CN217458293U - Cold-drawn wire spiral rib knotting detection device - Google Patents

Cold-drawn wire spiral rib knotting detection device Download PDF

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Publication number
CN217458293U
CN217458293U CN202220981950.7U CN202220981950U CN217458293U CN 217458293 U CN217458293 U CN 217458293U CN 202220981950 U CN202220981950 U CN 202220981950U CN 217458293 U CN217458293 U CN 217458293U
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cold
guide
piece
base
drawn wire
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普志勇
唐小平
卢长星
甘欢明
吴相毅
蔡佳
裴柄富
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Guangxi Beihai Jingyi Electric Power Equipment Co ltd
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Guangxi Beihai Jingyi Electric Power Equipment Co ltd
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Abstract

The utility model relates to a cold-drawn wire spiral muscle detection device that knoes. The cold-drawn wire knotting detection mechanism is arranged at an output port of the automatic spiral rib conveying mechanism; the automatic spiral rib conveying mechanism comprises a rotating shaft, and the rotating shaft is vertically arranged on the base and is rotationally connected with the base; the spiral rib rotating disc is fixedly arranged at the top of the rotating shaft; the power part is fixedly arranged on the base, and the output end of the power part is in transmission connection with the bottom of the rotating shaft to drive the rotating shaft to rotate; cold drawn wire detection mechanism that knoes includes: the base is fixedly arranged on the base; the limit switch is fixedly arranged on the upper surface of one end of the base and is arranged at the output port of the automatic spiral rib conveying mechanism; the outer wall of the guide detection piece is fixedly connected with the input end of the limit switch, and a through hole for the cold-drawn wire to pass through is formed in the axial direction of the guide detection piece.

Description

Cold-drawn wire spiral rib knotting detection device
Technical Field
The utility model belongs to the technical field of the spiral muscle check out test set that knoes, specifically be a cold drawn silk spiral muscle detection device that knoes.
Background
The cold drawing wire is one kind of cold working metal, and the material is wire rod, which is the steel bar commonly called. The iron wire is a product produced by a series of procedures such as husking and the like, and is a common iron wire.
The cold-drawn wire is used as an annular spiral rib of the reinforcement cage and needs to be wound on the reinforcement cage according to a specified interval so as to achieve the purpose of reinforcing the strength of the reinforcement cage. In the cold-drawn wire manufacturing process, the spiral rib butt joint is arranged, the conditions of butt welding knotting or spiral rib bending knotting and the like easily occur, the knotted cold-drawn wire is wound on a steel reinforcement cage to cause the winding to be loose and the spiral rib to be convex, the section size and the thread pitch after the steel reinforcement cage is wound are influenced, and the product quality is further influenced.
At present, in the process of winding cold-drawn wires on a reinforcement cage in the industry, firstly, the traditional manual detection of the knotting condition of the cold-drawn wires is carried out; and carry out the detection of the cold-drawn wire condition of knoing by the manual work, not only detection efficiency is low like this, and the cost of labor is high, and the whole bundle of cold-drawn wire is circular moreover and bulldozes inconvenient detection. Meanwhile, the condition of missing detection can occur without leaving the attention of detection workers, so that the artificial inspection is incomplete, the risk of artificial industrial injury is easy to occur, and the detection quality is influenced. In addition, the existing cold-drawn wires also have the defects of unfixed knot size and shape and the like.
Based on this, research and development of a novel cold-drawn wire spiral rib knotting detection device are urgently needed to overcome the defect of the cold-drawn wire knotting detection.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cold-drawn wire spiral rib knotting detection device, which can adapt to the cold-drawn wire knotting detection of various specifications and has strong adaptability; and the reaction is rapid and sensitive, and the machine is stopped to protect the cold-drawn wire and the equipment in time. Meanwhile, the detection efficiency is high, the detection ring is saved, the labor cost is avoided, and the safety risk is avoided.
The utility model discloses in adopt following technical scheme: a cold-drawn wire spiral rib knotting detection device comprises a base, and an automatic spiral rib conveying mechanism and a cold-drawn wire knotting detection mechanism which are arranged on the base, wherein the cold-drawn wire knotting detection mechanism is arranged at an output port of the automatic spiral rib conveying mechanism;
wherein, spiral muscle automatic conveying mechanism includes:
the rotating shaft is vertically arranged on the base and is in rotating connection with the base;
the spiral rib turntable is fixedly arranged at the top of the rotating shaft;
the power part is fixedly arranged on the base, and the output end of the power part is in transmission connection with the bottom of the rotating shaft to drive the rotating shaft to rotate;
cold drawn wire detection mechanism that knoes includes:
the base is fixedly arranged on the base;
the limit switch is fixedly installed on the upper surface of one end of the base and is arranged at an output port of the automatic spiral rib conveying mechanism;
the outer wall of the guide detection piece is fixedly connected with the input end of the limit switch, and a through hole for the cold drawn wire to pass through is formed in the axial direction of the guide detection piece.
Further, the guide detection piece is a hollow steel column, and the inner diameter of the hollow steel column is 1.5-2.5 times of the diameter of the cold-drawn wire.
Further, cold-drawn wire knotting detection mechanism still includes:
the connecting piece is provided with a first connecting end and a second connecting end, the first connecting end is fixedly connected with the outer wall of the guide detection piece, and the second connecting end is fixedly connected with the input end of the limit switch.
Further, cold drawn wire knotting detection mechanism still includes:
the guide base is fixedly arranged on the upper surface of one end of the base and is arranged between the guide detection piece and the output port of the automatic spiral rib conveying mechanism;
the upper guide roller is arranged on the guide base;
and the lower guide roller is arranged on the guide base and is arranged below the upper guide roller, and a gap is reserved between the lower guide roller and the upper guide roller.
Further, cold drawn wire knotting detection mechanism still includes:
the elastic piece, the elastic piece has first end and second end, the first end of elastic piece with guide base fixed connection, the second end with the middle part fixed connection of connecting piece.
Furthermore, the connecting piece is a strip plate, and a through groove is formed in the length direction of the connecting piece;
the second end of the elastic piece and the hook are arranged at the through groove of the connecting piece.
Further, the elastic member is an extension spring.
Further, cold drawn wire knotting detection mechanism still includes:
the guide piece is fixedly arranged on the upper surface of the base, is opposite to the output side of the guide detection piece, and is provided with a through hole for the cold-drawn wire to pass through along the axial direction of the guide piece.
Further, the through hole of the guide member is arranged right opposite to the through hole of the guide detection member.
Further, the cold-drawn wire spiral rib knotting detection device further comprises:
and the guide straightening wheel row mechanism is arranged on one side of the guide piece, which is far away from the cold-drawn wire knotting detection mechanism.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses in this cold drawn wire spiral muscle detection device that knoes, the during operation at first, generally the coiling in-process is knoed and is detected, the drive of power spare the pivot is rotatory, and then realizes the rotation of spiral muscle carousel, realizes the spiral horizontal transport to the spiral muscle to the cold drawn wire that corresponds does not need the manual work to pull out, reduces workman intensity of labour, improves work efficiency. Then, single-end detection is carried out on the drawn cold drawn wire, and knot detection is carried out by a cold drawn wire knot detection mechanism; if the cold drawn wire is knotted, the knotted cold drawn wire cannot pass through the through hole of the guide detection piece, so that the guide detection piece is stressed to extrude the limit switch to act, a knotting signal is correspondingly transmitted to a control system of the whole equipment, automatic shutdown alarming is carried out, and an operator is reminded to solve the problem of cold drawn wire abnormity.
The utility model discloses in this cold drawn wire spiral muscle detection device that knoes, through the direction detection piece of seting up the perforating hole, realize the detection of knoing to the cold drawn wire, adaptable multiple specification cold drawn wire detection of knoing also can be applicable to cold drawn wire difference size and shape of knoing, strong adaptability. And once the cold-drawn wire knotting condition appears, the limit switch can immediately react, the reaction is rapid and sensitive, and the machine is stopped in time to protect the cold-drawn wire and the equipment. Meanwhile, the cold-drawn wire spiral rib knotting detection device is arranged at the front end of the winding process, and the winding quality of the steel reinforcement cage is not influenced. In addition, mechanical detection is high in detection efficiency, and a detection ring is saved without labor cost and safety risk.
Drawings
For a clearer explanation of the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is an overall structure diagram of the cold-drawn wire spiral rib knot-tying detection device of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2;
wherein: a base 1;
the automatic conveying mechanism 2 of the spiral rib, the spindle 20, the rotary disc 21 of the spiral rib, the power part 22;
the cold-drawn wire knotting detection mechanism 3, the base 30, the limit switch 31, the guide detection piece 32, the through hole 321, the connecting piece 33, the through groove 331, the first connecting end 332, the second connecting end 333, the guide base 34, the upper guide roller 35, the lower guide roller 36, the elastic piece 37, the first end 371, the second end 372 and the guide piece 38;
and a guide straightening wheel row mechanism 4.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present application, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is correspondingly changed accordingly
In addition, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
The present invention will be discussed in detail with reference to fig. 1 to 3 and the following detailed description of the preferred embodiments.
As shown in fig. 1-3, the utility model provides a cold drawn wire spiral muscle detection device that knoes, it includes base 1 and sets up spiral muscle automatic conveying mechanism 2 and cold drawn wire detection mechanism 3 that knoes on the base 1, cold drawn wire detection mechanism 3 that knoes sets up the delivery outlet department of spiral muscle automatic conveying mechanism 2 is convenient for from the spiral muscle of spiral muscle automatic conveying mechanism 2 delivery outlet output, inputs to cold drawn wire detection mechanism 3 that knoes in, carries out the detection whether knoing.
Wherein, spiral muscle automatic conveying mechanism 2 includes:
the rotating shaft 20 is vertically arranged on the base 1, and is rotatably connected with the base 1;
the spiral rib rotating disc 21 is used for placing a whole bundle of spiral ribs, and is fixedly arranged at the top of the rotating shaft 20;
power part 22, power part 22 fixed mounting be in on the base 1, just power part 22's output with the bottom transmission of pivot 20 is connected, the drive pivot 20 is rotatory, and then realizes the rotation of spiral muscle carousel 21, realizes the spiral horizontal transport to the spiral muscle to the drawing cold drawing that corresponds. The power member 22 in this embodiment is a motor.
Cold drawn wire detection mechanism 3 that knoes includes:
the base 30, the said base 30 is fixedly mounted on said base 1; in this embodiment, the base 30 includes a vertical support rod and a platform plate disposed on the top of the vertical support rod, and other components in the cold-drawn wire knotting detection mechanism 3 are all placed on the platform plate;
the limit switch 31 is fixedly installed on the upper surface of one end of the base 30, and the limit switch 31 is arranged at the output port of the automatic spiral rib conveying mechanism 2; the limit switch 31 has self-resetting resilience force, and the magnitude of the self-resetting resilience force can be set according to actual needs; the specific structure of the limit switch 31 is not limited in the utility model, and the finished product sold in the market can be adopted as long as the limit locking function can be realized;
and the outer wall of the guide detection piece 32 is fixedly connected with the input end of the limit switch 31, a through hole 321 for cold wire drawing to pass through is formed in the axial direction of the guide detection piece 32, and the cold wire drawing winding and conveying direction is consistent with the direction of the through hole 321 of the guide detection piece 32.
When in use, in the cold-drawn wire knotting detection mechanism 3, the mechanical limit switch 31 is connected with the guide detection piece 32, and the drawn cold-drawn wire is inserted into the through hole 321 of the guide detection piece 32 to detect whether the cold-drawn wire is knotted. If the cold-drawn wire is knotted, the knotted cold-drawn wire cannot pass through the through hole 321 of the guide detection piece 32, so that the guide detection piece 32 is stressed to extrude the limit switch 31 to act, and the limit of cold-drawn wire conveying is realized. After the knotted cold drawn wire is dredged, the guide detection piece 32 is not extruded any more, and the limit switch 31 has a certain self-resetting resilience force and can be restored to the initial state.
The utility model discloses in this cold drawn wire spiral muscle detection device that knoes, the during operation at first, generally the coiling in-process is knoed and is detected, power component 22 drive pivot 20 is rotatory, and then realizes the rotation of spiral muscle carousel 21, realizes the spiral horizontal transport to the spiral muscle to the cold drawn wire that corresponds does not need the manual work to pull out, reduces workman intensity of labour, improves work efficiency. Then, single-end detection is carried out on the drawn cold drawn wire, and knot detection is carried out by a cold drawn wire knot detection mechanism 3; if the cold-drawn wire is knotted, the knotted cold-drawn wire cannot pass through the through hole 321 of the guide detection piece 32, so that the guide detection piece 32 is stressed to extrude the limit switch 31 to act, a knotting signal is correspondingly transmitted to a control system of the whole equipment, the automatic shutdown alarm is carried out, and an operator is reminded to solve the problem of cold-drawn wire abnormity.
The utility model discloses in this cold-drawn wire spiral muscle detection device that knoes, through the direction detection piece 32 of seting up perforating hole 321, realize the detection of knoing to the cold-drawn wire, adaptable multiple specification cold-drawn wire detection of knoing also can be applicable to cold-drawn wire difference size and shape of knoing, strong adaptability. And once the cold-drawn wire knotting condition appears, the limit switch 31 can immediately react, the reaction is rapid and sensitive, and the machine is stopped in time to protect the cold-drawn wire and the equipment. Meanwhile, the cold-drawn wire spiral rib knotting detection device is arranged at the front end of the winding process, and the winding quality of the steel reinforcement cage is not influenced. In addition, mechanical detection is high in detection efficiency, and a detection ring is saved without labor cost and safety risk.
Specifically, the guide detection piece 32 is a hollow steel column, and the inner diameter of the hollow steel column is 1.5 to 2.5 times of the diameter of the cold-drawn wire. The shape of this steel column can be square, circular, and polygon etc. all can, the utility model discloses in do not limit. In this embodiment, the inner diameter of the hollow steel column is about 2 times of the diameter of the cold-drawn wire, when the through hole 321 in the hollow steel column is too small, the cold-drawn wire is slightly bent and deformed, and the limit switch 31 may perform a limit action, so that the system makes an erroneous judgment; when the through hole 321 in the hollow steel column is too large, the knotted cold drawn wire may directly pass through the through hole 321, resulting in a decrease in detection accuracy.
Specifically, the cold-drawn wire knotting detection mechanism 3 may further include:
the connecting piece 33 is provided with a first connecting end 332 and a second connecting end 333, the first connecting end 332 is fixedly connected with the outer wall of the guide detecting piece 32, and the second connecting end 333 is fixedly connected with the input end of the limit switch 31; through this connecting piece 33, realize the mechanical connection between limit switch 31 and direction detection piece 32, the production preparation of the spare part of being convenient for practices thrift the production and processing cost.
Specifically, the cold-drawn wire knotting detection mechanism 3 may further include:
the guide base 34 is fixedly arranged on the upper surface of one end of the base 30, and is arranged between the guide detection piece 32 and the output port of the automatic spiral rib conveying mechanism 2; in this embodiment, the guide base 34 is in an inverted U shape;
an upper guide roller 35, the upper guide roller 35 being mounted on the guide base 34;
lower deflector roll 36, lower deflector roll 36 is installed on the direction base 34, set up and be in the below of last deflector roll 35, and lower deflector roll 36 with reserve the gap between last deflector roll 35, this reserve the gap and be used for the passing through of cold drawn wire, play certain guide effect to the transport of cold drawn wire.
Specifically, the cold-drawn wire knotting detection mechanism 3 may further include:
the elastic member 37, the elastic member 37 has a first end 371 and a second end 372, the first end 371 of the elastic member 37 is fixedly connected with the guide base 34, and the second end 372 is fixedly connected with the middle part of the connecting member 33. In this embodiment, the elastic member 37 is an extension spring, and in the initial state, the extension spring is preset with a certain tension value, and the specific tension value is designed by those skilled in the art according to actual conditions. Preferably, the connecting member 33 is a long strip plate, a through groove 331 is formed along the length direction of the connecting member 33, and the second end 372 of the elastic member 37 is hooked at the through groove 331 of the connecting member, so that the movable connection between the second end 372 of the elastic member 37 and the connecting member 33 is realized.
When the cold-drawn wires are normally conveyed, the cold-drawn wires cannot contact with the through holes 321 of the guide detection pieces 32, and therefore the hollow steel columns can bear certain extrusion force. In order to prevent to lead to limit switch 31 malfunction because of frictional extrusion force, the utility model discloses in, in the opposite direction of 32 atresss with the direction detection piece, a fixed mounting elastic component 37 (spring), the first end 371 and the direction base 34 fixed connection of elastic component 37, the middle part fixed connection of second end 372 and connecting piece 33. Thus, the elastic member 37 can play a role in balancing the friction force in the opposite direction and avoiding malfunction on one hand; on the other hand, after the limit switch 31 starts the limiting action and then the knotted cold drawn wire is dredged, the reverse tension of the elastic member 37 can also help the limit switch 31 to reset.
Specifically, the cold-drawn wire knotting detection mechanism 3 may further include:
a guide 38, wherein the guide 38 is fixedly mounted on the upper surface of the base 30, is arranged opposite to the output side of the guide detector 32, and is provided with a through hole for passing a cold-drawn wire along the axial direction of the guide 38, and the through hole of the guide 38 and the through hole 321 of the guide detector 32 are basically on the same straight line; and the device plays a certain supporting and guiding role for the detected cold drawn wire. In this embodiment, the through hole of the guide 38 is disposed opposite to the through hole 321 of the guide detector 32, so that the supporting and guiding effects are better.
Specifically, the cold-drawn wire spiral rib knotting detection device may further include:
and the guide straightening wheel row mechanism 4 is arranged on one side of the guide piece 38 far away from the cold-drawn wire knotting detection mechanism 3 and is used for modulating the cold-drawn wire after detection. The utility model discloses in, do not restrict the concrete structure of direction alignment row of wheels mechanism 4, can adopt the finished product of selling on the market, as long as can realize the alignment effect can.
The present invention has been further described with reference to specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention, and that various modifications to the above-described embodiments, which would occur to persons skilled in the art after reading this specification, are within the scope of the present invention.

Claims (10)

1. The utility model provides a cold drawn spiral muscle detection device that knots which characterized in that: the cold-drawing wire knotting detection mechanism is arranged at an output port of the automatic spiral rib conveying mechanism;
wherein, spiral muscle automatic conveying mechanism includes:
the rotating shaft is vertically arranged on the base and is in rotating connection with the base;
the spiral rib rotating disc is fixedly arranged at the top of the rotating shaft;
the power part is fixedly arranged on the base, and the output end of the power part is in transmission connection with the bottom of the rotating shaft to drive the rotating shaft to rotate;
cold drawn wire detection mechanism that knoes includes:
the base is fixedly arranged on the base;
the limit switch is fixedly installed on the upper surface of one end of the base and is arranged at an output port of the automatic spiral rib conveying mechanism;
the outer wall of the guide detection piece is fixedly connected with the input end of the limit switch, and a through hole for the cold drawn wire to pass through is formed in the axial direction of the guide detection piece.
2. The cold-drawn spiral rib knotting detection device of claim 1, wherein:
the guide detection piece is a hollow steel column, and the inner diameter of the hollow steel column is 1.5-2.5 times of the diameter of the cold-drawn wire.
3. The cold-drawn spiral rib knotting detection device of claim 1, wherein:
cold drawn wire detection mechanism that knoes still includes:
the connecting piece is provided with a first connecting end and a second connecting end, the first connecting end is fixedly connected with the outer wall of the guide detection piece, and the second connecting end is fixedly connected with the input end of the limit switch.
4. The cold-drawn spiral rib knotting detection device of claim 3, wherein:
cold-drawn wire detection mechanism that knoes still includes:
the guide base is fixedly arranged on the upper surface of one end of the base and is arranged between the guide detection piece and the output port of the automatic spiral rib conveying mechanism;
the upper guide roller is arranged on the guide base;
and the lower guide roller is arranged on the guide base and is arranged below the upper guide roller, and a gap is reserved between the lower guide roller and the upper guide roller.
5. The cold-drawn spiral rib knotting detection device of claim 4, wherein:
cold drawn wire detection mechanism that knoes still includes:
the elastic piece, the elastic piece has first end and second end, the first end of elastic piece with guide base fixed connection, the second end with the middle part fixed connection of connecting piece.
6. The cold-drawn spiral rib knotting detection device of claim 5, wherein:
the connecting piece is a long strip plate, and a through groove is formed in the length direction of the connecting piece;
the second end of the elastic piece and the hook are arranged at the through groove of the connecting piece.
7. The cold-drawn spiral rib knotting detection device of claim 5, wherein:
the elastic piece is an extension spring.
8. The cold-drawn spiral rib knotting detection device of claim 1, wherein:
cold drawn wire detection mechanism that knoes still includes:
the guide piece is fixedly arranged on the upper surface of the base, is opposite to the output side of the guide detection piece, and is provided with a through hole for the cold-drawn wire to pass through along the axial direction of the guide piece.
9. The cold-drawn spiral rib knotting detection device of claim 8, wherein:
the through hole of the guide piece is arranged right opposite to the through hole of the guide detection piece.
10. The cold-drawn spiral rib knotting detection device of claim 8, wherein:
cold drawn spiral muscle detection device that knots still includes:
and the guide straightening wheel row mechanism is arranged on one side of the guide piece, which is far away from the cold-drawn wire knotting detection mechanism.
CN202220981950.7U 2022-04-26 2022-04-26 Cold-drawn wire spiral rib knotting detection device Active CN217458293U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220981950.7U CN217458293U (en) 2022-04-26 2022-04-26 Cold-drawn wire spiral rib knotting detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220981950.7U CN217458293U (en) 2022-04-26 2022-04-26 Cold-drawn wire spiral rib knotting detection device

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Publication Number Publication Date
CN217458293U true CN217458293U (en) 2022-09-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115318873A (en) * 2022-10-10 2022-11-11 南通尚轩金属制品有限公司 Metal wire recovery device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115318873A (en) * 2022-10-10 2022-11-11 南通尚轩金属制品有限公司 Metal wire recovery device

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