CN219210772U

CN219210772U - Automatic counting device for sorting package

Info

Publication number: CN219210772U
Application number: CN202223207742.0U
Authority: CN
Inventors: 朿永刚; 姜潘潘; 孙启勋; 钟奇淼
Original assignee: Shaanxi Nanshui Automobile Parts Manufacturing Co ltd
Current assignee: Shaanxi Nanshui Automobile Parts Manufacturing Co ltd
Priority date: 2022-12-01
Filing date: 2022-12-01
Publication date: 2023-06-20
Anticipated expiration: 2032-12-01

Abstract

The utility model discloses an automatic counting device for sorting and packaging, which comprises a sorting table, wherein one side of the sorting table is provided with a feeding conveyor belt; a feed opening is arranged on the sorting table; the blanking port is communicated with the vibrator; the feeding conveyor belt is also provided with a detection point counting mechanism; the discharge end of the vibrator is connected with an anti-rust treatment mechanism through a conveying belt. The beneficial effects of the utility model are as follows: the automatic counting device solves the problems that in the prior art, an automatic counting mechanism is not arranged on a sorting table, in a specific sorting operation process, in order to facilitate quality control and worker management, workers often count the total number of sorted parts when sorting, and the existing counting mode is manually used for weighing and estimating, so that the accuracy is low, and time and labor are wasted.

Description

Automatic counting device for sorting package

Technical Field

The utility model relates to the technical field of part processing equipment, in particular to an automatic counting device for sorting and packaging.

Background

Sorting is an important operation of part processing, and aims to separate substances which can be recycled or are unfavorable for subsequent treatment and treatment process requirements from products, wherein the sorting comprises manual sorting and mechanical sorting, the manual sorting is applicable to waste generation places, collection stations, treatment centers, transfer stations or treatment sites, most of the manual sorting is concentrated on two sides of waste transmission belts of the transfer stations or the treatment centers, the waste is required to have no excessive quality and moisture content and cannot be harmful to human bodies, and the mechanical sorting is carried out according to the differences of physical properties such as granularity, density, magnetism, conductivity, friction, elasticity, surface wettability, color and the like of the waste and can be classified into screening, gravity sorting, magnetic sorting, electric sorting, friction and bouncing sorting, flotation, photoelectric sorting, eddy current sorting and the like.

However, in the industrial process, the existing sorting machine cannot completely take the place of manual work, for example, the processed parts may contain products with different lengths and the like, which need to be removed. Therefore, a manual sorting process is also required at the final stage of the part entering the processing. To facilitate sorting, various sorting decks have been presented that facilitate handling. For example, in chinese patent publication CN205550911U, an artificial inspection sorting deck for rubber plugs is described, which comprises a sorting deck with a rectangular table top, a vertical U-shaped fence is arranged at the outer edge of the table top, one side of an operation station of the table top is empty, an illuminating lamp is arranged at the top end of the U-shaped fence, a qualified product hopper is arranged on the sorting deck, top openings of the qualified product hopper are flush with the sorting deck, a defective product feeding port is arranged on the U-shaped fences positioned at two sides of the operation station, a baffle is cooperatively arranged at the defective product feeding port, and a defective product hopper positioned below the defective product feeding port is arranged on the outer surface of the U-shaped fence. This manual inspection separation platform for plug simple structure through setting up the qualification products hopper on the mesa, is provided with the inferior quality dog-house simultaneously on the U-shaped rail of operating station both sides, effectively reduces the range of operating personnel's separation work, helps improving separation efficiency.

However, the sorting table in the prior art is not provided with an automatic counting mechanism, but in a specific sorting operation process, in order to facilitate quality control and worker management, workers often count the total number of selected parts when sorting, and the existing counting mode is a problem that the accuracy is low, and time and labor are wasted due to the fact that the number is large, and the weighing estimation is performed manually.

Disclosure of Invention

The utility model aims to solve the problems that an automatic counting mechanism is not arranged on a sorting table in the prior art, in a specific sorting operation process, in order to facilitate quality control and worker management, workers often count the total number of sorted parts during sorting, and the existing counting mode is low in accuracy and time and labor-consuming due to large number of manually-carried out weighing estimation.

The aim of the utility model is achieved by the following technical scheme: an automatic counting device for sorting and packaging comprises a sorting table; a feed opening is arranged on the sorting table; the blanking port is communicated with the vibrator; the discharging end of the vibrator is connected with an anti-rust treatment mechanism through a conveying belt; a counting mechanism is further arranged on one side of the conveying belt; the counting mechanism is used for counting the sorted parts;

further, the counting mechanism comprises an infrared sensing probe, a counter, a signal processor and a control panel; the infrared sensing probe is connected with the counter through the signal processor;

further, the control panel is arranged above one side of the conveying belt through a bracket; the infrared induction probe is arranged on the bracket;

further, an illuminating lamp is arranged above the sorting table;

further, the rust-proof treatment mechanism comprises a rust-proof treatment pool and a lifting conveyor belt; the rust-proof treatment tank is filled with rust-proof oil; the lifting conveyor belt is used for taking the zero crossing part out of the rust-proof treatment tank;

further, a dehumidifying fan is arranged above the lifting conveyor belt through a supporting frame;

further, the bottom of the lifting conveyor belt is also provided with an oil scraping mechanism;

the further technical scheme is that the oil scraping mechanism comprises a mounting frame, a scraping knife and a hinge shaft; the mounting frame is a U-shaped frame; the scraping knife is connected with the mounting frame through a hinge shaft.

The utility model has the following advantages:

1. the sorting table is used for sorting the parts by operators, and entering an anti-rust treatment mechanism to be immersed with anti-rust oil after sorting is finished, so that sorting and anti-rust treatment of the parts are finished;

2. a blanking port is arranged on the sorting table, the sorted parts enter the vibrator through the blanking port and are sent into the rust-proof treatment mechanism through the vibrator and the conveying belt, so that the processing automation is improved, and omission is reduced;

3. one side of the feeding conveyer belt is provided with a detection counting mechanism, and workpieces can be automatically counted after entering the conveyer belt, so that manual weighing, estimating and counting are avoided, the accuracy of the technology is improved, and the labor intensity of sorting staff is reduced.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a schematic view of the mounting structure of the sorting deck.

Fig. 3 is a schematic structural view of the oil scraping mechanism.

In the figure: 1. a sorting table; 3. a feed opening; 4. a vibrator; 5. a conveyor belt; 6. a counting detecting mechanism; 61. an infrared sensing probe; 62. a control panel; 63. a bracket; 7. a lighting lamp; 8. an antirust treatment pool; 9. lifting the conveyor belt; 10. a dehumidifying fan; 11. a mounting frame; 12. scraping knife.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

In addition, the embodiments of the present utility model and the features of the embodiments may be combined with each other without collision.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, or are directions or positional relationships conventionally understood by those skilled in the art, are merely for convenience of describing the present utility model and for simplifying the description, and are not to indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Example 1: as shown in fig. 1 to 3, an automatic counting device for sorting and packaging is characterized in that a feed opening is arranged on a sorting table; the blanking port is communicated with the vibrator; the discharging end of the vibrator is connected with an anti-rust treatment mechanism through a conveying belt; a counting mechanism is further arranged on one side of the conveying belt; the counting mechanism is used for counting the sorted parts; in the embodiment, the sorting deck 1 adopts a conventional commercial structure, and any reasonable model structure and a proper connection and installation mode can be selected according to the needs; in the embodiment, the feeding conveyor belt 2 adopts conventional commercial products, and any reasonable model structure and proper connection and installation mode can be selected according to the needs; in this embodiment, the vibrator 4 is a conventional commercially available product, and any reasonable model structure and suitable connection and installation mode can be selected according to the needs.

The sorting deck 1 is used for sorting out parts which are out of specification by operators, and entering an anti-rust treatment mechanism to immerse anti-rust oil after sorting is finished, so that sorting and anti-rust treatment of the parts are finished; a blanking port 3 is arranged on the sorting table 1, the sorted parts enter a vibrator 4 through the blanking port 3, and then are sent into an anti-rust treatment mechanism through the vibrator 4 and a conveying belt 5, so that the processing automation is improved, and omission is reduced; the feeding conveyer belt 2 one side sets up detects counting mechanism 6, and the work piece enters into on the conveyer belt after, can automatic counting, avoids artifical weighing to estimate the count, is favorable to improving the rate of accuracy of technique, is favorable to reducing sorting staff's intensity of labour.

The counting mechanism comprises an infrared sensing probe 61, a counter, a signal processor and a control panel 62; the infrared induction probe 61 is connected with a counter through a signal processor; in this embodiment, the infrared sensing probe 61 sequentially senses the parts, transmits signals to the signal processor, and after the signal processor converts the signals, transmits the signals to the counter to record the number of the signals, and the signals are coordinated by the control system in the control panel.

The control panel 62 is arranged above one side of the conveyor belt through a bracket 63; the infrared induction probe 61 is arranged on the bracket 63; in this embodiment, the infrared sensing probe 61 is used for sensing a part, in this embodiment, the infrared sensing probe 61 may be a conventional commercially available product, any one of reasonable model structures and suitable connection and installation modes may be selected as required, and the infrared sensing probe 61 is disposed on the bracket 63, so that it is beneficial to transmit signals back to the control panel 62 for signal processing.

An illuminating lamp 7 is arranged above the sorting table 1; in this embodiment, the illumination lamp 7 provided on the sorting deck 1 is beneficial for the operator to perform sorting operation on the sorting deck 1.

The rust-proof treatment mechanism comprises a rust-proof treatment tank 8 and a lifting conveyor belt 9; the rust-proof treatment tank 8 is filled with rust-proof oil; the lifting conveyor belt 9 is used for taking the zero crossing parts out of the rust-proof treatment tank 8; in the embodiment, the rust-proof treatment tank 8 and the lifting conveyor belt 9 are made of conventional commercial products, and any reasonable model structure and proper connection and installation mode can be selected according to the needs; in this embodiment, the lifting conveyor 9 adopts a conventional conveyor 5 structure, and includes two sections, one section is horizontally arranged in the rust-proof pool, and the other end obliquely extends out of the rust-proof pool, so that the parts can be received and transferred.

A dehumidifying fan 10 is arranged above the lifting conveyor belt 9 through a supporting frame; in this embodiment, the dehumidifying fan 10 is beneficial to air-drying the part after the rust-proof treatment is completed, and is beneficial to improving the processing effect of the part.

The bottom of the lifting conveyor belt 9 is also provided with an oil scraping mechanism; in this embodiment, the oil scraping mechanism is made of a conventional material with a certain mechanical strength, and any one of reasonable materials can be selected according to the needs, and in this embodiment, the oil scraping mechanism is used for scraping the redundant rust-proof oil on the lifting conveyor belt 9, so as to avoid dripping everywhere; an oil receiving groove can be further formed below the oil scraping mechanism, so that oil stains scraped off are prevented from dripping everywhere.

The oil scraping mechanism comprises a mounting frame 11, a scraping knife 12 and a hinge shaft; the mounting frame 11 is a U-shaped frame; the scraping knife 12 is connected with the mounting frame 11 through a hinge shaft; in the embodiment, the mounting frame 11 is made of a conventional commercially available material with certain mechanical strength, and any reasonable material can be selected according to the requirement; in this embodiment, the scraping knife 12 is hinged with the mounting frame 11 through the hinge shaft, so that the scraping knife 12 is propped against the surface of the lifting conveyor belt 9, and the effect of scraping oil is improved. In this embodiment, the hinge shaft adopts a conventional commercially available hinge connector, and any reasonable structure can be selected according to the needs.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims

1. The utility model provides an automatic counting device of separation packing, includes the separation platform, its characterized in that: a feed opening is arranged on the sorting table; the blanking port is communicated with the vibrator; the discharging end of the vibrator is connected with an anti-rust treatment mechanism through a conveying belt; a counting mechanism is further arranged on one side of the conveying belt; the counting mechanism is used for sorting out the parts.

2. The automatic counting device for sorting packages according to claim 1, wherein: the counting mechanism comprises an infrared sensing probe, a counter, a signal processor and a control panel; the infrared sensing probe is connected with the counter through the signal processor.

3. The automatic counting device for sorting packages according to claim 2, wherein: the control panel is arranged above one side of the conveying belt through the supporting frame; the infrared induction probe is arranged on the bracket.

4. A sorting and packaging automatic counting device according to claim 3, wherein: and an illuminating lamp is further arranged above the sorting table.

5. The automatic counting device for sorting packages according to claim 1, wherein: the rust-proof treatment mechanism comprises a rust-proof treatment pool and a lifting conveyer belt; the rust-proof treatment tank is filled with rust-proof oil; the lifting conveyor belt is used for taking the zero crossing member out of the rust-proof treatment tank.

6. The automatic counting device for sorting packages according to claim 5, wherein: and a dehumidifying fan is arranged above the lifting conveyor belt through a supporting frame.

7. The automatic counting device for sorting packages according to claim 5, wherein: the bottom of the lifting conveying belt is also provided with an oil scraping mechanism.

8. The automatic counting device for sorting packages according to claim 7, wherein: the oil scraping mechanism comprises a mounting frame, a scraping knife and a hinge shaft; the mounting frame is a U-shaped frame; the scraping knife is connected with the mounting frame through a hinge shaft.