinder limit seat; 507. a material taking cylinder; 508. a front x cylinder block; 509. front x driven belt wheel set; 510. a fifth slider rail; 511. a fifth drive motor group; 512. a rear x tow chain; 513. a rear x cylinder block; 514. a rear x cylinder limit seat; 515. a rear x synchronous belt pressing plate; 516. rear x drag chain sheet metal; 517. a right rotary cylinder block; 518. a left rotary cylinder block; 519. a rear x synchronous belt; 520. rear x driven belt wheel set; 521. a material throwing acrylic platform; 522. a material throwing platform seat; 523. a sixth drive motor group; 524. a rotary cylinder; 525. a rotary cylinder limiting block; 526. an auxiliary material suction head; 527. a lower backlight;
6. a backlight jig unit; 601. a clamp base; 602. a fixture backlight; 603. an acrylic clamp; 604. a clamp leveling block;
7. a transfer jig unit; 701. a transfer clamp base; 702. a transfer clamp platform;
8. a machine table; 801. a middle seat; 802. a frame 803, a sheet metal door; 804. support foot, 805, universal casters, 806, movable metal plate door.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. Several embodiments of the utility model are presented in the figures. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Please refer to fig. 1 to 11, which are a mobile phone housing full-perimeter modular intelligent assembly machine:
the device comprises a carrying unit 1, an auxiliary material stripping unit 2, a shell taking and attaching unit 3, a camera unit 4, a double auxiliary material taking unit 5, a backlight clamp unit 6 and a transfer clamp unit 7 which are arranged on a machine table 8;
the conveying unit 1 for moving the mobile phone shell is arranged right in front of the machine table and penetrates through the left and right directions of the machine table, the auxiliary material stripping unit 2 for stripping auxiliary materials is arranged at the rear end of the machine table, the shell taking and attaching unit 3 for grabbing the mobile phone shell and moving the mobile phone shell to attach to the auxiliary materials is arranged at the front middle end of the machine table, the camera unit 4 for shooting the mobile phone shell and the auxiliary materials is arranged at the middle section of the machine table, and the double auxiliary material taking unit 5 is arranged at the middle section of the machine table and is positioned below the camera unit 4;
at least two mobile phone shells are moved towards the backlight fixture unit 6 through the carrying unit 1, the mobile phone shells are placed on the station of the backlight fixture unit 6, the mobile phone shells are shot through the camera unit 4, the auxiliary materials are stripped through the auxiliary material stripping unit 2 and the double auxiliary material taking unit 5, the stripped auxiliary materials are moved below the camera unit 4, the mobile phone shells are attached to the auxiliary materials through the shell taking attaching unit 3, and the mobile phone shells attached to the auxiliary materials are placed on the transfer fixture unit 7 for transferring.
Specifically, the carrying unit 1: the device comprises a first slider rail 101, a first driven belt wheel set 102, a first synchronous belt 103, a synchronous belt compressing block 104, a cylinder block 105, a first driving motor set 106, a carrying cylinder 107, an adjusting block 108, a carrying sucker 109, a towing chain connecting sheet metal 110 and a towing chain 111, as shown in fig. 2.
The first slider track 101, the first driven belt pulley group 102, the first driving motor group 106 and the drag chain 111 are all connected to the machine 8 through screws, the upper end of the first slider track 101 is connected to the cylinder block 105 through screws, the synchronous belt compression block 104, the drag chain connection sheet metal 110 and the carrying cylinder 107 are all connected to the cylinder block 105, and a first synchronous belt 103 is arranged between the first driven belt pulley group 102 and the first driving motor group 106; when the first driving motor group 106 drives the first synchronous belt 103 to rotate, the driving cylinder seat 105 moves back and forth on the first slider track 101, and the moving end of the drag chain 111 is connected to the cylinder seat 105 through the drag chain connecting metal plate 110 and can move along with the slider, so that the wire and the air pipe are prevented from being damaged in the moving process; the carrying suction cup 109 is connected to the carrying cylinder 107 through the adjusting seat 108, and the carrying cylinder 107 can be lifted and lowered by itself and can move back and forth along with the operation of the first synchronous belt 103, so that the carrying suction cup 109 can suck the product to lift and move back and forth.
A first driving motor group 106 in the carrying unit 1 drives a first synchronous belt 103 to rotate, a movable synchronous belt compressing block 104 drives a carrying sucker 109 on a carrying cylinder 107 to take two mobile phone shells from an upper station to move to a backlight clamp unit 6, and two mobile phone shell products are placed on a platform of the backlight clamp unit 6 at the same time; the first driving motor unit 106 reversely rotates, the carrying sucker 109 on the carrying cylinder 107 is removed to the upper station again to obtain two mobile phone shell products, meanwhile, the positioning camera 403 of the camera unit 4 photographs and positions the mobile phone shell products, and the shell taking and attaching unit sequentially takes one mobile phone shell to attach auxiliary materials, so that the attaching time and the carrying time are overlapped, and the time is saved, and the quick attaching is realized.
The auxiliary material stripping unit 2 comprises a second driving motor group 201, a screw rod group 202, a connecting block 203, a stripping unit base 204, a second sliding block guide rail 205, an auxiliary material stripping plate body 206, an optical fiber detection rod 207, a material passing roller 208, a first base 209, an upper folding roller 210, a lower folding roller 211, a synchronous belt pressing plate 212, a second driven belt wheel group 213, a main shaft roller group 214, a waste shaft group 215, a cylinder embossing roller group 216, a raw material shaft vertical plate 217, a raw material shaft group 218, a side vertical brake group 219, a third driving motor group 220, a fourth driving motor group 221, a base plate 222, a wide plate 223, a third sliding block guide rail 224, a stripping unit vertical plate 225, a tensioning wheel 226, a main shaft synchronous belt 227, a main material collecting round belt 228, a torsion brake group 229 and a round belt 230, as shown in fig. 3 and 4.
The second driving motor group 201, the screw rod group 202 and two second slide block guide rails 205 are connected to the machine 8; the connecting block 203 is connected to the screw rod group through screws, and the stripping unit base 204 is connected to two second slider guide rails 205; the second driving motor group 201 is connected to the screw group 202, and drives the peeling unit base 204 to reciprocate back and forth on the second slider rail 205 through the connection block 203.
The peeling unit stand 225 mounted on the peeling unit base 204 is a support of the entire auxiliary material peeling unit; the waste shaft group 215, the cylinder embossing roller group 216, the raw material shaft vertical plate 217, the side vertical brake group 219, the fourth driving motor group 221 and the base plate 222 are all arranged on the vertical surface of the stripping unit vertical plate 225; the raw material shaft group 218 is connected to a raw material shaft vertical plate 217, and the third driving motor group 220, the second driven belt pulley group 213 and the third slider guide 224 are connected to a base plate 222; the synchronous belt pressing plate 212 is connected with the first base 209, and the first base 209 is connected with two third slide block guide rails 224; the third driving motor set 220 and the second driven belt wheel set 213 are provided with synchronous belts, and when the third driving motor set 220 rotates, the first base 209 is driven to reciprocate back and forth on the third slider guide rail 224 through the synchronous belt pressing plate 212 on the synchronous belts; the wide plate 223, the optical fiber detecting rod 207 and the material passing roller 208 are arranged on the first base 209, and the auxiliary material stripping plate 206 is connected to the wide plate 223; so that the auxiliary material peeling plate 206 also reciprocates back and forth as the third driving motor unit 220 rotates.
One end of the spindle roller set 214 is connected to the peeling unit standing plate 225, and the other end is connected to the substrate 222; the cylinder embossing roller set 216 is stretched out by a cylinder to be tightly pressed with the main shaft roller set 214, so that the cylinder embossing roller set 216 and the main shaft roller set 214 are connected to rotate at will, the resistance of the main shaft roller set 214 is enhanced, and the movement of a material belt is facilitated; the tensioning wheel 226 of the spindle synchronous belt 227 between the spindle drum set 214 and the fourth drive motor set 221 can be used to adjust the tightness of the spindle synchronous belt 227; a driving material receiving round belt wheel 228 is connected to one end of the main shaft roller set 214, and a round belt 230 moves the waste shaft set 215 in connection with the driving material receiving round belt wheel; the constant speed of the scrap shaft assembly for scrap collection is achieved by the belt 230 slipping within the groove of the active collection pulley 228.
The torsion brake group 229 controls the raw material shaft group 218 and the side vertical brake group 219 to ensure the coil discharging force in the interval; the cylinder embossing roller set 216 and the main shaft roller set 214 are tightly pressed and run to generate a tensile force, and then the tensile force is transmitted to the waste shaft set 215 through the round belt 230 to collect waste; a discharging force and a pulling force enable the coiled material auxiliary materials to be stripped and simultaneously tension the material belt.
The coiled material auxiliary materials pass through the auxiliary material stripping plate 206, pass through the material roller 208 and penetrate into the lower folding roller 211 to the upper folding roller 210; the third driving motor unit 220 rotates to drive the auxiliary material stripping plate 206 to retract by the length of stripping the auxiliary material.
Taking a shell and attaching unit 3: the device comprises a robot base 301, a robot 302, a first winding terminal seat 303, a second winding terminal seat 304, a fifth shaft base 305, a fifth shaft motor seat 306, a fifth shaft driving motor 307, a vacuum seat suction cup group 308, an adjusting block 309, a pressing block 310, a resetting reference seat 311 and a motor connecting block 312, as shown in fig. 5;
wherein the robot base 301 is connected to the machine 8, the robot 302 is connected above the robot base 301 by screws, and the whole fifth axis module is connected to the lower end of the robot 302 by a fifth axis base 305; a fifth shaft motor mount 306 connects the fifth shaft drive motor 307 to the fifth shaft base 305; the motor connecting block 312 connects the fifth shaft driving motor 307 with the vacuum seat suction cup group 308; the adjusting block 309 is connected with the pressing block 310 on the vacuum seat sucker group 308, and can adjust the stress end of the auxiliary material attaching position; the control of robot 302 grabs the motion direction of the XYZR of the specified cell phone case product; the fifth shaft driving motor 307 rotates to drive the mobile phone shell product grasped by the vacuum seat sucker set 308 to rotate by any angle, and then the mobile phone shell is attached by finding auxiliary materials; the reset reference seat 311 is connected to the fifth shaft base 305, and is used for resetting the fifth shaft when the machine is suddenly stopped and powered off, as shown in fig. 5.
Camera unit 4: comprises a bracket 401, a camera stand, a positioning camera 403 and an auxiliary material camera stand 404, as shown in figure 6.
Wherein the support 401 is connected to the machine 8 and is located right above the double-taking auxiliary material unit 5, one positioning camera 403 is connected to the support 401 through a camera base to take a picture of the mobile phone shell product, and the other positioning camera 403 is connected to the support 401 through an auxiliary material camera base 404 to take a picture of the auxiliary material; the whole mechanism is connected with the machine platform 8 through the support 401, so that the shooting is stable, the product vision is wider, and the characteristic grabbing is more accurate. Double-taking auxiliary material unit 5: the four-wheel conveyor belt comprises a fourth slider guide rail 501, a front x synchronous belt 502, a front x drag chain sheet metal 503, a front x synchronous belt pressing plate 504, a front x drag chain 505, a front x cylinder limit seat 506, four material taking cylinders 507, a front x cylinder seat 508, a front x driven belt wheel set, a fifth slider guide rail 510, a fifth driving motor set 511, a rear x drag chain 512, a rear x cylinder seat 513, a rear x cylinder limit seat 514, a rear x synchronous belt pressing plate 515, a rear x drag chain sheet metal 516, a right rotary cylinder seat 517, a left rotary cylinder seat 518, a rear x synchronous belt 519, a rear x driven belt wheel set, a material throwing acrylic platform 521, a material throwing platform seat, a sixth driving motor set 523, a rotary cylinder 524, a rotary cylinder limit block 525, an auxiliary material suction head 526 and a lower backlight source 527, and is shown in fig. 7 and 8. The fourth slider guide 501, the fifth slider guide 510, the sixth driving motor group 523, the front x driven belt pulley group, the fifth driving motor group 511, the rear x driven belt pulley group, the front x drag chain 505 and the rear x drag chain 512 are connected to the machine 8; the front x cylinder block 508 is connected to the fourth slider rail 501; a front x synchronous belt 502 is arranged between the sixth driving motor group 523 and the front x driven belt group 509, and the front x synchronous belt pressing plate 504 connects the front x cylinder block 508 to the front x synchronous belt 502, so that the sixth driving motor group 523 rotates to drive the front x cylinder block 508 to move left and right on the fourth slider guide rail 501; the two material taking cylinders 507 are connected to a front x cylinder block 508, and a front x drag chain 505 is connected to the front x cylinder block 508 through a front x drag chain sheet metal 503; the two front x cylinder limit seats 506 are connected to the two material taking cylinders 507, and the extending stroke of the material taking cylinders 507 is regulated; the front two rotary cylinders 524 are connected to the front two material taking cylinders 507 through the right rotary cylinder seat 517 and the left rotary cylinder seat 518; the front two rotary cylinder limiting blocks 525 are connected to the right rotary cylinder seat 517 and the left rotary cylinder seat 518 to adjust the rotation angle of the rotary cylinder 524; the auxiliary material suction heads 526 are connected to the front rotary cylinder 524, so that the front two auxiliary material suction heads 526 can realize left-right, up-down and rotary motions by rotating the sixth driving motor unit 523, lifting the material taking cylinder 507 and rotating the rotary cylinder 524.
The rear x cylinder block 513 is connected to the fifth slider guide rail 510, a rear x synchronous belt 519 is arranged between the fifth driving motor unit 511 and the rear x driven belt pulley group, and the rear x synchronous belt pressing plate 515 connects the rear x cylinder block 513 to the rear x synchronous belt 519, so that the fifth driving motor unit 511 rotates to drive the rear x cylinder block 513 to move left and right on the fifth slider guide rail 510; the two material taking cylinders 507 are connected to the rear x cylinder block 513, and the rear x drag chain 512 is connected to the rear x cylinder block 513 through a rear x drag chain sheet metal 516; the two rear x cylinder limit seats 514 are connected to the two material taking cylinders 507, and the extending stroke of the material taking cylinders 507 is adjusted; the rear two rotary cylinders 524 are connected to the front two material taking cylinders 507 through the right rotary cylinder seat 517 and the left rotary cylinder seat 518; the rear two rotary cylinder limiting blocks 525 are connected to the right rotary cylinder seat 517 and the left rotary cylinder seat 518 to adjust the rotation angle of the rotary cylinder 524; the auxiliary material suction heads 526 are connected to the rear rotary cylinder 524, so that the rear two auxiliary material suction heads 526 can realize left-right, up-down and rotary motions by rotating the fifth driving motor unit 511, lifting the material taking cylinder 507 and rotating the rotary cylinder 524.
The lower backlight source 527 is respectively connected between the front two material taking cylinders 507 and between the rear two material taking cylinders 507; the lower backlight 527 may illuminate the accessory suction head 526, facilitating the positioning camera 403 to take a picture of the position of the accessory.
Backlight jig unit 6: the fixture comprises a fixture base 601, two fixture backlights 602 and an acrylic fixture 603; four jig leveling blocks 604, as shown in fig. 9;
the fixture base 601 is locked on the machine 8 through screws, and the acrylic fixture 603 is respectively connected to the fixture base 601 through two fixture backlights 602; the fixture backlight 602 can illuminate the acrylic fixture 603, so that the positioning camera 403 can conveniently shoot and position the product position of the mobile phone shell; the clamp leveling block 604 is connected with the clamp base 601 and the clamp backlight 602, and is used for adjusting the level of the acrylic clamp 603.
Transfer jig unit 7: the clamp comprises a clamp base 701 and two clamp platforms 702; wherein the transfer clamp platform 702 is connected to the transfer clamp base 701, and the transfer clamp base 701 is locked on the machine 8 through screws; the transfer jig platform 702 is a place where the product of the mobile phone case is placed, and is attached with auxiliary materials, as shown in fig. 10. Machine 8: middle seat 801, frame 802, metal door 803, support foot 804, universal caster 805, movable metal door 806, as shown in FIG. 11;
the movable metal plate door 806 is connected to the frame 802 through a magnet buckle, the supporting foot 804 and the universal castor 805 are connected to the bottom plate of the frame 802, the metal plate door 803 is connected to the rear of the frame 802, and the middle seat 801 is connected to the frame 802 through screws; the whole machine is moved by the universal casters 805, and can be placed horizontally by supporting the height of the feet 804.
Connection cooperation relation among units of the laminating equipment:
the two mobile phone shells in the upper process are fed, and after the two mobile phone shells are taken from the upper process at the same time, the two mobile phone shells are conveyed to an acrylic clamp 603 of a backlight clamp unit 6 by a conveying sucker 109 of a conveying unit 1, and one positioning camera 403 of a camera unit 4 performs shooting positioning on the two mobile phone shells at the same time; simultaneously, two auxiliary material suction heads 526 of the auxiliary material taking unit 5 move to the lower part of the auxiliary material stripping plate body 206 of the auxiliary material stripping unit 2, the two auxiliary material suction heads 526 are lifted up through two material taking cylinders 507, the third driving motor unit 220 is matched to drive the auxiliary material stripping plate body 206 to retreat, and the fourth driving motor unit 221 is matched to drive the main shaft roller group 214 to rotate to tighten the material belt, so that two auxiliary materials are taken by the two auxiliary material suction heads 526; the auxiliary material suction head 526 with the auxiliary materials is moved to the position right below one auxiliary material photographing and positioning camera 403 of the camera unit 4 by the auxiliary material taking unit 5, and the positions of the two auxiliary materials are photographed and positioned.
Then the shell-taking and attaching unit 3 grabs a mobile phone shell product on the acrylic clamp 603, moves the mobile phone shell product to the position of the photographed auxiliary material suction head 526, and presses down the auxiliary material to enable the auxiliary material to be attached to the mobile phone shell; and then the shell taking and attaching unit 3 carries and places the attached mobile phone shell product on the transfer clamp platform 702 of the transfer clamp unit 7. The above action cycle, the other product on the acrylic clamp 603 is attached to the auxiliary material placing transfer clamp platform 702, and the product is carried away by the next machine, and can be placed on an external conveyor platform.
The actions among the units of the whole equipment are controlled by software in the equipment, so that the equipment can achieve accurate and interference-free actions.
Operation example:
firstly, feeding materials of double-piece mobile phone shells in the upper working procedure, wherein the upper working procedure gives a signal for the machine in place, the first driving motor unit 106 of the carrying unit 1 drives the first synchronous belt 103 to rotate and the carrying cylinder 107 to move up and down so that the carrying sucker 109 simultaneously takes the two mobile phone shells from the upper working procedure and carries the two mobile phone shells onto the acrylic clamp 603 of the backlight clamp unit 6, and one positioning camera 403 of the camera unit 4 simultaneously performs photographing and positioning on the two mobile phone shells; simultaneously, the sixth driving motor group 523 of the double-taking auxiliary material unit 5 rotates, the material taking cylinder 507 lifts and the rotary cylinder limiting block 525 rotates, so that the two auxiliary material suction heads 526 move below the auxiliary material stripping plate 206 of the auxiliary material stripping unit 2, the two auxiliary material suction heads 526 lift up through the two material taking cylinders 507, the third driving motor group 220 is matched to drive the auxiliary material stripping plate 206 to retreat, and the fourth driving motor group 221 is matched to drive the main shaft roller group 214 to rotate and tighten the material belt, so that the two auxiliary material suction heads 526 take two auxiliary materials; the auxiliary material suction head 526 with the auxiliary materials is moved to the position right below one auxiliary material photographing and positioning camera 403 of the camera unit 4 by the auxiliary material taking unit 5, and the positions of the two auxiliary materials are photographed and positioned.
Then the shell-taking and attaching unit 3 grabs a mobile phone shell product on the acrylic clamp 603, moves the mobile phone shell product to the position of the photographed auxiliary material suction head 526, and presses down the auxiliary material to enable the auxiliary material to be attached to the mobile phone shell; and then the shell taking and attaching unit 3 carries and places the attached mobile phone shell product on the transfer clamp platform 702 of the transfer clamp unit 7. The above action cycle, the other product on the acrylic clamp 603 is attached to the auxiliary material placing transfer clamp platform 702, and the product is carried away by the next machine, and can be placed on an external conveyor platform.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (9)
1. A mobile phone shell full-circumference modularized intelligent assembly machine is characterized in that: the device comprises a carrying unit, an auxiliary material stripping unit, a shell taking and attaching unit, a camera unit, a double auxiliary material taking unit, a backlight clamp unit and a transfer clamp unit which are arranged on a machine table;
the conveying unit for moving the mobile phone shell is arranged right in front of the machine table and penetrates through the left and right directions of the machine table, the auxiliary material stripping unit for stripping auxiliary materials is arranged at the rear end of the machine table, the shell taking and attaching unit for grabbing the mobile phone shell and moving the mobile phone shell to attach to the auxiliary materials is arranged at the front middle end of the machine table, the camera unit for shooting the mobile phone shell and the auxiliary materials is arranged at the middle section of the machine table, and the double auxiliary material taking unit is arranged at the middle section of the machine table and is positioned below the camera unit;
at least two mobile phone shells are moved towards the backlight clamp unit through the carrying unit, the mobile phone shells are placed on the station of the backlight clamp unit, the mobile phone shells are shot through the camera unit, auxiliary materials are peeled off through the auxiliary material peeling unit and the double auxiliary material taking unit, the peeled auxiliary materials are moved below the camera unit, the mobile phone shells are attached to the auxiliary materials through the shell taking attaching unit, and the mobile phone shells attached to the auxiliary materials are placed on the transfer clamp unit for transferring.
2. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the carrying unit comprises a first slider rail, a first driven belt wheel set, a first synchronous belt, a synchronous belt compacting block, a cylinder seat, a first driving motor set, a carrying cylinder, an adjusting seat, a carrying sucker, a towing chain connecting sheet metal and a towing chain;
the first sliding block track, the first driven belt pulley group, the first driving motor group and the drag chain are all connected with the machine table, and the upper end of the first sliding block track is connected with the cylinder seat;
the synchronous belt compacting block, the drag chain connecting sheet metal and the carrying cylinder are all connected to the cylinder seat;
the first driven belt pulley group is in transmission connection with the first driving motor group through the synchronous belt.
3. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the auxiliary material stripping unit comprises a second driving motor group, a screw rod group, a connecting block, a stripping unit base, a second sliding block guide rail, an auxiliary material stripping plate body, an optical fiber detection rod, a material passing roller, a first base, an upper folding roller, a lower folding roller, a synchronous belt pressing plate, a second driven belt wheel group, a main shaft roller group, a waste shaft group, a cylinder embossing roller group, a raw material shaft vertical plate, a raw material shaft group, a side vertical brake group, a third driving motor group, a fourth driving motor group, a base plate, a wide plate, a third sliding block guide rail, a stripping unit vertical plate, a tensioning wheel, a main shaft synchronous belt, a driving material collecting round belt wheel, a torsion brake group and a round belt;
the second driving motor group, the screw rod group and the second sliding block guide rail are connected to the machine table;
the connecting block is connected to the screw rod group, and the stripping unit base is connected to the second slider guide rail;
the waste shaft group, the cylinder embossing roller group, the raw material shaft vertical plate, the side vertical brake group, the fourth driving motor group and the base plate are all arranged on the stripping unit vertical plate;
the raw material shaft group is connected to the raw material shaft vertical plate, and the third driving motor group, the second driven belt wheel group and the third sliding block guide rail are connected to the base plate;
the synchronous belt pressing plate is connected with the first base, and the first base is connected to the third slider guide rail;
the third driving motor group and the second driven belt pulley group are provided with synchronous belts, the wide plate, the optical fiber detection rod and the material passing roller are arranged on the first base, and the auxiliary material stripping plate body is connected to the wide plate;
one end of the main shaft roller group is connected to the stripping unit vertical plate, and the other end of the main shaft roller group is connected to the substrate;
the tensioning wheel of the main shaft synchronous belt between the main shaft roller group and the fourth driving motor group is used for adjusting the tightness degree of the main shaft synchronous belt;
the active material collecting round belt wheel is connected to one end of the main shaft roller group;
the torsion braking group is used for controlling the working states of the raw material shaft group and the side vertical brake group.
4. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the shell taking and attaching unit comprises a robot base, a robot, a first winding terminal seat, a second winding terminal seat, a fifth shaft base, a fifth shaft motor seat, a fifth shaft driving motor, a vacuum seat suction disc group, an adjusting block, a pressing block, a resetting reference seat and a motor connecting block;
the robot base is connected to the machine table, the robot is connected to the upper part of the robot base, and the five-axis motor base is used for connecting the fifth-axis driving motor to the fifth-axis base; the motor connecting block is used for connecting the fifth shaft driving motor with the vacuum seat sucker group;
the adjusting block and the pressing block are connected to the vacuum seat sucking disc group, and the resetting reference seat is connected to the fifth shaft base.
5. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the camera unit comprises a bracket, a camera seat, a positioning camera and an auxiliary material camera seat;
wherein, the support is connected to the machine table and is located right above the double-taking auxiliary material unit, one positioning camera is connected to the support through the camera base, and the other positioning camera is connected to the support through the auxiliary material camera base 404.
6. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the double auxiliary material taking units; the device comprises a fourth slider guide rail, a front x synchronous belt, a front x drag chain sheet metal, a front x synchronous belt pressing plate, a front x drag chain, a front x cylinder limit seat, four material taking cylinders, a front x cylinder seat, a front x driven belt wheel set, a fifth slider guide rail, a fifth driving motor set, a rear x drag chain, a rear x cylinder seat, a rear x cylinder limit seat, a rear x synchronous belt pressing plate, a rear x drag chain sheet metal, a right rotary cylinder seat, a left rotary cylinder seat, a rear x synchronous belt, a rear x driven belt wheel set, a material throwing acrylic platform, a material throwing platform seat, a sixth driving motor set, a rotary cylinder limit block, auxiliary material suction heads and a lower backlight source;
the fourth sliding block guide rail, the fifth sliding block guide rail, the sixth driving motor group, the front x driven belt pulley group, the fifth driving motor group, the rear x driven belt pulley group, the front x drag chain and the rear x drag chain are connected to the machine;
the front x cylinder block is connected to the fourth slider guide rail, the front x synchronous belt is arranged between the sixth driving motor group and the front x driven belt wheel group, and the front x synchronous belt pressing plate is used for connecting the front x cylinder block to the front x synchronous belt;
the front x drag chain is connected to the front x cylinder seat through the front x drag chain sheet metal, the two front x cylinder limit seats are connected to the two front x cylinder limit seats, and the front two rotary cylinders are connected to the front two material taking cylinders through the right rotary cylinder seat and the left rotary cylinder seat; the two front rotary cylinder limiting blocks are connected to the right rotary cylinder seat and the left rotary cylinder seat, and the auxiliary material suction head is connected to the front rotary cylinder;
the rear X cylinder seat is connected to the fifth sliding block guide rail, a rear X synchronous belt is arranged between the fifth driving motor group and the rear X driven belt wheel group, the rear X synchronous belt pressing plate connects the rear X cylinder seat to the rear X synchronous belt, two material taking cylinders are connected to the rear X cylinder seat, the rear X drag chain is connected to the rear X cylinder seat through rear X drag chain sheet metal, two rear X cylinder limit seats are connected to the two material taking cylinders, the rear two rotary cylinders are connected to the front two material taking cylinders through the right rotary cylinder seat and the left rotary cylinder seat, the rear two rotary cylinder limiting blocks are connected to the right rotary cylinder seat and the left rotary cylinder seat, and the auxiliary material suction head is connected to the rear rotary cylinders;
the lower backlight sources are respectively connected between the front two material taking cylinders and the rear two material taking cylinders.
7. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the backlight clamp unit comprises a clamp base, two clamp backlight sources and an acrylic clamp; four clamp leveling blocks;
the fixture comprises a fixture base, an acrylic fixture, a fixture backlight source, a fixture leveling block, a fixture backlight source and a fixture backlight source, wherein the two fixture base is connected to the machine table, the two acrylic fixture is connected to the two fixture base through the two fixture backlight source, and the fixture leveling block is connected with the fixture base and the fixture backlight source.
8. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the transfer clamp unit comprises a transfer clamp base and two transfer clamp platforms
The transfer clamp platform is connected to the transfer clamp bases, and the two transfer clamp bases are connected to the machine table.
9. The full-perimeter modular intelligent assembly machine for a cell phone case of claim 1, wherein: the machine comprises a machine bench middle seat, a machine frame, a sheet metal door, supporting feet, universal casters and a movable sheet metal door;
the movable metal plate door is connected to the frame, the supporting foot leg and the universal castor are connected to the bottom plate of the frame, the metal plate door is connected to the rear of the frame, and the middle seat is connected to the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321150188.9U CN219809243U (en) | 2023-05-12 | 2023-05-12 | Full-circumference modularized intelligent assembly machine for mobile phone shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321150188.9U CN219809243U (en) | 2023-05-12 | 2023-05-12 | Full-circumference modularized intelligent assembly machine for mobile phone shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219809243U true CN219809243U (en) | 2023-10-10 |
Family
ID=88215074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321150188.9U Active CN219809243U (en) | 2023-05-12 | 2023-05-12 | Full-circumference modularized intelligent assembly machine for mobile phone shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219809243U (en) |
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2023
- 2023-05-12 CN CN202321150188.9U patent/CN219809243U/en active Active
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