CN218384820U - Novel coil winding device - Google Patents
Novel coil winding device Download PDFInfo
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- CN218384820U CN218384820U CN202222592950.0U CN202222592950U CN218384820U CN 218384820 U CN218384820 U CN 218384820U CN 202222592950 U CN202222592950 U CN 202222592950U CN 218384820 U CN218384820 U CN 218384820U
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Abstract
The utility model discloses a novel coil winding device, in particular to the technical field of winding devices, which comprises a mounting table, a winding device, a top ring device, a wire feeding device, a wire core clamping rotating device, a wire core blanking device, a wire drawing pressing device, a wire feeding device and a control table, wherein the winding device, the top ring device, the wire feeding device, the wire core clamping rotating device, the wire core blanking device, the wire drawing pressing device, the wire feeding device and the control table are arranged on the mounting table; the winding device comprises a winding ring and a winding ring driving device for driving the winding ring to rotate; the wire core feeding device is used for sleeving the wire cores in the feeding vibration disc on the lower open ring and placing the wire cores on the wire core clamping rotating device; the wire core clamping and rotating device can be used for clamping the wire core and driving the wire core to rotate; the wire feeding device is provided with a wire feeding chuck which is used for clamping the core wire sent out by the wire feeding device and transferring the core wire to the winding circular ring; the console is used for electrical control among the devices; the utility model discloses a cooperation of each device has realized the wire-wound automation mechanized operation of coil, has improved wire winding efficiency greatly, has saved the cost of labor of production.
Description
Technical Field
The utility model relates to a winding device technical field specifically is a novel coil winding device.
Background
In the prior art, a coil is a part required in various electrical devices, but how to quickly realize automatic coil winding is difficult, and the winding equipment of the annular coil in the market is mainly semi-automatic and can complete the winding of the coil only by manual cooperation; specifically, before winding, the magnetic core, the wire storage ring and the wire storage ring need to be manually put into the wire storage ring to be knotted, the wire is cut by hands after the wire is stored enough, and then the wire is pulled by hands to be hung in the groove of the side sliding device. After the winding is started, the machine cannot be stopped no matter the line breaking, line throwing and inaccurate coil number occur in the winding process. After the winding is completed, the hand wheel is manually rotated to rotate the annular opening of the wire storage ring to a proper position, then the handle is pulled to open the ring, a coil is held by the hand for the ring opening, and the coil can be taken down only by opening the pressing wheel for pressing the coil by one hand. Then a magnetic core is placed in the magnetic core. Winding of the next workpiece is performed. Therefore, the semi-automatic winding equipment has the following problems: need artifically assist at the wire winding in-process, workman intensity of labour is big, and work efficiency is low to the yields is low.
SUMMERY OF THE UTILITY MODEL
1. Technical problem to be solved
The utility model discloses an above-mentioned defect to prior art exists, specially propose a neotype coil winding device, solved the winding mechanism that exists among the prior art complicated, can not realize automatic wire-wound problem.
2. Technical scheme
In order to solve the technical problem, the utility model provides a novel coil winding device, which comprises an installation platform, a winding device, a top ring device, a wire feeding device, a wire core clamping and rotating device, a wire core blanking device, a wire drawing and pressing device, a wire feeding device and a control platform, wherein the winding device, the top ring device, the wire feeding device, the wire core clamping and rotating device, the wire drawing and pressing device, the wire feeding device and the control platform are arranged on the installation platform;
the winding device comprises a winding ring and a winding ring driving device for driving the winding ring to rotate, the top ring device is arranged on one side of the winding ring and used for pushing the upper part of the winding ring to open the winding ring to form an upper open ring and a lower open ring;
the wire core feeding device is used for sleeving the wire cores in the feeding vibration disc on the lower open ring and placing the wire cores on the wire core clamping and rotating device; the wire core clamping and rotating device can be used for clamping the wire core and driving the wire core to rotate;
the wire core which finishes winding can be taken down from the wire core clamping and rotating device through the wire core feeding device and placed into the blanking box; or the wire core blanking device is used for taking down the wire core which is wound from the wire core clamping and rotating device and putting the wire core into the blanking box;
the wire feeding device is provided with a wire feeding chuck which is used for clamping the core wire sent out by the wire feeding device and transferring the core wire to the winding circular ring;
the console is used for electrical control between the devices.
The winding ring comprises a winding groove for winding, a wire hooking opening formed in the winding groove, and a side sliding block which are arranged on the side part of the winding ring and used for conducting wires and positioning;
the winding ring driving device comprises a ring motor, at least one tension wheel, a first synchronous belt, a driving wheel and at least one supporting wheel;
the first synchronous belt is used for transmission connection between the circular ring motor and the driving wheel, the tensioning wheel is used for tension adjustment of the first synchronous belt, and the supporting wheel is used for supporting the winding circular ring.
The top ring device further comprises a top ring translation driving cylinder, a top ring longitudinal driving cylinder and a top ring supporting wheel;
the top ring translation driving cylinder and the top ring longitudinal driving cylinder are used for driving the top ring supporting wheel to horizontally and vertically move, a winding circular ring clamping groove is formed in the top ring supporting wheel, and the top ring supporting wheel can be driven to move when moving.
The wire feeding device comprises a wire feeding driving assembly, a wire feeding device translation assembly and a wire feeding device longitudinal driving assembly, wherein the wire feeding device is used for driving the wire feeding driving assembly to move;
the wire feeding driving assembly comprises a wire feeding driving wheel, a wire feeding driven wheel, a driven wheel driving cylinder and a wire outlet pipe, wherein the wire feeding driving wheel, the wire feeding driven wheel, the driven wheel driving cylinder and the wire outlet pipe are driven by a wire feeding motor;
the core wire is pushed to extend out of the wire outlet pipe by the friction force between the wire feeding driving wheel and the wire feeding driven wheel, and the position of the wire feeding driven wheel is adjusted by the driving cylinder of the driven wheel;
the wire feeding device is used for conveying the core wires to the winding ring for storage and then winding the core wires.
Wherein the wire core feeding device comprises a wire core clamping head,
A first feeding cylinder used for driving the clamping and releasing of the wire core clamping head,
A second feeding cylinder for driving the wire core clamping head to move back and forth,
A third feeding cylinder for driving the wire core clamping head to move up and down,
The fourth feeding cylinder is used for driving the wire core chuck, the first feeding cylinder, the second feeding cylinder and the third feeding cylinder to integrally translate along a horizontal direction;
still be equipped with guide rail, a detection device and compress tightly the pole on the material loading vibrations dish, compress tightly the pole setting on guide rail upper portion, compress tightly the pole and be used for preventing that the sinle silk from deviating from in the guide rail, a detection device is used for detecting the quantity and the position of sinle silk.
The wire core clamping and rotating device comprises a first clamping rod, a second clamping rod and a third clamping rod;
the first clamping rod and the third clamping rod are symmetrically arranged on two sides of the second clamping rod and can move synchronously, the end parts of the first clamping rod, the second clamping rod and the third clamping rod are provided with rotating columns, and the wire core can be clamped through the three rotating columns;
the upper part of the rotating column is provided with a clamping groove, the wire core is clamped in the clamping groove, the lower part of the rotating column is provided with a rotating motor, and the rotating motor drives the three rotating columns to synchronously rotate through a second synchronous belt;
a pinch roller is further arranged on the side portion of the second synchronous belt.
The wire core blanking device comprises a blanking chuck, a first blanking clamping cylinder, a second blanking translational cylinder, a third feeding longitudinal cylinder, a fourth blanking rotary cylinder and a blanking box, wherein the first blanking clamping cylinder is used for driving the blanking chuck to clamp and release;
the blanking box comprises a good box and a non-good box.
The novel coil winding device further comprises a wire feeding and cutting device and a remaining wire processing device, and the wire drawing pressing device is used for pressing a core wire extending out of the wire feeding device after the wire feeding device finishes a wire storage action and cutting the core wire through the wire feeding and cutting device;
the stay wire pressing device comprises a wire guide rod, a wire pressing rod rotating cylinder for driving the wire pressing rod to rotate, and a wire pressing rod longitudinal cylinder for driving the wire pressing rod to move longitudinally; the wire pressing rod is in a hook shape, the hook part can be abutted with the wire guiding rod after rotating for a certain angle so as to tightly press and fix the core wire, and the wire guiding rod or the wire pressing rod is provided with an anti-skidding sleeve at a contactable part;
the excess thread processing device comprises a thread hook, a thread hook driving device, a thread hook longitudinal moving cylinder, an air nozzle and an excess thread cutting device;
the wire hook driving device drives the wire hook to withdraw and fix the residual wire, the residual wire cutting device cuts off the residual core wire, and the air nozzle prevents the residual core wire on the wire hook.
Wherein, be equipped with a vertical mounting panel on the mount table, winding device, apical ring device, send traditional thread binding putting and last traditional thread binding putting to be connected fixedly with the mounting panel.
The mounting table is characterized in that a lifting foot seat and a roller are further arranged at the bottom of the mounting table, the lifting foot seat is used for fixing and placing the mounting table, and the mounting table can be conveniently moved through the roller when the lifting foot seat is folded.
3. Advantageous effects
Compared with the prior art, the utility model discloses a novel coil winding device has realized the wire-wound automation mechanized operation of coil through the cooperation of each device, has improved wire winding efficiency greatly, has saved the cost of labor of production.
Drawings
Fig. 1 is an overall schematic view 1 of the winding device of the present invention;
fig. 2 is a perspective view 1 of a core loading device, a core clamping rotating device and a core unloading device of the winding device of the present invention;
fig. 3 is a perspective view 2 of a core loading device, a core clamping rotating device and a core unloading device of the winding device of the present invention;
fig. 4 is a perspective view 3 of a core loading device, a core clamping rotating device and a core unloading device of the winding device of the present invention;
FIG. 5 is a schematic view of the inner structure of the mounting table of the winding device of the present invention;
fig. 6 is a perspective view 1 of the winding device, the top ring device and the wire feeding device of the winding device of the present invention;
fig. 7 is a perspective view 2 of the winding device, the top ring device and the wire feeding device of the winding device of the present invention;
fig. 8 is a perspective view of the winding device, the top ring device and the wire feeding device of the winding device of the present invention;
fig. 9 is a perspective view 4 of the winding device, the top ring device and the wire feeding device of the winding device of the present invention;
fig. 10 is a perspective view 5 of the winding device, the top ring device and the wire feeding device of the winding device of the present invention;
in the figure:
1 is an installation table;
11, slotting of the mounting table; 12 is a support plate; 14 is a lifting foot seat; 15 is a roller;
2, a winding device;
21 is a winding ring; 23 is a winding ring driving device; 211 is a winding slot; 212 is a hook opening; 213 is an edge slider; 214 is an upper open loop; 215 is lower open loop; 216 is a second detection device; 231 is a ring motor; 232 is a tension wheel; 233 is a first timing belt; 234 are driving wheels; 235 is a supporting wheel;
3 is a top ring device;
31 is a top ring translation driving cylinder; 32 is a top ring longitudinal driving cylinder; 33 is a top ring supporting wheel; 34 is a winding ring clamping groove;
4 is a wire feeding device;
41 is a wire feeding driving component; 42 is a translation component of the wire feeding device; 43 is a longitudinal driving component of the wire feeding device; 44 is a thread feeding driving wheel; 45 is a wire feeding driven wheel; 46 is a driven wheel driving cylinder; 47 is a wire outlet pipe; 48 is a wire feeding motor;
5 is a wire core feeding device;
51 is a wire core clamping head; 52 is a first feeding cylinder; 53 is a second feeding cylinder; 54 is a third feeding cylinder; 55 is a fourth feeding cylinder; 56 is a feeding vibration disc; 57 is a guide rail; 58 is a first detecting device; 59 is a hold down bar;
6, a wire core clamping and rotating device;
61 is a first clamping bar; 62 is a second clamping bar; 63 is a third clamping bar; 64 is a connecting rod; 65 is a clamping rod driving cylinder; 611 is a rotating column; 612 is a rotating motor; 613 is a second synchronous belt; 614 is a pinch roller; 615 is a clamping groove;
7 is a wire core blanking device;
71 is a first blanking clamping cylinder; 72 is a second blanking translation cylinder; 73 is a third feeding longitudinal cylinder; 74 is a fourth blanking revolving cylinder; a blanking box 75; 76 is a good product box; 77 is a defective product box; a blanking chuck is 78;
8 is a stay wire pressing device;
81 is a wire guide rod; 82 is a wire pressing rod; 83 is a line pressing rod rotating cylinder; 84 is a line pressing rod longitudinal cylinder;
9 is a threading device;
an on-line chuck 91; 92 is an upper line clamping cylinder; 93 is a first upper line moving cylinder; a second up-line moving cylinder 94;
20 is a remaining line processing device;
201 is a wire hook; 202 is a wire hook driving device; 203 is a wire hook longitudinal moving cylinder; 204 is an air nozzle; 204 is a residual wire cutting device;
30 is a wire core;
40 is a wire feeding and cutting device;
50 is a console;
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Example 1:
as shown in fig. 1 to 10, in this embodiment, a novel coil winding device includes a mounting table 1, and a winding device 2, a top ring device 3, a wire feeding device 4, a wire core feeding device 5, a wire core clamping and rotating device 6, a wire core blanking device 7, a wire drawing and pressing device 8, a wire feeding device 9 and a control table 50 which are arranged on the mounting table 1;
the winding device 2 comprises a winding ring 21 and a winding ring driving device 23 for driving the winding ring 21 to rotate, the top ring device 3 is arranged on one side of the winding ring 21, and the top ring device 3 is used for pushing the upper part of the winding ring 21 to open the winding ring 21 to form an upper open ring 214 and a lower open ring 215; specifically, the winding ring 21 includes a winding slot 211 for winding, a hook opening 212 formed on the winding slot 211, and a side block 213 disposed at the side of the winding ring 21 for winding and positioning the wire, the second detecting device 216 is used for detecting and recording the passing times of the side block 213, and transmitting data to the console 50, so as to control the number of windings on the winding ring 21 and thus the length of the winding;
as shown in fig. 9, the winding ring driving means 23 includes a ring motor 231, at least one tension wheel 232, a first timing belt 233, a driving wheel 234 and at least one supporting wheel 235; the first synchronous belt 233 is used for transmission connection between the ring motor 231 and the driving wheel 234, the tensioning wheel 232 is used for tension adjustment of the first synchronous belt 233, and the supporting wheel 235 is used for supporting the winding ring 21, in the specific working process, in the embodiment, the ring motor 231 drives the driving wheel 234 to rotate, the three supporting wheels 235 are driven to rotate through the first synchronous belt 233, the winding ring 21 can be rotated through friction force between the supporting wheel 235 and the winding ring 21, and therefore winding of the winding ring 21 or winding of the wire core 30 through the winding ring 21 are achieved.
As shown in fig. 8, the top ring device 3 further includes a top ring translation driving cylinder 31, a top ring longitudinal driving cylinder 32, and a top ring support wheel 33; the top ring translation driving cylinder 31 and the top ring longitudinal driving cylinder 32 are used for driving the top ring supporting wheel 33 to move horizontally and vertically, a winding circular ring clamping groove 34 is formed in the top ring supporting wheel 33, and the top ring supporting wheel 33 can drive the winding circular ring 21 to move when moving; when cooperation sinle silk loading attachment 5 establishes sinle silk 30 cover under on ring 215 and place sinle silk clamping rotating device 6, will have already been ejecting through the apical ring supporting wheel 33 that each cylinder adjusted the position, can make wire winding ring 21 open and form ring 214 and lower ring 215 down to be convenient for not wire-wound sinle silk 30 place with accomplish wire-wound sinle silk 30 collect, the size of specifically opening can be adjusted according to sinle silk 30 size.
Further, the wire core feeding device 5 is used for sleeving the wire core 30 in the feeding vibration disc 56 on the lower open ring 215 and placing the wire core on the wire core clamping and rotating device 6; the wire core clamping and rotating device 6 can be used for clamping the wire core 30 and driving the wire core to rotate; the wire core blanking device 7 is used for taking down the wire core 30 which finishes winding from the wire core clamping and rotating device 6 and putting the wire core into the blanking box 75;
specifically, the core feeding device 5 includes a core chuck 51, a first feeding cylinder 52 for driving the core chuck 51 to clamp and release, a second feeding cylinder 53 for driving the core chuck 51 to move back and forth, a third feeding cylinder 54 for driving the core chuck 51 to move up and down, and a fourth feeding cylinder 55 for driving the core chuck 51 and the first feeding cylinder 52, the second feeding cylinder 53 and the third feeding cylinder 54 to move horizontally along a horizontal direction;
the feeding vibration disc 56 is also provided with a guide rail 57, a first detection device 58 and a pressing rod 59, the pressing rod 59 is arranged at the upper part of the guide rail 57, the pressing rod 59 is used for preventing the wire cores 30 from falling out of the guide rail 57, and the first detection device 58 is used for detecting the number and the positions of the wire cores 30; in this embodiment, the core 30 is transferred along the guide rail 57 by the feeding vibration disc 56, and after reaching a predetermined position, the core chuck 51 is driven by the air cylinder to move to the end of the predetermined guide rail 57, and the core 30 is clamped and placed on the opened winding ring 21 and clamped and fixed by the core clamping and rotating device 6.
The wire core clamping and rotating device 6 comprises a first clamping rod 61, a second clamping rod 62 and a third clamping rod 63; the first clamping rod 61 and the third clamping rod 63 are symmetrically arranged on two sides of the second clamping rod 62 and can synchronously move, the end parts of the first clamping rod 61, the second clamping rod 62 and the third clamping rod 63 are provided with rotating columns 611, and the wire core 30 can be clamped through the three rotating columns 611; specifically, the first clamping rod 61 and the third clamping rod 63 are hinged to the second clamping rod 62 through a connecting rod 64 to form two crank rocker mechanisms, when the second clamping rod 62 is driven by a clamping rod driving cylinder 65, the first clamping rod 61 and the third clamping rod 63 are driven to move through the connecting rod 64, the three clamping rods form a triangular clamping structure and can clamp the wire core 30, a clamping groove 615 is formed in the upper portion of the rotating column 611, the wire core 30 is clamped in the clamping groove to prevent the wire core from falling off, a rotating motor 612 is arranged at the lower portion of the rotating column 611, and the rotating motor 612 drives the three rotating columns 611 to synchronously rotate through a second synchronous belt 613; the side of the second synchronous belt 613 is further provided with a pinch roller 614, and at this time, the wire core 30 in the clamping groove 615 rotates synchronously along with the rotating column 611 under the action of friction force, so that subsequent winding of the wire core 30 is achieved.
As shown in fig. 2, the wire core blanking device 7 includes a blanking chuck 78, a first blanking clamping cylinder 71 for driving the blanking chuck 78 to clamp and release, a second blanking translational cylinder 72 for driving the blanking chuck 78 to move horizontally, a third feeding longitudinal cylinder 73 for driving the blanking chuck 78 to move longitudinally, a fourth blanking rotary cylinder 74 for driving the blanking chuck 78 to rotate, and a blanking box 75; blanking box 75 includes non-defective products box 76 and non-defective products box 77, in this embodiment, will accomplish wire-wound sinle silk 30 and take off and put into blanking box 75 from sinle silk clamping rotating device 6 through sinle silk unloader 7, after wire-wound is accomplished to sinle silk 30 promptly, open ring 214 and lower ring 215 in the formation through top ring device 3 with winding ring 21, at this moment, cooperate through each cylinder with unloading chuck 78 drive to predetermined position, press from both sides and get sinle silk 30 after, transfer it to blanking box 75 in, the staff can control and transfer the position.
Further, the wire feeding device 9 is provided with a wire feeding chuck 91 for clamping and transferring the core wire sent out by the wire feeding device 4 to the winding circular ring 21, and the wire feeding device 9 further comprises a wire feeding clamping cylinder 92 for driving the wire feeding chuck 91 to clamp and release; a first thread feeding moving cylinder 93 for moving the thread feeding means 9 longitudinally; and a second upper wire moving cylinder 94 for horizontally moving the wire feeding device 9;
specifically, the wire feeding device 4 comprises a wire feeding driving assembly 41, a wire feeding device translation assembly 42 and a wire feeding device longitudinal driving assembly 43, wherein the wire feeding device translation assembly 42 and the wire feeding device longitudinal driving assembly 43 are used for driving the wire feeding driving assembly 41 to move; the wire feeding driving assembly 41 comprises a wire feeding driving wheel 44, a wire feeding driven wheel 45, a driven wheel driving cylinder 46 and a wire outlet pipe 47 which are driven by a wire feeding motor 48; the core wire is pushed to extend out of the wire outlet pipe 47 by the friction force between the wire feeding driving wheel 44 and the wire feeding driven wheel 45, and the position of the wire feeding driven wheel 45 is adjusted by the driven wheel driving cylinder 46; the wire feeding device 4 is used for conveying the core wires to the winding ring 21 for storage and then winding the core wires; in this embodiment, the core wire is automatically fed out through the automatic operation of the wire feeding driving wheel 44, when the winding is started, the wire feeding chuck 91 clamps the core wire extending from the wire feeding pipe 47, then the wire feeding chuck 91 is moved to the predetermined position at the side of the winding groove 211 of the winding ring 21 through the first wire feeding moving cylinder 93 and the second wire feeding moving cylinder 94, and then the winding ring 21 is rotated to hook the core wire through the wire hooking opening 212 for winding.
After the winding is completed, the stop position of the winding ring 21 is positioned and controlled by the side sliding block 213, a wire clamping groove is formed in the side sliding block 213, the core wire is fixed through the wire clamping groove, and then the position of the wire outgoing pipe 47 is controlled to move to the wire feeding cutting device 40 for cutting.
Specifically, the novel coil winding device further comprises a wire feeding and cutting device 40 and a remaining wire processing device 20, wherein the wire drawing pressing device 8 is used for pressing a core wire extending out of the wire feeding device 4 after the wire feeding device 4 finishes a wire storage action, and cutting the core wire through the wire feeding and cutting device 40;
the stay wire pressing device 8 comprises a wire guiding rod 81, a wire pressing rod 82, a wire pressing rod rotating cylinder 83 for driving the wire pressing rod 82 to rotate, and a wire pressing rod longitudinal cylinder 84 for driving the wire pressing rod 82 to move longitudinally; the wire pressing rod 82 is in a hook shape, the hook part can be abutted with the wire guiding rod 81 after rotating for a certain angle so as to press and fix the core wire, and the contact part of the wire guiding rod 81 or the wire pressing rod 82 is provided with an anti-skidding sleeve; the surplus thread processing device 20 includes a thread hook 201, a thread hook driving device 202, a thread hook longitudinal moving cylinder 203, an air nozzle 204, and a surplus thread cutting device 205; the wire hook driving device 202 drives the wire hook 201 to withdraw and fix the surplus wire, the surplus core wire is cut off by the surplus wire cutting device 205, and the air nozzle 204 prevents the core wire from remaining on the wire hook 201; and the whole surplus line processing device 20 can move to the lower part of the mounting table 1 through the line hook longitudinal moving cylinder 203, and air is sprayed through the air nozzle 204 at the surplus line collecting device 206, so that the surplus line is effectively prevented from influencing the operation of the whole device, and the surplus line can be well collected.
The mounting table 1 is provided with a vertical support plate 12, the winding device 2, the top ring device 3, the wire feeding device 4 and the wire feeding device 9 are fixedly connected with the support plate 12, and the fixing of a plurality of devices is realized through the support plate 12.
The console 50 is used for electrical control between the respective devices so that the respective devices are associated in a predetermined operation sequence.
Example 2:
compared with the embodiment 1, in this embodiment, the bottom of the mounting table 1 is further provided with the lifting foot seat 14 and the roller 15, the lifting foot seat 14 is used for fixing and placing the mounting table 1, the mounting table 1 can be conveniently moved through the roller 15 when the lifting foot seat 14 is folded, when the mounting table is required to be fixed and placed, the lifting foot seat 14 is extended, when the mounting table is required to be moved, the lifting foot seat 14 is folded, and the winding device can be conveniently moved through the roller 15.
Example 3:
compared with the embodiment 1, in the embodiment, the wire core 30 which finishes the wire winding can be taken down from the wire core clamping and rotating device 6 and placed into the blanking box 75 through the wire core feeding device 5, and only the layout needs to be adjusted.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A novel coil winding device is characterized by comprising an installation platform (1), a winding device (2), a top ring device (3), a wire feeding device (4), a wire core feeding device (5), a wire core clamping and rotating device (6), a wire core blanking device (7), a wire drawing and pressing device (8), a wire feeding device (9) and a control platform (50), wherein the winding device, the wire feeding device, the wire core clamping and rotating device, the wire drawing and pressing device and the control platform (50) are arranged on the installation platform (1);
the winding device (2) comprises a winding ring (21) and a winding ring driving device (23) used for driving the winding ring (21) to rotate, the top ring device (3) is arranged on one side of the winding ring (21), and the top ring device (3) is used for pushing the upper part of the winding ring (21) to open the winding ring (21) to form an upper open ring (214) and a lower open ring (215);
the wire core feeding device (5) is used for sleeving the wire cores (30) in the feeding vibration disc (56) on the lower open ring (215) and placing the wire cores on the wire core clamping and rotating device (6); the wire core clamping and rotating device (6) can be used for clamping the wire core (30) and driving the wire core to rotate;
the wire core (30) which finishes the winding can be taken down from the wire core clamping and rotating device (6) through the wire core feeding device (5) and placed into the blanking box (75); or the wire core blanking device (7) is used for taking down the wire core (30) which finishes the winding from the wire core clamping and rotating device (6) and putting the wire core into the blanking box (75);
the wire feeding device (9) is provided with a wire feeding chuck (91) which is used for clamping and transferring the core wire sent out by the wire feeding device (4) to the winding circular ring (21);
the console (50) is used for electrical control between the devices.
2. A novel coil winding device as claimed in claim 1, wherein the winding ring (21) comprises a winding slot (211) for winding, a hook opening (212) formed on the winding slot (211), and a side slider (213) disposed at the side of the winding ring (21) for winding and positioning the wire;
the winding ring driving device (23) comprises a ring motor (231), at least one tension wheel (232), a first synchronous belt (233), a driving wheel (234) and at least one supporting wheel (235);
the first synchronous belt (233) is used for transmission connection between the circular ring motor (231) and the driving wheel (234), the tensioning wheel (232) is used for tension adjustment of the first synchronous belt (233), and the supporting wheel (235) is used for supporting the winding circular ring (21).
3. A novel coil winding device as claimed in claim 1, wherein the top ring device (3) further comprises a top ring translation driving cylinder (31), a top ring longitudinal driving cylinder (32) and a top ring supporting wheel (33);
the top ring translation driving cylinder (31) and the top ring longitudinal driving cylinder (32) are used for driving the top ring supporting wheel (33) to move horizontally and vertically, a winding circular ring clamping groove (34) is formed in the top ring supporting wheel (33), and the top ring supporting wheel (33) can drive the winding circular ring (21) to move when moving.
4. A novel coil winding device as claimed in claim 1, wherein the wire feeding device (4) comprises a wire feeding driving assembly (41), a wire feeding device translation assembly (42) and a wire feeding device longitudinal driving assembly (43) for driving the wire feeding driving assembly (41) to move;
the wire feeding driving assembly (41) comprises a wire feeding driving wheel (44), a wire feeding driven wheel (45), a driven wheel driving cylinder (46) and a wire outlet pipe (47), wherein the wire feeding driving wheel is driven by a wire feeding motor (48);
the friction force between the wire feeding driving wheel (44) and the wire feeding driven wheel (45) is used for pushing the core wire to extend out of the wire outlet pipe (47), and the driven wheel drives the air cylinder (46) to adjust the position of the wire feeding driven wheel (45);
the wire feeding device (4) is used for conveying the core wires to the winding ring (21) for storage and then winding the core wires.
5. A new type of coil winding device as in claim 1 characterized by the fact that said core feeding device (5) comprises a core collet (51),
A first feeding cylinder (52) for driving the wire core clamping head (51) to clamp and release,
A second feeding cylinder (53) for driving the wire core clamping head (51) to move back and forth,
A third feeding cylinder (54) for driving the wire core clamping head (51) to move up and down,
The fourth feeding cylinder (55) is used for driving the wire core chuck (51), the first feeding cylinder (52), the second feeding cylinder (53) and the third feeding cylinder (54) to integrally translate along a horizontal direction;
the feeding vibration disc (56) is further provided with a guide rail (57), a first detection device (58) and a pressing rod (59), the pressing rod (59) is arranged on the upper portion of the guide rail (57), the pressing rod (59) is used for preventing the wire cores (30) from falling off from the guide rail (57), and the first detection device (58) is used for detecting the number and the positions of the wire cores (30).
6. A novel coil winding device as claimed in claim 1, wherein said core clamping rotating means (6) comprises a first clamping bar (61), a second clamping bar (62) and a third clamping bar (63);
the first clamping rod (61) and the third clamping rod (63) are symmetrically arranged on two sides of the second clamping rod (62) and can move synchronously, the ends of the first clamping rod (61), the second clamping rod (62) and the third clamping rod (63) are provided with rotating columns (611), and the wire core (30) can be clamped through the three rotating columns (611);
a clamping groove (615) is formed in the upper portion of the rotating column (611), the wire core (30) is clamped in the clamping groove (615), a rotating motor (612) is arranged on the lower portion of the rotating column (611), and the rotating motor (612) drives the three rotating columns (611) to rotate synchronously through a second synchronous belt (613);
and a pressing wheel (614) is further arranged on the side part of the second synchronous belt (613).
7. The novel coil winding device as claimed in claim 1, wherein the wire core blanking device (7) comprises a blanking chuck (78), a first blanking clamping cylinder (71) for driving the blanking chuck (78) to clamp and release, a second blanking translational cylinder (72) for driving the blanking chuck (78) to move horizontally, a third feeding longitudinal cylinder (73) for driving the blanking chuck (78) to move longitudinally, a fourth blanking rotary cylinder (74) for driving the blanking chuck (78) to rotate, and a blanking box (75);
the blanking box (75) comprises a good box (76) and a non-good box (77).
8. The novel coil winding device as claimed in claim 4, further comprising a wire feeding and cutting device (40) and a remaining wire processing device (20), wherein the wire pulling and pressing device (8) is used for pressing the core wire extending from the wire feeding device (4) after the wire feeding device (4) finishes the wire storage action, and cutting the core wire through the wire feeding and cutting device (40);
the stay wire pressing device (8) comprises a wire guiding rod (81), a wire pressing rod (82), a wire pressing rod rotating cylinder (83) for driving the wire pressing rod (82) to rotate, and a wire pressing rod longitudinal cylinder (84) for driving the wire pressing rod (82) to move longitudinally; the wire pressing rod (82) is in a hook shape, the hook part can be abutted with the wire guiding rod (81) after rotating for a certain angle so as to press and fix the core wire, and the wire guiding rod (81) or the wire pressing rod (82) is provided with an anti-skidding sleeve at the contactable part;
the excess thread processing device (20) comprises a thread hook (201), a thread hook driving device (202), a thread hook longitudinal moving cylinder (203), an air nozzle (204) and an excess thread cutting device (205);
the wire hook driving device (202) drives the wire hook (201) to withdraw and fix the surplus wire, the surplus core wire is cut off through the surplus wire cutting device (205), and the air nozzle (204) prevents the core wire from remaining on the wire hook (201).
9. A novel coil winding device as claimed in claim 1, characterized in that a vertical support plate (12) is arranged on the mounting table (1), and the winding device (2), the top ring device (3), the wire feeding device (4) and the wire feeding device (9) are fixedly connected with the support plate (12).
10. A novel coil winding device as claimed in claim 1, wherein a lifting foot seat (14) and a roller (15) are further arranged at the bottom of the mounting table (1), the lifting foot seat (14) is used for fixing and placing the mounting table (1), and the lifting foot seat (14) can be conveniently moved by the roller (15) when being retracted.
Priority Applications (1)
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CN202222592950.0U CN218384820U (en) | 2022-09-29 | 2022-09-29 | Novel coil winding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222592950.0U CN218384820U (en) | 2022-09-29 | 2022-09-29 | Novel coil winding device |
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CN218384820U true CN218384820U (en) | 2023-01-24 |
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CN202222592950.0U Active CN218384820U (en) | 2022-09-29 | 2022-09-29 | Novel coil winding device |
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CN (1) | CN218384820U (en) |
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