CN216115421U - Full-automatic mould production line of going up of sintering machine - Google Patents
Full-automatic mould production line of going up of sintering machine Download PDFInfo
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- CN216115421U CN216115421U CN202122529619.XU CN202122529619U CN216115421U CN 216115421 U CN216115421 U CN 216115421U CN 202122529619 U CN202122529619 U CN 202122529619U CN 216115421 U CN216115421 U CN 216115421U
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Abstract
The utility model relates to a full-automatic upper die production line of a sintering machine, which has the technical scheme that: the method comprises the following steps: the device comprises a rack, an X-axis transverse moving mechanism, a Y-axis transverse moving mechanism, a Z-axis lifting mechanism, a sintering machine, a mold mechanism and a grabbing mechanism; the X-axis transverse moving mechanism is arranged on the frame; the Y-axis transverse moving mechanism is arranged on the movable end of the X-axis transverse moving mechanism; the Z-axis lifting mechanism is arranged on the movable end of the Y-axis transverse moving mechanism; the grabbing mechanism is arranged on the movable end of the Z-axis lifting mechanism; the sintering machine and the die mechanism are both arranged on the frame; the rack is also provided with a first driving mechanism for driving the X-axis transverse moving mechanism, a second driving mechanism for driving the Y-axis transverse moving mechanism and a third driving mechanism for driving the Z-axis lifting mechanism; the first driving mechanism is in transmission connection with the X-axis transverse moving mechanism; the second driving mechanism is in transmission connection with the Y-axis transverse moving mechanism; the third driving mechanism is in transmission connection with the Z-axis lifting mechanism; this application has the advantage that can make automatic mould of going up of sintering machine.
Description
Technical Field
The utility model relates to the technical field of automatic production, in particular to a full-automatic upper die production line of a sintering machine.
Background
The sintering machine is suitable for sintering operation of large-scale ferrous metallurgy sintering plants, and is mainly suitable for sintering treatment of iron ore powder in large-scale and medium-scale sintering plants.
In the process of loading a mold on the existing sintering machine, after the mold is mostly manually filled, the mold needs to be manually carried to a worktable of the sintering machine, and then the sintering work of the sintering machine is manually started; the original manual operation mode causes the phenomena of high labor cost, low production efficiency, overlarge labor intensity, potential safety hazard and the like.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a full-automatic mould-loading production line for a sintering machine, which has the advantage of enabling the sintering machine to automatically load moulds.
The technical purpose of the utility model is realized by the following technical scheme: the utility model provides a mould production line in full-automatic sintering machine, includes: the device comprises a rack, an X-axis transverse moving mechanism, a Y-axis transverse moving mechanism, a Z-axis lifting mechanism, a sintering machine, a mold mechanism and a grabbing mechanism for grabbing molds in the mold mechanism onto the sintering machine; the X-axis transverse moving mechanism is arranged on the rack; the Y-axis transverse moving mechanism is arranged on the movable end of the X-axis transverse moving mechanism; the Z-axis lifting mechanism is arranged on the movable end of the Y-axis transverse moving mechanism; the grabbing mechanism is arranged on the movable end of the Z-axis lifting mechanism; the sintering machine and the die mechanism are both arranged on the rack; the rack is also provided with a first driving mechanism for driving the X-axis transverse moving mechanism, a second driving mechanism for driving the Y-axis transverse moving mechanism and a third driving mechanism for driving the Z-axis lifting mechanism; the first driving mechanism is in transmission connection with the X-axis transverse moving mechanism; the second driving mechanism is in transmission connection with the Y-axis transverse moving mechanism; and the third driving mechanism is in transmission connection with the Z-axis lifting mechanism.
Optionally, the X-axis traversing mechanism includes: the first guide rail and the first sliding block are matched with each other; the first guide rail is arranged on the frame; the first sliding block is slidably arranged on the first guide rail; the first sliding block is in transmission connection with the first driving mechanism; the Y-axis transverse moving mechanism is installed on the first sliding block.
Optionally, the first driving mechanism comprises: the X-axis driving motor is used for driving the synchronous wheel; the fixed end of the X-axis driving motor is arranged on the rack, and the output end of the X-axis driving motor is fixedly connected with the synchronizing wheel; the synchronous belt is wound through the synchronous wheel and then fixedly connected with the first sliding block.
Optionally, the Y-axis traversing mechanism includes: the second guide rail and a second sliding block correspondingly matched with the second guide rail; the second guide rail is arranged on the first sliding block; the second sliding block is slidably arranged on the second guide rail; the second sliding block is fixedly connected with the output end of the second driving mechanism; and the Z-axis lifting mechanism is arranged on the second sliding block.
Optionally, the second driving mechanism comprises: the device comprises a first ball screw, a first sliding table, a first coupler and a Y-axis driving motor for driving the first ball screw; the fixed end of the Y-axis driving motor is arranged on the second guide rail, and the output end of the Y-axis driving motor is fixedly connected with one end of the first coupler; the other end of the first coupling is fixedly connected with the first ball screw; one end of the first sliding table is in threaded connection with the first ball screw, and the other end of the first sliding table is fixedly connected with the second sliding block.
Optionally, the Z-axis lifting mechanism includes: the third guide rail and a third sliding block correspondingly matched with the third guide rail; the third guide rail is arranged on the second sliding block; the third sliding block is slidably arranged on the third guide rail; the third sliding block is fixedly connected with the output end of the third driving mechanism; the grabbing mechanism is installed on the third sliding block.
Optionally, the third driving mechanism comprises: the second ball screw, the second sliding table, the second coupler and the Z-axis driving motor are used for driving the second ball screw; the fixed end of the Z-axis driving motor is arranged on the third guide rail, and the output end of the Z-axis driving motor is fixedly connected with one end of the second coupler; the other end of the second coupling is fixedly connected with the second ball screw; one end of the second sliding table is in threaded connection with the second ball screw, and the other end of the second sliding table is fixedly connected with the third sliding block.
Optionally, the grabbing mechanism comprises: the mechanical claw is used for grabbing the mold in the mold mechanism to the sintering machine, and the driving motor is used for adjusting the working position of the mechanical claw; the fixed end of the driving motor is installed on the third sliding block, and the movable end of the driving motor is fixedly connected with the mechanical claw.
Optionally, the mold mechanism includes: the sintering device comprises a plurality of moulds for sintering and mould placing racks for storing the moulds; the mould placing rack is installed on the rack.
In conclusion, the utility model has the following beneficial effects:
1. the manipulator for grabbing the mould on the production line can achieve the grabbing purpose through a three-axis linkage moving mode of the X-axis transverse moving mechanism, the Y-axis transverse moving mechanism and the Z-axis lifting mechanism, the technical scheme that a robot replaces a human to work is realized, and a large amount of labor cost is saved;
2. the working time of the production line can be adjusted to the low valley period manufacturing production required by the national regulated industrial peak valley and middle period power consumption, the national power limit requirement is met, and the power consumption cost of manufacturing enterprises is reduced to the minimum.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a side schematic view of the present invention.
In the figure: 1. a frame; 21. an X-axis traversing mechanism; 22. a first drive mechanism; 31. a Y-axis traversing mechanism; 32. a second drive mechanism; 41. a Z-axis lifting mechanism; 42. a third drive mechanism; 5. sintering machine; 6. a mold mechanism; 7. and (4) a grabbing mechanism.
Detailed Description
In order to make the objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. Several embodiments of the utility model are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like are used for descriptive purposes only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, configuration, and operation, and therefore should not be construed as limiting the present invention.
The utility model is described in detail below with reference to the figures and examples.
As shown in fig. 1 and 2, the present invention provides a full-automatic upper mold production line of a sintering machine, comprising: the device comprises a frame 1, an X-axis transverse moving mechanism 21, a Y-axis transverse moving mechanism 31, a Z-axis lifting mechanism 41, a sintering machine 5, a mould mechanism 6 and a grabbing mechanism 7 for grabbing moulds in the mould mechanism 6 onto the sintering machine 5; the X-axis transverse moving mechanism 21 is arranged on the frame 1; the Y-axis transverse moving mechanism 31 is arranged on the movable end of the X-axis transverse moving mechanism 21; the Z-axis lifting mechanism 41 is arranged on the movable end of the Y-axis transverse moving mechanism 31; the grabbing mechanism 7 is arranged on the movable end of the Z-axis lifting mechanism 41; the sintering machine 5 and the die mechanism 6 are both arranged on the rack 1; the frame 1 is also provided with a first driving mechanism 22 for driving the X-axis transverse moving mechanism 21, a second driving mechanism 32 for driving the Y-axis transverse moving mechanism 31 and a third driving mechanism 42 for driving the Z-axis lifting mechanism 41; the first driving mechanism 22 is in transmission connection with the X-axis transverse moving mechanism 21; the second driving mechanism 32 is in transmission connection with the Y-axis transverse moving mechanism 31; the third driving mechanism 42 is in transmission connection with the Z-axis lifting mechanism 41.
The working principle of the full-automatic upper die production line of the sintering machine provided by the utility model is as follows: through the X-axis transverse moving mechanism 21 arranged on the rack, the Y-axis transverse moving mechanism 31 arranged on the movable end of the X-axis transverse moving mechanism 21, the Z-axis lifting mechanism 41 arranged on the movable end of the Y-axis transverse moving mechanism 31 and the grabbing mechanism 7 arranged on the movable end of the Z-axis lifting mechanism 41, the grabbing mechanism 7 can move in three directions of the X-axis, the Y-axis and the Z-axis simultaneously, so that a mould in the mould mechanism 6 is grabbed onto the sintering machine 5 in a three-axis linkage moving mode, the automatic mould loading of the sintering machine is realized, the manual carrying of the mould to a working table of the sintering machine and the manual starting of the sintering work of the sintering machine are not needed any more, the labor cost is greatly reduced, and the potential safety hazard is reduced;
the production working time of the full-automatic upper die production line of the sintering machine can be adjusted to the low valley period manufacturing production of the national specified industrial peak valley period power consumption requirement, namely, the national specified industrial peak valley period power consumption requirement is met, the current industrial power limiting policy of China is met, the power consumption cost of manufacturing enterprises is reduced, and the production is more environment-friendly.
Further, the X-axis traversing mechanism 21 includes: the first guide rail and the first sliding block are matched with each other; the first guide rail is arranged on the frame 1; the first sliding block is slidably arranged on the first guide rail; the first slide block is in transmission connection with the first driving mechanism 22; the Y-axis traversing mechanism 31 is mounted on the first slider.
In this embodiment, the two first guide rails are adopted, the two first guide rails are respectively installed at two ends of the rack, and the two first guide rails are all provided with the first sliding blocks in a sliding manner, corresponding positions of the first sliding blocks on the two first guide rails are the same, so that the Y-axis traversing mechanism 31 can be installed on the two first sliding blocks, the Y-axis traversing mechanism 31 can slide on the first guide rails in a reciprocating manner through the first sliding blocks under the driving of the first driving mechanism 22, and the X-axis traversing mechanism 21 realizes the movement in the X-axis direction of the grabbing mechanism 7.
Further, the first drive mechanism 22 includes: the X-axis driving motor is used for driving the synchronous wheel; the fixed end of the X-axis driving motor is arranged on the frame 1, and the output end of the X-axis driving motor is fixedly connected with the synchronizing wheel; the synchronous belt is wound through the synchronous wheel and then fixedly connected with the first sliding block.
In this embodiment, the first slide block on the X-axis traversing mechanism 21 is driven by a synchronous wheel and a synchronous belt; when the first driving mechanism 22 works, the X-axis driving motor is started to drive the synchronous wheel to rotate, and the synchronous wheel drives the synchronous belt to move, so that the synchronous belt drives the first sliding block fixedly connected with the synchronous belt to slide on the first guide rail, and further, the transverse movement of the first sliding block in the X-axis direction is driven.
Further, the Y-axis traversing mechanism 31 includes: the second guide rail and a second sliding block correspondingly matched with the second guide rail; the second guide rail is arranged on the first sliding block; the second sliding block is slidably arranged on the second guide rail; the second slide block is fixedly connected with the output end of the second driving mechanism 32; the Z-axis lifting mechanism 41 is mounted on the second slider.
In this embodiment, the second guide rail is installed on the two first sliding blocks, the second sliding block is slidably disposed on the second guide rail and is fixedly connected to the output end of the second driving mechanism 32, under the driving action of the second driving mechanism 32, the second sliding block can slide back and forth on the second guide rail, and the Y-axis traversing mechanism 31 can move in the Y-axis direction of the grabbing mechanism 7;
the Y-axis transverse moving mechanism 31 and the X-axis transverse moving mechanism 21 cooperate to enable the grabbing mechanism 7 to move along the X-axis direction and the Y-axis direction simultaneously.
Further, the second drive mechanism 32 includes: the device comprises a first ball screw, a first sliding table, a first coupler and a Y-axis driving motor for driving the first ball screw; the fixed end of the Y-axis driving motor is arranged on the second guide rail, and the output end of the Y-axis driving motor is fixedly connected with one end of the first coupler; the other end of the first coupling is fixedly connected with the first ball screw; one end of the first sliding table is in threaded connection with the first ball screw, and the other end of the first sliding table is fixedly connected with the second sliding block.
In the embodiment, the second slide block on the Y-axis traversing mechanism 31 is connected and driven through a ball screw and a coupler; when the second driving mechanism 32 works, the Y-axis driving motor is started and drives the first coupler to rotate, and the first coupler drives the first ball screw to rotate, so that the first sliding table in threaded connection with the first ball screw drives the second sliding block to move in the Y-axis direction, and further, the transverse movement of the second sliding block in the Y-axis direction is driven.
Further, the Z-axis elevating mechanism 41 includes: the third guide rail and a third sliding block correspondingly matched with the third guide rail; the third guide rail is arranged on the second sliding block; the third sliding block is slidably arranged on the third guide rail; the third sliding block is fixedly connected with the output end of the third driving mechanism 42; the grabbing mechanism 7 is installed on the third sliding block.
In this embodiment, the second guide rail is installed on the second slider, the third slider is slidably disposed on the third guide rail and is fixedly connected to the output end of the third driving mechanism 42, under the driving action of the third driving mechanism 42, the third slider can reciprocate on the third guide rail to move up and down, and the Z-axis lifting mechanism 41 can move in the Z-axis direction of the grabbing mechanism 7;
the Z-axis lifting mechanism 41 is matched with the Y-axis transverse moving mechanism 31 and the X-axis transverse moving mechanism 21, so that the grabbing mechanism 7 can move along the X-axis direction, the Y-axis direction and the Z-axis direction simultaneously.
Further, the third driving mechanism 42 includes: the second ball screw, the second sliding table, the second coupler and the Z-axis driving motor are used for driving the second ball screw; the fixed end of the Z-axis driving motor is arranged on the third guide rail, and the output end of the Z-axis driving motor is fixedly connected with one end of the second coupler; the other end of the second coupling is fixedly connected with the second ball screw; one end of the second sliding table is in threaded connection with the second ball screw, and the other end of the second sliding table is fixedly connected with the third sliding block.
In this embodiment, the third slider on the Z-axis lifting mechanism 41 is connected and driven by a ball screw and a coupler; when the third driving mechanism 42 works, the Z-axis driving motor is started and drives the second coupling to rotate, and the second coupling drives the second ball screw to rotate, so that the second sliding table in threaded connection with the second ball screw drives the third slider to move in the Z-axis direction, and further, the second slider is driven to lift in the Z-axis direction.
Further, the grasping mechanism 7 includes: the mechanical claw is used for grabbing the mold in the mold mechanism 6 to the sintering machine 5, and the driving motor is used for adjusting the working position of the mechanical claw; the fixed end of the driving motor is installed on the third sliding block, and the movable end of the driving motor is fixedly connected with the mechanical claw.
In this embodiment, driving motor can drive the gripper and rotate to this operating position who adjusts the gripper makes the gripper can adapt to press from both sides the mould of getting the different grade type, and the functionality is stronger.
Further, the mold mechanism 6 includes: the sintering device comprises a plurality of moulds for sintering and mould placing racks for storing the moulds; the mould placing rack is arranged on the machine frame 1.
The mould placing rack is arranged on the rack 1, a plurality of moulds are respectively placed on the mould placing rack in a certain order, and the mould placing rack plays a role in containing the plurality of moulds; snatch 7 during operation gripper can directly take out the mould that will need use from the mould rack, and the mould uses the rethread gripper to put back the original place after accomplishing, convenient and fast, and degree of automation is high.
The full-automatic mould loading production line for the sintering machine has the advantage that the sintering machine can be automatically loaded with moulds.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.
Claims (9)
1. The utility model provides a mould production line in full-automatic of sintering machine which characterized in that includes: the device comprises a rack, an X-axis transverse moving mechanism, a Y-axis transverse moving mechanism, a Z-axis lifting mechanism, a sintering machine, a mold mechanism and a grabbing mechanism for grabbing molds in the mold mechanism onto the sintering machine; the X-axis transverse moving mechanism is arranged on the rack; the Y-axis transverse moving mechanism is arranged on the movable end of the X-axis transverse moving mechanism; the Z-axis lifting mechanism is arranged on the movable end of the Y-axis transverse moving mechanism; the grabbing mechanism is arranged on the movable end of the Z-axis lifting mechanism; the sintering machine and the die mechanism are both arranged on the rack;
the rack is also provided with a first driving mechanism for driving the X-axis transverse moving mechanism, a second driving mechanism for driving the Y-axis transverse moving mechanism and a third driving mechanism for driving the Z-axis lifting mechanism; the first driving mechanism is in transmission connection with the X-axis transverse moving mechanism; the second driving mechanism is in transmission connection with the Y-axis transverse moving mechanism; and the third driving mechanism is in transmission connection with the Z-axis lifting mechanism.
2. The fully automatic upper mold production line of sintering machine according to claim 1, wherein the X-axis traversing mechanism comprises: the first guide rail and the first sliding block are matched with each other; the first guide rail is arranged on the frame; the first sliding block is slidably arranged on the first guide rail; the first sliding block is in transmission connection with the first driving mechanism; the Y-axis transverse moving mechanism is installed on the first sliding block.
3. The fully automatic upper mold production line of sintering machine according to claim 2, wherein the first driving mechanism comprises: the X-axis driving motor is used for driving the synchronous wheel; the fixed end of the X-axis driving motor is arranged on the rack, and the output end of the X-axis driving motor is fixedly connected with the synchronizing wheel; the synchronous belt is wound through the synchronous wheel and then fixedly connected with the first sliding block.
4. The fully automatic upper mold production line of sintering machine according to claim 2, wherein the Y-axis traversing mechanism comprises: the second guide rail and a second sliding block correspondingly matched with the second guide rail; the second guide rail is arranged on the first sliding block; the second sliding block is slidably arranged on the second guide rail; the second sliding block is fixedly connected with the output end of the second driving mechanism; and the Z-axis lifting mechanism is arranged on the second sliding block.
5. The fully automatic upper mold production line of sintering machine according to claim 4, wherein the second driving mechanism comprises: the device comprises a first ball screw, a first sliding table, a first coupler and a Y-axis driving motor for driving the first ball screw; the fixed end of the Y-axis driving motor is arranged on the second guide rail, and the output end of the Y-axis driving motor is fixedly connected with one end of the first coupler; the other end of the first coupling is fixedly connected with the first ball screw; one end of the first sliding table is in threaded connection with the first ball screw, and the other end of the first sliding table is fixedly connected with the second sliding block.
6. The full-automatic upper mold production line of a sintering machine according to claim 4, wherein the Z-axis lifting mechanism comprises: the third guide rail and a third sliding block correspondingly matched with the third guide rail; the third guide rail is arranged on the second sliding block; the third sliding block is slidably arranged on the third guide rail; the third sliding block is fixedly connected with the output end of the third driving mechanism; the grabbing mechanism is installed on the third sliding block.
7. The fully automatic upper mold production line of sintering machine according to claim 6, wherein the third driving mechanism comprises: the second ball screw, the second sliding table, the second coupler and the Z-axis driving motor are used for driving the second ball screw; the fixed end of the Z-axis driving motor is arranged on the third guide rail, and the output end of the Z-axis driving motor is fixedly connected with one end of the second coupler; the other end of the second coupling is fixedly connected with the second ball screw; one end of the second sliding table is in threaded connection with the second ball screw, and the other end of the second sliding table is fixedly connected with the third sliding block.
8. The full-automatic upper mold production line of sintering machine according to claim 6, wherein the gripping mechanism comprises: the mechanical claw is used for grabbing the mold in the mold mechanism to the sintering machine, and the driving motor is used for adjusting the working position of the mechanical claw; the fixed end of the driving motor is installed on the third sliding block, and the movable end of the driving motor is fixedly connected with the mechanical claw.
9. The fully automatic upper mold production line of sintering machine according to claim 8, wherein the mold mechanism comprises: the sintering device comprises a plurality of moulds for sintering and mould placing racks for storing the moulds; the mould placing rack is installed on the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122529619.XU CN216115421U (en) | 2021-10-20 | 2021-10-20 | Full-automatic mould production line of going up of sintering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122529619.XU CN216115421U (en) | 2021-10-20 | 2021-10-20 | Full-automatic mould production line of going up of sintering machine |
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| Publication Number | Publication Date |
|---|---|
| CN216115421U true CN216115421U (en) | 2022-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122529619.XU Active CN216115421U (en) | 2021-10-20 | 2021-10-20 | Full-automatic mould production line of going up of sintering machine |
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| CN (1) | CN216115421U (en) |
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- 2021-10-20 CN CN202122529619.XU patent/CN216115421U/en active Active
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