CN210349566U - Full-automatic coil of magnetic ring colludes line machine - Google Patents
Full-automatic coil of magnetic ring colludes line machine Download PDFInfo
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- CN210349566U CN210349566U CN201921422008.1U CN201921422008U CN210349566U CN 210349566 U CN210349566 U CN 210349566U CN 201921422008 U CN201921422008 U CN 201921422008U CN 210349566 U CN210349566 U CN 210349566U
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Abstract
The utility model relates to a magnetic ring processing equipment technical field especially relates to a full-automatic coil of magnetic ring colludes line machine, including frame and the workstation of setting in the frame, still including setting up the wire feeding device who is used for sending the line when the magnetic ring wire winding in the frame, a tensioner for controlling adjustment line tension, an operation platform for placing control element's electric cabinet and being used for operating the machine, still including setting up the loading attachment that is used for providing the magnetic ring above the workstation, a conveyor that is used for the magnetic ring that centre gripping loading attachment provided and removes holding device, a holding device for at coiling in-process centre gripping magnetic ring, a wire winding device for giving the magnetic ring wire winding, a wire striking device that is used for striking the line after the trimming, a wire hooking device that is used for collecting the unloader of magnetic ring after the wire winding completion and is used for utilizing the crochet hook to collude the line from top to bottom below the workstation. The utility model discloses improved wire winding high quality widely, saved manufacturing cost and intensity of labour, improved the wire-wound processingquality of magnetic ring.
Description
Technical Field
The utility model relates to a magnetic ring processing equipment technical field especially relates to a full-automatic coil of magnetic ring colludes line machine.
Background
Various automatic winding machines for winding magnetic rings are available on the market at present, but a clamp for clamping the magnetic ring in the existing winding machine can only keep the magnetic ring immovable in processing, and great inconvenience is brought to the fact that the magnetic ring needs to rotate to match with the winding when the winding is carried out.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic coil colludes line machine of magnetic ring to solve the technical defect of the current coiling machine among the above-mentioned background art.
In order to achieve the above purpose, the technical solution adopted by the present invention is as follows: a full-automatic coil hooking machine for a magnetic ring comprises a rack, a workbench arranged on the rack, a wire feeding device arranged on the rack and used for feeding a magnetic ring during winding, a tensioner used for controlling and adjusting the tension of the wire, an electric cabinet used for placing a control element, an operating platform used for operating a machine, a feeding device arranged on the workbench and used for providing the magnetic ring, a conveying device used for clamping the magnetic ring provided by the feeding device and moving the magnetic ring to a retaining device, the retaining device used for clamping the magnetic ring during winding, a winding device used for winding the magnetic ring, a wire striking device used for striking the wire after shearing, a discharging device used for collecting the magnetic ring after winding, and a hooking device arranged below the workbench and used for hooking the wire up and down by using a hooking needle, wherein the hooking device and the retaining device are coaxially arranged by taking the axis of the magnetic ring as the axis, the crochet needle in the crochet device passes through the workbench, the holding device can clamp the magnetic ring and enable the magnetic ring to rotate, the winding device is arranged on one side of the holding device, and the electric cabinet is connected with the operation platform, the feeding device, the conveying device, the wire feeding device, the winding device, the wire striking device, the crochet device and the holding device.
Further, the retaining device comprises a first rubber wheel mechanism, a second rubber wheel mechanism and an independent rubber wheel component, wherein the first rubber wheel mechanism and the second rubber wheel mechanism are respectively composed of a rubber wheel, a rubber wheel core rod, a rubber wheel transmission mechanism, a rubber wheel connecting plate, a rubber wheel cylinder and a rubber wheel mechanism seat, the top end of the rubber wheel mechanism seat is provided with the rubber wheel cylinder, a cylinder rod of the rubber wheel cylinder is connected with the rubber wheel connecting plate and drives the rubber wheel connecting plate to stretch, one end of the rubber wheel connecting plate, based on the principle of the rubber wheel cylinder, is provided with the rubber wheel core rod, the rubber wheel is connected with the rubber wheel core rod, the tail end of the rubber wheel core rod is also provided with a gear, the gear is meshed with the rubber wheel transmission mechanism, the rubber wheel transmission mechanism is composed of a gear transmission set and a rubber wheel transmission servo motor, the gear transmission set is meshed with the gear arranged at the tail end of the rubber wheel core rod, the rubber wheel transmission servo motor, the rubber tyer in the first rubber tyer mechanism, the rubber tyer in the second rubber tyer mechanism and independent rubber tyer subassembly are around the magnetic ring and be 120 degrees angle equipartition.
Further, winding device includes wire winding telescopic machanism, wire winding slewing mechanism and wire winding connecting piece, wherein, the one end of wire winding connecting piece sets up the wire winding slewing mechanism other end and sets up wire winding telescopic machanism, wire winding slewing mechanism drives the wire winding connecting piece rotatory, the wire winding connecting piece drives the wire winding telescopic machanism rotatory, wire winding slewing mechanism is servo motor, wire winding telescopic machanism by the wire winding cylinder, sweep the wheel pole and sweep the line wheel and constitute, sweep the line wheel cover locate sweep the wheel pole and with sweep the wheel pole rotate be connected, sweep the wheel pole with the wire winding cylinder be connected.
Further, the feeding device consists of a vibration disc mechanism and a push rod mechanism, the vibration disc mechanism comprises a bin, a conveying part, a buffer plate, a vibration disc, a direct vibration, a discharge port, a bin fixing seat, a vibration disc mounting plate and a vibration disc foot rest, the push rod mechanism comprises a feeding push rod, an air cylinder, a floating joint, a guide stop block and a push rod mechanism base, wherein the vibration disc is arranged on the vibration disc mounting plate, the bin and the bin fixing seat are sequentially arranged on one side of the vibration disc from top to bottom, the bin fixing seat is connected with the vibration disc mounting plate, the conveying part is arranged inside the bin fixing seat and close to the bin, the buffer plate is arranged below one end of the conveying part and is connected with the bin fixing seat, the vibration disc is provided with the discharge port, the discharge port is arranged below the discharge port and is directly vibrated and connected, the vibration disc foot rest is arranged at four corners below the vibration disc mounting plate, the push, the cylinder is arranged above the push rod mechanism base and is connected with the feeding push rod through the floating joint, and the guide stop block is arranged on one side of the push rod mechanism base and is used for guiding the feeding push rod.
Further, conveyor includes the anchor clamps base, the anchor clamps enclosing cover, the gas claw, gas claw fixed plate, go up the arm lock, lower arm lock, the anchor clamps push rod, anchor clamps fixing base and slip table mechanism, anchor clamps base one side sets up gas claw fixed plate and gas claw, and through threaded connection, the opposite side of anchor clamps base sets up the anchor clamps enclosing cover, it sets up between anchor clamps base and anchor clamps enclosing cover to go up arm lock and lower arm lock, the anchor clamps push rod sets up between last arm lock and lower arm lock, gas claw and last arm lock, lower arm lock and anchor clamps push rod are connected through the screw thread, the anchor clamps base is connected through the spout with last arm lock and lower arm lock, gas claw fixed plate and anchor clamps fixing base upper portion fixed connection, slip table mechanism is by the slip table cylinder, slide bar and slide bar.
Further, the wire feeding device comprises a transverse transmission mechanism, a longitudinal transmission mechanism, a vertical transmission mechanism, a wire shearing mechanism, a wire passing assembly, a wire guide rod and a wire feeding protective cover, wherein the transverse transmission mechanism and the longitudinal transmission mechanism are in synchronous belt synchronous wheel transmission, the longitudinal transmission mechanism is in lead screw transmission, the wire passing assembly is arranged on the longitudinal transmission mechanism and consists of a wire passing wheel and a wire passing shaft, the wire shearing mechanism is arranged below the wire feeding protective cover, and the wire shearing mechanism is pushed out through an air cylinder and resets the wire shearing mechanism to shear wires.
Further, the thread hooking device comprises a hook needle, a sliding block, a guide rail, a hook needle transmission mechanism, a hook thread device fixing plate and a hook thread device fixing frame, wherein the hook needle transmission mechanism and the hook thread device transmission mechanism are synchronous belt synchronous wheel transmission structures, the hook needle transmission mechanism is provided with a tensioning wheel, the tensioning wheel is connected with the hook thread device fixing frame, the hook needle is connected with the sliding block, the sliding block is in sliding connection with a sliding rail, a lug is further arranged on the sliding block, the lug penetrates through the hook thread device fixing frame and is connected with a synchronous belt on the hook needle transmission mechanism, the sliding rail is arranged on the hook thread device fixing frame, the hook thread device transmission mechanism is arranged at the top of the hook thread device fixing frame, a middle hole of a synchronous wheel component of the hook thread device transmission mechanism is used for moving up and down through the hook.
Further, the line collision device comprises a line collision plate, a linear guide rail and a section bar, wherein the line collision plate is arranged at the top end of the section bar, the bottom end of the section bar is connected with the linear guide rail, and the section bar is pushed by a cylinder to slide on the linear guide rail and drive the line collision plate to operate.
Furthermore, unloader is including being used for snatching the mechanism of snatching of accomplishing wire-wound magnetic ring and the feed bin that is used for the unloading, snatchs the mechanism and including snatching the mechanism fixing base and snatching the clamp body, snatchs the clamp body setting and realize snatching through the cylinder and press from both sides and snatch and open on snatching mechanism fixing base upper portion.
Furthermore, the operation platform consists of a display screen, control buttons and a mouse and keyboard.
The utility model has the advantages that: the utility model discloses it is rotatory that the retaining device can the centre gripping magnetic ring drive the magnetic ring simultaneously, it is convenient to bring when winding, and the winding device structure is also fairly simple to use for a long time and also can guarantee that the density when winding is even, arrange neatly, can not influence the user demand, improved wire winding high quality widely, saved manufacturing cost and intensity of labour, improved the processingquality of magnetic ring, the full-automatic coil of magnetic ring colludes the line machine, replace the manpower with full automated machine, great improvement production efficiency and wire-wound quality.
Drawings
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a perspective view of the back of the present invention;
fig. 3 is a perspective view of the holding device of the present invention;
fig. 4 is a perspective view of the winding device of the present invention;
FIG. 5 is a perspective view of the vibrating plate mechanism of the present invention;
fig. 6 is a perspective view of the push rod mechanism of the present invention;
fig. 7 is a perspective view of the conveying device of the present invention;
fig. 8 is a perspective view of the wire feeding device of the present invention;
fig. 9 is a perspective view of the thread hooking device of the present invention.
In the figure: 1 rack, 2 working tables, 3 loading devices, 31 vibrating disk mechanisms, 310 bins, 311 conveying parts, 312 buffer plates, 313 vibrating disks, 314 direct vibration, 315 discharge ports, 316 bin fixing seats, 317 vibrating disk mounting plates, 318 vibrating disk foot rests, 32 push rod mechanisms, 320 loading push rods, 321 air cylinders, 322 floating joints, 323 guide stops, 324 push rod mechanism bases, 4 conveying devices, 41 clamp bases, 42 clamp outer covers, 43 air claws, 44 air claw fixing plates, 45 upper clamping arms, 46 lower clamping arms, 47 clamp push rods, 48 clamp fixing seats, 5 wire feeding devices, 51 transverse transmission mechanisms, 52 longitudinal transmission mechanisms, 53 vertical transmission mechanisms, 54 wire shearing mechanisms, 55 wire passing assemblies, 551 wire passing wheels, 552 wire passing shafts, 56 wire guide bars, 57 wire feeding protection covers, 6 wire winding devices, 61 wire winding telescopic mechanisms, wire winding cylinders, 612 wire sweeping wheel rods, 613 wire sweeping wheels, 62 winding rotation mechanism, 63 winding connecting piece, 7 thread hooking device, 71 thread hooking needle, 72 sliding block, 721 protruding sheet, 73 thread hooking needle transmission mechanism, 731 tensioning wheel, 74 thread hooking device transmission mechanism, 741 synchronous wheel component, 75 thread hooking device fixing plate, 76 thread hooking device fixing frame, 77 guide rail, 8 thread striking device, 81 thread striking plate, 82 linear guide rail, 83 section bar, 9 blanking device, 91 grabbing mechanism, 911 grabbing clamp body, 912 grabbing mechanism fixing seat, 92 blanking bin, 10 operating platform, 101 display screen, 102 control button, 103 mouse keyboard, 11 tensioner, 12 electric cabinet, 13 sliding table mechanism, 131 sliding table air cylinder, 132 sliding bar, 133 sliding bar fixing plate, 14 retaining device, 141 first rubber wheel mechanism, 142 second rubber wheel mechanism, 143 rubber wheel component, 1411 rubber wheel, 1412 rubber wheel core rod, 1413 rubber wheel transmission mechanism, 14131 gear transmission group, 14132 rubber wheel transmission servo motor, 1414 rubber wheel connecting plates, 1415 rubber wheel air cylinders, 1416 rubber wheel mechanism seats and 1417 gears.
Detailed Description
In order to make the technical problem, technical scheme and beneficial effect that the utility model solved more clearly understand, combine the embodiment below, it is right the utility model discloses further detailed description proceeds. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It should be understood that in the description of the present invention, the terms "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for convenience of describing the present invention, but do not require the present invention to be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 and fig. 2, the utility model provides a full-automatic coil thread hooking machine for magnetic rings, which comprises a frame 1 and a workbench 2 arranged on the frame 1, and further comprises a thread feeding device 5 arranged on the frame 1 and used for feeding threads during the winding of the magnetic rings, a tensioner 11 used for controlling and adjusting the tension of the threads, an electric cabinet 12 used for placing control elements, an operating platform 10 used for operating the machine, a feeding device 3 arranged on the workbench 2 and used for providing the magnetic rings, a conveying device 4 used for clamping the magnetic rings provided by the feeding device 3 and moving to the holding device 14, a holding device 14 used for clamping the magnetic rings in the winding process, a winding device 6 used for winding the magnetic rings, a thread striking device 8 used for striking the threads after the cutting, a blanking device 9 used for collecting the magnetic rings after the winding is completed, and a thread hooking device 7 arranged below the workbench 2 and used for hooking the threads up and down by utilizing a hooking needle 71, the thread hooking device 7 and the retaining device 14 are coaxially arranged by taking the axis of the magnetic ring as an axis, a hook needle 71 in the thread hooking device 7 penetrates through the workbench 2, the retaining device 14 can clamp the magnetic ring and enable the magnetic ring to rotate, the winding device 6 is arranged at one side of the retaining device 14, and the electric cabinet 12 is connected with the operating platform 10, the feeding device 3, the conveying device 4, the thread feeding device 5, the winding device 6, the thread striking device 8, the thread hooking device 7 and the retaining device 14.
The wire striking device 8 comprises a wire striking plate 81, a linear guide rail 82 and a section bar 83, the wire striking plate 81 is arranged at the top end of the section bar 83, the bottom end of the section bar 83 is connected with the linear guide rail 82, and the section bar 83 is pushed by an air cylinder to slide on the linear guide rail 82 and drive the wire striking plate 81 to operate.
The blanking device 9 comprises a grabbing mechanism 91 for grabbing a magnetic ring for completing winding and a blanking bin 92 for blanking, the grabbing mechanism 91 comprises a grabbing mechanism fixing seat 912 and a grabbing clamp body 911, and the grabbing clamp body 911 is arranged on the upper portion of the grabbing mechanism fixing seat 912 and is grabbed and opened through an air cylinder.
The operation platform 10 is composed of a display screen 101, control buttons 102, and a mouse and keyboard 103.
As shown in fig. 3, the holding device 14 includes a first rubber wheel mechanism 141, a second rubber wheel mechanism 142, and a separate rubber wheel assembly 143, wherein the first rubber wheel mechanism 141 and the second rubber wheel mechanism 142 are both composed of a rubber wheel 1411, a rubber wheel core rod 1412, a rubber wheel transmission mechanism 1412, a rubber wheel connecting plate 1414, a rubber wheel cylinder 1415, and a rubber wheel mechanism seat 1416, a rubber wheel cylinder 1415 is disposed at a top end of the rubber wheel mechanism seat 1416, a cylinder rod of the rubber wheel cylinder 1415 is connected with the rubber wheel connecting plate 1414 and drives the rubber wheel connecting plate 1414 to extend and retract, the rubber wheel core rod 1412 is disposed at one end of the rubber wheel connecting plate 1414 far from the rubber wheel cylinder 1415, the rubber wheel 1411 is connected with the rubber wheel core rod 1412, a gear 1417 is further disposed at a tail end of the rubber wheel core rod 1412, the gear 1417 is engaged with the rubber wheel transmission mechanism 1413, the rubber wheel transmission mechanism 1413 is composed of a gear transmission set 31 and a rubber wheel servo motor 32, the gear transmission set 31 is engaged with the gear 1417 disposed at the tail end of the rubber wheel, the rubber wheel transmission servo motor 14132 drives the gear transmission group 14131 to rotate, and the rubber wheels in the first rubber wheel mechanism 141, the rubber wheels in the second rubber wheel mechanism 142 and the independent rubber wheel assemblies 143 are uniformly distributed around the magnetic ring at an angle of 120 degrees.
As shown in fig. 4, the winding device 6 includes a winding telescoping mechanism 61, a winding rotating mechanism 62 and a winding connecting member 63, wherein one end of the winding connecting member 63 is provided with the winding rotating mechanism 62, and the other end is provided with the winding telescoping mechanism 61, the winding rotating mechanism 62 drives the winding connecting member 63 to rotate, the winding connecting member 63 drives the winding telescoping mechanism 61 to rotate, the winding rotating mechanism 62 is a servo motor, the winding telescoping mechanism 61 is composed of a winding cylinder 611, a sweeping wheel rod 612 and a sweeping wheel 613, the sweeping wheel 613 is sleeved on the sweeping wheel rod 612 and is rotatably connected with the sweeping wheel rod 612, and the sweeping wheel rod 612 is connected with the winding cylinder 611.
As shown in fig. 5 and 6, the feeding device 3 comprises a vibration disk mechanism 31 and a push rod mechanism 32, the vibration disk mechanism 31 comprises a bin 310, a conveying component 311, a buffer plate 312, a vibration disk 313, a vertical vibration 314, a discharge hole 315, a bin fixing seat 316, a vibration disk mounting plate 317 and a vibration disk foot rest 318, the push rod mechanism 32 comprises a feeding push rod 320, an air cylinder 321, a floating joint 322, a guide stop 323 and a push rod mechanism base 324, wherein the bin 310 can be provided with a magnetic ring with a size of more than 250pcs, operation for two hours is ensured, the defect of insufficient feeding is effectively avoided, the vibration disk 313 is arranged on the vibration disk mounting plate 317, the bin 310 and the bin fixing seat 316 are sequentially arranged on one side of the vibration disk 313 from top to bottom, the bin fixing seat 316 is connected with the vibration disk mounting plate, the conveying component 311 is arranged inside the bin fixing seat 317 and close to the bin 310, the buffer plate 312 is arranged below, the vibration disc 313 is provided with a discharge hole 315, a direct vibration 314 is arranged below the discharge hole 315 and connected with the discharge hole, the vibration disc foot rest 318 is arranged at four corners below the vibration disc mounting plate 317, the push rod mechanism 32 is parallel to the vibration disc mechanism 31 and arranged at one side of the discharge hole 315 in the vibration disc mechanism 31, the air cylinder 321 is arranged above the push rod mechanism base 324, the air cylinder 321 is connected with the feeding push rod 320 through a floating joint 322, the guide block 323 is arranged at one side of the push rod mechanism base 324 and used for guiding the feeding push rod 320, and the conveying part 311 is conveyed by a belt.
As shown in fig. 7, the conveying device 4 includes a clamp base 41, a clamp outer cover 42, a pneumatic claw 43, a pneumatic claw fixing plate 44, an upper clamp arm 45, a lower clamp arm 46, a clamp push rod 47, a clamp fixing seat 48 and a sliding table mechanism 13, the pneumatic claw fixing plate 44 and the pneumatic claw 43 are arranged on one side of the clamp base 41 and are connected through a screw thread, the clamp outer cover 42 is arranged on the other side of the clamp base 41, the upper clamp arm 45 and the lower clamp arm 46 are arranged between the clamp base 41 and the clamp outer cover 42, the clamp push rod 47 is arranged between the upper clamp arm 45 and the lower clamp arm 46, the pneumatic claw fixing plate 43 is connected with the upper clamp arm 45, the lower clamp arm 46 and the clamp push rod 47 through a screw thread, the clamp base 41 is connected with the upper clamp arm 45 and the lower clamp arm 46 through a sliding groove, the pneumatic claw fixing plate 44 is fixedly connected with the upper portion of the clamp fixing seat 48, the upper clamping arm 45 and the lower clamping arm 46 of the conveying device 4 enable the moving distance of the two sides to be equal through the sliding grooves, so that the magnetic ring can be stably clamped in the center of the conveying device 4 and can be compatible with magnetic rings of different models, the practicability is also improved, and the clamp base 41 is made of a steel plate plated with hard chromium.
As shown in fig. 8, the thread feeding device 5 comprises a transverse transmission mechanism 51, a longitudinal transmission mechanism 52, a vertical transmission mechanism 53, a thread cutting mechanism 54 and a thread passing assembly 55, the wire guide rod 56, the wire feeding protection cover 57, the transverse transmission mechanism 51 and the longitudinal transmission mechanism 52 are in synchronous belt synchronous wheel transmission, the longitudinal transmission mechanism 53 is in screw rod transmission, the wire passing assembly 55 is arranged on the longitudinal transmission mechanism 52, the wire passing assembly 55 is composed of a wire passing wheel 551 and a wire passing wheel shaft 552, the wire shearing mechanism 54 is arranged below the wire feeding protection cover 57, the wire shearing mechanism 54 pushes out and resets the wire shearing mechanism through a cylinder to shear wires, the wire feeding and the wire shearing can be conveniently and rapidly carried out according to the winding requirement of a magnetic ring, the diameters of the guide rods in the transverse transmission mechanism, the longitudinal transmission mechanism and the vertical transmission mechanism are respectively 30mm, 20mm and 12mm, and the strength and the precision of the wire feeding and the wire shearing mechanism are guaranteed.
As shown in fig. 9, the thread hooking device 7 includes a needle 71, a slider 72, a guide rail 77, a needle transmission mechanism 73, a thread hooking device transmission mechanism 74, a thread hooking device fixing plate 75 and a thread hooking device fixing frame 76, wherein the needle transmission mechanism 73 and the thread hooking device transmission mechanism 74 are synchronous belt synchronous wheel transmission structures, the needle transmission mechanism 73 is provided with a tension wheel 731, the tension wheel 731 is connected with the thread hooking device fixing frame 76, the needle 71 is connected with the slider 72, the slider 72 is connected with the slide rail 77 in a sliding manner, the slider 72 is further provided with a lug 721, the lug 721 passes through the thread hooking device fixing frame 76 and is connected with a synchronous belt on the needle transmission mechanism 73, the slide rail 77 is arranged on the thread hooking device fixing frame 76, the thread hooking device transmission mechanism 74 is arranged on the top of the thread hooking device fixing frame 76 and a middle hole of a synchronous wheel assembly 741 of the thread hooking device transmission mechanism 74 is used for moving up, the thread hooking device fixing plate 75 is fixedly connected with the workbench 2, and the needle hooking transmission mechanism 73 can control the needle hooking hook 71 to move up and down and control the thread hooking speed and the thread hooking length.
The utility model discloses a theory of operation is: when preparing winding, the loading device 3 sends out the magnetic ring, the conveying device 4 clamps the magnetic ring and moves to the holding device 14, the holding device 14 clamps the magnetic ring, the wire feeding device 5 feeds the wire, the wire sweeping wheel 613 of the winding device 6 sweeps the wire, the wire sweeping wheel 613 sweeps the copper wire from the lower part of the magnetic ring to the upper part of the magnetic ring, the crochet hook 71 on the wire hooking mechanism 7 passes through the magnetic ring and hooks the copper wire to pull down, the holding device 14 clamps the magnetic ring to rotate and readjust the angle, then the line sweeping is repeated, the copper wire is swept to the upper part of the magnetic ring, the hook needle 7 continues to work, at the moment, the full-automatic coil hook machine of the magnetic ring finishes a winding period and enters the next period, the steps are repeated until the winding is finished, when the difference between the specifications of the copper wires is not too large, the width of the wire sweeping wheel 613 is adjusted, and the crochet hook 71 of the crochet hook mechanism 7 can be replaced to realize the purpose of being compatible with more winding products.
The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the present invention, and therefore, any modifications, equivalent replacements, and improvements made by the contents of the specification and the drawings should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic coil colludes line machine of magnetic ring, includes the frame and sets up workstation in the frame, its characterized in that: the winding machine also comprises a wire feeding device which is arranged on the frame and used for feeding a wire when a magnetic ring winds the wire, a tensioner used for controlling and adjusting the tension of the wire, an electric cabinet used for placing a control element and an operation platform used for operating a machine, a feeding device which is arranged on the workbench and used for providing the magnetic ring, a conveying device which is used for clamping the magnetic ring provided by the feeding device and moving the magnetic ring to the retaining device, a retaining device which is used for clamping the magnetic ring in the winding process, a winding device which is used for winding the magnetic ring, a wire striking device which is used for cutting the wire and striking the wire, a discharging device which is used for collecting the magnetic ring after the winding is completed, and a wire hooking device which is arranged under the workbench and used for hooking the wire up and down by utilizing a hook needle, wherein the wire hooking device and the retaining device are coaxially arranged by taking the axis of the magnetic ring as the axis, and, the holding device can clamp the magnetic ring and enable the magnetic ring to rotate, the winding device is arranged on one side of the holding device, and the electric cabinet is connected with the operating platform, the feeding device, the conveying device, the wire feeding device, the winding device, the wire striking device, the wire hooking device and the holding device.
2. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: the holding device comprises a first rubber wheel mechanism, a second rubber wheel mechanism and an independent rubber wheel assembly, wherein the first rubber wheel mechanism and the second rubber wheel mechanism are respectively composed of a rubber wheel, a rubber wheel core rod, a rubber wheel transmission mechanism, a rubber wheel connecting plate, a rubber wheel cylinder and a rubber wheel mechanism seat, the rubber wheel cylinder is arranged at the top end of the rubber wheel mechanism seat, a cylinder rod of the rubber wheel cylinder is connected with the rubber wheel connecting plate and drives the rubber wheel connecting plate to stretch and retract, the rubber wheel connecting plate is characterized in that the rubber wheel core rod is arranged at one end of the rubber wheel cylinder, the rubber wheel is connected with the rubber wheel core rod, a gear is further arranged at the tail end of the rubber wheel core rod and is in meshed connection with the rubber wheel transmission mechanism, the rubber wheel transmission mechanism is composed of a gear transmission set and a rubber wheel transmission servo motor, the gear transmission set is in meshed connection with a gear arranged at the tail end of the rubber wheel core rod, the rubber wheel transmission servo motor drives the gear transmission set to rotate, and the rubber wheel in the first rubber wheel mechanism, the rubber wheel in the second rubber wheel mechanism and the independent rubber wheel assemblies are uniformly distributed around the magnetic ring at an angle of 120 degrees.
3. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: winding device includes wire winding telescopic machanism, wire winding slewing mechanism and wire winding connecting piece, wherein, the one end setting of wire winding connecting piece the wire winding slewing mechanism other end sets up wire winding telescopic machanism, wire winding slewing mechanism drives the wire winding connecting piece is rotatory, the wire winding connecting piece drives wire winding telescopic machanism is rotatory, wire winding telescopic machanism is servo motor, wire winding telescopic machanism is by wire winding cylinder, sweeping wheel pole and sweep the line wheel and constitute, sweep the line wheel cover locate sweep the wheel pole and with sweep the wheel pole and rotate and connect, sweep the wheel pole with the wire winding cylinder is connected.
4. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: the feeding device consists of a vibrating disk mechanism and a push rod mechanism, the vibrating disk mechanism comprises a storage bin, a conveying component, a buffer plate, a vibrating disk, a direct vibration device, a discharge port, a storage bin fixing seat, a vibrating disk mounting plate and a vibrating disk foot rest, the push rod mechanism comprises a feeding push rod, an air cylinder, a floating joint, a guide stop block and a push rod mechanism base, wherein the vibrating disk is arranged on the vibrating disk mounting plate, the storage bin and the storage bin fixing seat are sequentially arranged on one side of the vibrating disk from top to bottom, the storage bin fixing seat is connected with the vibrating disk mounting plate, the conveying component is arranged inside the storage bin fixing seat and close to the storage bin, the buffer plate is arranged below one end of the conveying component and is connected with the storage bin fixing seat, the discharge port is arranged on the vibrating disk, the direct vibration device is arranged below the discharge port and is connected with the, the vibration dish foot rest sets up four angles of vibration dish mounting panel below, push rod mechanism is on a parallel with vibration dish mechanism sets up discharge gate one side in the vibration dish mechanism, push rod mechanism base top sets up the cylinder, the cylinder passes through unsteady joint with the material loading push rod is connected, the setting of direction dog is in one side of push rod mechanism base is used for the direction material loading push rod.
5. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: conveyor includes anchor clamps base, anchor clamps enclosing cover, gas claw fixed plate, goes up the arm lock, lower arm lock, anchor clamps push rod, anchor clamps fixing base and slip table mechanism, anchor clamps base one side sets up gas claw fixed plate and gas claw to through threaded connection, the opposite side of anchor clamps base sets up the anchor clamps enclosing cover, it sets up with lower arm lock to go up the arm lock between anchor clamps base and the anchor clamps enclosing cover, the anchor clamps push rod sets up at last arm lock under and between the arm lock, gas claw and last arm lock, arm lock and anchor clamps push rod are connected through the screw thread down, anchor clamps base is connected through the spout with last arm lock under with last arm lock, gas claw fixed plate and anchor clamps fixing base upper portion fixed connection, slip table mechanism comprises slip table cylinder, slide bar and slide bar fixed plate, anchor clamps fixing base lower part with the slip table cylinder is.
6. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: send traditional thread binding putting to include transverse transmission mechanism, vertical drive mechanism, trimming mechanism, cross line subassembly, conductor bar, send the line safety cover, transverse transmission mechanism and vertical drive mechanism are the synchronous belt synchronizing wheel transmission, vertical drive mechanism is the lead screw transmission, cross the line subassembly and set up on the vertical drive mechanism, cross the line subassembly and constitute by crossing line wheel and crossing line axle, send line safety cover below to set up trimming mechanism, trimming mechanism releases and resets through the cylinder and cuts the line and come the trimming.
7. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: the thread hooking device comprises a hook needle, a slide block, a guide rail, a hook needle transmission mechanism, a thread hooking device fixing plate and a thread hooking device fixing frame, the crochet hook transmission mechanism and the crochet hook transmission mechanism are synchronous belt synchronous wheel transmission structures, the crochet hook transmission mechanism is provided with a tension wheel, the tensioning wheel is connected with the thread hooking device fixing frame, the hook needle is connected with a sliding block, the sliding block is connected with a sliding rail in a sliding way, the sliding block is also provided with a lug which passes through the thread hooking device fixing frame and is connected with a synchronous belt on the crochet needle transmission mechanism, the slide rail is arranged on the thread hooking device fixing frame, the thread hooking device transmission mechanism is arranged at the top of the thread hooking device fixing frame, a middle hole of a synchronous wheel component of the thread hooking device transmission mechanism is used for enabling the thread hooking needle to move up and down, and the thread hooking device fixing plate is fixedly connected with the workbench.
8. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: the line collision device comprises a line collision plate, a linear guide rail and a section bar, wherein the line collision plate is arranged at the top end of the section bar, the bottom end of the section bar is connected with the linear guide rail, and the section bar is pushed by an air cylinder to slide on the linear guide rail and drive the line collision plate to operate.
9. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: the blanking device comprises a grabbing mechanism and a blanking bin, wherein the grabbing mechanism is used for grabbing a magnetic ring for completing winding, the blanking bin is used for blanking, the grabbing mechanism comprises a grabbing mechanism fixing seat and a grabbing clamp body, and the grabbing clamp body is arranged on the upper portion of the grabbing mechanism fixing seat and is used for grabbing and clamping and opening through a cylinder.
10. The magnetic ring full-automatic coil wire hooking machine as claimed in claim 1, wherein: the operation platform consists of a display screen, control buttons and a mouse keyboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921422008.1U CN210349566U (en) | 2019-08-29 | 2019-08-29 | Full-automatic coil of magnetic ring colludes line machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111640573A (en) * | 2020-05-09 | 2020-09-08 | 北京华强诚信电器有限公司 | Mutual inductor winding device |
| CN112885597A (en) * | 2021-01-14 | 2021-06-01 | 东莞市怡斯麦电子科技有限公司 | Full-automatic two-station multi-turn magnetic ring machine and winding method |
| CN114203441A (en) * | 2021-12-22 | 2022-03-18 | 浙江连成环保科技有限公司 | Processing equipment of high-voltage high-frequency power supply |
| CN116153657A (en) * | 2023-04-23 | 2023-05-23 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
| CN116313506A (en) * | 2023-04-19 | 2023-06-23 | 淮安市鼎新电子有限公司 | Full-automatic multistation inductance coil winding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111640573A (en) * | 2020-05-09 | 2020-09-08 | 北京华强诚信电器有限公司 | Mutual inductor winding device |
| CN111640573B (en) * | 2020-05-09 | 2021-10-15 | 北京华强诚信电器有限公司 | Mutual inductor winding device |
| CN112885597A (en) * | 2021-01-14 | 2021-06-01 | 东莞市怡斯麦电子科技有限公司 | Full-automatic two-station multi-turn magnetic ring machine and winding method |
| CN112885597B (en) * | 2021-01-14 | 2022-12-27 | 东莞市怡斯麦电子科技有限公司 | Full-automatic two-station multi-turn magnetic ring machine and winding method |
| CN114203441A (en) * | 2021-12-22 | 2022-03-18 | 浙江连成环保科技有限公司 | Processing equipment of high-voltage high-frequency power supply |
| CN114203441B (en) * | 2021-12-22 | 2024-01-09 | 浙江连成环保科技有限公司 | Processing equipment for high-voltage high-frequency power supply |
| CN116313506A (en) * | 2023-04-19 | 2023-06-23 | 淮安市鼎新电子有限公司 | Full-automatic multistation inductance coil winding device |
| CN116313506B (en) * | 2023-04-19 | 2024-05-07 | 淮安市鼎新电子有限公司 | Full-automatic multistation inductance coil winding device |
| CN116153657A (en) * | 2023-04-23 | 2023-05-23 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
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