CN210116168U - Full-automatic full laminating all-in-one - Google Patents
Full-automatic full laminating all-in-one Download PDFInfo
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- CN210116168U CN210116168U CN201822237766.8U CN201822237766U CN210116168U CN 210116168 U CN210116168 U CN 210116168U CN 201822237766 U CN201822237766 U CN 201822237766U CN 210116168 U CN210116168 U CN 210116168U
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Abstract
The utility model discloses a full-automatic full-laminating all-in-one machine, which comprises a machine body; the screen feeding mechanism comprises a screen manipulator, a first screen carrying platform and a first screen carrying platform conveying assembly; the optical glue feeding mechanism comprises an optical glue carrying platform and an optical glue manipulator; an optical adhesive film tearing mechanism; the laminating mechanism is arranged on the machine body and is used for laminating the optical cement on the screen; the LCM feeding mechanism comprises an LCM platform and an LCM platform conveying assembly; the screen transfer mechanism comprises a second screen carrying platform and a screen transfer manipulator; the LCM film tearing mechanism is arranged at the second film tearing station and is used for tearing a film of the LCM on the LCM carrying platform; the screen film tearing mechanism is arranged at the third film tearing station and is used for tearing the film of the screen on the second screen carrying platform; and a pressing mechanism. The utility model discloses a full-automatic full laminating is integrative, and it can tear the diaphragm and the screen laminating that the optics was glued, and the screen that the laminating optics was glued advances dyestripping and LCM laminating after the upset again.
Description
Technical Field
The utility model relates to a screen production facility technical field especially relates to a full-automatic laminating all-in-one.
Background
Currently, an LCM, i.e., an LCD display module and a liquid crystal module, refers to a component in which a liquid crystal display device, a connector, peripheral circuits such as a control circuit and a drive circuit, a PCB, a backlight, a structural member, and the like are assembled together. The LCM is mainly used as an inner screen of the screen, the LCM is mainly used as the inner screen, the glass screen is used as an outer screen in the screen production process, and the inner screen and the outer screen are attached and then subjected to subsequent processes.
OCA optical cement is a special adhesive used for cementing transparent optical elements (such as lenses and the like). The light transmission rate is more than 90%, the cementing strength is good, the curing can be carried out at room temperature or middle temperature, and the curing shrinkage is small. The OCA optical cement is one of the raw materials of the important touch screen. The optical acrylic adhesive is made into a double-sided adhesive tape without a base material, and then a layer of release film is respectively adhered to an upper bottom layer and a lower bottom layer.
In the field of screen production, taking a mobile phone screen as an example, an OCA optical cement needs to be firstly attached to the surface of an outer screen to form a protective layer, and then the outer screen attached with the optical cement is attached to an LCM used as an inner screen. Before the optical cement, the screen and the LCM are attached, the surfaces of the optical cement, the screen and the LCM are protected by release films, and the optical cement, the screen and the LCM need to be torn before being attached.
However, the existing equipment for screen attaching has low automation degree, so that the attaching efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of prior art, the utility model aims to provide a full-automatic full laminating is integrative, and it can tear the diaphragm and the screen laminating that optical cement, and the screen that laminating optical cement advances to turn over back dyestripping and LCM laminating again.
The purpose of the utility model is realized by adopting the following technical scheme:
a full-automatic full-laminating all-in-one machine, which comprises,
the film laminating machine comprises a machine body, wherein a first film tearing station, a second film tearing station, a third film tearing station, a laminating station, an aligning station and a pressing station are arranged on the machine body;
the screen feeding mechanism comprises a screen manipulator, a first screen carrying platform and a first screen carrying platform conveying assembly, and the screen manipulator is used for clamping a screen to the first screen carrying platform; the first screen carrying platform conveying assembly is used for conveying the first screen carrying platform to the laminating station;
the optical glue feeding mechanism comprises an optical glue carrying platform and an optical glue manipulator; the optical glue manipulator is used for clamping optical glue to the optical glue carrying platform;
the optical adhesive film tearing mechanism is arranged at the first film tearing station and is used for tearing the optical adhesive film;
the laminating mechanism is arranged on the machine body and is used for laminating the optical cement on the screen;
the LCM feeding mechanism comprises an LCM platform and an LCM platform conveying assembly, and the LCM platform conveying assembly is used for conveying the LCM platform; the alignment station and the pressing station are both positioned on the movement track of the LCM platform;
the screen transfer mechanism comprises a second screen carrying platform, a screen transfer manipulator and a screen overturning manipulator, and the screen overturning manipulator is used for clamping and overturning the screen on the first screen carrying platform so as to place the overturned screen on the second screen carrying platform; the screen transfer manipulator is used for clamping a screen on the second screen carrying platform to the alignment station; transferring the screen to an LCM platform at the alignment station;
the LCM film tearing mechanism is arranged at the second film tearing station and is used for tearing a film of the LCM on the LCM platform; the LCM film tearing mechanism is positioned on the movement track of the LCM carrying platform;
the screen film tearing mechanism is arranged at the third film tearing station and is used for tearing the film of the screen on the second screen carrying platform;
and the pressing mechanism is arranged on the pressing station and is used for pressing the LCM and the screen.
Preferably, the attaching mechanism comprises an attaching frame, an attaching base band, an attaching roller and a separating roller, wherein two ends of the attaching base band are fixedly arranged at two ends of the attaching frame respectively; the bottom end of the attaching base band is provided with an adhesive plate, the attaching roller is pivoted on the attaching frame and can reciprocate between two ends of the attaching frame, and the attaching roller is used for downwards jacking the attaching base band to enable the adhesive plate to move downwards when reciprocating between two ends of the attaching frame; the separation roller is pivoted on the attaching frame and can reciprocate between the two ends of the attaching frame; the separation roller is used for upwards jacking the attaching base band when moving between the two ends of the attaching frame so as to enable the adhesive plate to move upwards; the laminating frame can reciprocate among the optical adhesive carrying platform, the first film tearing station and the laminating station;
the laminating mechanism further comprises a first electric sliding table, and the first electric sliding table is installed on the machine body and arranged along the length direction of the machine body; the fitting frame is fixedly connected with a sliding table of the first electric sliding table; the optical adhesive carrying platform, the first film tearing station and the laminating station are distributed at intervals in the length direction of the machine body.
Preferably, the screen turnover manipulator comprises a long electric sliding table, a high electric sliding table and a turnover motor, wherein the long electric sliding table is arranged on the machine body and is arranged along the length direction of the machine body; the high electric sliding table is arranged on the sliding table of the long electric sliding table; the overturning motor is arranged on a sliding table of the high electric sliding table; the rotating shaft of the turning motor is synchronously connected with a turning sucker component.
Preferably, the optical adhesive film tearing mechanism comprises an adhesive mechanical arm, an adhesive roller, an adhesive tape winding roller and a tensioning roller assembly, wherein the adhesive roller, the adhesive roller and the tensioning roller assembly are all pivoted on the machine body; the free end of the self-adhesive tape is led out by the self-adhesive roller and is tensioned by the tensioning roller component to form a self-adhesive tape section on the frame; the adhesive tape winding roller is used for winding the free end of the adhesive tape led out by the tensioning roller component; the adhesive sticker manipulator is used for clamping adhesive stickers on the adhesive sticker belt section and driving the adhesive stickers to move along the width direction of the machine body.
The LCM film tearing mechanism, the screen film tearing mechanism and the optical glue film tearing mechanism are the same in structure.
Preferably, the screen feeding mechanism further comprises a positioning mechanism, the positioning mechanism comprises a positioning table, a positioning wheel assembly and a positioning wheel driving assembly, a plurality of positioning grooves are formed in two sides of the positioning table, and the positioning wheel assembly comprises a plurality of positioning wheels; the positioning wheel driving assembly is used for driving a plurality of positioning wheels of the positioning wheel assembly to move towards the middle part close to the positioning table from a plurality of positioning grooves in a one-to-one correspondence manner.
Preferably, the screen manipulator comprises a second electric sliding table and a third electric sliding table, and the second electric sliding table is arranged along the length direction of the machine body; the third electric sliding table is arranged on the sliding table of the second electric sliding table and is arranged along the height direction of the machine body, two clamping jaws and a clamping jaw driving assembly are arranged at the bottom end of the sliding table of the third electric sliding table, and the clamping jaw driving assembly is used for driving the two clamping jaws to approach or move away from each other; the two clamping jaws are used for clamping a screen on the positioning table to the first screen carrying platform;
the clamping jaw comprises a mounting arm, a plurality of first clamping arms and a plurality of second clamping arms; the first clamping arms are arranged on the mounting arms and extend along the height direction of the machine body; the plurality of second clamping arms are connected to the bottom ends of the plurality of first clamping arms in a one-to-one correspondence manner; the top ends of the second clamping arms are provided with vacuum chucks; the second clamping arms can penetrate into the lower part of the positioning table from a plurality of positioning grooves in a one-to-one correspondence manner.
Preferably, the machine body is provided with an alignment mechanism, the alignment mechanism is arranged at an alignment station, the alignment mechanism comprises an LCM camera component and a screen camera component, and the LCM camera component is arranged on the machine body and is positioned above the LCM carrier; the LCM camera assembly shoots an LCM on the LCM carrier platform and sends a first image signal; the screen camera assembly is arranged on the machine body and is positioned below the screen manipulator; the screen camera assembly is used for shooting a screen on the screen transfer manipulator to send a second image signal.
Preferably, the pressing mechanism comprises a pressing plate and a pressing plate driving assembly, and the pressing plate driving assembly is used for driving the pressing plate to move along the height direction of the machine body.
Preferably, the LCM feeding mechanism further comprises an LCM manipulator, and the LCM manipulator is used for clamping the LCM onto the LCM carrying platform;
the LCM manipulator comprises an installation beam, a lead screw motor, a nut, a guide rail and an LCM vacuum sucker assembly, wherein a machine body of the lead screw motor is installed on the installation beam; a screw rod of the screw rod motor and the guide rail extend along the length direction of the machine body; the nut thread is sleeved on a screw rod of the screw rod motor; the LCM vacuum chuck component is arranged on the nut and is in sliding fit with the guide rail; the LCM carrying platform is positioned on the motion track of the LCM vacuum chuck assembly.
Preferably, the screen transfer manipulator comprises a fourth electric sliding table and a screen vacuum sucker assembly, and the fourth electric sliding table is mounted on the machine body and arranged along the length direction of the machine body; and the screen vacuum sucker assembly is arranged at the bottom end of the sliding table of the fourth electric sliding table.
Compared with the prior art, the beneficial effects of the utility model reside in that: the screen can be loaded through the screen loading mechanism, meanwhile, the optical glue loading mechanism is used for loading the optical glue, the optical glue tearing mechanism is used for tearing the optical glue membrane, and then the optical glue is attached to the screen through the attaching mechanism; first screen microscope carrier overturns the screen that the laminating has the optical cement afterwards, screen transfer manipulator clamp gets screen to the second screen microscope carrier after the upset, screen on the second screen microscope carrier can tear the diaphragm under the effect of screen dyestripping mechanism, and LCM on the LCM microscope carrier can tear the diaphragm under the effect of LCM dyestripping mechanism, screen transfer manipulator transfer screen after tearing on the second screen microscope carrier on to the LCM after the diaphragm of LCM microscope carrier, later on the LCM microscope carrier move to pressfitting station department carry out the pressfitting can, whole process automation degree is higher, the laminating efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the bonding portion of the optical cement and the screen of the present invention;
FIG. 3 is a schematic view of the structure of the LCM and the screen of the present invention;
fig. 4 is another view angle structure diagram of the joint portion of the LCM and the screen according to the present invention;
FIG. 5 is a schematic view of a partial structure of the optical film tearing mechanism of the present invention;
fig. 6 is a schematic structural view of the adhesive sticker manipulator of the present invention;
fig. 7 is a schematic structural diagram of the screen manipulator of the present invention;
fig. 8 is a schematic structural view of the positioning mechanism of the present invention;
fig. 9 is a schematic structural view of the pressing mechanism of the present invention;
fig. 10 is a schematic structural view of an LCM stage transport assembly according to the present invention;
fig. 11 is a schematic structural view of an LCM feeding manipulator according to the present invention;
fig. 12 is a schematic structural view of an LCM camera module of the alignment mechanism of the present invention;
fig. 13 is the structure diagram of the screen camera module of the alignment mechanism of the present invention.
Fig. 14 is a schematic structural diagram of the screen turnover manipulator of the present invention.
In the figure: 21. a screen manipulator; 22. a first screen stage; 23. a positioning table; 231. positioning a groove; 24. a positioning wheel assembly; 25. a positioning wheel drive assembly; 31. an optical glue manipulator; 32. A material rack; 40. an optical adhesive film tearing mechanism; 41. a self-adhesive mechanical arm; 411. a pneumatic finger; 412. a fifth electric sliding table; 413. a sixth electric sliding table; 414. rotating the motor; 42. a pressure-sensitive adhesive roller; 43. a tape take-up roller; 44. a tension roller assembly; 45. a self-adhesive tape section; 50. a fitting mechanism; 51. a fitting frame; 52. laminating the base band; 53. a laminating roller; 54. a separation roller; 55. A first fixing frame; 56. a second fixing frame; 57. a first electric sliding table;
100. a screen feeding mechanism; 110. a second screen stage; 120. a screen transfer robot; 130. a screen turnover manipulator; 131. a long electric sliding table; 132. a high power slide; 133. Turning over a motor; 134. overturning the sucker assembly; 200. LCM feeding mechanism; 210. LCM carrying platform; 220. LCM manipulator; 221. mounting a beam; 222. a screw motor; 223. LCM vacuum chuck assembly; 230. an LCM transport assembly; 300. a pressing mechanism; 310. pressing the plywood; 320. a laminate panel drive assembly; 400. a screen film tearing mechanism; 500. an LCM film tearing mechanism; 600. an alignment mechanism; 610. an LCM camera component; 620. a screen camera assembly; 700. a blanking mechanism.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments:
the full-automatic full-lamination all-in-one machine shown in fig. 1 to 14 comprises a machine body, a screen feeding mechanism, an optical adhesive film tearing mechanism, a lamination mechanism, an LCM feeding mechanism, a screen transfer mechanism, an LCM film tearing mechanism, a screen film tearing mechanism and a lamination mechanism, wherein a first film tearing station, a second film tearing station, a third film tearing station, a lamination station, an alignment station and a lamination station are arranged on the machine body.
The screen feeding mechanism comprises a screen manipulator, a first screen carrying platform and a first screen carrying platform conveying assembly, wherein the screen manipulator is used for clamping a screen to the first screen carrying platform; the first screen carrying platform conveying assembly is used for conveying the first screen carrying platform to the laminating station. The optical glue feeding mechanism comprises an optical glue carrying platform and an optical glue manipulator; the optical cement manipulator is used for clamping optical cement to the optical cement carrying platform.
The optical adhesive film tearing mechanism is arranged at the first film tearing station and used for tearing the optical adhesive film; the laminating mechanism is arranged on the machine body and is used for laminating the optical cement on the screen;
in addition, the LCM feeding mechanism comprises an LCM carrier and an LCM carrier conveying assembly, the LCM carrier conveying assembly is used for conveying the LCM carrier, and the alignment station and the pressing station are located on the movement track of the LCM carrier. The screen transfer mechanism comprises a second screen carrying platform, a screen transfer manipulator and a screen overturning manipulator, and the screen overturning manipulator is used for clamping and overturning the screen on the first screen carrying platform so as to place the overturned screen on the second screen carrying platform; the screen transfer manipulator is used for clamping a screen on the second screen carrying platform to the alignment station; transferring the screen to an LCM platform at the alignment station;
the LCM film tearing mechanism is arranged at the second film tearing station and is used for tearing a film of the LCM on the LCM carrying platform; the LCM film tearing mechanism is positioned on the movement track of the LCM carrying platform. And the screen film tearing mechanism is arranged at the third film tearing station and is used for tearing the film of the screen on the second screen carrying platform. The pressing mechanism is arranged on the pressing station and used for pressing the LCM and the screen.
On the basis of the structure, by using the full-automatic full-laminating all-in-one machine, the screen can be loaded through the screen loading mechanism, meanwhile, the optical glue loading mechanism is used for loading the optical glue, the optical glue film tearing mechanism is used for tearing the optical glue film, and then the optical glue is laminated with the screen through the laminating mechanism; and then the screen overturning mechanical arm clamps the screen which is attached with the optical cement on the first screen carrying platform and overturns the screen, and places the overturned screen on the second screen carrying platform. Afterwards, the screen on the second screen carrying platform can tear the diaphragm under the effect of screen dyestripping mechanism, and the LCM on the LCM carrying platform can tear the diaphragm under the effect of LCM dyestripping mechanism, screen transfer manipulator shifts the screen after tearing the diaphragm on the second screen carrying platform to the LCM after tearing the diaphragm of LCM carrying platform after, LCM carrying platform move carry on the pressfitting to pressfitting station department after that can, whole process automation degree is higher, improve laminating efficiency.
Preferably, the laminating mechanism comprises a laminating frame, a laminating base band, a laminating roller and a separating roller, the two ends of the laminating base band are fixedly arranged at the two ends of the laminating frame respectively, and an adhesion plate is arranged at the bottom end of the laminating base band. The laminating roller is pivoted on the laminating frame and can reciprocate between two ends of the laminating frame, and when the laminating roller reciprocates between two ends of the laminating frame, the laminating base band can be downwards jacked to enable the adhesion plate to downwards move. The separating roller is pivoted on the attaching frame and can reciprocate between two ends of the attaching frame. When the separation roller moves between the two ends of the laminating frame, the laminating base band can be upwards pressed to enable the adhesion plate to move upwards; the laminating frame can reciprocate among the optical cement carrying platform, the first film tearing station and the laminating station.
On the basis of the structure, the optical cement can be clamped to the optical cement carrying platform through the optical cement mechanical arm, meanwhile, the screen can be clamped to the first screen carrying platform through the screen mechanical arm, the first screen carrying platform can move to the laminating station under the driving of the first screen carrying platform conveying assembly, and therefore the automatic feeding of the optical cement and the screen is completed.
After that, the laminating frame can move to the upper part of the optical cement carrying platform, and then the laminating roller can move from one end of the laminating frame to the other end, in the process, the laminating roller can downwards jack the laminating base band, the adhesion plate at the bottom end of the laminating base band faces downwards, the adhesion plate can adhere the optical cement on the optical cement carrying platform, then the laminating frame moves to the first film tearing station, the film tearing mechanism at the first film tearing station can tear off the release film of the optical cement at the bottom end of the laminating frame, then the laminating frame can continuously move to the laminating station and move to the upper part of the first screen carrying platform, the laminating roller on the laminating frame can continuously move to the other end from one end of the laminating frame, and at the moment, the laminating roller can laminate the optical cement with the film torn at the bottom end of the adhesion plate to the screen of the first screen carrying platform.
And then, the separating roller moves from one end of the film tearing base band to the other end, and the separating roller jacks up the film pasting base band in the process to separate the adhesive plate from the adhesive sticker, so that the screen pasted with the adhesive sticker can be separated from the pasting base band of the pasting frame to finish pasting operation.
Certainly, can set up the location camera between dyestripping mechanism and laminating mechanism, the optical cement on the laminating frame bottom adhesion plate can move to the top of location camera after the dyestripping, and the position that the optical cement was shot to the location camera is transmitted to the system, and the system can counterpoint according to this position, makes the accurate screen top of moving to first screen microscope carrier of laminating frame, carries out the accuracy laminating.
In addition, a laminating roller driving mechanism can be arranged on the laminating frame, the laminating roller driving mechanism comprises a first slide rail, a first sliding table and a first sliding table motor, and two ends of the first slide rail extend to two ends of the laminating frame; the first sliding table is driven by a first sliding table motor to slide on the first sliding rail; the laminating roller is installed on first slip table through first mount. So, when drive laminating roller actuating mechanism moved on the laminating frame, the first slip table motor of can starting, first slip table motor can drive first slip table and slide on first slide rail to drive first mount and move on first slide rail, and then drive the laminating roller of pin joint on first mount and move along first slide rail, realize the reciprocating motion on the laminating frame.
Similarly, a separation roller driving mechanism is also arranged on the laminating frame; the separation roller driving mechanism comprises a second slide rail, a second sliding table and a second sliding table motor, and two ends of the second slide rail extend to two ends of the fitting frame; the second sliding table is driven by a second sliding table motor to slide on the second sliding rail; the separation roller is installed on the second sliding table through a second fixing frame. Therefore, when the driving separation roller driving mechanism moves on the attaching frame, the second sliding table motor can be started, and can drive the second sliding table to slide on the second sliding rail, so that the second fixing frame is driven to move on the second sliding rail, and then the separation roller pivoted on the second fixing frame is driven to move along the second sliding rail, and the reciprocating motion on the attaching frame is realized.
The separation roller driving cylinder can be arranged on the second fixing frame, the bottom end of a piston rod of the separation roller driving cylinder is connected with the separation roller, the separation roller can be driven to move up and down, and when separation is carried out, the separation roller can move upwards to push the adhesion plate away from the screen and the optical cement.
The laminating mechanism further comprises a first electric sliding table, the first electric sliding table is arranged on the machine body and arranged along the length direction of the machine body, and the laminating frame is fixedly connected with the sliding table of the first electric sliding table; the optical adhesive carrying platform, the first film tearing station and the laminating station are distributed at intervals in the length direction of the machine body. So, reciprocating motion between the length direction optical cement microscope carrier of accessible first electronic slip table drive laminating frame along the organism, first dyestripping station and the laminating station.
Preferably, in this embodiment, the screen upset manipulator includes long electronic slip table, high electronic slip table and upset motor, installs long electronic slip table on the organism and along the length direction setting of organism, and concrete first screen microscope carrier and second screen carrier all can distribute at the length direction of organism. The high electric sliding table is arranged on the sliding table of the long electric sliding table; the overturning motor is arranged on a sliding table of the high electric sliding table; the rotating shaft of the turning motor is synchronously connected with a turning sucker component. So, after pasting the optical cement on the screen on first screen microscope carrier, long electronic slip table can drive upset sucking disc subassembly and move to first screen microscope carrier top, then high electronic slip table drives upset sucking disc subassembly downstream, the upset sucking disc subassembly absorb the screen on the first screen microscope carrier can, the upset motor drives upset sucking disc subassembly and overturns, alright drive the screen upset, the terminal surface that does not paste the laminating optical cement on the first screen microscope carrier alright up, screen after long electronic slip table drives the upset moves to the second screen microscope carrier on afterwards, it can to carry out the operation that the diaphragm tears.
It should be noted that the surface of the screen loaded on the first screen carrying stage is cleaned, so that the operation of tearing the film is not needed, and the other surface of the screen needs to be torn again when the LCM is attached, so as to avoid dust pollution.
Preferably, the optical adhesive film tearing mechanism comprises an adhesive mechanical arm, an adhesive roller, an adhesive tape winding roller and a tensioning roller assembly, and the adhesive roller, the adhesive tape winding roller and the tensioning roller assembly are all pivoted on the machine body. The adhesive roller is used for rolling an adhesive tape adhered with a plurality of adhesive tapes, the free end of the adhesive tape can be led out from the adhesive roller and tensioned by the tensioning roller component to be arranged on the machine frame, and the part of the adhesive tape tensioned by the tensioning roller component can form an adhesive tape section. In addition, the adhesive tape winding roller is used for winding the free end of the adhesive tape led out by the tensioning roller assembly. The adhesive sticker manipulator is used for clamping adhesive stickers on the adhesive sticker belt section and driving the adhesive stickers to move along the width direction of the machine body.
On the basis of the structure, when the film tearing operation is carried out, a non-setting adhesive tape adhered with a plurality of non-setting adhesives can be coiled on a non-setting adhesive roller in advance, then the free end of the non-setting adhesive tape is led out, the non-setting adhesive tape is wound on a tape coiling roller after being tensioned by a tensioning roller assembly, the non-setting adhesive tape on the non-setting adhesive roller is driven to move by the rotation of the tape coiling roller, the non-setting adhesive tape on the non-setting adhesive roller can be output, then the non-setting adhesive manipulator moves to the position of the non-setting adhesive tape section along the width direction of a machine body to clamp the non-setting adhesive tape on the non-setting adhesive tape section, after a laminating frame moves to a first film tearing station, the non-setting adhesive manipulator moves to the lower part of the laminating frame to enable the non-setting adhesive clamped by the non-setting adhesive manipulator.
Furthermore, the adhesive sticker manipulator comprises a fifth electric sliding table and an adhesive sticker clamping piece, the fifth electric sliding table is arranged along the width direction of the machine body, and the adhesive sticker clamping piece is arranged on the sliding table of the fifth electric sliding table; the non-setting adhesive clamping piece is used for clamping non-setting adhesive on the non-setting adhesive section, so that the non-setting adhesive section and the first film tearing station are distributed in the width direction of the machine body, and the fifth electric sliding table can drive the non-setting adhesive clamping piece to move along the width of the machine body, so that the non-setting adhesive clamping piece can be used for clamping the non-setting adhesive and then move to the first film tearing station to tear the film.
In addition, the adhesive sticker clamping piece comprises a pneumatic finger, a rotating motor is arranged on the sliding table of the fifth electric sliding table and used for driving the pneumatic finger to rotate around the horizontal shaft. Therefore, the fifth electric sliding table can drive the pneumatic finger to move to the adhesive tape section, the pneumatic finger can grab the adhesive tape on the adhesive tape section, then the pneumatic finger moves to the lower part of the laminating frame, the pneumatic finger is driven to rotate upwards by rotating the motor, and the adhesive tape can be stuck on the diaphragm of the optical adhesive.
The rotary motor is arranged on the sliding table of the sixth electric sliding table, the sixth electric sliding table can drive the pneumatic fingers to move up and down, and the pneumatic fingers can move up and down to enable the adhesive sticker to be better attached to the film at the bottom end of the adhesion plate.
Furthermore, the optical adhesive film tearing mechanism further comprises a film tearing recovery cavity, and the film tearing recovery cavity is arranged on the machine body and is positioned on the motion track of the adhesive sticker clamping piece. So, after pneumatic finger torn the diaphragm by the diaphragm of not light glue, pneumatic finger can move to the top of tearing the membrane and retrieving the chamber, and it can to put open the diaphragm, and the diaphragm alright drops to tearing the membrane and retrieve the intracavity.
The LCM film tearing mechanism, the screen film tearing mechanism and the optical glue film tearing mechanism are the same in structure.
When the LCM film is torn, the non-setting adhesive manipulator of the LCM film tearing mechanism clamps the non-setting adhesive on the non-setting adhesive tape section, then the non-setting adhesive manipulator moves to the upper part of the LCM platform along the width direction of the machine body to drive the non-setting adhesive to the upper part of the LCM platform, the non-setting adhesive manipulator pastes the non-setting adhesive on the LCM surface film on the LCM platform, and the non-setting adhesive manipulator drives the non-setting adhesive on which the film is adhered to move to tear the film. When carrying out tearing of screen diaphragm, the non-setting adhesive manipulator of screen dyestripping mechanism is used for pressing from both sides the non-setting adhesive that gets on the non-setting adhesive tape section and moves to second screen microscope carrier top along the width direction of organism, carries out the diaphragm and tears can, and concrete dyestripping process is no longer repeated.
Preferably, the screen feeding mechanism in this embodiment further includes a positioning mechanism, the positioning mechanism includes a positioning table, a positioning wheel assembly and a positioning wheel driving assembly, a plurality of positioning grooves are respectively disposed on both sides of the positioning table, and the positioning wheel assembly includes a plurality of positioning wheels; the positioning wheel driving assembly is used for driving a plurality of positioning wheels of the positioning wheel assembly to move towards the middle part close to the positioning table from a plurality of positioning grooves in a one-to-one correspondence manner. On this structure basis, accessible outside manipulator places the screen on the location platform, and locating wheel drive assembly can drive the locating wheel subassembly afterwards and be close to the middle part of location platform by location platform both sides, and the locating wheel subassembly of both sides alright fix a position the both sides of the screen on the location platform. And then, the screen manipulator grabs the screen positioned on the positioning table to the first screen carrying table.
It should be noted that the positioning wheel assembly includes a plurality of positioning wheels, and a plurality of positioning wheels can contact with the long edge of the screen to realize the positioning. The positioning wheel assembly comprises two synchronous wheels, a synchronous motor and a synchronous belt, two ends of the synchronous belt are respectively wound outside the two synchronous wheels, and the synchronous belt extends along the width direction of the machine body; the bottom of two locating wheel subassemblies is connected with the horizontal section about the hold-in range respectively, and synchronous machine drives the synchronizing wheel and rotates and can drive the opposite conveying of horizontal area about the hold-in range, makes two locating wheel subassemblies be close to each other or keep away from.
Further, the screen manipulator includes electronic slip table of second and the electronic slip table of third, sets up the electronic slip table of second along the length direction of organism, and the electronic slip table of third is installed on the slip table of the electronic slip table of second and is set up along the direction of height of organism. The bottom end of the sliding table of the third electric sliding table is provided with two clamping jaws and a clamping jaw driving assembly, and the clamping jaw driving assembly is used for driving the two clamping jaws to approach or depart from each other; the two clamping jaws are used for clamping the screen on the positioning table to the first screen carrying table. So, the electronic slip table of accessible second drives two clamping jaws and moves to the top of location platform along the length direction of organism, then makes the electronic slip table of third drive two clamping jaws downstream, and clamping jaw drive assembly drives two clamping jaws and is close to each other, and the screen can be got to the clamping jaw alright clamp. Afterwards, the second electric sliding table drives the two clamping jaws to move to the position above the first screen carrying platform, and the clamping jaw driving assembly drives the two clamping jaws to be away from each other so that the screen can be put down.
It should be noted that the clamping jaw driving assembly can be realized by using an air cylinder or a linear motor.
Specifically, the clamping jaw in this embodiment includes installation arm, a plurality of first arm lock and a plurality of second arm lock, installs a plurality of first arm lock on the installation arm to extend along the direction of height of organism, and a plurality of second arm lock one-to-one connect in the bottom of a plurality of first arm lock. Vacuum chucks are arranged at the top ends of the second clamping arms; the second clamping arms can penetrate into the lower part of the positioning table from a plurality of positioning grooves in a one-to-one correspondence manner. So, when pressing from both sides the operation of getting, the electronic slip table of accessible third drives two clamping jaw downstream, the second arm lock that corresponds on two clamping jaws can correspond penetrates to the below of location platform by the constant head tank, afterwards, make two clamping jaws be close to each other, but the butt in both sides of screen is on first arm lock, then the electronic slip table of third drives clamping jaw upward movement, the bottom alright by the second arm lock bearing of both sides of screen, the clamp that realizes the screen through this structure presss from both sides gets and can make the screen stable by the clamp and get, and the screen after the location is difficult for shifting also.
Of course, the screen manipulator can also be realized by driving the vacuum chuck assembly by a single-shaft manipulator arranged in multiple directions.
Preferably, the machine body is provided with an alignment mechanism, the alignment mechanism is arranged at an alignment station, the alignment mechanism comprises an LCM camera component and a screen camera component, and the LCM camera component is arranged on the machine body and is positioned above the LCM carrier; the LCM camera assembly shoots an LCM on the LCM carrier platform and sends a first image signal; the screen camera assembly is arranged on the machine body and is positioned below the screen manipulator; the screen camera assembly is used for shooting a screen on the screen transfer manipulator to send a second image signal.
So, when LCM microscope carrier moved to the counterpoint station, accessible LCM camera subassembly was shot the LCM on the LCM microscope carrier and is sent first image signal for the control system of organism, afterwards, screen manipulator snatchs the screen and moves to screen camera subassembly's top, can shoot the screen on the screen manipulator and send second image signal for the control system of organism, the control system of organism can compare twice image signal, compare the screen position on LCM on the LCM microscope carrier and the screen manipulator, then screen manipulator places the screen on the LCM of LCM microscope carrier according to above-mentioned after comparing, so, can accurately place, make the follow-up accurate laminating of the two.
It should be noted that both the LCM camera assembly and the screen camera assembly can move in the width direction of the machine body under the driving of the sliding table motor, so that the positioning is facilitated.
Preferably, in this embodiment, the pressing mechanism includes a pressing plate and a pressing plate driving assembly, and the pressing plate driving assembly is configured to drive the pressing plate to move along a height direction of the machine body. So, when LCM microscope carrier moved to pressfitting station department, accessible pressfitting board drive assembly drove the pressfitting board and moves to LCM microscope carrier top downwards during the pressfitting, carries out the pressfitting with screen and LCM. Of course, this pressboard chooses for use flexible material, prevents to crush screen and LCM.
Preferably, the LCM feeding mechanism further comprises an LCM manipulator, and the LCM manipulator is used for clamping the LCM onto the LCM carrying platform. The LCM manipulator comprises an installation beam, a lead screw motor, a nut, a guide rail and an LCM vacuum sucker assembly, wherein a machine body of the lead screw motor is installed on the installation beam, a lead screw of the lead screw motor and the guide rail both extend along the length direction of the machine body, and the nut is sleeved on the lead screw of the lead screw motor in a threaded manner; the LCM vacuum chuck component is arranged on the nut and is in sliding fit with the guide rail; the LCM carrying platform is positioned on the motion track of the LCM vacuum chuck assembly. So, when carrying out the material loading, can place the charging tray that loads the LCM on the movement track of LCM vacuum chuck subassembly, it rotates to drive the lead screw through the lead screw motor, the lead screw rotates and drives the nut and rotate, the rotary motion of nut can be restricted by the sliding fit of LCM vacuum chuck subassembly and guide rail, therefore the extending direction motion of guide rail can be followed to LCM vacuum chuck subassembly, and then drive the motion of LCM vacuum chuck subassembly, accomplish the transfer of LCM between charging tray and LCM microscope carrier. The LCM vacuum chuck component can be communicated with external vacuum pumping equipment, and the sucking is completed through the vacuum pumping, and the part of the technology is the prior art, and the specific process is not repeated.
Preferably, the LCM microscope carrier conveying assembly includes a fourth electric sliding table, the fourth electric sliding table is arranged along the length direction of the machine body, the LCM microscope carrier is installed on the sliding table of the fourth electric sliding table, and the alignment stations and the bonding stations are distributed at intervals in the length direction of the machine body. So, accessible fourth electric slip table drives LCM microscope carrier and moves to counterpoint station and laminating station along the length direction of organism.
Preferably, the screen transfer manipulator comprises a seventh electric sliding table and a screen vacuum sucker assembly, and the seventh electric sliding table is mounted on the machine body and arranged along the length direction of the machine body; and the screen vacuum sucker assembly is arranged at the bottom end of the sliding table of the seventh electric sliding table. So, second screen microscope carrier and counterpoint station are at the length direction interval distribution of organism, and accessible seventh electric sliding table drives the screen vacuum chuck subassembly and moves the counterpoint station department that distributes at organism length direction along the length direction of organism, accomplishes the transfer. The screen vacuum sucker assembly can be communicated with external vacuum pumping equipment, and the suction is completed through the vacuum pumping, and the technology of the screen vacuum sucker assembly is the prior art, and the specific process is not repeated.
Preferably, all be equipped with a plurality of vacuum adsorption holes on LCM microscope carrier, first screen microscope carrier and second screen microscope carrier, like this, a plurality of vacuum adsorption holes and outside evacuation equipment intercommunication can be with LCM or screen steady absorption on corresponding microscope carrier.
Preferably, still be equipped with the unloading mechanism on the organism, specific unloading mechanism includes the unloading manipulator with the unloading conveyer belt, but the unloading manipulator presss from both sides the laminating finished product to the unloading conveyer belt of getting the LCM of LCM microscope carrier and screen. Namely, after the LCM and the screen on the LCM carrier are pressed at the pressing station, the blanking manipulator clamps the finished product to the blanking conveying belt to finish blanking conveying.
Preferably, the optical cement feeding mechanism further comprises a material rest and an optical cement positioning assembly, and the material rest can be used for stacking optical cement. Particularly, a supporting plate is arranged in the material rack and can move along the height direction of the material rack.
The specific optical cement positioning assembly comprises a positioning block and a positioning block driving device, the positioning block comprises a first positioning portion and a second positioning portion, the first positioning portion extends along the width direction of the optical cement carrying platform, and the second positioning portion extends along the length direction of the optical cement carrying platform. In addition, the positioning block driving device is used for driving the positioning block to move towards or away from the optical cement carrying platform, so that the first positioning part moves along the length direction of the optical cement carrying platform, and the second positioning part moves along the width direction of the optical cement carrying platform; the optical glue manipulator is used for clamping optical glue on the supporting plate to the optical glue carrying table.
On this structure basis, when carrying out the optical cement material loading, can pile up a plurality of optical cements in the layer board of work or material rest in advance, accessible layer board gradually upward movement in proper order, the work or material rest can progressively be pushed out to the optical cement, the optical cement manipulator alright press from both sides in proper order and get the optical cement that is located the top to the optical cement microscope carrier.
Afterwards, locating piece drive arrangement drives the locating piece and moves towards being close to the optical cement microscope carrier, and at this moment, the first location portion of locating piece moves to the broadside of optical cement microscope carrier along the length direction of optical cement microscope carrier, and the second location portion moves to the long limit of optical cement microscope carrier along the width direction of optical cement microscope carrier to fix a position the correction to preventing the optical cement on the optical cement microscope carrier, foretell adhesion plate alright direct bonding optical cement of laminating frame bottom, prevent inclined material loading, the follow-up accurate of being convenient for pastes on the screen.
It should be noted that, the optical adhesive feeding mechanism, the screen feeding mechanism, the attaching mechanism, the screen transferring mechanism, the aligning mechanism, the pressing mechanism and the LCM feeding mechanism may be at least two, and the optical adhesive feeding mechanism, the screen feeding mechanism, the attaching mechanism, the screen transferring mechanism, the aligning mechanism, the pressing mechanism and the LCM feeding mechanism form a bonding line in the length direction of the machine body, so that at least two pressing lines distributed at intervals in the width direction of the machine body can be formed, and the efficiency is improved. In addition, all the electric sliding tables in the embodiment can be purchased from the existing market, and the driving principle thereof can be known by those skilled in the art from the prior art, and will not be described herein again.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the claims.
Claims (10)
1. A full-automatic full-laminating all-in-one machine is characterized by comprising,
the film laminating machine comprises a machine body, wherein a first film tearing station, a second film tearing station, a third film tearing station, a laminating station, an aligning station and a pressing station are arranged on the machine body;
the screen feeding mechanism comprises a screen manipulator, a first screen carrying platform and a first screen carrying platform conveying assembly, and the screen manipulator is used for clamping a screen to the first screen carrying platform; the first screen carrying platform conveying assembly is used for conveying the first screen carrying platform to the laminating station;
the optical glue feeding mechanism comprises an optical glue carrying platform and an optical glue manipulator; the optical glue manipulator is used for clamping optical glue to the optical glue carrying platform;
the optical adhesive film tearing mechanism is arranged at the first film tearing station and is used for tearing the optical adhesive film;
the laminating mechanism is arranged on the machine body and is used for laminating the optical cement on the screen;
the LCM feeding mechanism comprises an LCM platform and an LCM platform conveying assembly, and the LCM platform conveying assembly is used for conveying the LCM platform; the alignment station and the pressing station are both positioned on the movement track of the LCM platform;
the screen transfer mechanism comprises a second screen carrying platform, a screen transfer manipulator and a screen overturning manipulator, and the screen overturning manipulator is used for clamping and overturning the screen on the first screen carrying platform so as to place the overturned screen on the second screen carrying platform; the screen transfer manipulator is used for clamping a screen on the second screen carrying platform to the alignment station; transferring the screen to an LCM platform at the alignment station;
the LCM film tearing mechanism is arranged at the second film tearing station and is used for tearing a film of the LCM on the LCM platform; the LCM film tearing mechanism is positioned on the movement track of the LCM carrying platform;
the screen film tearing mechanism is arranged at the third film tearing station and is used for tearing the film of the screen on the second screen carrying platform;
and the pressing mechanism is arranged on the pressing station and is used for pressing the LCM and the screen.
2. The full-automatic full-laminating all-in-one machine according to claim 1, wherein the laminating mechanism comprises a laminating frame, a laminating base band, a laminating roller and a separating roller, and two ends of the laminating base band are fixedly arranged at two ends of the laminating frame respectively; the bottom end of the attaching base band is provided with an adhesive plate, the attaching roller is pivoted on the attaching frame and can reciprocate between two ends of the attaching frame, and the attaching roller is used for downwards jacking the attaching base band to enable the adhesive plate to move downwards when reciprocating between two ends of the attaching frame; the separation roller is pivoted on the attaching frame and can reciprocate between the two ends of the attaching frame; the separation roller is used for upwards jacking the attaching base band when moving between the two ends of the attaching frame so as to enable the adhesive plate to move upwards; the laminating frame can reciprocate among the optical adhesive carrying platform, the first film tearing station and the laminating station;
the laminating mechanism further comprises a first electric sliding table, and the first electric sliding table is installed on the machine body and arranged along the length direction of the machine body; the fitting frame is fixedly connected with a sliding table of the first electric sliding table; the optical adhesive carrying platform, the first film tearing station and the laminating station are distributed at intervals in the length direction of the machine body.
3. The full-automatic full-lamination all-in-one machine according to claim 1, wherein the screen turnover manipulator comprises a long electric sliding table, a high electric sliding table and a turnover motor, wherein the long electric sliding table is arranged on the machine body and arranged along the length direction of the machine body; the high electric sliding table is arranged on the sliding table of the long electric sliding table; the overturning motor is arranged on a sliding table of the high electric sliding table; the rotating shaft of the turning motor is synchronously connected with a turning sucker component.
4. The full-automatic full-laminating all-in-one machine according to claim 1, wherein the optical adhesive film tearing mechanism comprises an adhesive tape manipulator, an adhesive tape roller, an adhesive tape winding roller and a tensioning roller assembly, wherein the adhesive tape roller, the adhesive tape winding roller and the tensioning roller assembly are all pivoted on the machine body, and the adhesive tape roller is used for winding an adhesive tape adhered with a plurality of adhesive tapes; the free end of the self-adhesive tape is led out by the self-adhesive roller and is tensioned by the tensioning roller component to form a self-adhesive tape section on the frame; the adhesive tape winding roller is used for winding the free end of the adhesive tape led out by the tensioning roller component; the adhesive sticker manipulator is used for clamping adhesive stickers on the adhesive sticker belt section and driving the adhesive stickers to move along the width direction of the machine body;
the LCM film tearing mechanism, the screen film tearing mechanism and the optical glue film tearing mechanism are the same in structure.
5. The full-automatic full-lamination all-in-one machine as claimed in claim 1, wherein the screen feeding mechanism further comprises a positioning mechanism, the positioning mechanism comprises a positioning table, a positioning wheel assembly and a positioning wheel driving assembly, a plurality of positioning grooves are formed in two sides of the positioning table, and the positioning wheel assembly comprises a plurality of positioning wheels; the positioning wheel driving assembly is used for driving a plurality of positioning wheels of the positioning wheel assembly to move towards the middle part close to the positioning table from a plurality of positioning grooves in a one-to-one correspondence manner.
6. The full-automatic full-lamination all-in-one machine according to claim 5, wherein the screen manipulator comprises a second electric sliding table and a third electric sliding table, and the second electric sliding table is arranged along the length direction of the machine body; the third electric sliding table is arranged on the sliding table of the second electric sliding table and is arranged along the height direction of the machine body, two clamping jaws and a clamping jaw driving assembly are arranged at the bottom end of the sliding table of the third electric sliding table, and the clamping jaw driving assembly is used for driving the two clamping jaws to approach or move away from each other; the two clamping jaws are used for clamping a screen on the positioning table to the first screen carrying platform;
the clamping jaw comprises a mounting arm, a plurality of first clamping arms and a plurality of second clamping arms; the first clamping arms are arranged on the mounting arms and extend along the height direction of the machine body; the plurality of second clamping arms are connected to the bottom ends of the plurality of first clamping arms in a one-to-one correspondence manner; the top ends of the second clamping arms are provided with vacuum chucks; the second clamping arms can penetrate into the lower part of the positioning table from a plurality of positioning grooves in a one-to-one correspondence manner.
7. The full-automatic full-lamination all-in-one machine of claim 1, wherein an alignment mechanism is arranged on the machine body, the alignment mechanism is arranged at an alignment station, the alignment mechanism comprises an LCM camera component and a screen camera component, and the LCM camera component is arranged on the machine body and is positioned above the LCM carrier; the LCM camera assembly shoots an LCM on the LCM carrier platform and sends a first image signal; the screen camera assembly is arranged on the machine body and is positioned below the screen manipulator; the screen camera assembly is used for shooting a screen on the screen transfer manipulator to send a second image signal.
8. The machine of claim 1, wherein the pressing mechanism comprises a pressing plate and a pressing plate driving assembly, the pressing plate driving assembly is used for driving the pressing plate to move along the height direction of the machine body.
9. The full-automatic full-lamination all-in-one machine of claim 1, wherein the LCM feeding mechanism further comprises an LCM manipulator, and the LCM manipulator is used for clamping the LCM onto the LCM carrying platform;
the LCM manipulator comprises an installation beam, a lead screw motor, a nut, a guide rail and an LCM vacuum sucker assembly, wherein a machine body of the lead screw motor is installed on the installation beam; a screw rod of the screw rod motor and the guide rail extend along the length direction of the machine body; the nut thread is sleeved on a screw rod of the screw rod motor; the LCM vacuum chuck component is arranged on the nut and is in sliding fit with the guide rail; the LCM carrying platform is positioned on the motion track of the LCM vacuum chuck assembly.
10. The full-automatic full-lamination all-in-one machine according to claim 1, wherein the screen transfer manipulator comprises a fourth electric sliding table and a screen vacuum chuck assembly, and the fourth electric sliding table is mounted on the machine body and arranged along the length direction of the machine body; and the screen vacuum sucker assembly is arranged at the bottom end of the sliding table of the fourth electric sliding table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822237766.8U CN210116168U (en) | 2018-12-28 | 2018-12-28 | Full-automatic full laminating all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822237766.8U CN210116168U (en) | 2018-12-28 | 2018-12-28 | Full-automatic full laminating all-in-one |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109808164A (en) * | 2018-12-28 | 2019-05-28 | 深圳双十科技有限公司 | A kind of full-automatic full fitting all-in-one machine |
| CN111966246A (en) * | 2020-09-04 | 2020-11-20 | 浙江沐泽电子科技有限公司 | Optical laminating device and laminating process of touch screen |
| CN112407957A (en) * | 2020-12-21 | 2021-02-26 | 刘俊 | Mobile phone screen laminating robot |
| CN115556461A (en) * | 2022-11-10 | 2023-01-03 | 苏州奇达创机械有限公司 | Attached equipment of display module |
-
2018
- 2018-12-28 CN CN201822237766.8U patent/CN210116168U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109808164A (en) * | 2018-12-28 | 2019-05-28 | 深圳双十科技有限公司 | A kind of full-automatic full fitting all-in-one machine |
| CN111966246A (en) * | 2020-09-04 | 2020-11-20 | 浙江沐泽电子科技有限公司 | Optical laminating device and laminating process of touch screen |
| CN111966246B (en) * | 2020-09-04 | 2021-03-30 | 浙江沐泽电子科技有限公司 | Optical laminating device and laminating process of touch screen |
| CN112407957A (en) * | 2020-12-21 | 2021-02-26 | 刘俊 | Mobile phone screen laminating robot |
| CN115556461A (en) * | 2022-11-10 | 2023-01-03 | 苏州奇达创机械有限公司 | Attached equipment of display module |
| CN115556461B (en) * | 2022-11-10 | 2023-03-14 | 苏州奇达创机械有限公司 | Attached equipment of display module |
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Address after: 518000 5th floor, building 2, Kangli City, 66 Pingji Avenue, shanglilang community, Nanwan street, Longgang District, Shenzhen City, Guangdong Province Patentee after: Shenzhen Shuangshi Technology Co.,Ltd. Address before: 518000 Three Blocks, 33 Ping'an Avenue, Pinghu Street, Longgang District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN SHUANGSHI TECHNOLOGY Co.,Ltd. |
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