CN111151470A - Welded nut boxing device - Google Patents
Welded nut boxing device Download PDFInfo
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- CN111151470A CN111151470A CN202010069608.5A CN202010069608A CN111151470A CN 111151470 A CN111151470 A CN 111151470A CN 202010069608 A CN202010069608 A CN 202010069608A CN 111151470 A CN111151470 A CN 111151470A
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- 238000012546 transfer Methods 0.000 claims abstract description 82
- 238000012216 screening Methods 0.000 claims abstract description 43
- 108091006146 Channels Proteins 0.000 claims abstract 4
- 238000003466 welding Methods 0.000 claims description 47
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- 238000001514 detection method Methods 0.000 description 5
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0009—Sorting of fasteners, e.g. screws, nuts, bolts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention provides a welded nut boxing device, which is used for loading qualified welded nuts screened by a welded nut batch screening device into a boxing part box through an outlet of an output channel of the welded nut batch screening device, and has the characteristics that: a support part having a support frame; a first conveying section having a first conveyor belt; a second conveying section having a second conveyor belt; the transfer subassembly, it is first, two conveyer belts are side by side, adjacent setting, and all extend along the length direction level of support frame, first conveyer belt is including transporting the station, the second conveyer belt is including being located the vanning station of delivery channel export below, it is in same one side with the vanning station to transport station, the transfer subassembly includes second driving motor and the propelling movement piece of setting in the top of transporting station and vanning station, propelling movement piece is along the width direction horizontal migration of support frame under second driving motor's drive, thereby with the part case for the vanning from transporting station propelling movement to vanning station.
Description
Technical Field
The invention belongs to the field of machinery, and particularly relates to a welded nut boxing device.
Background
The vehicle as a common vehicle has high requirements on the aspect of structural safety, so that the welding nut serving as a connecting piece in the whole vehicle has strict requirements on the size so as to ensure that the welding nut can maintain long-term and enough connecting force when in use, namely, the whole vehicle has firm and safe structural connection.
At present, quality detection and boxing of the batch of welded nuts are two processes, and different automation devices are needed, so that secondary transportation of parts cannot be avoided between the quality detection and boxing of the batch of welded nuts.
In addition, the boxing procedure in the prior art is generally realized through manual boxing or through a more complex boxing device, so that the use is very inconvenient, and manpower and material resources are consumed.
Disclosure of Invention
The present invention has been made in view of the above problems, and an object of the present invention is to provide a welded nut boxing apparatus which can be used in cooperation with a welded nut screening apparatus, does not require secondary conveyance, and has a simple structure.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a welded nut boxing device, which is used for loading qualified welded nuts screened by a welded nut batch screening device into a boxing part box, wherein the welded nut batch screening device is provided with an output channel outlet for outputting the qualified welded nuts, and has the characteristics that: a support part having a support frame; a first conveying part which is arranged on the supporting frame and is provided with a first conveying belt for conveying the empty component box for boxing; the second conveying part is arranged on the supporting frame and is provided with a second conveying belt used for conveying the boxing part box containing qualified welding nuts; and the transfer assembly is used for transferring the part box for boxing onto the second conveyor belt from the first conveyor belt, wherein the first conveyor belt and the second conveyor belt are arranged side by side and are arranged adjacently, and the first conveyor belt and the second conveyor belt horizontally extend along the length direction of the support frame, the first conveyor belt comprises a transfer station, the second conveyor belt comprises a boxing station positioned below the outlet of the output channel, the transfer station and the boxing station are positioned on the same side of the support frame, the transfer assembly is arranged on the support frame and positioned on the same side of the support frame with the transfer station, and comprises a pushing piece and a second driving motor, the pushing piece is arranged above the transfer station and the boxing station and is used for horizontally moving along the width direction of the support frame under the driving of the second driving motor, and the part box for boxing is pushed onto the boxing station from the transfer station.
The weld nut boxing apparatus according to the present invention may further include: wherein, the pushing member is a vertically arranged long-strip-shaped pushing plate.
The weld nut boxing apparatus according to the present invention may further include: the pushing piece is a vertically arranged clamping plate, the cross section of the clamping plate is of a shape of '21274', and when the component box for boxing is pushed by the clamping plate, at least one part of the component box for boxing is positioned in an area surrounded by the clamping plate.
The weld nut boxing apparatus according to the present invention may further include: the transfer assembly further comprises a linkage belt, the linkage belt is installed on an output shaft of the second driving motor and is in a U shape, an opening of the linkage belt faces the transfer station, and the linkage belt is connected with the pushing piece and is used for driving the pushing piece to move between the transfer station and the boxing station under the driving of the second driving motor.
The weld nut boxing apparatus according to the present invention may further include: wherein, the linkage belt is a belt, and one end of the belt is connected with the pushing component.
The weld nut boxing apparatus according to the present invention may further include: the upper surface of the first conveyor belt and the upper surface of the second conveyor belt are positioned on the same horizontal plane, or the upper surface of the first conveyor belt is higher than the upper surface of the second conveyor belt.
The weld nut boxing apparatus according to the present invention may further include: wherein, the first conveyer belt is the belt conveyer belt, and the second conveyer belt is the driving roller conveyer belt.
The weld nut boxing apparatus according to the present invention may further include: wherein, still be provided with the spacing sensor of first spacing sensor and second on the support frame, first spacing sensor is corresponding with the transportation station for instruct the part case for the vanning to be removed to transporting on the station, and the spacing sensor of second is corresponding with the vanning station for instruct the part case for the vanning to be removed to the vanning station on.
Action and Effect of the invention
According to the welding nut boxing device, the welding nut boxing device comprises a first conveying part, a second conveying part and a transfer assembly, wherein the first conveying part is provided with a first conveying belt, the second conveying part is provided with a second conveying belt, the first conveying belt and the second conveying belt are arranged side by side and adjacent to each other and horizontally extend along the length direction of a support frame, the first conveying belt comprises a transfer station, the second conveying belt comprises a boxing station, the transfer station and the boxing station are positioned on the same side of the support frame, the transfer assembly is provided with a pushing member and a second driving motor, the pushing member can horizontally move along the width direction of the support frame under the driving of the second driving motor, so that the boxing part boxes are pushed from the transfer station to the boxing station, and therefore, empty boxing part boxes can be conveyed to the transfer station through the first conveying belt by the welding nut boxing device, then the box is transferred to a boxing station from the transfer station through the pushing of the pushing piece, so that the qualified pieces screened out by the screening device are contained on the boxing station, namely, the boxing process is completed, and the qualified pieces are conveyed away through the second conveyor belt after the boxing is completed.
Furthermore, the boxing station is located below the outlet of the output channel, so that qualified parts output from the outlet of the output channel of the screening device can directly fall into an empty boxing part box on the boxing station, secondary carrying of the qualified parts is avoided, and manpower and material resources are saved.
In addition, the welded nut boxing device is simple in structure and convenient to use, can be matched with a screening device to realize large-batch screening and boxing of the welded nuts, and improves the production efficiency of the welded nuts.
Drawings
FIG. 1 is a left side view of a weld nut batch screening and boxing system in an embodiment of the present invention;
FIG. 2 is a front view of a weld nut batch screening and boxing system in an embodiment of the present invention;
FIG. 3 is a top view of a weld nut in an embodiment of the present invention;
FIG. 4 is a side cross-sectional view of a weld nut in an embodiment of the invention;
FIG. 5 is a first schematic perspective view of a screening apparatus in an embodiment of the present invention;
FIG. 6 is a second schematic perspective view of a screening apparatus in an embodiment of the present invention;
fig. 7 is a block diagram of a configuration of a screening control section in the embodiment of the present invention;
FIG. 8 is a side view of a weld nut encasement apparatus in an embodiment of the present invention;
FIG. 9 is a top view of a weld nut encasement apparatus in an embodiment of the present invention;
FIG. 10 is a schematic perspective view of a transfer box tooling in an embodiment of the present disclosure;
FIG. 11 is a schematic view of a use state of a transfer box tool in an embodiment of the invention; and
fig. 12 is a flow chart of the operation of a weld nut batch screening and boxing system in an embodiment of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the following embodiments are specifically described in the batch screening and boxing system for the welding nuts in combination with the attached drawings.
FIG. 1 is a left side view of a weld nut batch screening and boxing system in an embodiment of the present invention; fig. 2 is a front view of a weld nut batch screening and boxing system in an embodiment of the present invention.
As shown in fig. 1 and 2, the welding nut batch screening and boxing system 100 in the present embodiment is configured to screen qualified welding nuts from a batch of welding nuts according to structural profile information of the welding nuts and perform boxing with the qualified welding nuts as qualified pieces. The structural profile information includes at least one of profile information of a bottom view of the weld nut, profile information of a side view of the weld nut, profile information of the welding spot, and profile information of a thread of the female screw hole of the weld nut. In the present embodiment, the structural contour information includes the bottom-view contour information of the weld nut, the side-view contour information of the weld nut, the contour information of the weld spot, and the contour information of the thread of the female screw hole of the weld nut.
FIG. 3 is a top view of a weld nut in an embodiment of the present invention; FIG. 4 is a side cross-sectional view of a weld nut in an embodiment of the invention.
As shown in fig. 3 and 4, in the present embodiment, the weld nut a has an overall rectangular parallelepiped shape, and both the upper and lower end faces are square faces, and has a threaded through hole a1 and a weld point a 2. The side length and the overall height of the welded nut A are all items needing quality detection.
The threaded through hole A1 is arranged along the height direction of the weld nut A, and the diameter of the threaded through hole A1, the thread pitch of the thread of the threaded through hole A1 and the height of the thread of the threaded through hole A1 are all items needing quality detection.
The number of the welding spots A2 is four, the welding spots A2 are located at four corners of the upper end face of the welding nut A and protrude outwards, the side lengths of the welding spots A2 are equal, the edges of the welding spots A2 located inside the welding nut A are located on a circle concentric with the threaded through hole A1, and the side lengths and the heights of the welding spots A2 and the distance between the boundaries of the two welding spots A2 at opposite angles are all items needing quality detection.
As shown in fig. 1 and 2, the screening and boxing system 100 includes a component conveying device 10, a screening device 20, a weld nut boxing device 30, and a transfer box tool 40.
The part conveying device 10 comprises a feeding mechanism 11, a conveying barrel 12 and a first driving motor 13.
The feeding mechanism 11 includes a parts loading bucket 111 and a guide belt 112. The parts loading bucket 111 is used for storing a batch of the weld nuts a to be detected, and in this embodiment, the parts loading bucket 111 is an inverted hollow quadrangular pyramid. The guide belt 112 is a lifting belt disposed obliquely upward, and one end thereof is disposed at the bottom of the part loading bucket 111 for lifting and conveying the batch of the weld nuts a.
The conveying barrel 12 is provided with an upward opening and correspondingly arranged below the other end of the guide belt 112 and is used for receiving the welding nut A falling from the other end of the guide belt 112. The conveying barrel 12 has a conveying channel (not shown in the drawings), which in this embodiment is disposed in the conveying barrel 12 and is an upwardly extending spiral conveying belt, the beginning of which corresponds to the other end of the guide belt 112 for carrying the batch of weld nuts a to the screening device 20.
The first driving motor 13 is used for driving the conveying channel to move, in this embodiment, the first driving motor 13 is installed at the bottom of the conveying barrel 12, and the conveying channel is installed on an output shaft of the first driving motor 13, and can rotate around a spiral center of the conveying channel under the driving of the first driving motor 13, so as to convey the welding nuts a in the conveying barrel 12 in batches.
FIG. 5 is a first schematic perspective view of a screening apparatus in an embodiment of the present invention; fig. 6 is a second perspective view of the screening apparatus in the embodiment of the present invention.
As shown in fig. 1, 2, 5 and 6, the screening device 20 is used for receiving a batch of the weld nuts a conveyed by the conveying barrel 12 and screening qualified products from the batch of the weld nuts a, and includes a housing 20A, a base 20B, a moving table 21, a contour collecting part 22, a screening control part 23, a blower 24, an output port channel 25, a blocking plate 26 and an output channel 27.
The housing 20A is an integral outer casing of the screening apparatus 20. The base 20B is disposed inside the housing 20A. The moving stage 21, the profile collection section 22, the screening control section 23, the blower 24, the outlet passage 25, the blocking plate 26, and the outlet passage 27 are mounted on the base 20B.
The moving table 21 is connected to the end of the conveying path, and is configured to receive the batch of weld nuts a output from the end of the conveying path, and to carry and move the batch of weld nuts a.
In the present embodiment, the movable stage 21 is a horizontally disposed circular glass plate, and is connected to an output terminal of a movable stage motor mounted on the base 20B through a movable stage bracket (not shown in the drawings), and is capable of rotating clockwise within a horizontal plane around a center of a circle by being driven by the movable stage motor. The moving table 21 is connected to the end of the conveyance path by a conveyance belt B. The batch of welding nuts A enter the conveying belt B from the tail end of the conveying channel, then the conveying belt B conveys the batch of welding nuts A to the moving table 21 under the driving of the conveying driving motor B1, then the batch of welding nuts A rotate clockwise along with the moving table 21, and the rotating moving table 21 sequentially passes through the contour collecting part 22, the output port channel 25, the output channel 27 and the blocking plate 26.
The contour acquisition section 22 has at least one contour information acquisition unit. The contour information acquisition unit is detachably arranged near the moving table 21 along the moving direction of the moving table 21 and is used for acquiring the structural contour information of the welding nut A. In this embodiment, the moving direction of the mobile station 21 is a clockwise rotation direction. The contour information acquisition unit is any one of a bottom view contour information acquisition unit 221, a side view contour information acquisition unit 222, a welding spot contour information acquisition unit 223, and an internal tooth contour information acquisition unit 224.
In the present embodiment, the contour collecting section 22 has four contour information collecting units, which are respectively an upward-view contour information collecting unit 221, an outward-view contour information collecting unit 222, a spot contour information collecting unit 223, and an internal-tooth contour information collecting unit 224, and the upward-view contour information collecting unit 221, the outward-view contour information collecting unit 222, the spot contour information collecting unit 223, and the internal-tooth contour information collecting unit 224 are sequentially arranged in the moving direction of the moving stage 21.
The bottom profile information collecting unit 221 includes a first mounting bracket 2211, a first background light source (not shown), a first image camera (not shown), and a first backlight plate (not shown).
The first mounting bracket 2211 is detachably mounted on the base 20B and extends in the height direction, and in the present embodiment, the first mounting bracket 2211 is mounted on the base 20B by screwing.
A first background light source, which is a white ring light source of 45 degrees and 90MM in diameter in this embodiment, is mounted on the first mounting bracket 2211 and located below the mobile station 21 for outputting background light.
The first image camera is installed on the first installation support 2211 and is disposed below the first background light source, the shooting direction of the first image camera is a direction perpendicular to the mobile station 21 and upward, and the first image camera is configured to collect profile information of the welding nut a carried by the mobile station 21 at an upward viewing angle under background light, and use the profile information as upward viewing profile information. In the present embodiment, the profile information of the weld nut a in a bottom view includes edge profile information in the length direction and the width direction of the weld nut a as a whole and edge profile information of the threaded through hole a1 of the weld nut a.
The first backlight plate is installed on the first installation support 2211, is arranged above the mobile station 21 and is arranged in the shooting direction of the first image camera, and is used for avoiding the external light source from interfering the acquisition of the looking-up profile information of the first image camera on the welding nut a. In the present embodiment, the first backlight plate has a length and a width of 60 MM.
The outline information collecting unit 222 includes a second mounting bracket 2221, a second background light source (not shown), a second image camera (not shown), and a second backlight 2222.
The second mounting bracket 2221 is detachably mounted to the base 20B to extend in the height direction, and in this embodiment, the second mounting bracket 2221 is mounted to the base 20B by screw coupling.
A second background light source is disposed above the mobile station 21 for outputting background light, and in this embodiment, the second background light source is a white ring light source with a diameter of 90MM of 45 degrees mounted on the second mounting bracket 2221.
The second image camera is mounted on the second mounting bracket 2221, disposed above the mobile station 21, and located outside the mobile station 21, and a shooting direction of the second image camera is parallel to a direction in which the mobile station 21 faces the inside of the mobile station 21, and the second image camera is configured to collect profile information of the weld nut carried by the mobile station in a side view under a background light, and use the profile information as side view profile information. In the present embodiment, the profile information of the weld nut a in the side view includes edge profile information in the height direction of the weld nut a as a whole.
The welding spot profile information collecting unit 223 includes a third mounting bracket 2231, a third background light source (not shown), a third image camera (not shown), and a red light source (not shown).
The third mounting bracket 2231 is detachably mounted on the base 20B and extends in the height direction, and in the present embodiment, the third mounting bracket 2231 is mounted on the base 20B by screwing.
A third background light source is disposed above the mobile station 21 for outputting background light, and in this embodiment, the third background light source is a white light source and is mounted on the third mounting bracket 2231.
The third image camera and the red light source are both mounted on the third mounting bracket 2231 and disposed above the mobile station 21, the shooting direction of the third image camera and the irradiation direction of the red light source are both coincident and both perpendicular to the mobile station 21 and facing downward, in this embodiment, the red light source is a red annular light source with a diameter of 45 degrees and 90 MM.
The red light source is used for outputting red light, so that the third image camera is matched to collect the contour information of the welding point A2 of the welding nut A carried by the mobile station 21. In this embodiment, the third image camera captures the image of the welding nut a under the white background light, the red light emitted by the red light source forms a contrast with the white background light, and the four welding points a2 are respectively captured by the red light, so as to complete the acquisition of the contour information of the welding point a2 of the welding nut a. The profile information of weld point a2 includes profile information of weld point a2 from a top view.
The internal tooth profile information acquisition unit comprises a fourth mounting bracket 2241, a fourth background light source (not shown in the drawing) and a fourth image camera (not shown in the drawing).
The fourth mounting bracket 2241 is detachably mounted on the base 20B and extends in the height direction, and in the present embodiment, the fourth mounting bracket 2241 is mounted on the base 20B by screwing.
A fourth background light source is installed on the fourth mounting bracket 2241 and disposed below the mobile station 21 for outputting background light, and in this embodiment, the fourth background light source is a white bar light source.
The fourth image camera is arranged above the mobile station 21, the shooting direction of the fourth image camera is along the downward direction which forms an included angle of 45 degrees with the surface of the mobile station, and the fourth image camera is used for collecting the contour information of the thread of the internal thread hole A1 of the welding nut A carried by the mobile station 21 under the background light. In the present embodiment, the shooting direction of the fourth video camera is inclined to the mobile station 21, and the internal thread hole a1 is arranged along the height direction of the mobile station 21, so that the fourth video camera can shoot and capture the thread of the internal thread hole a1, thereby collecting the contour information of the thread of the internal thread hole a 1.
Fig. 7 is a block diagram of the screening control unit in the embodiment of the present invention.
As shown in fig. 7, the screening control unit 23 is connected to the contour information acquisition unit and the fan 24 in a communication manner, and includes a communication unit 231, a control unit 232, a storage unit 233, a calculation unit 234, and a determination unit 235.
The communication unit 231 is used for performing communication exchange between the profile information collection unit and the fan 24. In the present embodiment, the communication unit 231 is a communication module wirelessly connected to the contour information collecting unit and the blower 24.
The control unit 232 is a control chip provided with a predetermined control program for controlling the operation of the screening control section 23.
The storage unit 233 stores predetermined size ranges including, in the present embodiment, a first predetermined size range corresponding to the side lengths of the upper and lower end surfaces of the weld nut a, a second predetermined size range corresponding to the height of the weld nut a, a third predetermined size range corresponding to the height of the welding point a2, a fourth predetermined size range corresponding to the diameter of the threaded through-hole a1, a fifth predetermined size range corresponding to the pitch of the thread of the threaded through-hole a1, a sixth predetermined size range corresponding to the height of the thread of the threaded through-hole a1, a seventh predetermined size range corresponding to the side length of the welding point a2, and an eighth predetermined size range corresponding to the shortest distance of the two welding points a2 located at diagonal positions.
The calculation unit 234 calculates the actual size of the structure of the weld nut as the structural size from the structural profile information, and in the present embodiment, the calculation unit 234 calculates the actual size of the mechanism of the weld nut a, that is, the side length of the upper and lower end surfaces of the weld nut a, the height of the weld point a2, the diameter of the threaded through-hole a1, the pitch of the thread of the threaded through-hole a1, the thread height of the threaded through-hole a1, the side length of the weld point a2, and the shortest distance between the edges of the two weld points a2 located at diagonal positions by calculating the spatial position of the profile from the bottom-up profile information of the weld nut, the side-view profile information of the weld nut, the profile information of the weld points, and the profile information of the threads of the internal threaded hole of the weld nut collected by the profile information collection unit, and.
The judging unit 235 is used for judging whether the structure size is within a predetermined size range, and when the judgment is no, the control unit 232 sends out a screening signal. In the present embodiment, the determination unit 235 compares the side lengths of the upper and lower end surfaces of the weld nut a, the height of the solder point a2, the diameter of the through-hole a1, the pitch of the thread of the through-hole a1, the height of the thread of the through-hole a1, the side length of the solder point a2, and the shortest distance between the edges of the two solder points a2 located at opposite corners with corresponding predetermined size ranges (i.e., the aforementioned first to eighth predetermined size ranges), determines whether the structural sizes are all within the predetermined size ranges, determines that the weld nut a is an acceptable piece at this time when the determination is yes, and the control unit 232 does not perform any operation, and when the determination is no, that the weld nut a is an unacceptable piece at this time, the control unit 232 sends a screening signal to the fan 24 through the communication unit 231, thereby controlling the operation of the fan 24.
The fan 24 is disposed in the vicinity of the mobile station 21 and inside the annular surrounding area of the annular mobile station 21. The blower 24 blows air toward the upper end face of the moving stage 21. In this embodiment, the fan 24 is mounted on the base 20B by a fan mount 24A.
The outlet passage 25 is provided in the vicinity of the moving stage 21 and a part of the outlet passage 25 is located inside the base 20B, and has two outlets 251 located on the upper end surface of the base 20B and the side end surface of the base 20B, and the housing 20A is opened at a position corresponding to the outlet 251 located on the side end surface of the base 20B for exposing the outlet passage 25 and the outlet 251, and the blowing direction of the blower 24 passes through the moving stage 21 and corresponds to the outlet 251 located on the upper end surface of the base 20B. The blower 24 starts blowing air in accordance with the sorting signal, thereby blowing the solder nut a that is a defective piece from the movable stage 21 to the output port 251 located on the upper end surface of the base 20B, and outputting the solder nut a that is a defective piece to the outside through the output port 251 located on the side end surface of the base 20B.
The blocking plate 26 is positioned right above the moving stage 21 and has a thickness direction parallel to the upper end surface of the moving stage 21, and the distance between the edge of the blocking plate 26 and the upper end surface of the moving stage 21 is smaller than the height of the weld nut a. In the present embodiment, the angle between the extending direction of the blocking plate 26 to the outside of the moving stage 21 and the moving direction of the moving stage 21 is greater than 120 °, so that the blocking plate 26 blocks the qualified weld nut a carried by the moving stage 21 and moves the qualified weld nut a to the outside of the moving stage 21.
The output channel 27 is connected with the moving table 21 and a part of the output channel 27 is located inside the base 20B for outputting qualified pieces from the screening apparatus 20. In this embodiment, one end of the output channel 27 has an opening provided at the outer edge of the moving table 21 and the opening corresponds to the edge of the blocking plate 26, and the blocking plate 26 moves the weld nut a, which is a qualified member, from the moving table 21 into the output channel 27; the other end of the output passage 27 has an output passage outlet 271 provided on the side end face of the base 20B, and the housing 20A is opened at a position corresponding to the output passage outlet 271 for exposing the output passage 27 and the output passage outlet 271, thereby outputting the weld nut a, which is a qualified member, to the outside through the output passage 27.
FIG. 8 is a side view of a weld nut encasement apparatus in an embodiment of the present invention; fig. 9 is a top view of a weld nut boxing apparatus in an embodiment of the present invention.
As shown in fig. 8 and 9, the weld nut boxing apparatus 30 is for boxing the qualified product screened out by the screening apparatus 20 to load the qualified product into a boxing kit, and includes a support portion 31, a first conveying portion 32, a second conveying portion 33, and a transfer unit 34.
In this embodiment, the parts box for packing is placed in the transfer box tool.
FIG. 10 is a schematic perspective view of a transfer box tooling in an embodiment of the present disclosure; fig. 11 is a schematic view of a use state of the transfer box tool in the embodiment of the invention.
As shown in fig. 10 and 11, the transfer box fixture 40 includes an accommodating portion 41, a guide plate 42, a protruding portion 43, a holding portion 44, and a sensing portion 45.
The containing portion 41 has a U-shaped plate having a shape and size matching the component box for packing, the opening of the U-shaped plate facing upward and for containing the component box for packing. The U-shaped plate has a cross plate 411, a first riser 412 and a second riser 413.
The figure of guide board 42 is two, and two guide boards 42 are connected respectively at the top of first riser 412 and second riser 413 to two guide boards are the splayed form each other, and the contained angle between the outer surface of guide board 42 and the riser of corresponding connection promptly is the obtuse angle. The guide plate 42 serves to guide the container box into the area surrounded by the U-shaped plate.
The protruding portion 43 is a solid rectangular parallelepiped, a hollow rectangular parallelepiped, or a rectangular parallelepiped frame. In the present embodiment, the protruding portion 43 is a hollow rectangular parallelepiped, the opening of which is a horizontal opening, and the side wall of which is connected to the outer surface of the first riser 412. In the present embodiment, the length of the protruding portion 43 in the horizontal direction is equal to the length of the first riser 412 in the horizontal direction.
The handle portion 44 is connected to the tab 43 and the first riser 412 for being held by a user for transferring the bin of parts for boxing. The handle portion 44 is L-shaped.
The sensing part 45 includes a sensing plate 451 and a connection plate 452.
The sensing plate 451 is used to cooperate with a limit sensor of the weld nut boxing apparatus 30 to accurately position the parts box for boxing. The sensing plate 451 is a riser and is connected to an outer surface of the second riser 413 by a connection plate 452.
The lower surfaces of the connecting plate 452, the transverse plate 411, the protruding portion 43, and the sensor plate 451 are located on the same horizontal plane. Moreover, the whole transfer box tooling 40 is integrally formed.
When the device is used, the boxing part box X needs to be placed in the transfer box tool 40 (as shown in fig. 11), and then the user holds the handheld portion 44 by hand to transfer the transfer box tool 40 containing the boxing part box X to the welding nut boxing device 30 for boxing.
As shown in fig. 8 and 9, the support portion 31 includes a support frame that is placed on a horizontal ground. The horizontal plane of which is substantially rectangular.
The first conveying part 32 is used for conveying the transfer box tool 40 containing empty component boxes for boxing, and comprises a first conveying belt 321 and a first conveying driving motor. The first conveyor belt 321 extends horizontally along the length direction of the support frame, is a belt conveyor belt, is connected with the first conveying driving motor, and can perform a conveying action along the first predetermined direction C under the driving of the first conveying driving motor.
The first conveyor 321 has a placing station 3211 and a transferring station 3212. The placing station 3211 is located at one end of the first conveyor belt 321, and is configured to place the transfer box tool 40 containing the empty component box for boxing. Transfer station 3212 is located at the other end of first conveyor belt 321.
Still be provided with first spacing sensor 35 on the support frame, this first spacing sensor 35 is corresponding with transport station 3212 to with first transmission driving motor communication connection, be used for instructing that the splendid attire has empty for the vanning transport box frock 40 of part case to be carried to transport station 3212 on. In the present embodiment, the first limit sensor 35 is located at a position directly in front of the first predetermined direction C. Specifically, when the distance between the sensing plate 451 of the transfer box tooling 40 and the first limit sensor 32 is a first predetermined distance, the first limit sensor 32 controls the first conveyor motor to stop rotating, so that the transfer box tooling 40 stops at the transfer station 3212.
The second transfer unit 33 is used to transfer the parts box for packing containing the acceptable weld nuts, which is carried on the transfer box tool 40 in this embodiment. The second transfer part 33 includes a second transfer belt 331 and a second transfer driving motor. The second conveying belt 331 extends horizontally along the length direction of the supporting frame, is a driving roller conveying belt, is connected with the second conveying driving motor and can perform conveying action along the second predetermined direction E under the driving of the second conveying driving motor.
The first conveyor belt 321 and the second conveyor belt 331 are disposed side by side and adjacent to each other. The upper surface of the first conveyor belt 321 and the upper surface of the second conveyor belt 331 are located at the same level, or the upper surface of the first conveyor belt 321 is higher than the upper surface of the second conveyor belt 331, but in the present embodiment, the upper surface of the first conveyor belt 321 and the upper surface of the second conveyor belt 331 are located at the same level.
The second conveyor belt 331 has a boxing station 3311. The packing station 3311 is located at one end of the second conveyor belt 331 and corresponds to the exit port 271 of the output lane, and in this embodiment, the packing station 3311 is located directly below the exit port 271 of the output lane. The boxing station 3311 and the transferring station 3212 are located on the same side of the support frame, and the boxing station 3311 and the transferring station 3212 are located on the same line and are arranged in close proximity. When the transfer box tooling 40 is located at the boxing station 3311, the upward opening of the boxing part box X just corresponds to the output passage outlet 271, so as to receive the qualified welded nuts output from the output passage outlet 271, and after the boxing operation is completed, the second conveyor belt 331 conveys the transfer box tooling 40 and the boxing part box X away from the boxing station 3311 along the second predetermined direction E.
The transfer assembly 34 is disposed on the supporting frame 31 and located on the same side of the supporting frame 31 as the transfer station 3212, and includes a second driving motor 341, a linkage belt 342, and a pushing member 343.
In this embodiment, the linkage belt 342 is a belt, is installed on the output shaft of the second driving motor 341, and is located above the first conveyor belt 321 and the second conveyor belt 331. The linkage belt 342 is in a U shape with an opening facing the transfer station 3212, and one end of the linkage belt 331 can horizontally move (along the width direction of the support frame 31) between the transfer station 3212 and the boxing station 3311 under the driving of the second driving motor 341.
The support frame is further provided with a second limit sensor (not shown in the figure), which corresponds to the boxing station 3311 and is in communication connection with the second driving motor 341, for indicating that the transfer box tool 40 containing the empty boxing part box is conveyed to the boxing station 3311. In this embodiment, the second limit sensor is located at a position directly in front of the third predetermined direction D.
Specifically, when the distance between the sensing plate 451 of the transfer box tooling 40 and the second limit sensor is a second predetermined distance, the second limit sensor controls the second driving motor 341 to stop, so that the transfer box tooling 40 stops at the boxing station 3311. At this time, the packing component box X on the transfer box tool 40 can receive the welded nut a as a qualified product dropped from the output port 271, that is, perform the packing operation. After the boxing is completed, the second conveyor belt 331 is driven by the second conveying driving motor to convey the transfer box tool 40 and the boxing part box X away from the boxing station 3311 along the second predetermined direction E. And when the transfer box tooling 40 leaves the box loading station 3311, the second driving motor drives the linkage belt 342 to move, so as to drive the pushing member 343 to move in the direction opposite to the third predetermined direction D, and then return to the corresponding position of the transfer station 3212.
Fig. 12 is a flow chart of the operation of a weld nut batch screening and boxing system in an embodiment of the present invention.
As shown in fig. 12, the operation process of the batch screening and boxing system 100 for weld nuts in the present embodiment includes the following steps:
in step S1, the worker puts the batch of weld nuts a produced and processed into the bucket 111.
In step S2, the batch of the weld nuts a enters the conveying bucket 12 through the guide belt 112 and enters the moving table 21 through the conveying path.
In step S3, the plurality of profile information collection units collect the structural profile information of the batch of weld nuts a that rotate with the mobile station 21.
In step S4, the sorting control unit 23 sorts the weld nuts a based on the configuration profile information and controls the blower 24 to blow the weld nuts a that are non-conforming pieces into the outlet passage 25.
Step S5, the operator places the parts box (placed on the transfer box tooling 40) on the placing station 3211, the parts box stops at the transfer station 3212 through the first conveyor belt 321 and the first limit sensor 35, and then stops at the boxing station 3311 through the transfer assembly 34 and the second limit sensor, and boxes the welded nuts a that are the qualified parts (placed on the transfer box tooling 40).
Effects and effects of the embodiments
According to the welding nut boxing device of the embodiment, the welding nut boxing device comprises the first conveying part, the second conveying part and the transfer component, the first conveying part is provided with the first conveying belt, the second conveying part is provided with the second conveying belt, the first conveying belt and the second conveying belt are arranged side by side and adjacent to each other and horizontally extend along the length direction of the support frame, the first conveying belt comprises the transfer station, the second conveying belt comprises the boxing station, the transfer station and the boxing station are positioned on the same side of the support frame, the transfer component is provided with the pushing member and the second driving motor, the pushing member can horizontally move along the width direction of the support frame under the driving of the second driving motor, so that the boxing part boxes are pushed from the transfer station to the boxing station, and therefore, the empty boxing part boxes can be conveyed to the transfer station through the first conveying belt by the welding nut boxing device of the invention, then the box is transferred to a boxing station from the transfer station through the pushing of the pushing piece, so that the qualified pieces screened out by the screening device are contained on the boxing station, namely, the boxing process is completed, and the qualified pieces are conveyed away through the second conveyor belt after the boxing is completed.
Furthermore, the boxing station is located below the outlet of the output channel, so that qualified parts output from the outlet of the output channel of the screening device can directly fall into an empty boxing part box on the boxing station, secondary carrying of the qualified parts is avoided, and manpower and material resources are saved.
In addition, the welded nut vanning device of this embodiment simple structure, convenient to use can cooperate with sieving mechanism to realize the big batch screening vanning of welded nut, improves welded nut's production efficiency.
Furthermore, the pushing piece is a vertically arranged long-strip-shaped pushing plate or a vertically arranged clamping plate, and the component box for boxing can be well transferred from the transfer station to the boxing station.
The above-described embodiments are preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and changes can be made by those skilled in the art without inventive work within the scope of the appended claims.
Claims (8)
1. The utility model provides a welded nut vanning device for qualified welded nut that welded nut batch screening device screened is packed into the part incasement for the vanning, welded nut batch screening device has the delivery channel export that is used for exporting qualified welded nut, its characterized in that includes:
a support part having a support frame;
a first conveying part which is arranged on the supporting frame and is provided with a first conveying belt for conveying an empty component box for boxing;
the second conveying part is arranged on the supporting frame and is provided with a second conveying belt used for conveying the qualified part box for boxing containing the welding nuts; and
a transfer assembly for transferring the crate from the first conveyor to the second conveyor,
wherein the first conveyor belt and the second conveyor belt are arranged side by side and adjacently and both extend horizontally along the length direction of the support frame,
the first conveyor belt comprises a transfer station, the second conveyor belt comprises a boxing station positioned below the outlet of the output channel, the transfer station and the boxing station are positioned on the same side of the support frame,
the transfer assembly is arranged on the support frame, is positioned on the same side of the support frame as the transfer station and comprises a pushing piece and a second driving motor,
the pushing member is arranged above the transferring station and the boxing station and used for being driven by the second driving motor to horizontally move along the width direction of the supporting frame, so that the boxing part box is pushed to the boxing station from the transferring station.
2. The weld nut boxing apparatus in accordance with claim 1, wherein:
the pushing piece is a vertically arranged long-strip-shaped pushing plate.
3. The weld nut boxing apparatus in accordance with claim 1, wherein:
wherein the push member is a vertically arranged clamping plate, the cross section of the clamping plate is of a shape of v 21274,
when the boxing part box is pushed by the clamping plate, at least one part of the boxing part box is positioned in an area surrounded by the clamping plate.
4. The weld nut boxing apparatus in accordance with claim 1, wherein:
wherein the transfer assembly also comprises a linkage belt which is arranged on an output shaft of the second driving motor and is in a U shape with an opening facing the transfer station,
the linkage belt is connected with the pushing piece and used for driving the pushing piece to move between the transferring station and the boxing station under the driving of the second driving motor.
5. Weld nut boxing apparatus in accordance with claim 4, wherein:
the linkage belt is a belt, and one end of the belt is connected with the pushing piece.
6. The weld nut boxing apparatus in accordance with claim 1, wherein:
the upper surface of the first conveyor belt and the upper surface of the second conveyor belt are located on the same horizontal plane, or the upper surface of the first conveyor belt is higher than the upper surface of the second conveyor belt.
7. The weld nut boxing apparatus in accordance with claim 1, wherein:
the first conveying belt is a belt conveying belt, and the second conveying belt is a driving roller conveying belt.
8. The weld nut boxing apparatus in accordance with claim 1, wherein:
wherein the support frame is also provided with a first limit sensor and a second limit sensor,
the first limit sensor corresponds to the transfer station and is used for indicating the part box for boxing to be moved to the transfer station,
the second limit sensor corresponds to the boxing station and is used for indicating that the part box for boxing is moved to the boxing station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010069608.5A CN111151470A (en) | 2020-01-21 | 2020-01-21 | Welded nut boxing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010069608.5A CN111151470A (en) | 2020-01-21 | 2020-01-21 | Welded nut boxing device |
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| Publication Number | Publication Date |
|---|---|
| CN111151470A true CN111151470A (en) | 2020-05-15 |
Family
ID=70564886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010069608.5A Pending CN111151470A (en) | 2020-01-21 | 2020-01-21 | Welded nut boxing device |
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| Country | Link |
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| CN (1) | CN111151470A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116197108A (en) * | 2023-05-04 | 2023-06-02 | 四川欧邦生物科技有限公司 | Finished tablet defective product flowing type screening device and screening method |
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