CN217972008U - Wind-powered electricity generation blade bolt cover twines silk device - Google Patents
Wind-powered electricity generation blade bolt cover twines silk device Download PDFInfo
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- CN217972008U CN217972008U CN202220480906.8U CN202220480906U CN217972008U CN 217972008 U CN217972008 U CN 217972008U CN 202220480906 U CN202220480906 U CN 202220480906U CN 217972008 U CN217972008 U CN 217972008U
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- 230000005611 electricity Effects 0.000 title abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 91
- 239000003365 glass fiber Substances 0.000 claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000013519 translation Methods 0.000 claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000005488 sandblasting Methods 0.000 claims description 30
- 238000007599 discharging Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 16
- 239000000463 material Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 11
- 238000009434 installation Methods 0.000 description 10
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000010618 wire wrap Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005422 blasting Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model relates to a wind-powered electricity generation blade bolt cover twines a device, including feed mechanism, unloading mechanism and twine a mechanism, feed mechanism is used for sending into the bolt cover twines a mechanism, twine a mechanism and include frame, work platen, location twine a component, send a component and the component of knoing, fix a position twine a component and be used for fixing the bolt cover, then twine a operation with sending a component cooperation to the bolt cover, the component of knoing after the operation is accomplished knotts the glass fiber silk tip and ties, then cuts off, and unloading mechanism takes out and shifts to preset position with the bolt cover of kinking. The utility model can automatically complete the required wire winding action, cutting glass fiber wire and knotting operation; the speed, thickness, the elasticity of twining the silk are steerable, and the rotational speed when the kinking of bolt cover, send the translation speed of a silk piece, send the tension that a silk piece put the silk all can be adjusted according to the demand, the utility model provides the high work efficiency of wind-powered electricity generation blade bolt cover kinking, reduce intensity of labour and effectively improve the quality of kinking.
Description
Technical Field
The utility model belongs to the technical field of wind-powered electricity generation blade production, concretely relates to wind-powered electricity generation blade bolt cover kinks a device.
Background
In the prior art, a semi-automatic winding scheme is mainly adopted in the winding process of a wind power blade bolt sleeve, namely, a bolt sleeve is manually inserted into a spindle with rotating power, the heads of a plurality of strands of glass fiber threads are fixed with the bolt sleeve, the spindle is started to rotate, the glass fiber threads slide between fingers, the thickness and the uniformity of winding are controlled by using the translation speed of a hand, after the winding is finished, the tail of the glass fiber threads are cut off, and the glass fiber threads are knotted manually, so that the glass fiber threads are prevented from scattering. And after finishing the winding, taking down the bolt sleeves after winding and placing the bolt sleeves in order.
The above-mentioned techniques have the following drawbacks:
1) The efficiency is low. The prior art comprises the installation, wire winding and material taking of a bolt sleeve, the speed of manual wire winding is limited, and the installation and the material taking are influenced by the weight of the bolt sleeve and are time-consuming;
2) The stability of quality cannot be guaranteed. Influenced by the proficiency of operators and the stability of operation;
3) The labor is much. The wire winding personnel can only concentrate on the wire winding process, the labor is saved, the work of feeding and discharging of sand blasting, carrying of bolt sleeves and the like is considered, and the work needs to be carried out by multiple operators. The bolt sleeve is heavy, and the installation and material taking process is laborious in the wire winding process;
4) In the winding process, the bolt sleeve rotates at a high speed, and the operating personnel approach the bolt sleeve at a short distance, so that certain danger is realized.
In summary, it is desirable to provide a wind turbine blade bolt sleeve winding device which can improve the working efficiency of wind turbine blade bolt sleeve winding, reduce labor intensity, and effectively improve winding quality.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can improve wind-powered electricity generation blade bolt cover kinking work efficiency, reduce intensity of labour and effectively improve the wind-powered electricity generation blade bolt cover kinking device of kinking quality.
The above purpose is realized by the following technical scheme: a wind power blade bolt sleeve wire winding device comprises a feeding mechanism, a discharging mechanism and a wire winding mechanism, wherein the wire winding mechanism comprises a rack, a working table plate, a positioning wire winding component, a wire feeding component and a knotting component, the working table plate is arranged on the rack, the positioning wire winding component comprises a fixed support, a guide rail and a first driving component which are arranged on the working table plate, a movable support is arranged on the guide rail, the guide rail is arranged between the fixed support and the movable support, a driving motor is arranged on the movable support, the first driving component is in power connection with the movable support and used for driving the movable support to move along the guide rail, a movable end positioning sleeve is fixed on the movable support and is in rotational connection with the movable support, a driving shaft of the driving motor is connected with the movable end positioning sleeve, a fixed end positioning sleeve is fixed on the fixed support and is in rotational connection with the fixed support, the fixed end positioning sleeve is arranged opposite to the movable end positioning sleeve, the sliding rail comprises a second driving component, a translation wire winding component, a translation wire clamping component, a third driving component and a distance measuring sensor, the sliding rail is arranged on one side of the fixed support, is connected with the movable support, and used for driving component, and used for driving the translation wire winding component, and is arranged on the sliding rail, and used for driving the sliding support, and is arranged on the fixed support, and used for driving the sliding distance measuring device, and used for measuring device, the sliding sensor, and used for measuring device, the third driving piece is used for driving the wire clamping piece clamping the glass fiber yarn to move to a preset position to feed the wire, the knotting component comprises a wire hanging component and a knotting component, the wire hanging component comprises a push plate, a hanging rod sleeve, a hanging rod and a fourth driving piece, the hanging rod sleeve is arranged on the push plate and sleeved on the movable end positioning sleeve, the hanging rod is arranged on the hanging rod sleeve, the fourth driving piece is connected with the push plate and used for driving the hanging rod sleeve to move axially along the movable end positioning sleeve, the hanging rod is used for winding the glass fiber yarn on the hanging rod, the knotting component comprises a fifth driving piece and knotting pliers, the fifth driving piece is connected with the knotting pliers and used for driving the knotting pliers to move along a preset track, the knotting pliers are used for clamping the glass fiber yarn wound on the hanging rod and carrying out traction to complete knotting, the feeding mechanism is used for fixing one end of the bolt sleeve not wound with the glass fiber in the fixed end positioning sleeve, and the discharging mechanism is used for taking out the bolt sleeve wound with the glass fiber winding mechanism and transferring the glass fiber winding mechanism to the preset position.
The utility model is used for wind-powered electricity generation blade bolt cover winding glass fiber silk, feed mechanism will wait to twine the bolt cover material of silk to twine the silk mechanism, the one end of the bolt cover of not twining the silk is fixed in the stiff end position cover, first driving piece drive movable support is close to fixed bearing along the guide rail motion, the other end of bolt cover stretches into in the movable end position cover, stiff end position cover and movable end position cover push up the bolt cover tightly, glass fiber silk is drawn forth by the work platen bottom, the clamp silk spare presss from both sides the glass fiber silk, the third driving piece sends into the appointed range with the clamp silk spare that accompanies the glass fiber silk, movable support drives movable end position cover translation, presss from both sides glass fiber silk between bolt cover and movable end fixed cover, after the bolt cover rotates, glass fiber silk tip is pushed down by glass fiber silk; the driving motor drives the movable end fixing sleeve to drive the bolt sleeve to rotate, and the screw clamping piece translates on the sliding rail at a certain speed along with the translation support, so that the screw winding of the bolt sleeve is realized; after the wire winding action is finished, the bolt sleeve stops rotating temporarily, the hanging rod sleeve is translated to one side of the bolt sleeve under the action of the fourth driving part, the head of the hanging rod is translated to a position where the glass fiber wires can be wound on the hanging rod, the bolt sleeve continues to rotate for one circle or two circles, the hanging rod and the hanging rod sleeve synchronously rotate along with the bolt sleeve, and the glass fiber wires are wound on the hanging rod. The translation support removes a little distance to stiff end support one side this moment, make the cellosilk can't twine on the peg when the bolt housing changes next round can, the bolt housing stops rotatory this moment, and fifth driving piece drive is knoed and is pressed from both sides tight cellosilk lead end from passing in the space that peg and cellosilk formed, and the knotting pincers pulls out the certain distance with the cellosilk, and peg housing and peg roll back this moment, cuts off the leading-in end of cellosilk this moment. And the bolt sleeve slowly rotates again to tighten the knot, the knotting forceps are withdrawn to the initial position, and knotting is finished. Then after the shredding action, the blanking mechanism places the bolt sleeves wound with the threads into a small material process.
The utility model can automatically complete the required wire winding action, cutting glass fiber wire and knotting operation; the speed, thickness and tightness of wire winding can be controlled, and the rotating speed of the bolt sleeve during wire winding, the translation speed of the wire feeding piece and the tension of the wire releasing of the wire feeding piece can be adjusted according to requirements; in order to improve the production efficiency of the wire winding operation, 2 or more wire winding stations can be arranged, and each station can simultaneously carry out the wire winding operation. In addition, different wire winding actions can be completed according to parameter setting of different types of bolt sleeves.
The technical scheme is that the push plate is arranged on the guide rail in a sliding mode, and the fourth driving part drives the push plate to move along the guide rail so as to drive the hanging rod sleeve to move along the axial direction of the movable end positioning sleeve.
Further technical scheme is, press from both sides the silk piece and include first die clamping cylinder and send a clamp splice, it sets up to send a clamp splice on the first die clamping cylinder, it is equipped with the centre gripping space that is used for the glass fiber silk to pass to send between the clamp splice, first die clamping cylinder is used for the drive send a clamp splice motion and then change the size in centre gripping space.
The technical scheme is that the fifth driving piece comprises a first telescopic cylinder and a second telescopic cylinder, the knotting clamp comprises a second clamping cylinder and a clamp in power connection with the second clamping cylinder, the fixed end of the first telescopic cylinder is fixed on the workbench plate, the movable end of the first telescopic cylinder is connected with the fixed end of the second telescopic cylinder, the second clamping cylinder is arranged at the movable end of the second telescopic cylinder, and the second clamping cylinder is used for driving the clamp to clamp the glass fiber yarns.
The machine frame is divided into a wire winding part positioned above the working table plate and a storage part positioned below the working table plate by the working table plate, the storage part is provided with a conveying rail, and a placing disc for storing wire coils is arranged on the conveying rail.
The wind power blade bolt sleeve winding device is characterized in that a wire cutting component is arranged on the wind power blade bolt sleeve winding device, the wire cutting component comprises a third telescopic cylinder, a cutter motor and a cutter, the third telescopic cylinder is connected with the cutter motor, and the cutter is connected with an output shaft of the cutter motor.
According to the technical scheme, the blanking mechanism comprises a blanking transverse rail, a blanking longitudinal rail, a blanking vertical rail and a blanking clamping jaw assembly, the blanking transverse rail is arranged on the rack and located above the working table plate, the blanking longitudinal rail is arranged on the blanking transverse rail in a sliding mode, the blanking vertical rail is arranged on the blanking longitudinal rail in a sliding mode, the blanking clamping jaw assembly comprises a first clamping jaw mounting arm, a third clamping cylinder and a blanking clamping jaw, the first clamping jaw mounting arm is arranged on the blanking vertical rail and can slide vertically along the vertical rail, the third clamping cylinder and the third telescopic cylinder are arranged on the first clamping jaw mounting arm, and the blanking clamping jaw is in power connection with the third clamping cylinder.
The feeding mechanism comprises a feeding transverse rail, a feeding longitudinal rail, a feeding vertical rail and a feeding clamping jaw assembly, the feeding transverse rail is arranged on the rack and located above the working table plate, the longitudinal rail is arranged on the transverse rail in a sliding mode, the vertical rail is arranged on the longitudinal rail in a sliding mode, the feeding clamping jaw assembly comprises a second clamping jaw mounting arm, a rotary cylinder, a fourth clamping cylinder and a feeding clamping jaw, the second clamping jaw mounting arm is arranged on the feeding vertical rail and can vertically slide along the vertical rail, the rotary cylinder is arranged on the second clamping jaw mounting arm, the fourth clamping cylinder is arranged on a rotary disc of the rotary cylinder, and the feeding clamping jaw is in power connection with the fourth clamping cylinder.
Specifically, be equipped with the connection stand in the frame, be equipped with the mounting bracket on the connection stand, material loading transverse orbit and the setting of the horizontal track of unloading are in on the mounting bracket.
A further technical scheme is, wind-powered electricity generation blade bolt cover kinking device includes sandblast mechanism, sandblast mechanism includes sandblast dolly, sandblast track, sandblast frock, rotating member and sixth driving piece, the sandblast dolly sets up on the sandblast track, the sixth driving piece with sandblast dolly power is connected and is used for the drive the sandblast dolly is followed the sandblast orbital motion, the sandblast frock passes through the rotating member sets up on the sandblast dolly, the rotating member is used for the drive sandblast frock horizontal rotation. The rotating member is in including setting up sandblast motor on the sandblast dolly, the output shaft of sandblast motor pass through the sandblast speed reducer with the rotation axis of sandblast frock links to each other.
The technical scheme is that the blanking mechanism comprises a blanking box, and two sides of the rack are provided with guide positioning rods used for conveying the blanking box into the rack.
Compared with the prior art, the utility model discloses a twine a process and independently accomplish by equipment, need not artificial intervention, can guarantee the thickness and the homogeneity of twining simultaneously, steerable twine the elasticity of silk, have great improvement than current twining a method operating speed, alleviate operation personnel's manual labor greatly. In addition, the utility model discloses a material loading and unloading part can be for all twine silk station installation bolt cover and dismantle the bolt cover, and the material loading of bolt cover, the unloading are accomplished by equipment is by oneself, realize through the mode that the mechanical clamping jaw presss from both sides the bolt cover; and in addition, the bolt sleeve can be butted with the bolt sleeve in a sand blasting way in the previous process, after the bolt sleeve is subjected to sand blasting, the bolt sleeve does not need to be taken down, the sand blasting tool and the bolt sleeve are transferred to a feeding area of a bolt sleeve wire winding machine, and the equipment finishes automatic feeding after positioning. In a word, the working efficiency of wind power blade bolt sleeve wire winding can be greatly improved, the labor intensity is reduced, and the wire winding quality is improved.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation.
Fig. 1 is a schematic structural view of a wind turbine blade bolt sleeve winding device according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a wire winding mechanism according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a feeding mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a blanking mechanism according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a blasting mechanism according to an embodiment of the present invention;
fig. 6 is a schematic layout of a blanking box according to an embodiment of the present invention;
fig. 7 is a schematic layout of a wire coil according to an embodiment of the present invention.
In the figure:
1 rack 2 working table board 3 feeding transverse rail
4 unloading transverse rail 5 sandblast track 6 guide positioning rod
7 conveying rail 8 mounting rack 9 connecting upright post
201 guide rail 202 movable support 203 driving motor
204 winding speed reducer 205 movable end positioning sleeve 206 bolt sleeve
207 fixed end positioning sleeve 208 fixed support 209 push plate
210 hanging rod sleeve 211 fourth driving part 212 hanging rod
213 first mounting plate 214 first drive 215 second mounting plate
216 first telescopic cylinder 217 second telescopic cylinder 218 second clamping cylinder
219 Clamp 220 slide track 221 translation support
222 third drive member 223 first clamping cylinder 224 wire feed clamping block
225 glass fiber 226 laser ranging sensor 227 sensor mounting plate
301 longitudinal feeding rail 302 vertical feeding rail 303 second jaw mounting arm
304 rotary cylinder 305 fourth clamping cylinder 306 feeding clamping jaw
401 longitudinal unloading track 402 unloading vertical track 403 first clamping jaw mounting arm
404 third clamping cylinder 405 blanking clamping jaw 406 cutter mounting plate
407 third telescopic cylinder 408 cutter motor 409 cutter
501 sandblast dolly 502 sandblast frock 503 sandblast speed reducer
504 grit blasting motor 505 sixth driving piece 601 blanking box
701 Placement tray 702 wire coil
Detailed Description
The present invention will be described in detail with reference to the drawings, which are provided for illustrative and explanatory purposes only and should not be construed as limiting the scope of the present invention in any way. Furthermore, features from embodiments in this document and from different embodiments may be combined accordingly by a person skilled in the art from the description in this document.
The embodiment of the utility model provides a as follows, refer to fig. 1 and 2, a wind-powered electricity generation blade bolt cover 206 twines a device, including feed mechanism, unloading mechanism and twine a mechanism, twine a mechanism and include frame 1, work platen 2, location twine a component, send a component and knot component, work platen 2 sets up in frame 1, location twine a component including setting up fixed support 208, guide rail 201 and first driving piece 214 on the work platen 2, be equipped with movable support 202 on the guide rail 201, guide rail 201 sets up between fixed support 208 and the movable support 202, be equipped with driving motor 203 on the movable support 202, first driving piece 214 with movable support 202 dynamic connection and be used for the drive movable support 202 is followed guide rail 201 moves, be fixed with movable end position sleeve 205 on the movable support 202, movable end position sleeve 205 with movable support 202 rotates to be connected, driving motor 203's drive shaft with movable end position sleeve 205 links to each other, fixed end position sleeve 207 is fixed on the fixed support 208, fixed end position sleeve 207 with fixed end position sleeve 207 is connected with fixed support 208, movable support 202 rotates with movable support 220 is connected with the slide rail and is connected with movable support 220 and is used for the distance measuring sensor 220, the slide rail is connected with movable support 220, the movable support 220 is fixed end position sleeve and is connected with the slide rail, the movable support 220 is fixed and is used for the slide rail and is connected with the movable support 220, the movable support, the slide rail is set up the slide rail and is used for the slide rail and is connected with the movable support 220, the laser ranging sensor 226 is fixed on the translation support 221 and is used for measuring the wire wrapping thickness of the bolt sleeve 206, the third driving member 222 is arranged on the translation support 221, the wire clamping member is arranged at one end of the third driving member 222 and is used for clamping a glass fiber wire 225, the third driving member 222 is used for driving the wire clamping member clamping the glass fiber wire 225 to move to a preset position for wire feeding, the knotting component comprises a wire hanging assembly and a knotting assembly, the wire hanging assembly comprises a push plate 209, a wire hanging rod 212 sleeve 210, a wire hanging rod 212 and a fourth driving member 211, the wire hanging rod 212 sleeve 210 is arranged on the push plate 209 and is sleeved on the movable end positioning sleeve 205, the wire hanging rod 212 is arranged on the wire hanging rod sleeve 210, the fourth driving member 211 is connected with the push plate 209 and is used for driving the wire hanging rod 212 sleeve 210 to move along the axial direction of the movable end positioning sleeve 205, the wire hanging rod 212 is used for winding the glass fiber wire 225 thereon, the knotting assembly comprises a fifth driving member and a knotting clamp, the fifth driving member is connected with the knotting clamp and is used for driving the wire hanging rod 212 to move along a preset track and is used for clamping the fixed end of the fixed wire wrapping mechanism 206 and is used for taking out the fixed end of the fixed wire wrapping mechanism 206, and is used for taking out the fixed wire wrapping mechanism 207 from the fixed end of the fixed mechanism 206.
The utility model is used for wind-powered electricity generation blade bolt cover 206 winding glass fiber silk, feed mechanism will wait to twine the bolt cover 206 material loading of silk to twining the silk mechanism, the one end of the bolt cover 206 of not twining the silk is fixed in the stiff end position sleeve 207, first driving piece 214 drive movable support 202 moves along guide rail 201 and is close to fixed support 208, the other end of bolt cover 206 stretches into in the expansion end position sleeve 205, stiff end position sleeve 207 and expansion end position sleeve 205 push up bolt cover 206 tightly, glass fiber silk 225 is drawn forth by the 2 bottoms of work platen, it presss from both sides tight glass fiber silk 225 to press from both sides the silk piece, the third driving piece 222 will accompany the double-layered silk piece of glass fiber silk 225 and send into the within specified range, movable support 202 drives the translation of expansion end position sleeve 205, press from both sides glass fiber silk 225 between bolt cover 206 and expansion end fixed cover, when bolt cover 206 rotates the back, the tip of glass fiber 225 is pushed down by glass fiber silk 225; the driving motor 203 drives the movable end fixing sleeve to drive the bolt sleeve 206 to rotate, and the wire clamping piece translates on the sliding rail 220 at a certain speed along with the translation support 221, so that the wire winding of the bolt sleeve 206 is realized; after the wire winding action is finished, the bolt sleeve 206 stops rotating, the hanging rod 212 sleeve 210 is translated towards one side of the bolt sleeve 206 under the action of the fourth driving piece 211, the head of the hanging rod 212 is translated to a position where the glass fiber wires 225 can be wound on the hanging rod 212, at the moment, the bolt sleeve 206 continues to rotate for one circle or two circles, the hanging rod 212 and the hanging rod 212 sleeve 210 synchronously rotate along with the rotation, and the glass fiber wires 225 are wound on the hanging rod 212. Translation support 221 moves a little distance to stiff end support one side this moment, make glass fiber silk 225 can't twine on peg 212 when bolt cover 206 changes next round can, bolt cover 206 stops to rotate this moment, fifth driving piece drive knotting forceps passes in the space that peg 212 and glass fiber silk 225 formed, presss from both sides tight glass fiber silk 225 lead end, knotting forceps draws out glass fiber silk 225 a certain distance, peg 212 cover 210 and peg 212 retreat this moment, cut off the leading-in end of glass fiber silk 225 this moment. The bolt sleeve 206 rotates slowly again to tighten the knot, and the knotting forceps are retracted to the initial position to complete knotting. Then, after the shredding operation, the blanking mechanism places the threaded bolt sleeve 206 in the small material process.
The laser distance measuring sensor 226 is fixed to the translation support 221 via a sensor mounting plate 227, the first drive element 214 is fixed to the work table 2 via a first mounting plate 213, and the fifth drive element is fixed to the work table 2 via a second mounting plate 215.
The utility model can automatically complete the required winding action, cutting the glass fiber yarn 225 and knotting operation; the speed, thickness and tightness of winding can be controlled, and the rotating speed of the bolt sleeve 206 during winding, the translation speed of the wire feeding piece and the tension of the wire releasing of the wire feeding piece can be adjusted according to requirements; in order to improve the production efficiency of the wire winding operation, 2 or more wire winding stations can be arranged, and each station can simultaneously perform the wire winding operation. In addition, different wire winding actions can be completed according to parameter setting of different types of bolt sleeves 206.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 2, the push plate 209 is slidably disposed on the guide rail 201, and the fourth driving component 211 drives the push plate 209 to move along the guide rail 201 to further drive the hanging rod 212 and the sleeve 210 to move along the axial direction of the movable end positioning sleeve 205.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 2, the wire clamping device includes a first clamping cylinder 223 and a wire feeding clamping block 224, the wire feeding clamping block 224 is disposed on the first clamping cylinder 223, a clamping space for the glass fiber thread 225 to pass through is disposed between the wire feeding clamping blocks 224, and the first clamping cylinder 223 is used for driving the wire feeding clamping block 224 to move so as to change the size of the clamping space.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 2, the fifth driving member includes a first telescopic cylinder 216 and a second telescopic cylinder 217, the knotting clamp includes a second clamping cylinder 218 and a clamp 219 dynamically connected to the second clamping cylinder 218, a fixed end of the first telescopic cylinder 216 is fixed on the working table 2, a movable end of the first telescopic cylinder is connected to the fixed end of the second telescopic cylinder 217, the second clamping cylinder 218 is disposed at the movable end of the second telescopic cylinder 217, and the second clamping cylinder 218 is used for driving the clamp 219 to clamp the glass fiber thread 225.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 1 and 7, the working table board 2 divides the frame 1 into a wire winding portion located above the working table board 2 and a storage portion located below the working table board 2, the storage portion is provided with a conveying rail 7, and the conveying rail 7 is provided with a placing tray 701 for storing a wire coil 702.
On the basis of the above embodiment, in another embodiment of the utility model, as shown in fig. 4, wind-powered electricity generation blade bolt cover 206 twines a device and is equipped with and shreds the component, it includes third telescopic cylinder 407, cutter motor 408 and cutter 409 to shred the component, third telescopic cylinder 407 with cutter motor 408 links to each other, cutter 409 with cutter motor 408's output shaft links to each other.
On the basis of the above-mentioned embodiment, in the other embodiment of the utility model, as in fig. 4, unloading mechanism includes unloading horizontal track 4, the vertical track 401 of unloading, the vertical track 402 of unloading and unloading clamping jaw 405 subassembly, the horizontal track 4 setting of unloading is in frame 1 is gone up and is located the top of work platen 2, the vertical track 401 of unloading slides and sets up on the unloading horizontal track 4, the vertical track 402 of unloading slides and sets up on the vertical track 401 of unloading, unloading clamping jaw 405 subassembly includes first clamping jaw installation arm 403, third clamping cylinder 404 and unloading clamping jaw 405, first clamping jaw installation arm 403 sets up on the vertical track 402 of unloading and can follow vertical track vertical slip, third clamping cylinder 404 with third telescopic cylinder 407 sets up on the first clamping jaw installation arm 403, unloading clamping jaw 405 with third clamping cylinder 404 power is connected. Specifically, the third telescopic cylinder 407 integrally fixes the cutter 409 member to the first jaw mounting arm 403 via the cutter mounting plate 406.
On the basis of the above embodiment, as shown in fig. 3, in another embodiment of the present invention, the feeding mechanism includes a feeding transverse rail 3, a feeding longitudinal rail 301, a feeding vertical rail 302 and a feeding clamping jaw 306 assembly, the feeding transverse rail 3 is disposed on the frame 1 and located above the working table plate 2, the longitudinal rail is slidably disposed on the transverse rail, the vertical rail is slidably disposed on the longitudinal rail, the feeding clamping jaw 306 assembly includes a second clamping jaw mounting arm 303, a rotary cylinder 304, a fourth clamping cylinder 305 and a feeding clamping jaw 306, the second clamping jaw mounting arm 303 is disposed on the feeding vertical rail 302 and can vertically slide along the vertical rail, the rotary cylinder 304 is disposed on the second clamping jaw mounting arm 303, the fourth clamping cylinder 305 is disposed on a rotary disc of the rotary cylinder 304, and the feeding clamping jaw 306 is connected with the fourth clamping cylinder.
Specifically, as shown in fig. 1, a connecting upright post 9 is arranged on the frame 1, an installation frame 8 is arranged on the connecting upright post 9, and the feeding transverse rail 3 and the discharging transverse rail 4 are arranged on the installation frame 8.
On the basis of the above embodiment, in another embodiment of the utility model, as shown in fig. 5, wind-powered electricity generation blade bolt cover 206 kinking device includes sandblast mechanism, sandblast mechanism includes sandblast dolly 501, sandblast track 5, sandblast frock 502, rotating member and sixth driving piece 505, sandblast dolly 501 sets up on the sandblast track 5, sixth driving piece 505 with sandblast dolly 501 power is connected and be used for the drive sandblast dolly 501 follows sandblast track 5 moves, sandblast frock 502 passes through the rotating member sets up on the sandblast dolly 501, the rotating member is used for the drive sandblast frock 502 horizontal rotation. The rotating part comprises a sand blasting motor 504 arranged on the sand blasting trolley 501, and an output shaft of the sand blasting motor 504 is connected with a rotating shaft of the sand blasting tool 502 through a sand blasting speed reducer 503.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 6, the blanking mechanism includes a blanking box 601, and two sides of the frame 1 are provided with guiding and positioning rods 6 for sending the blanking box 601 into the frame 1.
The working process of a specific embodiment of the present invention is described as follows, as shown in fig. 1 to 7:
the original material placing mode device uses a bolt sleeve 206 sand blasting tool 502 used in the previous process-sand blasting process, the sand blasting tool 502 is placed on a sand blasting trolley 501, a sixth driving piece 505 drives the sand blasting trolley 501 to move on a sand blasting rail 5, and the sand blasting tool 502 is rotatably arranged on the sand blasting trolley 501, so that a feeding mechanism can conveniently take materials.
The installation of the bolt sleeve 206 is completed by a feeding clamping jaw 306, the feeding clamping jaw 306 realizes three-track movement through a feeding transverse track 3, a feeding longitudinal track 301 and a feeding vertical track 302, and the material from an original material placing area to a winding station is transferred to a winding mechanism; similarly, the blanking of the bolt sleeve 206 is completed by the blanking clamping jaw 405, and the blanking clamping jaw 405 realizes three-track movement through the blanking transverse track 4, the blanking longitudinal track 401 and the blanking vertical track 402, so that the material transfer from the wire winding mechanism to the blanking box 601 is realized. The automatic wire feeding device is characterized in that a connecting upright post 9 is arranged on the rack 1, a mounting rack 8 is arranged on the connecting upright post 9, the feeding transverse rail 3 and the discharging transverse rail 4 are arranged on the mounting rack 8, so that the feeding mechanism and the discharging mechanism are arranged above the working table plate 2, a conveying rail 7 is arranged below the working table plate 2, a placing disc 701 for storing a wire coil 702 is arranged on the conveying rail 7, the wire coil 702 is placed on the placing disc 701, and the glass fiber 225 is led out to a wire feeding part from the lower part of the working table plate 2.
After the bolt sleeve 206 is installed on the wire winding mechanism through the feeding clamping jaw 306, the movable support 202 is horizontally moved towards one side of the bolt sleeve 206 along the guide rail 201 under the action of the first driving piece 214 to tightly push the bolt sleeve 206, the bolt sleeve 206 is clamped between the fixed end positioning sleeve 207 and the movable end positioning sleeve 205, the glass fiber 225 is led out from the bottom of the workbench plate 2, the glass fiber 225 is clamped by the wire clamping piece, the wire clamping piece clamped with the glass fiber 225 is sent into a specified range through the third driving piece 222, the movable support 202 drives the movable end positioning sleeve 205 to horizontally move, the glass fiber 225 is clamped between the bolt sleeve 206 and the movable end fixing sleeve, the rotation power of the bolt sleeve 206 is from the driving motor 203 installed on the movable support 202, the driving motor 203 drives the coaxial wire winding 204 and the movable end positioning sleeve 205 to synchronously rotate, and the bolt sleeve 206 rotates under the action of the end face friction force; when the bolt sleeve 206 rotates, the end part of the fiberglass filament 225 is pressed by the fiberglass filament 225; the driving motor 203 drives the movable end fixing sleeve to drive the bolt sleeve 206 to rotate, and the wire clamping piece translates on the sliding rail 220 at a certain speed along with the translation support 221, so that the wire winding of the bolt sleeve 206 is realized; the fixed end positioning sleeve 207 plays a role in positioning and supporting in the installation process of the bolt sleeve 206, the fixed end positioning sleeve 207 can rotate freely, and when the bolt sleeve 206 and the fixed end positioning sleeve 207 are tightly propped, the fixed end positioning sleeve 207 rotates synchronously;
the glass fiber thread 225 is led out from the bottom, passes between the two wire feeding clamping blocks 224 and conveys the glass fiber thread 225 for the bolt sleeve 206, and the wire feeding clamping blocks 224, the first clamping cylinder 223 and the third driving piece 222 are translated on the translation along with the translation support 221 at a certain speed, so that the winding of the bolt sleeve 206 is realized; before winding, the end part of the glass fiber wire 225 needs to be fixed, the third driving element 222 extends out, the third driving element 222 and the clamped end part of the glass fiber wire 225 are sent into a specified range, the movable support 202202 drives the movable end positioning sleeve 205 to translate, the glass fiber wire 225 is clamped between the bolt sleeve 206 and the movable end fixing sleeve, and after the bolt sleeve 206 rotates, the end part of the glass fiber wire 225 is pressed by the glass fiber wire 225; the translation speed of the wire feeding clamping block 224 can be automatically adjusted according to different excircle shapes, excircle diameters, wire winding thicknesses and the like of the bolt sleeve 206; and a laser ranging sensor 226 arranged on the translation support 221 is used for monitoring the winding thickness of the bolt sleeve 206, and after the predetermined thickness is reached, the winding action is finished.
After the wire winding action is finished, the bolt sleeve 206 stops rotating, the hanging rod 212 sleeve 210 is translated towards one side of the bolt sleeve 206 under the action of the fourth driving piece 211, the head of the hanging rod 212 is translated to a position where the glass fiber wires 225 can be wound on the hanging rod 212, at the moment, the bolt sleeve 206 continues to rotate for one circle or two circles, the hanging rod 212 and the hanging rod 212 sleeve 210 synchronously rotate along with the rotation, and the glass fiber wires 225 are wound on the hanging rod 212. Translation support 221 moves a little distance to stiff end support one side this moment, make glass fiber silk 225 can't twine on peg 212 when bolt cover 206 changes next round can, bolt cover 206 stops to rotate this moment, fifth driving piece drive knotting forceps passes in the space that peg 212 and glass fiber silk 225 formed, presss from both sides tight glass fiber silk 225 lead end, knotting forceps draws out glass fiber silk 225 a certain distance, peg 212 cover 210 and peg 212 retreat this moment, cut off the leading-in end of glass fiber silk 225 this moment. The bolt sleeve 206 is slowly rotated again to tighten the knot, and the knotting forceps are retracted to the initial position to complete knotting.
When knotting, the first clamping jaw mounting arm 403 drives the cutter 409 to move to a position to be cut off, the third telescopic cylinder 407 extends out, and meanwhile, the rotary cutter motor 408 is started to drive the cutter 409 to rotate to cut off the introduction end of the glass fiber thread 225; the blanking jaw 405 mounted on the first jaw mounting arm 403 after the completion of the wire cutting action places the threaded bolt sleeve 206 into the blanking box 601.
The first driving element 214, the second driving element, the third driving element 222, the fourth driving element 211, the fifth driving element and the sixth driving element 505 are all used for controlling the linear motion, and in this embodiment, an air cylinder may be used.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A wind power blade bolt sleeve wire winding device is characterized by comprising a feeding mechanism, a discharging mechanism and a wire winding mechanism, wherein the wire winding mechanism comprises a rack, a working table plate, a positioning wire winding component, a wire feeding component and a knotting component, the working table plate is arranged on the rack, the positioning wire winding component comprises a fixed support, a guide rail and a first driving component which are arranged on the working table plate, a movable support is arranged on the guide rail, the guide rail is arranged between the fixed support and the movable support, a driving motor is arranged on the movable support, the first driving component is in power connection with the movable support and is used for driving the movable support to move along the guide rail, a movable end positioning sleeve is fixed on the movable support, the movable end positioning sleeve is in rotating connection with the movable support, and a driving shaft of the driving motor is connected with the movable end positioning sleeve, a fixed end positioning sleeve is fixed on the fixed support and is rotationally connected with the fixed support, the fixed end positioning sleeve and the movable end positioning sleeve are oppositely arranged, the wire feeding component comprises a second driving piece, a sliding rail, a translation support, a third driving piece, a wire clamping piece and a laser ranging sensor, the sliding rail is fixed on the working table plate and is arranged on one side of the fixed support and one side of the movable support, the translation support is arranged on the sliding rail, the second driving piece is in power connection with the translation support and is used for driving the translation support to move along the axial direction of a bolt sleeve to be wound with wires, the laser ranging sensor is fixed on the translation support and is used for measuring the wire winding thickness of the bolt sleeve, the third driving piece is arranged on the translation support, and the wire clamping piece is arranged at one end of the third driving piece and is used for clamping glass fiber wires, the third driving piece is used for driving the wire clamping piece clamped with the glass fiber wires to move to a preset position to feed the glass fiber wires, the knotting component comprises a wire hanging assembly and a knotting assembly, the wire hanging assembly comprises a push plate, a hanging rod sleeve, a hanging rod and a fourth driving piece, the hanging rod sleeve is arranged on the push plate and sleeved on the movable end positioning sleeve, the hanging rod is arranged on the hanging rod sleeve, the fourth driving piece is connected with the push plate and used for driving the hanging rod sleeve to move along the axial direction of the movable end positioning sleeve, the hanging rod is used for winding the glass fiber wires on the hanging rod sleeve, the knotting assembly comprises a fifth driving piece and knotting pliers, the fifth driving piece is connected with the knotting pliers and used for driving the knotting pliers to move along a preset track, the knotting pliers are used for clamping the glass fiber wires wound on the hanging rod and carrying out traction to complete knotting, the feeding mechanism is used for fixing one end of the bolt sleeve without winding the glass fiber wires in the fixed end positioning sleeve, and the blanking mechanism is used for taking out the bolt sleeve with the wound glass fiber wires from the winding mechanism and transferring the glass fiber winding mechanism to the preset position.
2. The wind power blade bolt sleeve winding device according to claim 1, wherein the push plate is slidably disposed on the guide rail, and the fourth driving member drives the push plate to move along the guide rail so as to drive the hanging rod sleeve to move along the axial direction of the movable end positioning sleeve.
3. The wind power blade bolt sleeve wire winding device according to claim 2, wherein the wire clamping piece comprises a first clamping cylinder and a wire feeding clamping block, the wire feeding clamping block is arranged on the first clamping cylinder, a clamping space for glass fiber to pass through is arranged between the wire feeding clamping blocks, and the first clamping cylinder is used for driving the wire feeding clamping block to move so as to change the size of the clamping space.
4. The wind power blade bolt sleeve wire winding device according to claim 2, wherein the fifth driving element comprises a first telescopic cylinder and a second telescopic cylinder, the knotting clamp comprises a second clamping cylinder and a clamp in power connection with the second clamping cylinder, a fixed end of the first telescopic cylinder is fixed on the workbench plate, a movable end of the first telescopic cylinder is connected with a fixed end of the second telescopic cylinder, the second clamping cylinder is arranged at a movable end of the second telescopic cylinder, and the second clamping cylinder is used for driving the clamp to clamp the glass fiber wires.
5. The wind power blade bolt sleeve winding device according to any one of claims 1 to 4, wherein the worktable plate divides the rack into a winding part above the worktable plate and a storage part below the worktable plate, the storage part is provided with a conveying rail, and the conveying rail is provided with a placing disc for storing a wire coil.
6. The wind power blade bolt sleeve winding device according to any one of claims 1 to 4, wherein the wind power blade bolt sleeve winding device is provided with a cutting member, the cutting member comprises a third telescopic cylinder, a cutter motor and a cutter, the third telescopic cylinder is connected with the cutter motor, and the cutter is connected with an output shaft of the cutter motor.
7. The wind power blade bolt sleeve wire winding device according to claim 6, wherein the blanking mechanism comprises a blanking transverse rail, a blanking longitudinal rail, a blanking vertical rail and a blanking clamping jaw assembly, the blanking transverse rail is arranged on the rack and located above the working table plate, the blanking longitudinal rail is slidably arranged on the blanking transverse rail, the blanking vertical rail is slidably arranged on the blanking longitudinal rail, the blanking clamping jaw assembly comprises a first clamping jaw mounting arm, a third clamping cylinder and a blanking clamping jaw, the first clamping jaw mounting arm is arranged on the blanking vertical rail and can vertically slide along the vertical rail, the third clamping cylinder and the third telescopic cylinder are arranged on the first clamping jaw mounting arm, and the blanking clamping jaw is in power connection with the third clamping cylinder.
8. The wind power blade bolt sleeve wire winding device according to claim 7, wherein the feeding mechanism comprises a feeding transverse rail, a feeding longitudinal rail, a feeding vertical rail and a feeding clamping jaw assembly, the feeding transverse rail is arranged on the rack and located above the working table plate, the longitudinal rail is arranged on the transverse rail in a sliding mode, the vertical rail is arranged on the longitudinal rail in a sliding mode, the feeding clamping jaw assembly comprises a second clamping jaw mounting arm, a rotating cylinder, a fourth clamping cylinder and a feeding clamping jaw, the second clamping jaw mounting arm is arranged on the feeding vertical rail and can slide vertically along the vertical rail, the rotating cylinder is arranged on the second clamping jaw mounting arm, the fourth clamping cylinder is arranged on a rotating disc of the rotating cylinder, and the feeding clamping jaw is in power connection with the fourth clamping cylinder.
9. The wind power blade bolt sleeve wire winding device according to claim 8, wherein the wind power blade bolt sleeve wire winding device comprises a sand blasting mechanism, the sand blasting mechanism comprises a sand blasting trolley, a sand blasting track, a sand blasting tool, a rotating part and a sixth driving part, the sand blasting trolley is arranged on the sand blasting track, the sixth driving part is in power connection with the sand blasting trolley and used for driving the sand blasting trolley to move along the sand blasting track, the sand blasting tool is arranged on the sand blasting trolley through the rotating part, and the rotating part is used for driving the sand blasting tool to horizontally rotate.
10. The wind power blade bolt sleeve winding device according to claim 9, wherein the blanking mechanism comprises a blanking box, and guide positioning rods for feeding the blanking box into the frame are arranged on two sides of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220480906.8U CN217972008U (en) | 2022-03-07 | 2022-03-07 | Wind-powered electricity generation blade bolt cover twines silk device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220480906.8U CN217972008U (en) | 2022-03-07 | 2022-03-07 | Wind-powered electricity generation blade bolt cover twines silk device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217972008U true CN217972008U (en) | 2022-12-06 |
Family
ID=84253804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220480906.8U Withdrawn - After Issue CN217972008U (en) | 2022-03-07 | 2022-03-07 | Wind-powered electricity generation blade bolt cover twines silk device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217972008U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408670A (en) * | 2022-03-07 | 2022-04-29 | 湖南思远智能装备有限公司 | Wind-powered electricity generation blade bolt cover kinking device |
-
2022
- 2022-03-07 CN CN202220480906.8U patent/CN217972008U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408670A (en) * | 2022-03-07 | 2022-04-29 | 湖南思远智能装备有限公司 | Wind-powered electricity generation blade bolt cover kinking device |
| CN114408670B (en) * | 2022-03-07 | 2023-11-21 | 湖南思远智能装备有限公司 | Wind-powered electricity generation blade bolt sleeve winding device |
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