CN113261837B - Automatic branch binding machine used on artificial leaves of Christmas tree - Google Patents
Automatic branch binding machine used on artificial leaves of Christmas tree Download PDFInfo
- Publication number
- CN113261837B CN113261837B CN202110678477.5A CN202110678477A CN113261837B CN 113261837 B CN113261837 B CN 113261837B CN 202110678477 A CN202110678477 A CN 202110678477A CN 113261837 B CN113261837 B CN 113261837B
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- taking
- cylinder
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- 241000191291 Abies alba Species 0.000 title claims abstract description 36
- 238000004088 simulation Methods 0.000 claims abstract description 35
- 238000004804 winding Methods 0.000 claims description 93
- 238000005520 cutting process Methods 0.000 claims description 89
- 239000000463 material Substances 0.000 claims description 71
- 230000000903 blocking effect Effects 0.000 claims description 61
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 54
- 230000007246 mechanism Effects 0.000 claims description 41
- 238000003466 welding Methods 0.000 claims description 25
- 230000004927 fusion Effects 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 238000013519 translation Methods 0.000 claims description 8
- 238000009966 trimming Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 235000004507 Abies alba Nutrition 0.000 abstract description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 37
- 235000011613 Pinus brutia Nutrition 0.000 description 37
- 241000018646 Pinus brutia Species 0.000 description 37
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 33
- 230000009471 action Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 230000004075 alteration Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000035613 defoliation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010618 wire wrap Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G33/00—Religious or ritual equipment in dwelling or for general use
- A47G33/04—Christmas trees
- A47G33/06—Artificial Christmas trees
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41G—ARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
- A41G1/00—Artificial flowers, fruit, leaves, or trees; Garlands
- A41G1/02—Implements, apparatus, or machines for making artificial flowers, or the like
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the field of simulation Christmas trees, in particular to an automatic branch binding machine used on simulation leaves of a Christmas tree. The device realizes the automatic production of the simulation Christmas branches, greatly improves the production efficiency of the simulation Christmas tree branches and reduces the labor cost of the simulation Christmas tree branches.
Description
Technical Field
The invention relates to the field of simulation Christmas trees, in particular to an automatic branch binding machine used on simulation leaves of a Christmas tree.
Background
The artificial Christmas tree is characterized in that a simulation Christmas tree is often used for decorating when a Christmas is over, the simulation Christmas tree is usually formed by assembling a plurality of simulation Christmas pine leaves, the existing simulation Christmas tree is formed by fixing simulation Christmas branches of all levels on a Christmas tree backbone, the installation positions of the simulation Christmas branches are conveniently distinguished, meanwhile, a layer of color marking pipe is fixed on the simulation Christmas tree branches, the simulation Christmas tree branches are formed by winding and fixing a large number of simulation Christmas tree leaves, the layer of color marking pipe and one end of an iron core through plastic wires, the simulation Christmas tree leaves are overlapped and fixed on the iron core, the other end of the iron core is inserted on the Christmas tree backbone to form the simulation Christmas tree, but the plastic wires are required to be wound manually during production at present, time and labor are wasted, and the efficiency is low.
The invention is provided for overcoming the defects of the prior art.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic branch binding machine used on simulated leaves of a Christmas tree, which can automatically divide multi-branch simulated branches into single branches and then convey the branches and the single simulated leaves to a designated position, straighten an iron core and convey the straightened iron core to the designated position, mutually wind the simulated branches, the simulated leaves and a layer color marking pipe with the iron core through plastic wires, and cut the iron core to form the simulated Christmas tree branches after winding.
The invention can be realized by the following technical scheme:
the invention discloses an automatic branch binding machine used on simulation leaves of a Christmas tree, which comprises a frame, wherein a leaf taking device, a branch feeding device, a leaf feeding mechanism, a color tube conveying and cutting device, a straightening and conveying mechanism, a plastic wire winding device, a welding device, a cutting mechanism and a material receiving device are respectively fixed on the frame, the branch feeding device and the leaf feeding mechanism are respectively arranged at two sides of the leaf taking device, the straightening and conveying mechanism and the material receiving device are respectively fixed at the front side and the rear side of the plastic wire winding device, the color tube conveying and cutting device and the welding device are respectively arranged at the left side and the right side of the plastic wire winding device, the cutting mechanism is also fixed between the material receiving device and the welding device, the leaf taking device comprises a leaf taking mounting plate fixed on the frame, a leaf taking translation cylinder is longitudinally fixed on the leaf taking mounting plate, and a left and right translation cylinder is transversely fixed at the tail end of a piston rod of the leaf taking translation cylinder, the leaf taking mechanism comprises a left transverse moving cylinder, a right transverse moving cylinder, a leaf taking sliding plate, a leaf taking lifting cylinder, a leaf taking finger cylinder, a leaf taking cylinder, a leaf placing sliding block, a leaf placing lifting cylinder, a leaf placing finger cylinder, a leaf placing lifting cylinder, a leaf placing hand cylinder, a leaf removing mechanism, a plurality of material storage boxes and a plurality of material storage boxes, wherein the leaf taking sliding plate is fixed at the tail end of a piston rod of the left transverse moving cylinder, the leaf taking lifting cylinder is vertically fixed at two ends of the leaf taking sliding plate, the leaf placing lifting cylinder is fixed at the tail end of a piston rod of the leaf placing lifting cylinder, the leaf placing finger cylinder is fixed at the tail end of the piston rod of the leaf placing cylinder, the leaf placing sliding block is fixed at one side of the leaf placing cylinder, the leaf removing cylinder is fixed at the tail end of the piston rod of the leaf removing cylinder, the leaf feeding mechanism comprises a plurality of material supporting rods fixed on a machine frame, and the plurality of material storage boxes are fixed on the machine frame above the material supporting rods, the leaf pushing device comprises a leaf feeding rotating shaft and a leaf separating rotating shaft which are arranged on the storage box, the leaf feeding rotating shaft and the leaf separating rotating shaft are driven by a leaf separating motor to rotate, a leaf separating wheel is fixed on the leaf feeding rotating shaft, a plurality of leaf separating magnets are fixed on the outer peripheral side of the leaf separating wheel, a leaf separating brush matched with the leaf separating wheel is fixed on the leaf separating rotating shaft, a leaf feeding guide rail is fixed on a rack, a leaf feeding sliding block connected with the leaf feeding guide rail in a sliding manner is arranged on the leaf feeding guide rail, a leaf pushing driven wheel is further arranged on the rack, a leaf pushing motor is further fixed on the rack, a leaf pushing driving wheel is fixed at the output end of the leaf pushing motor, the leaf pushing driving wheel is in winding connection with the leaf pushing driven wheel through a leaf pushing belt, and the leaf pushing driven wheel is fixed with the leaf feeding sliding block, the plastic thread winding device is characterized in that a leaf pushing baffle is further fixed on the leaf feeding sliding block, a plurality of leaf blocking rods are further fixed on the rack, leaf feeding cylinders are further fixed on the rack below the leaf blocking rods, leaf feeding rotary cylinders are fixed at the tail ends of piston rods of the leaf feeding cylinders, leaf feeding finger cylinders are fixed at the output ends of the leaf feeding rotary cylinders, the plastic thread winding device comprises a rotating shaft, the rotating shaft is driven to rotate by a winding motor, two tensioning heads are symmetrically arranged at the tail end of one side of the rotating shaft, the tensioning heads are fixed with the rotating shaft through one-way bearings, and yarn center shafts for fixing acetone yarns are further fixed between the two tensioning heads.
Preferably, the branch feeding device comprises a plurality of branch transferring devices fixed on the frame, each branch transferring device comprises a branch blocking device, a branch taking moving device and a plurality of vertical rods fixed on the frame, each branch blocking device comprises a branch blocking lifting cylinder vertically fixed on the frame, each branch blocking lifting cylinder is fixed on a branch blocking mounting plate through a piston rod, branch blocking supporting cylinders are symmetrically fixed on two sides of each branch blocking mounting plate, each branch blocking supporting cylinder is fixedly connected with a branch blocking supporting rod through a piston rod, each branch taking moving device comprises a branch taking slide rail fixed on the frame below the corresponding vertical rod, each branch taking slide rail is provided with a branch taking slide plate in sliding connection with the corresponding branch taking slide rail, each branch taking slide plate is driven by a branch taking motor to move, each branch taking driven wheel is arranged on the frame, each branch taking motor is fixedly provided with a branch taking driving wheel through a rotating shaft, each branch taking driving wheel is in winding connection with the corresponding branch taking driven wheel through a branch taking synchronous belt, the branch taking synchronous belt is fixed with the branch taking sliding plate, a branch taking lifting cylinder is vertically fixed on the branch taking sliding plate and fixedly connected with a branch taking mounting plate through a piston rod, a branch taking finger cylinder is vertically fixed on the branch taking mounting plate, branch taking supporting plates are fixed on the branch taking mounting plates on two sides of the branch taking finger cylinder, and branch taking magnets are fixed on the branch taking supporting plates.
Preferably, the plastic wire winding device contains the winding bottom plate of fixing in the frame, the winding bottom plate both sides all are fixed with winding bearing frame, correspond the position with winding bearing frame on the rotation axis and all fix mutually with winding bearing frame through wire winding bearing, the rotation axis end still is fixed with the wire winding head, be fixed with the wire winding on the rotation axis from the driving wheel, the wire winding motor output is fixed with the wire winding action wheel, the wire winding action wheel passes through wire winding belt and the aforesaid wire winding from the driving wheel wiring, still be fixed with the rotating rod on the rotation axis between acetone yarn and the winding bottom plate, still be provided with the wire guide that the acetone yarn passed on the rotating rod.
Preferably, the color tube conveying and cutting device comprises a tube pressing motor fixed on the frame, the output end of the tube pressing motor is fixed with the color tube main gear, the output end of the pressure pipe motor is also fixed with a pressure pipe wheel, the frame is also provided with a color pipe driven gear rotationally connected with the frame, the slave gear of the color tube is meshed with the master gear of the color tube, the slave gear of the color tube is fixed with a tube delivery wheel corresponding to the tube delivery wheel, the machine frame at the two sides of the pipe pressing wheel is symmetrically fixed with a pipe block, the machine frame at one side of the pipe block is fixed with a cutter seat, the pipe guide block and the cutter holder are both provided with pipe conveying grooves, the machine frame is fixed with a pipe cutting cylinder, the pipe cutting cylinder is fixed with a pipe cutting blade matched with the cutter holder through a piston rod, the color tube conveying and cutting device further comprises a color tube conveying cylinder fixed on the rack, and a pneumatic clamp is fixed at the tail end of a piston rod of the color tube conveying cylinder.
Preferably, straightening conveying mechanism one side still is provided with the pay off rack, the pay off rack contains the unwrapping wire support, be provided with on the unwrapping wire support and rotate the drawing drum of being connected with the unwrapping wire support, drawing drum periphery side evenly is fixed with many support lines poles, evenly be fixed with many locating levers on the drawing drum of support line pole inside.
Preferably, the butt fusion device contains the butt fusion cylinder of fixing in the frame, the butt fusion cylinder is fixed with the butt fusion slip table through the piston rod, be fixed with the transducer on the butt fusion slip table, the transducer output is fixed with welder, still be fixed with fixed cylinder on the butt fusion slip table, fixed cylinder is fixed with the line ball piece through the piston rod, still be provided with the terminal line head that uses with the line ball piece cooperation on the butt fusion slip table.
Preferably, straightening conveying mechanism contains a plurality of settings in the frame and rotates the alignment wheel of being connected with the frame, it is fixed with two alignment bearing frames, two still to the symmetry in the frame be provided with the alignment action wheel between the alignment bearing frame, be provided with the alignment from the driving wheel between two alignment bearing frames of alignment action wheel top, the alignment action wheel rotates by the alignment motor drive with the alignment from the driving wheel, still be fixed with the bearing frame that tests the speed in the frame of alignment action wheel one side, it rotates the tachometer wheel of being connected with the bearing frame that tests the speed to be provided with on the bearing frame that tests the speed, the tachometer wheel is fixed with the input end of encoder, still be provided with on the bearing frame that tests the speed of tachometer wheel below and rotate the auxiliary wheel that is connected with the bearing frame that tests the speed.
Preferably, material collecting device contains fixes the receipts material guide rail in the frame, receive be provided with on the material guide rail with receive material guide rail sliding connection's receipts material slip table, still be fixed with in the frame and receive the material conveyer belt, receive the material conveyer belt by receiving material motor drive and rotate, receive the material slip table and receive the material conveyer belt fixed mutually, receive still to be fixed with on the material slip table and press from both sides and get the cylinder, the piston rod end of pressing from both sides the clamp and getting the cylinder is fixed with the clamp splice, be provided with the stator connecting rod with frame sliding connection between clamp splice and the receipts material slip table, stator connecting rod end is fixed with the guide vane board, be provided with U type constant head tank on the guide vane board, be fixed with the guide vane cylinder on the guide vane board of constant head tank one side, the piston rod end of guide vane cylinder is fixed with the guide vane, it indicates the cylinder to receive still to be fixed with receipts material on the material slip table.
Preferably, the leaf-aligning device comprises a leaf-aligning cylinder fixed on the storage box, and a leaf-aligning plate is fixed at the tail end of a piston rod of the leaf-aligning cylinder.
Preferably, the shutdown mechanism contains the removal cylinder that cuts off that fixes in the frame, the piston rod end that cuts off the removal cylinder is fixed with cuts off the slip table, it cuts off the backup pad and cuts off the riser to be fixed with between cutting off the backup pad and cutting off the riser, it is provided with the cutter mounting panel of being connected with cutting off the back shaft rotation to cut off to be provided with on the back shaft, still be provided with on the cutter mounting panel and rotate the guide pulley that cuts off of being connected with the cutter mounting panel, it cuts off the cylinder to be fixed with on the slip table to cut off, the piston rod end that cuts off the cylinder is fixed with the ejector pad, it sets up in the ejector pad and rotates with the ejector pad to cut off the guide pulley and be connected, it still is fixed with the lower cutter to cut off on the riser, cutter mounting panel bottom and lower cutter corresponding position still are fixed with the upper slitter.
The working principle is as follows: a plurality of simulated branches are placed between the vertical rods by workers, the simulated branches slide down between the vertical rods, when the simulated branches slide down to the position of the branch blocking device, two ends of the simulated branches are in contact with two branch blocking support rods of the branch blocking device, the simulated branches are fixed between the vertical rods above the branch blocking support rods, the branch taking motor is started, the branch taking motor drives the branch taking driving wheel to rotate, the branch taking synchronous belt rotates, the branch taking sliding plate and the branch taking synchronous belt are fixed with each other, when the branch taking synchronous belt rotates, the branch taking sliding plate moves along with the rotation of the branch taking synchronous belt, the branch taking finger cylinder fixed on the branch taking mounting plate moves to the position under the simulated branches, the branch taking motor is stopped, the branch taking lifting cylinder is started, a piston rod on the branch taking lifting cylinder extends, the branch taking mounting plate rises, the branch taking finger cylinder rises to a designated position, the branch taking finger cylinder is started, fingers on the branch taking finger cylinder are mutually folded, after the simulation branches at the lowest layer between the vertical rods are fixed by fingers of the branch taking cylinder, the two branch blocking supporting cylinders are started, piston rods on the branch blocking supporting cylinders are shortened, the branch blocking supporting rods move, after the branch blocking supporting rods are separated from the simulation branches at the lowest layer, the branch blocking lifting cylinders are started, the piston rods on the branch blocking lifting cylinders are extended, the branch blocking mounting plates are lifted, the branch blocking supporting cylinders are lifted to a specified position along with the branch blocking mounting plates, the branch blocking supporting cylinders are started again, the piston rods on the branch blocking supporting cylinders are extended, the two branch blocking supporting rods are inserted between the two simulation branches at the lowest layer, the branch taking lifting cylinders are started again, the piston rods on the branch taking lifting cylinders are shortened, the branch taking mounting plates are descended, the simulation branches at the lowest layer are descended along with the branch taking finger cylinders, the branch blocking lifting cylinders are started again, the piston rods on the branch blocking lifting cylinders are shortened, the branch blocking mounting plates are descended, and the branch blocking supporting rods return to the initial positions, the simulation branches fixed between the upright posts descend by the height of one simulation branch, a branch taking motor is started, the branch taking motor drives a branch taking synchronous belt to rotate, a branch taking sliding plate moves to a specified position and then stops, pine leaves to be used are placed in each storage box, a leaf pushing motor drives a leaf feeding sliding block to move to one side of a material supporting rod, a leaf separating motor drives a leaf feeding rotating shaft and a leaf separating rotating shaft to rotate, a leaf separating wheel and a leaf separating brush rotate, after a leaf separating magnet on the leaf separating wheel attracts iron wires on the pine leaves, the pine leaves rotate along with the leaf separating wheel, after the pine leaves fall on the material supporting rod, only one pine leaf falls on the material supporting rod at a time through the same-direction rotation of the leaf separating brush and the leaf separating wheel, the leaf pushing motor drives a leaf pushing belt to rotate, the leaf feeding sliding block rotates along with the leaf pushing belt, a leaf pushing baffle on the leaf feeding sliding block moves along with the leaf feeding sliding block, and the leaf pushing baffle pushes the pine leaf blocking rod to move towards the leaf blocking rod, after the pine leaves reach the position of the leaf blocking rod, the leaf pushing motor is stopped, the leaf feeding cylinder is started, the piston rod of the leaf feeding cylinder is shortened, the leaf feeding rotating cylinder moves to the position below the pine leaves, the leaf feeding finger cylinder is started, the two leaf feeding cylinder fingers on the leaf feeding finger cylinder are closed to each other, the pine leaves are grabbed by the leaf feeding finger cylinder, the leaf feeding rotating cylinder is started, the leaf feeding finger cylinder rotates 180 degrees, after the pine leaves rotate along with the leaf feeding finger cylinder, the piston rod on the leaf feeding cylinder extends, the pine leaves reach the position of the leaf taking device, the left and right transverse cylinders of the leaf taking device are started, the piston rod on the left and right transverse cylinders is shortened, the leaf taking lifting cylinder on one side of the leaf taking sliding plate reaches the position right above the branch taking sliding plate, the piston rod of the leaf taking lifting cylinder extends, the leaf taking finger cylinder descends, the leaf taking finger cylinder is started, the two leaf taking cylinder fingers of the leaf taking finger cylinder are closed to each other, the simulated branches are grabbed by the leaf taking finger cylinder, the branch taking finger cylinder is started, the fingers of the branch taking cylinder of the branch taking finger cylinder are separated from each other, the piston rod of the leaf taking lifting cylinder is shortened, the simulated branch rises, the simulated branch is separated from the branch taking finger cylinder, the piston rod on the left and right transverse moving cylinders is extended, the simulated branch reaches right above the leaf pushing plate, the piston rod of the leaf taking lifting cylinder is extended, the simulated branch falls into the groove of the leaf pushing plate, the two leaf taking cylinder fingers on the leaf taking finger cylinder are separated, the piston rod of the leaf taking lifting cylinder is shortened, the simulated branch is left on the leaf pushing plate, the leaf taking lifting cylinder on the other side of the leaf taking sliding plate reaches right above the pine leaves, the leaf taking lifting cylinder is started, the leaf taking finger cylinder descends, the leaf taking finger cylinder is started, the two leaf taking cylinder fingers on the leaf taking finger cylinder are closed mutually, the pine leaves are grabbed by the leaf taking finger cylinder, the leaf feeding finger cylinder is started, the leaf feeding cylinder fingers on the leaf feeding cylinder are separated, the piston rod on the leaf taking lifting cylinder is shortened, the pine leaves are separated from the leaf feeding finger cylinder, the piston rod on the left and right transverse moving cylinders is shortened, the pine leaves reach right above the leaf pushing plate, the piston rod on the leaf taking lifting cylinder is extended, the pine leaves reach the groove of the leaf pushing plate, the two leaf taking cylinders on the leaf taking finger cylinder are separated by fingers, the piston rod of the leaf taking lifting cylinder is shortened, the pine leaves are left on the leaf pushing plate, after the pine leaves and the simulated branches are fixed on the leaf pushing plate, the leaf pushing cylinder is started, the piston rod on the leaf pushing cylinder is extended, the leaf pushing plate reaches right below the leaf placing finger cylinder, the leaf placing lifting cylinder is started, the leaf placing finger cylinder descends, the leaf placing finger cylinder is started, the two leaf placing cylinders on the leaf placing finger cylinder are mutually closed, the pine leaves and the simulated branches are grabbed by the leaf placing finger cylinder, the piston rod on the leaf placing lifting cylinder is shortened, the pine leaves and the simulated branches ascend along with the leaf placing finger cylinder, the leaf placing cylinder is started, a piston rod on the leaf placing cylinder extends, pine leaves and simulation leaves move right above a positioning groove, a layer color marking tube passes through a tube feeding groove on two tube guide blocks, the layer color marking tube passes through a tube feeding wheel and a tube pressing wheel, the tube pressing motor drives the tube pressing wheel to rotate, the tail end of the layer color marking tube reaches the position of a pneumatic clamp, the pneumatic clamp is started, the pneumatic clamp grabs the layer color marking tube, a tube cutting cylinder is started, a piston rod on the tube cutting cylinder extends, a tube cutting blade is matched with a knife holder to cut off the layer color marking tube passing through the knife holder, a color tube conveying cylinder is started, a piston rod on the color tube conveying cylinder extends, the pneumatic clamp moves, the cut layer color marking tube moves to the position of the positioning groove along with the pneumatic clamp, a coiled iron core is fixed between a wire supporting rod and a positioning rod of a pay-off reel, the starting end of the iron core sequentially passes through a plurality of transversely arranged straightening wheels and then passes through a plurality of longitudinally arranged straightening wheels, the iron core starts to pass through the position between the straightening driving wheel and the straightening driven wheel, then the iron core passes through the position between the speed measuring wheel and the speed measuring auxiliary wheel, the iron core starts to pass through the position between the winding head middle position after passing through the rotating shaft, the iron core starts to reach the positioning groove position, the thread end of the acetone yarn fixed on the yarn center shaft passes through the position between the winding bearing and the rotating shaft after passing through the thread hole of the rotating rod, the thread end passes through the position between the winding driven wheel and the rotating shaft, the thread end passes through the winding bearing seat on the other side again and then passes out from the winding head, the leaf releasing lifting cylinder starts, the pine leaves and the simulation branches descend into the positioning groove, the leaf releasing cylinder starts, the leaf releasing lifting cylinder starts, the pine leaves and the simulation branches separate from the leaf releasing finger cylinder, the piston rod on the guide vane cylinder extends, the guide vane fixes the pine leaves, the simulation branches and the layer color marking tube with the iron core, the piston rod on the threshing cylinder shortens, the threshing plate is separated from the guide vane plate, the clamping cylinder starts, the piston rod on the clamping cylinder extends, the clamping block descends, the guide vane connecting rod is fixed between the receiving sliding table and the clamping block, the receiving motor and the straightening motor start simultaneously, the receiving sliding table moves back and forth, the pine leaves, the simulation branches and the layer color marking tube move back and forth with the iron core, the thread end of the acetone yarn is contacted with the pine leaves, the simulation branches, the layer color marking tube and the iron core, the winding motor drives the rotating shaft to rotate, the pine leaves, the simulation branches, the layer color marking tube and the iron core move back and forth, the acetone yarn is uniformly wound at the junction position of the pine leaves, the simulation branches and the layer color marking tube with the iron core after being drawn out, the acetone yarn is cut off after being completely fixed, the method comprises the following steps of placing the tail end of acetone yarn wound on an iron core, an emulation branch and pine leaves at a top thread head position, starting a fixed cylinder, extending a piston rod on the fixed cylinder, fixing the tail end of the acetone yarn between a line pressing block and the top thread head, starting a welding cylinder, extending a piston rod on the welding cylinder, moving a welding sliding table, moving an energy converter on the welding sliding table close to the emulation branch, welding the tail end of a plastic wire and the plastic wire wound on the emulation branch after a welding gun is contacted with the plastic wire wound on the emulation branch, starting the fixed cylinder after welding, separating the line pressing block from the top thread head, starting the welding cylinder, returning the welding sliding table to an initial position, starting a cutting moving cylinder, moving the cutting sliding table close to the iron core, enabling the iron core to reach between an upper cutter and a lower cutter, starting the cutting cylinder, extending the piston rod on the cutting cylinder, pushing block to push a cutter mounting plate to rotate around a cutting support shaft, go up the cutter and rotate around cutting off the back shaft along with the cutter mounting panel, cut off the iron core through last cutter and lower cutter cooperation, the iron core cuts off the back, it shortens to cut off the piston rod on the removal cylinder, it gets back to initial position to cut off the slip table, press from both sides and get the cylinder and start, press from both sides and shorten piston rod on the cylinder, the clamp splice separates with the stator connecting rod, it removes to receive the material motor secondary drive slip table, receive the material finger cylinder and remove the pine leaf position of good acetone yarn of winding, receive the material finger cylinder and start and snatch the product of good acetone yarn of winding, the stator cylinder starts, the piston rod shortens on the stator cylinder, lead the blade and the product separation of good acetone yarn of winding, receive material motor drive and receive material slip table reverse movement, the product removes to collection device position along with receiving the material finger cylinder, receive the material finger cylinder and start, the product drops automatically and collects in the collection device, the circulation operation.
Compared with the prior art, the invention has the following advantages:
1. can be fixed with the iron core after emulation branch and pine leaf fall into singly through this device to through the acetone yarn with layer color marking pipe, emulation branch, pine leaf and iron core winding together, fix the terminal butt fusion back of plastic line through ultrasonic welding gun after the winding, realize the automated production of emulation christmas branch, very big improvement the production efficiency of emulation christmas tree branch and reduced the cost of labor of emulation christmas tree branch.
2. Can straighten the iron core of lapping automatically through this device, the iron core after will straightening through the acetone yarn is twined each other with layer mark colour tube, emulation branch, pine leaf to twine the butt fusion back and cut off the iron core automatically according to the requirement, need not to use the single iron core of straightening and cutting off, very big improvement the production efficiency of emulation christmas tree branch.
3. The pine leaves with different quantities and colors and the simulation branches can be assembled and wound through the leaf feeding mechanism, so that the device is more widely applied.
4. The tight head that rises at yarn center pin both ends all is fixed mutually through one-way bearing and rotation axis, can realize that the fixed acetone yarn on the yarn center pin rotates along with the rotation axis is high-speed, and can take place relative rotation with the rotation axis at the high-speed pivoted in-process of acetone yarn, thereby realize that the yarn of acetone yarn will layer the color marking pipe, emulation branch, the pine leaf contacts the back with the iron core, the relative rotation takes place for acetone yarn and rotation axis, the end of a thread of acetone yarn is taken out, thereby realize the even winding of yarn of acetone yarn at emulation branch, pine leaf and iron core contact position.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the appended drawings, in which:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a schematic view of a branch feeding device;
FIG. 4 is a schematic view of a structure of a branch stopping device;
FIG. 5 is a schematic structural view of a branch-taking exercise device;
FIG. 6 is a schematic structural view of a leaf-removing device according to the present invention;
FIG. 7 is an exploded view of the leaf retrieving apparatus of the present invention;
FIG. 8 is a schematic structural view of a leaf feeding mechanism;
FIG. 9 is an exploded view of the leaf feeding mechanism;
FIG. 10 is a schematic view of a color tube conveying and cutting device;
FIG. 11 is a schematic structural view of a pay-off stand;
FIG. 12 is a schematic structural view of a straightening and conveying mechanism;
FIG. 13 is a schematic view of a welding apparatus;
FIG. 14 is a schematic view showing the structure of a plastic wire winding apparatus;
FIG. 15 is an exploded view of the plastic wire wrapping device;
FIG. 16 is a schematic view of the receiving device;
FIG. 17 is a schematic view of another angle structure of the material receiving device;
FIG. 18 is a schematic view of a cutting mechanism;
FIG. 19 is an exploded view of the shut off mechanism;
in the figure: 1. a frame; 2. a leaf taking device; 201. taking a leaf mounting plate; 202. taking a leaf translation cylinder; 203. a cylinder is transversely moved left and right; 204. taking a leaf sliding plate; 205. a leaf taking lifting cylinder; 206. a leaf taking finger cylinder; 207. taking a finger of a leaf cylinder; 208. a leaf pushing cylinder; 209. a leaf pushing plate; 210. a leaf placing cylinder; 211. a leaf placing sliding block; 212. a leaf placing lifting cylinder; 213. a leaf finger cylinder; 214. leaf placing cylinder fingers; 215. a defoliation cylinder; 216. a defoliating plate; 3. a branch feeding device; 301. a branch transfer device; 302. erecting a rod; 303. a branch blocking device; 3031. a branch blocking lifting cylinder; 3032. a branch blocking mounting plate; 3033. a branch blocking support cylinder; 3034. a branch-blocking support rod; 304. a branch taking moving device; 3401. taking a branch slide rail; 3402. a branch taking motor; 3403. a branch taking sliding plate; 3404. a branch taking lifting cylinder; 3405. taking a branch mounting plate; 3406. a branch taking finger cylinder; 3407. taking a finger of a branch cylinder; 3408. taking a branch supporting plate; 3409. taking a branch magnet; 3410. taking a branch driven wheel; 3411. taking a branch driving wheel; 3412. a branch taking synchronous belt is adopted; 4. a leaf feeding mechanism; 401. a storage box; 402. a leaf trimming plate; 403. a leaf-trimming cylinder; 404. a leaf feeding rotating shaft; 405. a leaf-separating rotating shaft; 406. dividing an impeller; 407. a leaf separating magnet; 408. a leaf-separating brush; 409. a leaf separating motor; 410. a leaf feeding guide rail; 411. a leaf feeding sliding block; 412. a leaf pushing baffle plate; 413. a leaf pushing motor; 414. a leaf pushing driving wheel; 415. a leaf pushing driven wheel; 416. a leaf pushing belt; 417. a leaf feeding cylinder; 418. a leaf feeding rotary cylinder; 419. a leaf-feeding finger cylinder; 420. a leaf feeding cylinder finger; 421. a blade blocking rod; 422. a material supporting rod; 5. a pay-off rack; 501. paying off a support; 502. a pay-off reel; 503. a wire supporting rod; 504. positioning a rod; 6. a color tube conveying and cutting device; 601. a color tube main gear; 602. a color tube conveying cylinder; 603. pressing a pipe wheel; 604. a pipe conveying wheel; 605. a pipe pressing motor; 606. a catheter block; 607. a pipe conveying groove; 608. a tool apron; 609. a pipe cutting cylinder; 610. a pipe cutting blade; 611. pneumatic clamping; 7. straightening and conveying mechanism; 701. straightening wheels; 702. straightening a bearing seat; 703. straightening a driving wheel; 704. straightening a driven wheel; 705. straightening a motor; 706. a speed measuring wheel; 707. a speed measuring auxiliary wheel; 708. an encoder; 8. a plastic wire winding device; 801. winding the bottom plate; 802. winding the bearing seat; 803. a wound bearing; 804. a rotating shaft; 805. a winding head; 806. a one-way bearing; 807. rotating the rod; 808. a wire guide hole; 809. a yarn center axis; 810. a tensioning head; 811. acetone yarn; 812. a winding driven wheel; 813. a winding motor; 814. a winding driving wheel; 815. a winding belt; 9. a cutting mechanism; 901. cutting off the movable cylinder; 902. cutting off the sliding table; 903. cutting off the supporting plate; 904. cutting off the vertical plate; 905. a cutter mounting plate; 906. cutting off the supporting shaft; 907. cutting off the guide wheel; 908. cutting off the air cylinder; 909. a push block; 910. an upper cutter; 911. a lower cutter; 10. a welding device; 101. welding the air cylinder; 102. welding the sliding table; 103. a transducer; 104. fixing the air cylinder; 105. a line pressing block; 106. a thread-ejecting head; 107. a welding gun; 11. a material receiving device; 1101. a material receiving conveyer belt; 1102. a material receiving motor; 1103. a material receiving sliding table; 1104. a guide vane connecting rod; 1105. a clamping cylinder; 1106. a clamping block; 1107. a guide vane plate; 1108. a vane cylinder; 1109. a guide vane; 1110. a material receiving finger cylinder; 1111. positioning a groove;
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the accompanying drawings:
as shown in fig. 1 to 19, the invention discloses an automatic branch binding machine used on artificial leaves of a christmas tree, which comprises a frame 1, wherein a leaf taking device 2, a branch feeding device 3, a leaf feeding mechanism 4, a color tube conveying and cutting device 6, a straightening and conveying mechanism 7, a plastic wire winding device 8, a welding device 10, a cutting mechanism 9 and a receiving device 11 are respectively fixed on the frame 1, the branch feeding device 3 and the leaf feeding mechanism 4 are respectively arranged at two sides of the leaf taking device 2, the straightening and conveying mechanism 7 and the receiving device 11 are respectively fixed at the front side and the rear side of the plastic wire winding device 8, the color tube conveying and cutting device 6 and the welding device 10 are respectively arranged at the left side and the right side of the plastic wire winding device 8, the cutting mechanism 9 is also fixed between the receiving device 11 and the welding device 10, the leaf taking device 2 comprises a leaf taking mounting plate 201 fixed on the frame 1, a leaf taking translation cylinder 202 is longitudinally fixed on the leaf mounting plate 201, a left and right traverse cylinder 203 is transversely fixed at the tail end of a piston rod of the leaf taking translation cylinder 202, a leaf taking sliding plate 204 is fixed at the tail end of a piston rod of the left and right traverse cylinder 203, leaf taking lifting cylinders 205 are vertically fixed at both ends of the leaf taking sliding plate 204, a leaf taking finger cylinder 206 is fixed at the tail end of a piston rod of the leaf taking lifting cylinder 205, a leaf pushing cylinder 208 is also longitudinally fixed on a leaf taking mounting plate 201 below the leaf taking sliding plate 204, a plurality of leaf pushing plates 209 are fixed at the tail end of a piston rod of the leaf pushing cylinder 208, a leaf placing cylinder 210 is also fixed on the leaf taking mounting plate 201, a leaf placing sliding block 211 is fixed at the tail end of a piston rod of the leaf placing cylinder 210, a leaf placing lifting cylinder 212 is vertically fixed on the leaf placing lifting cylinder 211, a leaf placing finger cylinder 213 is fixed at the tail end of a piston rod of the leaf placing lifting cylinder 212, a leaf removing cylinder 215 is fixed at one side of the leaf placing sliding block 211, and a leaf removing plate 216 is fixed at the tail end of a piston rod of the leaf removing cylinder 215, the leaf feeding mechanism 4 comprises a plurality of leaf supporting rods 422 fixed on the frame 1, a plurality of storage boxes 401 are fixed on the frame 1 above the leaf supporting rods 422, leaf trimming devices are fixed on one sides of the storage boxes 401, blanking devices are fixed on the storage boxes 401 and comprise leaf feeding rotating shafts 404 and leaf separating rotating shafts 405 arranged on the storage boxes 401, the leaf feeding rotating shafts 404 and the leaf separating rotating shafts 405 are driven by leaf separating motors 409 to rotate, leaf separating wheels 406 are fixed on the leaf feeding rotating shafts 404, a plurality of leaf separating magnets 407 are fixed on the outer circumferential sides of the leaf separating wheels 406, leaf separating brushes 408 matched with the leaf separating wheels 406 are fixed on the leaf separating rotating shafts 405, leaf feeding guide rails 410 are fixed on the frame 1, leaf feeding sliders 411 connected with the leaf feeding guide rails 410 in a sliding manner are arranged on the leaf feeding guide rails 410, leaf pushing driven wheels 415 are arranged on the frame 1, leaf pushing motors 413 are fixed on the frame 1, and leaf pushing driving wheels 414 are fixed on the output ends of the leaf pushing motors 413, the leaf pushing driving wheel 414 is connected with the leaf pushing driven wheel 415 in a winding mode through a leaf pushing belt 416, the leaf pushing driven wheel 415 is fixed with a leaf feeding sliding block 411, a leaf pushing baffle 412 is further fixed on the leaf feeding sliding block 411, a plurality of leaf blocking rods 421 are further fixed on the rack 1, a leaf feeding air cylinder 417 is further fixed on the rack 1 below the leaf blocking rods 421, a leaf feeding rotating air cylinder 418 is fixed at the tail end of a piston rod of the leaf feeding air cylinder 417, a leaf feeding finger air cylinder 419 is fixed on the output end of the leaf feeding rotating air cylinder 418, the plastic wire winding device 8 comprises a rotating shaft 804, the rotating shaft 804 is driven to rotate by a winding motor 813, two tensioning heads 810 are symmetrically arranged at the tail end of one side of the rotating shaft 804, the tensioning heads 810 are all fixed with the rotating shaft 804 through one-way bearings 806, and a yarn central shaft 809 for fixing acetone yarns 811 is further fixed between the two tensioning heads 810.
Wherein, the branch feeding device 3 comprises a plurality of branch transferring devices 301 fixed on the frame 1, the branch transferring devices 301 comprise a branch blocking device 303, a branch taking moving device 304 and a plurality of upright posts 302 fixed on the frame 1, the branch blocking device 303 comprises a branch blocking lifting cylinder 3031 vertically fixed on the frame 1, the branch blocking lifting cylinder 3031 fixes a branch blocking mounting plate 3032 through a piston rod, branch blocking supporting cylinders 3033 are symmetrically fixed on two sides of the branch blocking mounting plate 3032, the branch blocking supporting cylinder 3033 is fixedly connected with a branch blocking supporting rod 3034 through a piston rod, the branch taking moving device 304 comprises a branch taking slide 3401 fixed on the frame 1 below the upright posts 302, a branch taking slide 3403 connected with the branch taking slide 3401 in a sliding manner is arranged on the branch taking slide 3401, the branch taking slide 3403 is driven by a branch taking motor 3402 to move, a branch taking driven wheel 3410 is arranged on the frame 1, a branch taking driving wheel 3411 is fixed on the branch taking motor 3402 through a rotating shaft, the branch taking driving wheel 3411 is in winding connection with the branch taking driven wheel 3410 through a branch taking synchronous belt 3412, the branch taking synchronous belt 3412 is fixed with a branch taking sliding plate 3403, a branch taking lifting cylinder 3404 is vertically fixed on the branch taking sliding plate 3403, the branch taking lifting cylinder 3404 is fixedly connected with a branch taking mounting plate 3405 through a piston rod, a branch taking finger cylinder 3406 is vertically fixed on the branch taking mounting plate 3405, branch taking support plates 3408 are fixed on the branch taking mounting plates 3405 on two sides of the branch taking finger cylinder 3406, and branch taking magnets 3409 are fixed on the branch taking support plates 3408.
The plastic wire winding device 8 includes a winding base plate 801 fixed on the frame 1, winding bearing seats 802 are fixed on both sides of the winding base plate 801, positions on the rotating shaft 804 corresponding to the winding bearing seats 802 are fixed with the winding bearing seats 802 through winding bearings 803, a winding head 805 is further fixed at the tail end of the rotating shaft 804, a winding driven wheel 812 is fixed on the rotating shaft 804, a winding driving wheel 814 is fixed at the output end of the winding motor 813, the winding driving wheel 814 is in winding connection with the winding driven wheel 812 through a winding belt 815, a rotating rod 807 is further fixed on the rotating shaft 804 between the acetone yarn 811 and the winding base plate 801, and a wire guide hole 808 through which the acetone yarn passes is further arranged on the rotating rod 807.
The color tube conveying and cutting device 6 comprises a tube pressing motor 605 fixed on the frame 1, the output end of the tube pressing motor 605 is fixed with a color tube main gear 601, the output end of the tube pressing motor 605 is also fixed with a tube pressing wheel 603, the frame 1 is also provided with a color tube driven gear rotationally connected with the frame 1, the color tube driven gear is meshed with the color tube main gear 601, the color tube driven gear is fixed with a tube pressing wheel 604 at a position corresponding to the tube pressing wheel 603, the frame 1 on both sides of the tube pressing wheel 603 is also symmetrically fixed with a tube block 606, the frame 1 on one side of the tube block 606 is also fixed with a knife block 608, the tube block 606 and the knife block 608 are both provided with tube conveying grooves 607, the frame 1 is fixed with a tube cutting cylinder 609, the tube cutting cylinder 609 is fixed with a tube cutting blade 610 matched with the knife block 608 through a piston rod, the color tube conveying and cutting device 6 further comprises a color tube conveying cylinder 602 fixed on the frame 1, and the end of the piston rod of the color tube conveying cylinder 602 is fixed with a pneumatic clamp 611.
Wherein, straightening conveying mechanism 7 one side still is provided with pay off rack 5, and pay off rack 5 contains unwrapping wire support 501, is provided with the drawing drum 502 of being connected with unwrapping wire support 501 rotation on the unwrapping wire support 501, and drawing drum 502 periphery side evenly is fixed with many wire supporting rods 503, evenly is fixed with many locating levers 504 on the drawing drum 502 of wire supporting rod 503 inside.
Wherein, welding device 10 contains the butt fusion cylinder 101 of fixing on frame 1, and butt fusion cylinder 101 is fixed with butt fusion slip table 102 through the piston rod, is fixed with transducer 103 on the butt fusion slip table 102, and transducer 103 output is fixed with welder 107, still is fixed with fixed cylinder 104 on butt fusion slip table 102, and fixed cylinder 104 is fixed with line ball piece 105 through the piston rod, still is provided with the terminal 106 of the roof line that uses with line ball piece 105 cooperation on the butt fusion slip table 102.
The straightening and conveying mechanism 7 comprises a plurality of straightening wheels 701 which are arranged on the frame 1 and are rotatably connected with the frame 1, two straightening bearing seats 702 are symmetrically fixed on the frame 1, a straightening driving wheel 703 is arranged between the two straightening bearing seats 702, a straightening driven wheel 704 is arranged between the two straightening bearing seats 702 above the straightening driving wheel 703, the straightening driving wheel 703 and the straightening driven wheel 704 are driven to rotate by a straightening motor 705, a speed measuring bearing seat is further fixed on the frame 1 on one side of the straightening driving wheel 703, a speed measuring wheel 706 rotatably connected with the speed measuring bearing seat is arranged on the speed measuring bearing seat, the speed measuring wheel 706 is fixed with an input end of the encoder 708, and a speed measuring auxiliary wheel 707 rotatably connected with the speed measuring bearing seat is further arranged on the speed measuring bearing seat below the speed measuring wheel 706.
Wherein, material collecting device 11 contains fixes the receipts guide rail in frame 1, receive to be provided with on the material guide rail with receive material guide rail sliding connection's receipts material slip table 1103, still be fixed with in frame 1 and receive material conveyer belt 1101, receive material conveyer belt 1101 by receiving the drive of material motor 1102 and rotate, receive material slip table 1103 and receive material conveyer belt 1101 and fix mutually, receive to be fixed with on the material slip table 1103 and press from both sides and get cylinder 1105, the piston rod end that presss from both sides and get cylinder 1105 is fixed with clamp splice 1106, be provided with between clamp splice 1106 and the receipts slip table 1103 with frame 1 sliding connection's stator connecting rod 1104, stator connecting rod 1104 end is fixed with stator guide 1107, be provided with U type constant head tank 1111 on the stator guide, be fixed with stator guide cylinder 1107 on the stator guide plate 1111 one side, stator guide cylinder 1108's piston rod end is fixed with stator guide 1109, receive material finger cylinder 1103 still to be fixed with on the material slip table 1103 and receive.
The leaf-aligning device comprises a leaf-aligning cylinder 403 fixed on the storage box 401, and a leaf-aligning plate 402 is fixed at the tail end of a piston rod of the leaf-aligning cylinder 403.
The cutting mechanism 9 includes a cutting moving cylinder 901 fixed on the frame 1, a cutting slide 902 is fixed at the end of a piston rod of the cutting moving cylinder 901, a cutting support plate 903 and a cutting vertical plate 904 are fixed on the cutting slide 902, a cutting support shaft 906 is fixed between the cutting support plate 903 and the cutting vertical plate 904, a cutter mounting plate 905 rotatably connected with the cutting support shaft 906 is arranged on the cutting support shaft 906, a cutting guide wheel 907 rotatably connected with the cutter mounting plate 905 is further arranged on the cutter mounting plate 905, a cutting cylinder 908 is fixed on the cutting slide 902, a push block 909 is fixed at the end of a piston rod of the cutting cylinder 908, the cutting guide wheel 907 is arranged in the push block 909 and rotatably connected with the push block 909, a lower cutter 911 is further fixed on the cutting vertical plate 904, and an upper cutter 910 is further fixed at a position corresponding to the bottom of the cutter mounting plate 905 and the lower cutter 911.
The above description is only a preferred embodiment of the present invention, and it should be noted that a person skilled in the art can make various changes, modifications, substitutions and alterations to the embodiments without departing from the technical principles of the present invention, and such changes, modifications, substitutions and alterations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic branch machine of tying up that uses on simulation of christmas tree leaf, includes the frame, its characterized in that: the machine frame is respectively fixed with a leaf taking device, a branch feeding device, a leaf feeding mechanism, a color tube conveying and cutting device, a straightening and conveying mechanism, a plastic wire winding device, a welding device, a cutting mechanism and a material receiving device, the branch feeding device and the leaf feeding mechanism are respectively arranged at two sides of the leaf taking device, the straightening and conveying mechanism and the material receiving device are respectively fixed at the front side and the rear side of the plastic wire winding device, the color tube conveying and cutting device and the welding device are respectively arranged at the left side and the right side of the plastic wire winding device, the cutting mechanism is also fixed between the material receiving device and the welding device, the leaf taking device comprises a leaf taking mounting plate fixed on the machine frame, a leaf taking translation cylinder is longitudinally fixed on the leaf taking mounting plate, a left transverse moving cylinder and a right transverse moving cylinder are transversely fixed at the tail end of a piston rod of the leaf taking translation cylinder, and a leaf taking sliding plate is fixed at the tail end of the piston rod of the left transverse moving cylinder and the right transverse moving cylinder, the leaf taking device is characterized in that leaf taking lifting cylinders are vertically fixed at two ends of the leaf taking sliding plate, leaf taking finger cylinders are fixed at the tail ends of piston rods of the leaf taking lifting cylinders, leaf pushing cylinders are longitudinally fixed on the leaf taking mounting plate below the leaf taking sliding plate, a plurality of leaf pushing plates are fixed at the tail ends of piston rods of the leaf pushing cylinders, leaf placing cylinders are fixed on the leaf taking mounting plate, leaf placing sliders are fixed at the tail ends of piston rods of the leaf placing cylinders, leaf placing lifting cylinders are vertically fixed on the leaf placing sliders, leaf placing finger cylinders are fixed at the tail ends of piston rods of the leaf placing lifting cylinders, leaf removing cylinders are fixed on one sides of the leaf placing sliders, leaf removing plates are fixed at the tail ends of piston rods of the leaf removing cylinders, the leaf feeding mechanism comprises a plurality of material supporting rods fixed on the machine frame, a plurality of material storage boxes are fixed on the machine frame above the material supporting rods, and leaf aligning devices are fixed on one sides of the material storage boxes, the feeding device comprises a leaf feeding rotating shaft and a leaf separating rotating shaft which are arranged on the storage box, the leaf feeding rotating shaft and the leaf separating rotating shaft are driven by a leaf separating motor to rotate, a leaf separating wheel is fixed on the leaf feeding rotating shaft, a plurality of leaf separating magnets are fixed on the outer peripheral side of the leaf separating wheel, a leaf separating brush matched with the leaf separating wheel for use is further fixed on the leaf separating rotating shaft, a leaf feeding guide rail is further fixed on the rack, a leaf feeding sliding block connected with the leaf feeding guide rail in a sliding manner is arranged on the leaf feeding guide rail, a leaf pushing driven wheel is further arranged on the rack, a leaf pushing motor is further fixed on the rack, a leaf pushing driving wheel is fixed on the output end of the leaf pushing motor, the leaf pushing driving wheel is connected with the leaf pushing driven wheel in a winding manner through a leaf pushing belt, the leaf pushing driven wheel is fixed with the leaf feeding sliding block, and a leaf pushing baffle is further fixed on the leaf feeding sliding block, the plastic wire winding device is characterized in that a plurality of leaf blocking rods are further fixed on the rack, leaf feeding cylinders are further fixed on the rack below the leaf blocking rods, leaf feeding rotary cylinders are fixed at the tail ends of piston rods of the leaf feeding cylinders, leaf feeding finger cylinders are fixed at the output ends of the leaf feeding rotary cylinders, the plastic wire winding device comprises a rotating shaft, the rotating shaft is driven to rotate by a winding motor, two tensioning heads are symmetrically arranged at the tail end of one side of the rotating shaft, the tensioning heads are fixed with the rotating shaft through one-way bearings, and yarn center shafts for fixing acetone yarns are further fixed between the two tensioning heads.
2. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the branch feeding device comprises a plurality of branch transferring devices fixed on a frame, each branch transferring device comprises a branch blocking device, a branch taking moving device and a plurality of vertical rods fixed on the frame, each branch blocking device comprises a branch blocking lifting cylinder vertically fixed on the frame, each branch blocking lifting cylinder is fixed on a branch blocking mounting plate through a piston rod, branch blocking supporting cylinders are symmetrically fixed on two sides of each branch blocking mounting plate, each branch blocking supporting cylinder is fixedly connected with a branch blocking supporting rod through a piston rod, each branch taking moving device comprises a branch taking slide rail fixed on the frame below the corresponding vertical rod, each branch taking slide rail is provided with a branch taking slide plate in sliding connection with the corresponding branch taking slide rail, each branch taking slide plate is driven to move by a branch taking motor, each branch taking driven wheel is arranged on the frame, each branch taking motor is fixedly provided with a branch taking driving wheel through a rotating shaft, and each branch taking driving wheel is in winding connection with the corresponding branch taking driven wheel through a branch taking synchronous belt, the branch taking synchronous belt is fixed with the branch taking sliding plate, a branch taking lifting cylinder is vertically fixed on the branch taking sliding plate, the branch taking lifting cylinder is fixedly connected with a branch taking mounting plate through a piston rod, a branch taking finger cylinder is vertically fixed on the branch taking mounting plate, branch taking support plates are fixed on the branch taking mounting plates on two sides of the branch taking finger cylinder, and branch taking magnets are fixed on the branch taking support plates.
3. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the plastic wire winding device comprises a winding bottom plate fixed on a rack, winding bearing seats are fixed on two sides of the winding bottom plate, positions corresponding to the winding bearing seats on a rotating shaft are fixed with the winding bearing seats through winding bearings, winding heads are fixed at the tail ends of the rotating shaft, a winding driven wheel is fixed on the rotating shaft, a winding driving wheel is fixed at the output end of a winding motor, the winding driving wheel is in winding connection with the winding driven wheel through a winding belt, a rotating rod is further fixed on the rotating shaft between an acetone yarn and the winding bottom plate, and a wire hole through which the acetone yarn passes is further formed in the rotating rod.
4. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the color tube conveying and cutting device comprises a pressure tube motor fixed on the frame, a color tube main gear is fixed at the output end of the pressure tube motor, the output end of the pressure pipe motor is also fixed with a pressure pipe wheel, the frame is also provided with a color pipe driven gear rotationally connected with the frame, the slave gear of the color tube is meshed with the master gear of the color tube, the slave gear of the color tube is fixed with a tube delivery wheel corresponding to the tube delivery wheel, the machine frame at the two sides of the pipe pressing wheel is also symmetrically fixed with a pipe block, the machine frame at one side of the pipe block is also fixed with a cutter holder, the pipe guide block and the cutter holder are both provided with pipe conveying grooves, the machine frame is fixed with a pipe cutting cylinder, the pipe cutting cylinder is fixed with a pipe cutting blade matched with the cutter holder through a piston rod, the color tube conveying and cutting device further comprises a color tube conveying cylinder fixed on the rack, and a pneumatic clamp is fixed at the tail end of a piston rod of the color tube conveying cylinder.
5. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: straightening conveying mechanism one side still is provided with the pay off rack, the pay off rack contains the unwrapping wire support, be provided with on the unwrapping wire support and rotate the drawing drum of being connected with the unwrapping wire support, drawing drum periphery side evenly is fixed with many support lines pole, evenly be fixed with many locating levers on the drawing drum of support line pole inside.
6. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the butt fusion device contains the butt fusion cylinder of fixing in the frame, the butt fusion cylinder is fixed with the butt fusion slip table through the piston rod, be fixed with the transducer on the butt fusion slip table, the transducer output is fixed with welder, still be fixed with fixed cylinder on the butt fusion slip table, fixed cylinder is fixed with the line ball piece through the piston rod, still be provided with the terminal used with the line ball piece cooperation on the butt fusion slip table.
7. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the straightening conveying mechanism comprises a plurality of straightening wheels which are arranged on the rack and are connected with the rack in a rotating mode, two straightening bearing seats are symmetrically fixed on the rack, a straightening driving wheel is arranged between the straightening bearing seats, a straightening driven wheel is arranged between the two straightening bearing seats above the straightening driving wheel, the straightening driving wheel and the straightening driven wheel are driven by a straightening motor to rotate, a speed measuring bearing seat is further fixed on the rack on one side of the straightening driving wheel, a speed measuring wheel connected with the speed measuring bearing seat in a rotating mode is arranged on the speed measuring bearing seat, the speed measuring wheel is fixed with the input end of an encoder, and a speed measuring auxiliary wheel connected with the speed measuring bearing seat in a rotating mode is further arranged on the speed measuring bearing seat below the speed measuring wheel.
8. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the material collecting device comprises a material collecting guide rail fixed on the rack, a material collecting sliding table connected with the material collecting guide rail in a sliding mode is arranged on the material collecting guide rail, a material collecting conveying belt is fixed on the rack and is driven by a material collecting motor to rotate, the material collecting sliding table is fixed with the material collecting conveying belt, a clamping cylinder is fixed on the material collecting sliding table, a clamping block is fixed at the tail end of a piston rod of the clamping cylinder, a guide vane connecting rod connected with the rack in a sliding mode is arranged between the clamping block and the material collecting sliding table, a guide vane plate is fixed at the tail end of the guide vane connecting rod, a U-shaped positioning groove is formed in the guide vane plate, a guide vane cylinder is fixed on the guide vane plate on one side of the positioning groove, a guide vane is fixed at the tail end of the piston rod of the guide vane cylinder, and a material collecting finger cylinder is fixed on the material collecting sliding table.
9. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the leaf-trimming device comprises a leaf-trimming cylinder fixed on the storage box, and a leaf-trimming plate is fixed at the tail end of a piston rod of the leaf-trimming cylinder.
10. The automatic branch binding machine that uses on christmas tree emulation leaf of claim 1 characterized in that: the cutting mechanism comprises a cutting moving cylinder fixed on the rack, a cutting sliding table is fixed at the tail end of a piston rod of the cutting moving cylinder, a cutting supporting plate and a cutting vertical plate are fixed on the cutting sliding table, a cutting supporting shaft is fixed between the cutting supporting plate and the cutting vertical plate, a cutter mounting plate connected with the cutting supporting shaft in a rotating mode is arranged on the cutting supporting shaft, a cutting guide wheel connected with the cutter mounting plate in a rotating mode is further arranged on the cutter mounting plate, a cutting cylinder is fixed on the cutting sliding table, a push block is fixed at the tail end of the piston rod of the cutting cylinder, the cutting guide wheel is arranged in the push block and connected with the push block in a rotating mode, a lower cutter is further fixed on the cutting vertical plate, and an upper cutter is further fixed at the bottom of the cutter mounting plate and at the position corresponding to the lower cutter.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110678477.5A CN113261837B (en) | 2021-06-18 | 2021-06-18 | Automatic branch binding machine used on artificial leaves of Christmas tree |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110678477.5A CN113261837B (en) | 2021-06-18 | 2021-06-18 | Automatic branch binding machine used on artificial leaves of Christmas tree |
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| Publication Number | Publication Date |
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| CN113261837A CN113261837A (en) | 2021-08-17 |
| CN113261837B true CN113261837B (en) | 2022-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110678477.5A Active CN113261837B (en) | 2021-06-18 | 2021-06-18 | Automatic branch binding machine used on artificial leaves of Christmas tree |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113892805B (en) * | 2021-09-01 | 2023-01-31 | 淮安华胜塑胶制品有限公司 | Full-automatic leaf cutting and branch binding integrated drawbench for Christmas trees |
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| EP0166842A1 (en) * | 1984-07-05 | 1986-01-08 | Dario Moranduzzo S.R.L. | Machine for continuously producing rigid, fringed strands, especially for the branches of artificial Christmas trees |
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| CN211657472U (en) * | 2019-03-02 | 2020-10-13 | 广西飞云鹭科技有限公司 | Novel branch machine is tied up to emulation christmas tree |
| CN112385923A (en) * | 2020-12-09 | 2021-02-23 | 赣州东峰自动化设备有限公司 | Automatic leaf taking and branch binding machine used on simulation leaves of Christmas tree |
| CN213155313U (en) * | 2020-08-18 | 2021-05-11 | 深圳市金岷江智能装备有限公司 | Simulation Christmas tree production facility |
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2021
- 2021-06-18 CN CN202110678477.5A patent/CN113261837B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1063168A (en) * | 1963-09-13 | 1967-03-30 | Adelmo Melega | Improvements in or relating to machines for the manufacture of artificial trees |
| EP0166842A1 (en) * | 1984-07-05 | 1986-01-08 | Dario Moranduzzo S.R.L. | Machine for continuously producing rigid, fringed strands, especially for the branches of artificial Christmas trees |
| CN211657472U (en) * | 2019-03-02 | 2020-10-13 | 广西飞云鹭科技有限公司 | Novel branch machine is tied up to emulation christmas tree |
| CN210064387U (en) * | 2019-03-19 | 2020-02-14 | 广西飞云鹭科技有限公司 | Branch binding machine feeding bin for Christmas tree |
| CN110860626A (en) * | 2019-11-27 | 2020-03-06 | 赣州东峰自动化设备有限公司 | Automatic cutting device that flare-outs of iron wire |
| CN213155313U (en) * | 2020-08-18 | 2021-05-11 | 深圳市金岷江智能装备有限公司 | Simulation Christmas tree production facility |
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| CN113261837A (en) | 2021-08-17 |
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