CN108067393A - A kind of steel wire rope detects maintenance facility automatically - Google Patents
A kind of steel wire rope detects maintenance facility automatically Download PDFInfo
- Publication number
- CN108067393A CN108067393A CN201610997302.XA CN201610997302A CN108067393A CN 108067393 A CN108067393 A CN 108067393A CN 201610997302 A CN201610997302 A CN 201610997302A CN 108067393 A CN108067393 A CN 108067393A
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- steel wire
- wire rope
- wheel
- fixed frame
- reel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 163
- 239000010959 steel Substances 0.000 title claims abstract description 163
- 238000012423 maintenance Methods 0.000 title claims abstract description 30
- 238000012360 testing method Methods 0.000 claims abstract description 23
- 238000012546 transfer Methods 0.000 claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 11
- 238000007654 immersion Methods 0.000 claims description 30
- 230000000452 restraining effect Effects 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 22
- 239000011521 glass Substances 0.000 claims description 18
- 238000002791 soaking Methods 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 11
- 238000009825 accumulation Methods 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 8
- 241000271460 Crotalus cerastes Species 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000006247 magnetic powder Substances 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000011514 reflex Effects 0.000 claims description 4
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 12
- 238000010276 construction Methods 0.000 abstract description 6
- 238000005096 rolling process Methods 0.000 abstract description 6
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000005452 bending Methods 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 abstract description 2
- 238000007639 printing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 10
- 239000000523 sample Substances 0.000 description 8
- 208000027418 Wounds and injury Diseases 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 208000014674 injury Diseases 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
- B05C3/125—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
Landscapes
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
The invention belongs to project of transmitting and converting electricity line construction apparatus fields, specifically a kind of steel wire rope detects maintenance facility automatically, including paying out machine, testing device for wire ropes, transfer, maintaining steel wire rope device, winder and console, the steel wire rope not maintained after testing is from paying out machine, situations such as detecting its fracture of wire, bending, corrosion by testing device for wire ropes is simultaneously recorded, detected steel wire rope introduces maintaining steel wire rope device by transfer, and the detection that the steel wire rope after maintenance gets up to complete an axis steel wire rope by winder winding is maintained.Whole process is by console control laying tension, rolling speed, the installation for controlling temperature and steel wire rope.The present invention can show stranded number in time, breakpoint location, detection speed, steel wire rope total length, alarm at breakpoint, storage and printing current record and historical record.With winding constant speed, identical tension, detection precisely, maintenance it is abundant, the features such as high degree of automation.
Description
Technical field
The invention belongs to project of transmitting and converting electricity line construction apparatus field, specifically a kind of steel wire rope detects maintenance automatically
Equipment.
Background technology
Steel wire rope is the important construction tool of power transmission and transformation line engineering construction under tension stringing, and security requirement is high.One
Shelves unwrapping wire section may span across the barriers such as railway, highway, house, the woods, river, once disconnected rope occurs, person property will be subject to
Very big loss, consequence are hardly imaginable；Therefore each engineering will be checked after, immersion oil maintenance ensures to use safely.
But it is visual examination that many companies are mostly to the broken strand of steel cable situation overwhelming majority at present, it is impossible to realize the accurate positionin of spot failure,
Unlikely accurately grasp its internal stranded situation.
The impaired steel wire rope inspection of presence that visual examination should not scrap and internal does not come out, and causes safety hidden when in use
Suffer from；Expand Rejection standard and cause unnecessary loss again.
The dedusting of steel wire rope, the no good treatment measures of derusting, length are difficult to accurately measure.
The maintenance work of steel wire rope immersion oil is heated using oil cauldron or the cumbersome and efficiency of electric furnace heating is low, influences environment.
The presence of these restraining factors causes that the overall performance situation of steel wire rope cannot be grasped exactly, directly affects steel wire
The service life of rope and the safety coefficient of construction stringing.
The content of the invention
In order to solve at present the manually above problem existing for visual inspection visually inspect steel wire rope, it is an object of the invention to provide
A kind of steel wire rope detects maintenance facility automatically.
The purpose of the present invention is what is be achieved through the following technical solutions：
The present invention includes paying out machine, testing device for wire ropes, maintaining steel wire rope device, winder and console, wherein putting
Line machine includes fixed frame, the reel of full axis steel wire rope to be checked, portable frame and reel lifting supporting mechanism, the full axis steel wire rope to be checked
Reel be pulled to portable frame, the portable frame is rotatablely connected with fixed frame, and the reel by being mounted on fixed frame lifts
Supporting mechanism driving lifts and supports fixation；The testing device for wire ropes between paying out machine and maintaining steel wire rope device,
The maintaining steel wire rope device includes shell and the dedusting derusting device being separately mounted in the shell and heating device for soaking oil, described
Dedusting derusting device includes the round brush for being separately mounted to sundries on the dust accumulation drawer in shell and multiple removal steel wire ropes, each dirt
Drawer is located at the lower section of each round brush, and the sundries to drop on steel wire rope is collected by the dust accumulation drawer；The heating device for soaking oil
Including line leading device, immersion oil pond, Resistant heating plate and the outgoing line device being separately mounted in shell, which is arranged below
The Resistant heating plate that installation is electrically connected inside the shell, with the console, inlet wire is respectively equipped at the both ends in the immersion oil pond
Device and outgoing line device, steel wire rope are entered in immersion oil pond by line leading device, are drawn again by the outgoing line device；The winder bag
Fixed frame, motor, bus cable device, transmission mechanism, empty portable frame and reel lifting supporting mechanism, the empty is included to be pulled to
Portable frame, the portable frame are rotatablely connected with fixed frame, and the lifting supporting mechanism driving of the reel by being mounted on fixed frame
It lifts and supports fixation；The bus cable device is located at the one side of empty inlet wire, and steel wire rope is by the bus cable device in empty
One layer of ground of last layer uniformly arranges；
Wherein：Transfer, the transfer bag are equipped between the testing device for wire ropes and maintaining steel wire rope device
Multiple deflecting rollers are included, each deflecting roller is mounted on the shell of the maintaining steel wire rope device respectively by deflecting wheel support bracket, steel wire
Rope realizes that the paying out machine shares same fixed frame with winder by the transfer reverse reflex；
Reel lifting supporting mechanism includes load lifting cylinder and load lifting cylinder dangles stent, the fixed frame are divided into fixed part
And pivotable parts, the cylinder body of the load lifting cylinder are articulated on the fixed part of fixed frame, the output terminal of the load lifting cylinder and fixation
The pivotable parts connection of frame, the reel or empty of full axis steel wire rope to be checked are driven the fixation around fixed frame by the load lifting cylinder
Part and the junction of pivotable parts lift；The load lifting cylinder dangle stent one end be rotationally connected with load lifting cylinder output terminal with
The junction of fixed frame pivotable parts, the other end are free end, and the free end is in the reel or blank coil of full axis steel wire rope to be checked
Cylinder lifting is swung to down afterwards in place above load lifting cylinder Support Position, and be retracted to the free end in the load lifting cylinder supports with load lifting cylinder
Position abuts；
The one side of the reel outlet of full axis steel wire rope to be checked is equipped with the outlet restraint device being mounted on fixed frame, should
Outlet restraint device includes constraint wheel A, constraint wheel B, restraining plate A, restraining plate B and clamp button of the spring, and the constraint wheel A takes turns with constraint
B is setting up and down, and the both sides of constraint wheel A are equipped with restraining plate A, and the both sides of the constraint wheel B are equipped with restraining plate B, wherein one
The restraining plate A and restraining plate B of side are hinged, and the restraining plate A and restraining plate B of opposite side are connected by the clamp button of the spring；
The round brush includes upper round brush, lower round brush and multiple between round brush and lower round brush sidewinder brush on this, each
Round brush is rotatablely installed in the shell, and the upper round brush is located at one end of inlet wire, and the lower round brush is located at the another of outlet
End, steel wire rope are drawn through entering dedusting derusting device below the upper round brush, and by the top of the lower round brush, on described,
Steel wire rope between lower round brush is wrapped in respectively to sidewinder in serpentine to be painted；
The line leading device include two along steel wire rope direction of routing be arranged side by side into line wheel, it is each described into line wheel
Wheel shaft is rotatablely installed inside the shell, and steel wire rope is entered into line wheel lower section by one, introduced again by another into the top of line wheel
In the immersion oil pond；The outgoing line device goes out line wheel including two along what steel wire rope direction of routing was arranged side by side, it is each described go out
The wheel shaft of line wheel is rotatablely installed inside the shell, and the top that steel wire rope goes out line wheel by one bypasses, goes out line wheel by another again
It discharges top；The line leading device and the opposite one side of outgoing line device are equipped with the fabric wheel of installation inside the shell, steel wire rope by
It bypasses, is immersed in the immersion oil pond below the fabric wheel of both sides；
The temperature sensor being electrically connected with console and temperature display alarm are separately installed on the immersion oil pond；
The bus cable device includes sliding block, guide rail, sprocket wheel, rocking arm, portable axis pin, portable disk, shift fork, glass pulley and two-way
Leading screw, the two-way leading screw are rotatably installed on the fixed frame, and the portable disk is fixed in the one side of sprocket wheel, the two-way leading screw
Either end be pierced by by the sprocket wheel and portable disk and be connected with rocking arm, can phase between the sprocket wheel and portable disk and two-way leading screw
To rotating；The guide rail is mounted on fixed frame, positioned at the one side of two-way leading screw inlet wire, and the glass pulley passes through shift fork and the cunning
Block is affixed, and the glass pulley abuts always with two-way leading screw, and steel wire rope between the glass pulley and two-way leading screw by passing through；It is described
Motor is mounted on fixed frame, is connected respectively with empty and sprocket wheel by the transmission mechanism, the two-way leading screw is by shaking
Armband moves rotation or by the portable axis pin by portable disk and rocking arm grafting, by motor driving rotation；
Coaxial linkage is provided with the magnetic powder brake of constant-tension on the portable frame of the reel of full axis steel wire rope to be checked.
Advantages of the present invention is with good effect：
1. whether the present invention can reach the data that Rejection standard provides science for whole service check of steel wire rope, accurate to grasp
Whole performance parameter of steel wire rope extends the service life of steel wire rope, reduces loss of assets, improves the safety coefficient of steel wire rope, protects
Hinder the safety of Poling Construction.
2. the transfer of the present invention makes space utilization reasonable distribution, paying out machine is made to share a fixed frame with winder,
The working space of nearly half is saved, has not only reduced device length but also beautiful.
3. the outlet restraint device of the present invention provides the steel wire rope outlet of a fixed position for steel wire rope, effectively prevent
During unwrapping wire swing of the steel wire rope on the reel width and the more put the more few generation due to steel wire rope difference in height to steel
The influence of probe in cord detection device.
4. dedusting derusting device in maintaining steel wire rope device of the present invention and heating device for soaking oil co-own one big
Cabinet shell saves occupation of land and material.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structure diagram of paying out machine of the present invention；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the structure diagram of outlet restraint device in Fig. 2；
Fig. 5 is the structure diagram of testing device for wire ropes of the present invention；
Fig. 6 is the structure diagram of transfer of the present invention；
Fig. 7 is the structure diagram of maintaining steel wire rope device of the present invention；
Fig. 8 is the structure diagram of dedusting derusting device in Fig. 7；
Fig. 9 is the right view of Fig. 8；
Figure 10 is the structure diagram that device for soaking oil is heated in Fig. 7；
Figure 11 is the structure diagram of winder of the present invention；
Figure 12 is the top view of Figure 11；
Figure 13 is the structure diagram of bus cable device in Figure 12；
Wherein：1 is paying out machine, and 101 be fixed frame, and 102 be load lifting cylinder, and 103 dangle stent for load lifting cylinder, and 104 be outlet
Restraint device, 1041 be constraint wheel A, and 1042 is constrain wheel B, and 1043 be restraining plate A, and 1044 be restraining plate B, and 105 be Spring Card
Button, 106 be magnetic powder brake, and 107 be portable frame；
2 be testing device for wire ropes, and 201 be probe, and 202 be data cable, and 203 be collector, and 204 be computer；
3 be transfer, and 301 be deflecting roller, and 302 be deflecting wheel support bracket；
4 be maintaining steel wire rope device, and 401 be dedusting derusting device, and 4011 be upper round brush, and 4012 is sidewinder brush, and 4013 are
Lower round brush, 4014 be dust accumulation drawer, and 402 be heating device for soaking oil, and 4021 be line leading device, and 40211 be into line wheel, and 4022 be pressure
Line wheel, 4023 be immersion oil pond, and 4024 be Resistant heating plate, and 4025 be outgoing line device, and 40251 be line wheel, and 4026 be temperature
Sensor, 4027 be temperature display alarm；
5 be winder, and 501 be motor, and 502 be motor drive chain, and 503 be bus cable device, and 5031 be sliding block, and 5032 be to lead
Rail, 5033 be sprocket wheel, and 5034 be rocking arm, and 5035 be portable axis pin, and 5036 be portable disk, and 5037 be shift fork, and 5038 be glass pulley,
5039 be two-way leading screw, and 504 be winding displacement driving-chain；
6 platforms in order to control, 7 be reel, and 8 be steel wire rope.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1, the present invention includes paying out machine 1, testing device for wire ropes 2, transfer 3, maintaining steel wire rope device
4th, winder 5 and console 6, wherein paying out machine 1, testing device for wire ropes 2, transfer 3, maintaining steel wire rope device 4 and receipts
Volume machine 5 is set gradually along steel wire rope direction of routing, and the steel wire rope detected through testing device for wire ropes 2 is along the larger radius of gyration
By 3 reverse reflex of transfer, paying out machine 1 is made to share a fixed frame 101 with winder 5.
As shown in Figure 2 and Figure 3, paying out machine 1 includes fixed frame 101, reel 7, portable frame 107 and reel lifting supporting mechanism,
Reel 7 on paying out machine 1 is the reel of full axis steel wire rope to be checked, and the reel of the full axis steel wire rope to be checked is pulled to portable frame 107,
Portable frame 107 is rotatablely connected with fixed frame 101, and the lifting supporting mechanism driving of the reel by being mounted on fixed frame 101 rises
It drops and supports fixation.Reel lifting supporting mechanism includes load lifting cylinder 102 and load lifting cylinder and dangles stent, and fixed frame 101 divides to fix
Part and pivotable parts, the fixed part are connected to A points with pivotable parts；The cylinder body of load lifting cylinder 102 is articulated with fixed frame
On 101 fixed part, the output terminal of the load lifting cylinder 102 is connected with the pivotable parts of fixed frame 101 and (is connected to B points), full
The reel of axis steel wire rope to be checked is driven the junction (A of the fixed part and pivotable parts around fixed frame 101 by load lifting cylinder 102
Point) lifting；Dangle one end of stent 103 of load lifting cylinder is rotationally connected with 102 output terminal of load lifting cylinder and 101 pivotable parts of fixed frame
Junction (B points), the other end is free end, the free end full axis steel wire rope to be checked reel lifting swing to act down afterwards in place
It rises above cylinder Support Position, is retracted to free end in load lifting cylinder 102 and is abutted with load lifting cylinder Support Position.When an axis wire rope standard
After the completion of maintenance, the button that operating personnel are pressed on console 6 makes the load lifting cylinder 102 on paying out machine 1 stretch out the height set, empty
Reel is lifted around A points, while the load lifting cylinder stent 103 that dangles on B points is put and put by operating personnel, disengages it from Support Position,
Manipulating console 6 again makes load lifting cylinder 102 retract, and empty is placed in ground around A points, and empty is unloaded from portable frame 107.Weight
The reel of the new fully loaded steel wire rope of installation, the reel of fully loaded steel wire rope are shifted onto on portable frame 107, and operating personnel are pressed on console 6
Button stretch out load lifting cylinder 102, reel is lifted around A points, and operating personnel dangle load lifting cylinder stent when being raised to setting height
103 swing under B points above oil cylinder Support Position, then manipulating console 6 makes load lifting cylinder 102 bounce back, and load lifting cylinder is made to dangle stent
103 tops to load lifting cylinder Support Position.Clamp button of the spring 105 is pulled by 104 lateral opening of outlet restraint device, is put into steel wire rope.It is full
Coaxial linkage is provided with the magnetic powder brake 106 of constant-tension on the portable frame 107 of the reel of axis steel wire rope to be checked, when entire steel
Cord cabling starts detection, maintenance work after installing when, constant-tension can be provided after opening magnetic powder brake 106；The magnetic
Powder brake 106 is electrically connected with console 6, is commercial products, is purchased in Jiangsu space flight electromechanics Manufacturing Co., Ltd, model
CZK5。
As shown in figure 4, the one side of the reel outlet of full axis steel wire rope to be checked is equipped with the outlet being mounted on fixed frame 101 about
Bundle device 104, the outlet restraint device 104 include constraint wheel A1041, constraint wheel B1042, restraining plate A1043, restraining plate
B1044 and clamp button of the spring 105, constraint wheel A1041 and constraint wheel B1042 are setting up and down, and the both sides of constraint wheel A1041 are equipped with
The both sides of restraining plate A1043, constraint wheel B1042 are equipped with the restraining plate A4013 and restraining plate of restraining plate B1044, wherein one side
1044 is hinged, and the restraining plate A4013 of opposite side is connected with restraining plate 1044 by clamp button of the spring 105.Steel wire rope 8 is taken turns by constraint
It is passed through between A1041 and constraint wheel B1042, the steel wire rope that outlet restraint device 104 provides a fixed position for steel wire rope 8 goes out
Mouthful, effectively prevent swing on reel width of steel wire rope during unwrapping wire and since steel wire rope the more puts the more few generation
Influence of the difference in height to the probe 201 of testing device for wire ropes 2.
As shown in figure 5, testing device for wire ropes 2 includes probe 201, data cable 202, collector 203 and computer 204,
Steel wire rope is put into probe 201, collector 203 is connected by data cable 202 with computer 204, probe 201 respectively,
It can enter detection state at any time afterwards by debugging is intact.Testing device for wire ropes 2 is only needed when its own breaks down
Whole equipment is wanted to shut down, as the cabling of steel wire rope detects the steel wire rope condition of the injury 8 in real time under normal condition, and according to setting broken wires
Mesh is alarmed and records the condition of the injury, and also pause etc. is to be saved after the stopping of steel wire rope 8.The testing device for wire ropes 2 of the present invention is existing
There is technology.
As shown in fig. 6, transfer 3 is equipped between testing device for wire ropes 2 and maintaining steel wire rope device 4, steering dress
Putting 3 includes the deflecting roller 301 of multiple identical sizes, the deflecting roller for identical size that there are three the tools of transfer 3 of the present embodiment
301, three deflecting rollers 301 are triangularly arranged；These three deflecting rollers 301 are mounted on steel wire by three deflecting wheel support brackets 302
It restricts on the shell of care device 4, the purpose is to steel wire rope 8 is made so just to be saved along larger radius of gyration reverse reflex
The working space of nearly half has been saved, and paying out machine 1 and winder 5 can be made to share a fixed frame 101, not only beautiful but also drop
Low cost.
As shown in fig. 7, maintaining steel wire rope device 4 includes dedusting derusting device 401 and heating device for soaking oil 402, the dedusting
Derusting device 401 and heating device for soaking oil 402 share a big cabinet shell, are separately mounted in the shell, are accounted for saving
Ground and material.Steel wire rope 8 enters from dedusting derusting device 401, into heating device for soaking oil 402, steel wire rope 8 after dedusting derusts
It impregnates by high temperature oil and is sufficiently conserved, then packed up by winder 5.
As shown in Fig. 7, Fig. 8 and Fig. 9, dedusting derusting device 401 includes the dust accumulation drawer 4014 being separately mounted in shell
And multiple round brush for removing sundries on steel wire ropes, each dirt drawer 4014 are located at the lower section of each round brush, drop on steel wire rope miscellaneous
Object is collected by the dust accumulation drawer 4014.Round brush include upper round brush 4011, lower round brush 4013 and on this round brush 4011 with
Multiple between lower round brush 4013 sidewinder brush 4012, and each round brush is made by wire brush；The rolling brush rack of each round brush is affixed
Inside the shell, rotational installation is there are one round brush on each rolling brush rack, and each round brush is by hydraulic motor drive rolling.Upper round brush 4011
Parallel with the longitudinal center line of lower round brush 4013, the present embodiment tool respectively sidewinders the axial direction of brush 4012 there are four brush 4012 is sidewindered
Center line is parallel, and perpendicular to the longitudinal center line of upper and lower round brush 4011,4013.Upper round brush 4011 is located at one end of inlet wire,
Lower round brush 4013 is located at the other end of outlet, and steel wire rope enters dedusting derusting device 401 through upper 4011 lower section of round brush, and by lower rolling
The top of brush 4013 is drawn, and the steel wire rope between upper and lower round brush 4011,4013 is wrapped in successively in serpentine respectively sidewinders brush
On 4012.Steel wire rope 8 removed in 4012 contact processes of brush with upper and lower round brush 4011,4013 and are respectively sidewindered steel wire rope 8 it is upper and lower,
The dust of left and right all directions and part corrosion, the sundries such as dust and corrosion are dropped on dust accumulation drawer 4014, are extracted dust accumulation and are taken out
Drawer 4014 can outwell sundries.
As shown in Fig. 7, Figure 10, heating device for soaking oil 402 includes the line leading device 4021, the crimping that are separately mounted in shell
Wheel 4022, immersion oil pond 4023, Resistant heating plate 4024, outgoing line device 4025, temperature sensor 4026 and temperature display alarm
Device 4027, the direction of the following face in the immersion oil pond 4023 are set there are one the Resistant heating plate 4024 being electrically connected with console 6, by
Console 6 controls start and stop and the adjusting of heating temperature；Line leading device 4021 and outlet are respectively equipped at the both ends in immersion oil pond 4023
Device 4025, line leading device 4021 and the opposite one side of outgoing line device 4025 are equipped with the fabric wheel 4022 of installation inside the shell,
Steel wire rope 8 is entered in immersion oil pond 4023 by line leading device 4021, again by 4022 lower section of fabric wheel of the side around immersion immersion oil pond
In 4023, the steel wire rope after maintenance is bypassed by 4022 lower section of fabric wheel of opposite side, is discharged by outgoing line device 4025, by winder
5 pack up.The temperature sensor 4026 being electrically connected with console 6 and temperature display alarm are separately installed on immersion oil pond 4023
4027, oil temperature is detected by the temperature sensor 4026 being attached on immersion oil pond 4023, temperature display alarm 40257 shows real-time temperature
Degree is big by 6 regulation resistance silk 4024 electric currents of heating plate of operating console if sound-light alarm is shown immediately beyond design temperature
It is small, the lifting of temperature is realized, by Oil-temperature control in setting range.
Line leading device 4021 include two along steel wire rope direction of routing be arranged side by side into line wheel 40211, each into line wheel
40211 wheel shaft is rotatablely installed inside the shell, and steel wire rope 8 is entered, into 42011 lower section of line wheel again by another inlet wire by one
The top of wheel 40211 introduces, and the fabric wheel 4022 through the side is redirected into immersion oil pond 4023.Outgoing line device 4025 includes two
Go out line wheel 40251 along what steel wire rope direction of routing was arranged side by side, the wheel shaft for each going out line wheel 40251 is rotatably installed in shell
Interior, the top that the steel wire rope after maintenance goes out line wheel 40251 by one bypasses, the top that goes out line wheel 40251 by another again is discharged.
As shown in Figure 11, Figure 12, winder 5 shares a fixed frame 101 with paying out machine 1, possesses phase homotype with paying out machine 1
Number load lifting cylinder 102, load lifting cylinder dangles stent 103 and portable frame 107.Winder 5 includes fixed frame 101, motor 501, winding displacement
Device 503, transmission mechanism, reel 7, portable frame 107 and reel lifting supporting mechanism, the reel 7 on winder 5 are empty,
The empty is installed in the way of the installation reel of paying out machine 1, i.e., empty is pulled to portable frame 107, and portable frame 107 is with consolidating
Determine frame 101 to be rotatablely connected, and the lifting supporting mechanism driving of the reel by being mounted on fixed frame 101 lifts and supports fixation.
Empty is driven by load lifting cylinder 102 and is lifted around the fixed part of fixed frame 101 and the junction (A points) of pivotable parts；Lifting
Dangle one end of stent 103 of cylinder is rotationally connected with the junction (B of 102 output terminal of load lifting cylinder and 101 pivotable parts of fixed frame
Point), the other end is free end, which swings to above load lifting cylinder Support Position down afterwards in place in empty lifting, is lifting
Cylinder 102 is retracted to free end and is abutted with load lifting cylinder Support Position.Bus cable device 503 is located at the one side of empty inlet wire, steel wire rope 8
It can uniformly be arranged on one layer of ground of empty last layer by the bus cable device 503.
As shown in figure 13, bus cable device 503 includes sliding block 5031, guide rail 5032, sprocket wheel 5033, Rocker arm 5 034, portable pin
Axis 5035, portable disk 5036, shift fork 5037, glass pulley 5038 and two-way leading screw 5039, the two-way leading screw 5039 are rotatably installed in
On the pivotable parts of fixed frame 101, sprocket wheel 5033 and portable disk 5036 fix as one, same for split with two-way leading screw 5039
Axis relation, i.e. portable disk 5036 are fixed in the one side of sprocket wheel 5033, and the either end of two-way leading screw 5039 by the sprocket wheel 5033 and is taken
Row disk 5036 is pierced by and is connected with Rocker arm 5 034, opposite can turn between sprocket wheel 5033 and portable disk 5036 and two-way leading screw 5039
It is dynamic.When portable axis pin 5035 is inserted into portable disk 5036, sprocket wheel 5033 could drive two-way leading screw 5039 to move, when portable pin
When axis 5035 departs from out of portable disk 5036, sprocket wheel 5033 and portable disk 5036 no longer work to two-way leading screw 5039, but
Two-way leading screw 5039 is controlled by Rocker arm 5 034.Rocker arm 5 034 fixes as one with two-way leading screw 5039, when portable axis pin 5035 from
When departing from portable disk 5036, rotating arm 5034 can drive two-way leading screw 5039 to rotate, and glass pulley 5038 be stopped in office
Meaning position.Guide rail 5032 is mounted on the pivotable parts of fixed frame 101, positioned at the one side of two-way 5039 inlet wire of leading screw, sliding block
5031st, glass pulley 5038 and shift fork 5037 fix as one, and glass pulley 5038 abuts always with two-way leading screw 5039, steel wire rope
By being passed through between the glass pulley 5038 and two-way leading screw 5039；Since sliding block 5031 is constrained by guide rail 5032, when two-way leading screw
During 5039 rotation, shift fork 5037 drives glass pulley 5038 that can only do the linear motion back and forth along two-way 5039 direction of leading screw, from
And it realizes and uniformly arranges steel wire rope for one layer in reel last layer in rope closing.Motor 501 is mounted on the fixed part of fixed frame 101
On point, it is connected respectively with empty and sprocket wheel 5033 by transmission mechanism, two-way leading screw 5039 is driven by Rocker arm 5 034 to be rotated,
Or portable disk 5036 and 034 grafting of Rocker arm 5 are driven by rotation by motor 501 by portable axis pin 5035.
The present invention operation principle be：
The steel wire rope 8 of maintenance to be detected from paying out machine 1, by testing device for wire ropes 2 detect its fracture of wire, bending,
Situations such as corrosion, is simultaneously recorded, and detected steel wire rope introduces maintaining steel wire rope device 4 by transfer 3, by dedusting,
The detection that steel wire rope after derusting, immersion oil maintenance gets up to complete an axis steel wire rope by the winding of winder 5 is maintained.Whole process is by controlling
Platform 6 processed controls the lifting of laying tension, rolling speed, immersion oil temperature and paying out machine 1 and winder 5, handling.The qualitative standard of fracture of wire is sentenced
Rate is 98%；Quantitative standard sentences rate for >=90%；Positional precision is ± 20cm；Maximum detection speed is 4km/h, and tension is 2000 Ns
；It is ± 5 degree to maintain oil temperature heating accuracy；Stranded number, breakpoint location, detection speed, steel wire rope overall length can be shown in time
It spends, alarms at breakpoint, store and print current record and historical record.Specially：
The fixed frame 101 one full axis steel wire rope to be checked being put on paying out machine 1, and connected with portable frame 107.Operator
The button pressed on console 6 of member stretches out load lifting cylinder 102, and cable drum is picked up around A points, grasps when being raised to setting height
Make personnel to swing to the load lifting cylinder stent 103 that dangles above oil cylinder Support Position under B points, then manipulate console 6 to make load lifting cylinder 102
Retraction makes load lifting cylinder dangle the top of stent 103 to load lifting cylinder Support Position.Clamp button of the spring 105 is pulled, by constraint wheel A1041, constraint
Restraining plate A1043, the restraining plate B1044 for taking turns B1042 one sides are opened, and are put into steel wire rope 8, are then reclosed afterwards, hang up properly spring
Buckle 105.
Testing device for wire ropes 2 is put in place.Steel wire rope is put into probe 201, by collector 203, computer 204
201 connected with probe with data cable 202, open computer 204 through debugging it is intact after can be at any time into detection shape
State.
After whole equipment is in place, steel is put into the immersion oil pond 4023 of the heating device for soaking oil 402 of maintaining steel wire rope device 4
Cord face grease.
Steel wire rope passes sequentially through transfer 3 and maintaining steel wire rope device 4, empty according to paying out machine 1 installation reel
Mode be installed on winder 5, then the steel wire rope arranged is worn from the downside of glass pulley 5038 of bus cable device 503
It crosses, and will fix on wirerope-winding to empty and connected with the portable frame 107 on winder 5.It is pulled outwardly portable axis pin
5035 disengage it from 5033 fixed portable disk 5036 of sprocket wheel, rotating arm 5034 glass pulley 5038 being made to be moved to arbitrary position
It puts, then turns back to portable axis pin 5035 and enter sprocket wheel state of a control.After motor 501 receives the winding sign on of console 6
Just start at once, impart power to reel under the action of motor drive chain 502 and portable frame 107, at the same by with portable
Frame 104 is coaxial and fixed winding displacement driving-chain 504 passes motion to wire-arranging mechanism 503.Rear paying out machine 1 is just opened since the winding
Dynamic tensile force, steel wire rope will be closely wrapped on reel in layer under the constraint of glass pulley 5038, until terminating to stop
Machine.
Staff's operating console 6, magnetic powder brake 106 starts to provide tension while starting motor 501.Steel wire rope
It will be closely wrapped in layer on reel under the constraint of glass pulley 5038.
In the course of work, if maintenance oil temperature, beyond the temperature of setting, the temperature sensor 4026 in immersion oil pond 4023 can be reported
Alert prompting, controllers operating console 6 control oil temperature.If it find that the stranded situation of steel rope fault, testing device for wire ropes 2
Meeting alarm, and the condition of the injury and location information are recorded automatically, while winder 5 is automatically stopped, steel wire rope 8 is no longer walked about, through work
Make personnel's analysis, steel wire rope taking-up is repaired if the steel wire rope condition of the injury is unsatisfactory for national standard and company standard, is repaired follow-up
Continuous work.If you do not need to repairing can then work on.
When bearing steel wire rope 8 is when residue 2~3 is enclosed on reel on paying out machine 1, shutdown encloses steel wire ropes remaining 2~3
It being winded out from reel, unloads empty, then axis steel wire rope to be tested is installed, two axis cable wire ends are connected using iron wire,
Starting device steel wire rope walks about detection maintenance until fag end shuts down to 2~3 circle of admission machine winding, unlocks iron wire, extraction winding
2~3 circle steel wire ropes, unload the steel wire rope for having detected maintenance, then an empty is installed, 2~3 circle steel wire ropes of extraction twined
Operation can be carried out by being wound in empty.
After all wire rope standards maintain, it is first shut off testing device for wire ropes 2 and is received whole finish.Then will
The steel wire disk that residue is scattered is on the cable drum of winder 5.Subsequently staff's operating console 6 is by paying out machine 1
On empty unload, the full reel on winder 5 is unloaded.Finally shut down pass hull closure, cleaning immersion oil pond 4023, cleaning product
Dirt drawer 4014.
The present invention is suitable for wire rope standard maintenance of the diameter in the range of φ 10~32.The present invention have winding constant speed,
The features such as identical tension, detection is accurate, maintenance is abundant, high degree of automation.
Claims (10)
1. a kind of steel wire rope detects maintenance facility automatically, it is characterised in that：Including paying out machine (1), testing device for wire ropes (2),
It is to be checked that maintaining steel wire rope device (4), winder (5) and console (6), wherein paying out machine (1) include fixed frame (101), full axis
Reel, portable frame (107) and the reel of steel wire rope lift supporting mechanism, and reel of the full axis steel wire rope to be checked is pulled to portable frame
(107), the portable frame (107) is rotatablely connected with fixed frame (101), and the reel by being mounted on fixed frame (101) is lifted
The driving of ascending branch support mechanism lifts and supports fixation；The testing device for wire ropes (2) is located at paying out machine (1) and is filled with maintaining steel wire rope
Between putting (4), which includes shell and the dedusting derusting device (401) being separately mounted in the shell
With heating device for soaking oil (402), the dedusting derusting device (401) includes the dust accumulation drawer (4014) being separately mounted in shell
And multiple round brush for removing sundries on steel wire ropes, each dirt drawer (4014) are located at the lower section of each round brush, drop on steel wire rope
Sundries is collected by the dust accumulation drawer (4014)；It is described heating device for soaking oil (402) include be separately mounted in shell into
Line apparatus (4021), immersion oil pond (4023), Resistant heating plate (4024) and outgoing line device (4025), under the immersion oil pond (4023)
Face is equipped with the Resistant heating plate (4024) that installation is electrically connected inside the shell, with the console (6), in the immersion oil pond
(4023) both ends are respectively equipped with line leading device (4021) and outgoing line device (4025), and steel wire rope is entered by line leading device (4021)
In immersion oil pond (4023), again by the outgoing line device (4025) extraction；The winder (5) includes fixed frame (101), motor
(501), bus cable device (503), transmission mechanism, empty portable frame (107) and reel lifting supporting mechanism, the empty are pushed away
To portable frame (107), the portable frame (107) is rotatablely connected with fixed frame (101), and by being mounted on fixed frame (101)
Reel lifting supporting mechanism driving lift and support fixation；The bus cable device (503) is located at the one side of empty inlet wire, steel
Cord is uniformly arranged by the bus cable device (503) on one layer of ground of empty last layer.
2. maintenance facility is detected automatically by steel wire rope described in claim 1, it is characterised in that：The testing device for wire ropes
(2) transfer (3) is equipped between maintaining steel wire rope device (4), which includes multiple deflecting rollers (301), respectively
Deflecting roller (301) is mounted on the shell of the maintaining steel wire rope device (4) respectively by deflecting wheel support bracket (302), steel wire rope
By the transfer (3) reverse reflex, realize that the paying out machine (1) shares same fixed frame with winder (5)
(101)。
3. maintenance facility is detected automatically by steel wire rope described in claim 1, it is characterised in that：The reel lifts supporting mechanism
It dangles stent including load lifting cylinder (102) and load lifting cylinder, the fixed frame (101) is divided into fixed part and pivotable parts, described
The cylinder body of load lifting cylinder (102) is articulated on the fixed part of fixed frame (101), the output terminal and fixed frame of the load lifting cylinder (102)
(101) pivotable parts connection, the reel or empty of full axis steel wire rope to be checked are driven by the load lifting cylinder (102) around fixation
The fixed part of frame (101) and the junction of pivotable parts lift；The load lifting cylinder dangle stent (103) one end rotate connect
The junction of load lifting cylinder (102) output terminal and fixed frame (101) pivotable parts is connected to, the other end is free end, the free end
It is swung to afterwards above load lifting cylinder Support Position down in place in reel or the empty lifting of full axis steel wire rope to be checked, in the load lifting cylinder
(102) free end is retracted to abut with load lifting cylinder Support Position.
4. the steel wire rope as described in claim 1 or 3 detects maintenance facility automatically, it is characterised in that：Full axis steel wire to be checked
The one side of the reel outlet of rope is equipped with the outlet restraint device (104) being mounted on fixed frame (101), the outlet restraint device
(104) constraint wheel A (1041), constraint wheel B (1042), restraining plate A (1043), restraining plate B (1044) and clamp button of the spring are included
(105), the constraint wheel A (1041) and constraint wheel B (1042) are setting up and down, and the both sides of constraint wheel A (1041) are equipped with about
Beam plate A (1043), the both sides of the constraint wheel B (1042) are equipped with the restraining plate A of restraining plate B (1044), wherein one side
(4013) hinged with restraining plate B (1044), the restraining plate A (4013) and restraining plate B (1044) of opposite side pass through the Spring Card
(105) are detained to be connected.
5. maintenance facility is detected automatically by steel wire rope described in claim 1, it is characterised in that：The round brush includes upper round brush
(4011), lower round brush (4013) and multiple between round brush (4011) and lower round brush (4013) sidewinder brush (4012) on this,
Each round brush is rotatablely installed in the shell, and the upper round brush (4011) is located at one end of inlet wire, the lower round brush
(4013) be located at the other end of outlet, steel wire rope through below the upper round brush (4011) into dedusting derusting device (401), and by
The top of the lower round brush (4013) is drawn, and the steel wire rope between the upper and lower round brush (4011,4013) is wound in serpentine
It is bounded on each side on round brush (4012).
6. maintenance facility is detected automatically by steel wire rope described in claim 1, it is characterised in that：Line leading device (4021) bag
Include two along steel wire rope direction of routing be arranged side by side into line wheel (40211), each wheel shaft into line wheel (40211) turns
Dynamic installation inside the shell, steel wire rope by one into enter below line wheel (42011), again by another into the upper of line wheel (40211)
Side is introduced into the immersion oil pond (4023)；What the outgoing line device (4025) was arranged side by side including two along steel wire rope direction of routing
Go out line wheel (40251), it is each described go out line wheel (40251) wheel shaft be rotatablely installed inside the shell, steel wire rope is by an outlet
Wheel (40251) top bypass, again by another go out line wheel (40251) top discharge.
7. the steel wire rope as described in claim 1 or 6 detects maintenance facility automatically, it is characterised in that：The line leading device
(4021) and the opposite one side of outgoing line device (4025) is equipped with the fabric wheel (4022) of installation inside the shell, and steel wire rope is by both sides
Fabric wheel (4022) below bypass, immerse in the immersion oil pond (4023).
8. maintenance facility is detected automatically by steel wire rope described in claim 1, it is characterised in that：Divide on the immersion oil pond (4023)
The temperature sensor (4026) being electrically connected with console (6) and temperature display alarm (4027) are not installed.
9. maintenance facility is detected automatically by steel wire rope described in claim 1, it is characterised in that：Bus cable device (503) bag
Include sliding block (5031), guide rail (5032), sprocket wheel (5033), rocking arm (5034), portable axis pin (5035), portable disk (5036), dial
Fork (5037), glass pulley (5038) and two-way leading screw (5039), the two-way leading screw (5039) are rotatably installed in the fixed frame
(101) on, the portable disk (5036) is fixed in the one side of sprocket wheel (5033), and the either end of the two-way leading screw (5039) is by this
Sprocket wheel (5033) and portable disk (5036) are pierced by and are connected with rocking arm (5034), the sprocket wheel (5033) and portable disk (5036)
It can be relatively rotated between two-way leading screw (5039)；The guide rail (5032) is mounted on fixed frame (101), positioned at two-way leading screw
(5039) one side of inlet wire, the glass pulley (5038) is affixed by shift fork (5037) and the sliding block (5031), and the winding displacement
Wheel (5038) abuts always with two-way leading screw (5039), and steel wire rope between the glass pulley (5038) and two-way leading screw (5039) by wearing
It crosses；The motor (501) be mounted on fixed frame (101) on, by the transmission mechanism respectively with empty and sprocket wheel (5033)
It is connected, the two-way leading screw (5039) drives rotation or by the portable axis pin (5035) by portable by rocking arm (5034)
Disk (5036) and rocking arm (5034) grafting, are driven by the motor (501) and rotated.
10. maintenance facility is detected automatically by steel wire rope described in claim 1, it is characterised in that：Full axis steel wire rope to be checked
Reel portable frame (107) on coaxial linkage be provided with the magnetic powder brake (106) of constant-tension.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610997302.XA CN108067393B (en) | 2016-11-11 | 2016-11-11 | Automatic detection and maintenance equipment for steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610997302.XA CN108067393B (en) | 2016-11-11 | 2016-11-11 | Automatic detection and maintenance equipment for steel wire rope |
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| Publication Number | Publication Date |
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| CN108067393A true CN108067393A (en) | 2018-05-25 |
| CN108067393B CN108067393B (en) | 2021-12-07 |
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ID=62154983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610997302.XA Active CN108067393B (en) | 2016-11-11 | 2016-11-11 | Automatic detection and maintenance equipment for steel wire rope |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109704173A (en) * | 2019-02-25 | 2019-05-03 | 北京鼎原电梯安装有限公司 | A kind of elevator rope service kit and its maintenance craft |
| CN112520573A (en) * | 2020-12-31 | 2021-03-19 | 德马科起重机械有限公司 | Steel wire rope winding system for crane |
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| CN112520573A (en) * | 2020-12-31 | 2021-03-19 | 德马科起重机械有限公司 | Steel wire rope winding system for crane |
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|---|---|
| CN108067393B (en) | 2021-12-07 |
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Address after: 110021 No. 69 Tengfei street, Tiexi District, Liaoning, Shenyang Applicant after: LIAONING POWER TRANSMISSION AND DISTRIBUTION ENGINEERING Co.,Ltd. Applicant after: SHENYANG AEROSPACE University Applicant after: STATE GRID LIAONING ELECTRIC POWER SUPPLY Co.,Ltd. Applicant after: MAINTENANCE BRANCH OF STATE GRID LIAONING ELECTRIC POWER Co.,Ltd. Applicant after: State Grid Corporation of China Address before: 110021 No. 69 Tengfei street, Tiexi District, Liaoning, Shenyang Applicant before: LIAONING POWER TRANSMISSION AND TRANSFORMATION PROJECT Co.,Ltd. Applicant before: SHENYANG AEROSPACE University Applicant before: STATE GRID LIAONING ELECTRIC POWER SUPPLY Co.,Ltd. Applicant before: MAINTENANCE BRANCH OF STATE GRID LIAONING ELECTRIC POWER Co.,Ltd. Applicant before: State Grid Corporation of China |
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