CN210850730U - Combined die for producing prefabricated parts - Google Patents
Combined die for producing prefabricated parts Download PDFInfo
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- CN210850730U CN210850730U CN201921536118.0U CN201921536118U CN210850730U CN 210850730 U CN210850730 U CN 210850730U CN 201921536118 U CN201921536118 U CN 201921536118U CN 210850730 U CN210850730 U CN 210850730U
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Abstract
The utility model discloses a combined die for producing prefabricated parts, which comprises a production platform, a bottom die, an outer vertical die, an inner vertical die and an inner angle die, wherein the bottom end of the outer vertical die is hinged with the production platform, and the inner vertical die and the inner angle die are movably arranged relative to the production platform; the combined die has a production state and a demoulding state, when the combined die is in the production state, the outer vertical die, the inner vertical die and the inner angle die are in a vertical state, the bottom end of the outer vertical die and the bottom ends of the inner vertical die and the inner angle die are respectively abutted against the outer side and the inner side of the bottom die, and spaces among the outer vertical die, the inner vertical die and the inner angle die are used for forming prefabricated components; when the combined die is in a demoulding state, the outer vertical die is in an outward opening state. The utility model discloses a combined die has greatly improved the efficiency of die-filling, form removal, has reduced intensity of labour, promotes the apparent quality of prefabricated component.
Description
Technical Field
The utility model relates to a assembling die for producing prefabricated component belongs to prefabricated component production technical field.
Background
Patent document 1 (publication No. CN108867875A, entitled "building structure module for building house" and house and method for building the same ") discloses a novel building structure module, which is a prefabricated member with a cavity structure, has four faces of a rectangular parallelepiped structure, lacks two opposite faces thereof, and is a technical problem that needs to be solved urgently in the prior art. Obviously, the building module is the preferred scheme in vertical production (each surface is in a vertical state during production), and the existing vertical production method of the prefabricated part generally adopts counter-pulling screw rods to fix a template (mould), is similar to the template fixing mode of cast-in-place concrete, and has the defects of low efficiency, high labor intensity and poor apparent quality of the prefabricated part.
SUMMERY OF THE UTILITY MODEL
In order to improve vertical production prefabricated component's production efficiency, realize die-filling fast, the drawing of patterns, the utility model provides an assembling die for producing prefabricated component, concrete technical scheme is as follows.
The combined die for producing the prefabricated part is characterized by comprising a production platform, a bottom die, an outer vertical die, an inner vertical die and an inner angle die, wherein the bottom end of the outer vertical die is hinged to the production platform, the inner vertical die and the inner angle die are movably arranged relative to the production platform, and the bottom die is fixedly connected with the production platform; the combined die has a production state and a demoulding state, when the combined die is in the production state, the outer vertical die, the inner vertical die and the inner angle die are in a vertical state, two adjacent inner vertical dies at corners are connected through the inner angle die, the bottom end of the outer vertical die and the bottom ends of the inner vertical die and the inner angle die are respectively abutted against the outer side and the inner side of the bottom die, and spaces among the outer vertical die, the inner vertical die and the inner angle die are used for forming prefabricated components; when the combined die is in a demoulding state, the outer vertical die is in an outward opening state, and the inner vertical die and the inner angle die are not abutted to the bottom die.
Further, when the combined die is in a production state, the shape enclosed by the outer vertical dies is square or rectangular when viewed from the vertical direction.
Furthermore, the inner corner mold comprises two forming plates which are perpendicular to each other, and two adjacent inner vertical molds at the corners are perpendicular to each other. Further, the bottom end of the inner vertical die is hinged to the production platform, and when the combined die is in a demolding state, the inner vertical die is in an inward opening state.
Furthermore, a support is arranged on the inner side of the inner vertical mold, the support is fixedly connected with the production platform, the inner vertical mold is connected with the support through two groups of parallel connecting rods, and the inner vertical mold, the support and the two groups of parallel connecting rods form a parallelogram mechanism together; the support is also provided with a screw rod nut mechanism, a screw rod of the screw rod nut mechanism is vertically arranged and can rotate relative to the support, a nut of the screw rod nut mechanism is connected with the inner vertical die through a driving connecting rod, and two ends of the driving connecting rod are respectively hinged with the inner vertical die and the nut.
Furthermore, the combined die also comprises inner separation dies which are arranged in pairs; when the combined die is in a production state, the inner partition die is connected with the adjacent inner vertical die through the inner corner die, and the bottom ends of the inner partition die are abutted against the two sides of the bottom die.
Further, the bottom end of the inner partition die is hinged to the production platform, and when the combined die is in a demolding state, the inner partition die is in an inward opening state.
Furthermore, a support is arranged on the inner side of the inner partition mold, the support is fixedly connected with the production platform, the inner partition mold is connected with the support through two groups of parallel connecting rods, and the inner partition mold, the support and the two groups of parallel connecting rods form a parallelogram mechanism together; the support is also provided with a screw rod nut mechanism, a screw rod of the screw rod nut mechanism is vertically arranged and can rotate relative to the support, a nut of the screw rod nut mechanism is connected with the inner partition die through a driving connecting rod, and two ends of the driving connecting rod are respectively hinged with the inner partition die and the nut.
Further, the outer vertical mold, the inner angle mold and the inner partition mold respectively comprise rib plates and forming plates for forming the prefabricated parts, and the rib plates are fixed on one side surfaces of the forming plates in a criss-cross mode.
Further, the combined die further comprises a top die, at least one part of the top die is located between the outer vertical die and the inner vertical die, and when the combined die is in a production state, the top of the outer vertical die and the top of the inner vertical die are both abutted to the top die.
The utility model discloses following beneficial effect has.
1) The bottom die has the positioning and limiting effects, the thickness of the prefabricated part is determined by the width of the bottom die, and due to the positioning effect of the bottom die, the outer vertical die and the inner vertical die can automatically realize quick positioning, so that the die filling efficiency is greatly improved.
2) The outer vertical mold is hinged with the production platform, and the inner vertical mold is hinged with the production platform or connected through a parallel connecting rod, so that the automatic control of mold loading and mold unloading is conveniently realized, and the production efficiency is greatly improved;
3) and adopt the utility model discloses an assembling die is through carrying on spacing fixedly to external mold, interior vertical mould bottom and/or top, has ensured prefabricated component's dimensional accuracy, has avoided using the counter-pulling screw rod among the prior art, is favorable to improving production efficiency, reduces intensity of labour, promotes the apparent quality of prefabricated component.
4) The inner angle mold is utilized to connect two adjacent inner vertical molds at the corners, so that the inner vertical molds can rotate or move inwards, the interference between the inner vertical molds and the inner angle mold and the interference between the inner vertical molds and the inner vertical molds can be prevented, and the automatic mold assembling and disassembling of the inner vertical molds can be realized conveniently.
5) The inner partition molds and the inner vertical molds have the same embodiment and function, and the number and the positions of the inner partition molds can be changed to form partition walls with various sizes in the inner cavity of the prefabricated part.
Drawings
Fig. 1 is a schematic view of a combined mold of embodiment 1 of the present invention in a production state;
fig. 2 is an exploded view of the combined mold of embodiment 1 of the present invention in a mold release state;
FIG. 3 is an enlarged view of area A of FIG. 2;
FIG. 4 is a top view of the segmented mold of FIG. 1;
FIG. 5 is a schematic top view of a prefabricated component for producing different specifications;
FIG. 6 is a schematic top view of a prefabricated component for producing different specifications;
FIG. 7 is a schematic view of the assembled mold set with the top mold;
FIG. 8 is a schematic view showing the connection between the inner corner mold and the production platform in example 1 (in a production state);
FIG. 9 is a schematic view showing the movement of the inner corner mold in demolding in example 1;
FIG. 10 is an enlarged view of area A of FIG. 9;
fig. 11 is a schematic view of the connection between the inner vertical mold, the inner angle mold and the production platform in embodiment 2 of the present invention;
FIG. 12 is a schematic cross-sectional view taken along line A-A of FIG. 11;
FIG. 13 is a schematic view showing an expanded state of an inner angle mode and an inner vertical mode in embodiment 2;
fig. 14 is a schematic view of the inner angle mold and the inner vertical mold in the contracted state in example 2.
In the figure: the production platform comprises a production platform 1, a bottom die 2, an outer vertical die 3, an inner vertical die 4, an inner corner die 5, an inner partition die 6, a top die 7, a square through hole 8, a square bump 9, a support 10, a parallel connecting rod 11, a screw rod 12, a nut 13, a driving connecting rod 14 and a prefabricated part 15.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1
Referring to fig. 1-3, a combined mold for producing a prefabricated part includes a production platform 1, a bottom mold 2, an outer vertical mold 3, an inner vertical mold 4 and an inner angle mold 5, wherein the bottom end of the outer vertical mold 3 and the bottom end of the outer vertical mold 4 are both hinged to the production platform 1, the inner angle mold 5 is movably disposed relative to the production platform 1, the bottom mold 2 is fixedly connected to the production platform 1, and the bottom mold 2 may also be a part of the production platform 1 (for example, a boss of the production platform); the combined die has a production state and a demoulding state, when the combined die is in the production state (as shown in fig. 1), the outer vertical die 3, the inner vertical die 4 and the inner angle die 5 are in a vertical state, two adjacent inner vertical dies 4 at corners are connected through the inner angle die 5, the bottom end of the outer vertical die 3, the bottom ends of the inner vertical die 4 and the inner angle die 5 are respectively abutted against the outer side and the inner side of the bottom die 2, and spaces among the outer vertical die 3, the inner vertical die 4 and the inner angle die 5 are used for forming prefabricated components; when the combined die is in a demoulding state (as shown in fig. 2), the outer vertical die 3 is in an outward opening state, the inner vertical die 4 is in an inward opening state, and the inner vertical die 5 is lifted away from the production platform 1.
The combined die also comprises inner partition dies 6, the inner partition dies 6 are arranged in pairs, and the bottom ends of the inner partition dies 6 are hinged with the production platform 1; when the combined die is in a production state, the inner partition dies 6 are connected with the adjacent inner vertical dies 4 through the inner angle dies 5, and the bottom ends of the pair of inner partition dies 6 are abutted against the two sides of the bottom die; the inner partition die 6 is arranged in the same manner as the inner vertical die 4, and when the combined die is in a demolding state, the inner partition die 6 is in a state of being opened inward (the side opposite to the molded prefabricated part). The internal parting dies 6 are used for forming the partition walls in the inner cavity of the prefabricated part, and a person skilled in the art can understand that the number and the positions of the internal parting dies 6 can be set according to the situation of the partition walls, but the internal parting dies 6 can be eliminated (as shown in figures 4-6), and the combined dies can produce the prefabricated part in a shape like a Chinese character 'kou', a Chinese character 'ri' or a Chinese character 'mu' in a top view.
Referring to fig. 1 to 2, each of the outer vertical mold 3, the inner vertical mold 4, the inner corner mold 5, and the inner partition mold 6 includes a rib plate fixed on one side surface thereof in a criss-cross manner, and a forming plate for forming a prefabricated part. The forming plate is used for directly contacting the prefabricated part, the ribbed plates are arranged to improve the rigidity of the combined die, the forming plate is prevented from bending and deforming, and the manufacturing precision of the prefabricated part is improved. It will be understood by those skilled in the art that the structural forms of the outer vertical mold 3, the inner vertical mold 4, the inner vertical mold 5 and the inner partition mold 6 are not limited to the above-mentioned structures, and other structural forms, such as various rib forms (molds) used for forming prefabricated parts in the prior art, may be adopted.
Preferably, when the combined die is in a production state, the shape enclosed by the outer vertical die is a square or a rectangle, correspondingly, the shape enclosed by the inner vertical die 4 and the inner angle die 5 is also a square or a rectangle, and the shape enclosed by the inner vertical die 4, the inner partition die 5 and the inner angle die 5 is also a square or a rectangle. The inner angle die 5 comprises two forming plates which are vertical to each other, two adjacent inner vertical dies at the corners are vertical to each other, and the adjacent inner vertical dies 4 and the inner partition dies 6 at the corners are vertical to each other. The prefabricated part module of cuboid or square structure is more favorable to assembling into the whole of building. However, through the angle that changes two profiled sheets of inside angle mould 5, the utility model discloses a combination mould also can produce in the plan view for other polygonal prefabricated component, for example produce in the plan view for triangle-shaped, pentagon, regular hexagon's prefabricated component.
Preferably, referring to fig. 7, the split mold further includes a top mold 7, a part of the top mold 7 is located between the outer vertical mold 3 and the inner vertical mold 4, and when the split mold is in the production state, both the top of the outer vertical mold 3 and the top of the inner vertical mold 4 abut against the top mold 7, and the outer vertical mold 3 and the inner vertical mold 4 can be tightly pressed against the top mold 7 by a clamping mechanism (not shown). An opening for pouring and a through hole (not shown) for exhausting are reserved on the top die 7, and the top die can limit the height of the prefabricated part (the height during pouring) and can also position the top ends of the external vertical die 3 and the internal vertical die 4 to ensure the dimensional accuracy of the prefabricated part. Of course, the top mold may take other structural forms such as the one disclosed in patent document 2 (publication No. CN109397492A, utility model name: a vertical mold for producing prefabricated parts). It should be noted that: the top die is not an essential part of the split die, and when the top die is omitted, the positioning of the upper portions of the outer and inner vertical dies 3 and 4 may be performed by other mechanisms, such as positioning using hydraulic cylinders.
The outer vertical die 3, the inner vertical die 4 and the inner partition die 6 can all adopt hydraulic cylinders to realize the turnover, and the outer vertical die 3, the inner vertical die 4 and the inner partition die 6 are driven to be in a vertical state during die filling; when the mold is disassembled, the outer vertical mold 3 is driven to turn outwards and open, and the inner vertical mold 4 and the inner partition mold 6 are driven to turn inwards and open.
As shown in fig. 8-10, the production platform 1 is provided with a square through hole 8, and the bottom of the inner corner mold 5 is provided with a square bump 9 matched with the through hole in the direction. When the inner angle die 5 needs to be installed, the inner angle die 5 is hoisted to the upper side of the production platform 1, the square convex blocks are inserted into the direction through holes 8, the installation and the positioning of the inner angle die 5 are completed, the square convex blocks 9 limit the position of the inner angle die 5 on the production platform 1, the rotation of the inner angle die 5 is limited, and the inner angle die 5 is ensured to be reliably abutted against the inner vertical die 4 or the inner separation die 6 respectively. When demoulding, the inner corner mould 5 is directly lifted off the production platform by using a lifting appliance; if the bonding force between the prefabricated part and the inner corner mold 5 is large, an abutting mechanism can be arranged below the production platform and used for pushing the direction bump 9 to abut against and loosen the inner corner mold 5, and then the inner corner mold 5 is lifted away from the production platform 1.
It should be noted that, in the present embodiment, a manner of movably connecting the inner corner mold 5 with the production platform 1 is illustrated, but those skilled in the art can understand that: the movable connection mode of the inner angle mold 5 and the production platform 1 is not limited to this, the inner angle mold 5 is used for connecting the inner vertical mold 4 and the inner vertical mold 4 at the corner on the production platform 1, or connecting the inner vertical mold 4 and the inner partition mold 6, as long as the inner angle mold 5 is detachably arranged on the production platform 1 and is reliably abutted against the inner vertical mold 4 or the inner partition mold 6.
Example 2
The other parts are the same as those in embodiment 1, except that: the inner vertical mold 4, the inner angle mold 5 and the inner partition mold 6 are arranged in different modes.
As shown in fig. 11-12, a support 10 is arranged on the inner side of the inner vertical mold 4, the support 10 is fixedly connected with the production platform 1, the inner vertical mold 4 is connected with the support 10 through two sets of parallel connecting rods 11 (two parallel connecting rods at the same height can be seen as one set), and the inner vertical mold 4, the support 10 and the two sets of parallel connecting rods 11 form a parallelogram mechanism together; the support 10 is further provided with a lead screw nut mechanism, a lead screw 12 of the lead screw nut mechanism is vertically arranged and can rotate relative to the support 10, a nut 13 of the lead screw nut mechanism is connected with the inner vertical die 4 through a driving connecting rod 14, and two ends of the driving connecting rod 14 are respectively hinged with the inner vertical die 4 and the nut 13. The screw rod 12 is rotated, and the nut moves on the screw rod 12 in the vertical direction, so that the inner vertical die 4 is driven to contract inwards or expand outwards through the driving connecting rod 14.
Preferably, if an inner partition 6 is provided, the inner partition 6 is connected to the production platform 1 in the same way as the inner vertical mould 4 (not shown).
Preferably, referring to fig. 13-14, the internal vertical mold 4 for forming the cavity of the prefabricated part or the internal vertical mold 4 and the internal parting mold 6 for forming the cavity of the prefabricated part are connected to the same bracket 10 through two sets of parallel connecting rods 11 and are connected to the same screw nut mechanism through a driving connecting rod 14. Therefore, when the screw rod 12 of the screw rod nut mechanism is rotated, the inner vertical die 4 surrounding the bracket 10, or the inner vertical die 4 and the inner partition die 6 can be contracted or expanded outwards at the same time, and the die assembling and disassembling efficiency is greatly improved.
Wherein, in order to eliminate installation error, when guaranteeing that the assembling die is in production state, all accurately butt and die block 2 with a plurality of interior founding moulds 4 or interior mould 6 that link to each other with support 10, drive connecting rod 14 adopts the telescopic link that can adjust length.
As shown in fig. 13-14, the inner corner form 5 is also attached to the bracket 10 in the same manner as the inner upright form 4. In order to prevent the inner vertical mold 4 or the inner separation mold 6 from interfering with the inner corner mold 5 during contraction, the inclination angle of the parallel link 11 and/or the driving link 14 can be adjusted so that the contraction amplitude of the inner corner mold 5 is smaller than the contraction amplitudes of the inner vertical mold 4 and the inner corner mold 5. Or different feed screw and nut mechanisms are arranged to control the inner angle mold 5 and the inner vertical mold 4 (inner partition mold 6), so that the inner vertical mold 4 (inner partition mold 6) can be contracted firstly, and then the inner angle mold 5 is contracted. Of course, it will be understood by those skilled in the art that the inner corner mold 5 may also be movably connected to the production platform 1 as described in embodiment 1, so that the interference between the inner corner mold 5 and the inner vertical mold 4 during mold loading or mold unloading can be avoided more simply.
The production method for producing the prefabricated part by adopting the combined die mainly comprises the following steps:
1) when the combined die is in a demolding state, the outer vertical die 3 is in an outward opening state, and various embedded parts can be installed on the outer vertical die 3;
2) an inner vertical mold 4 and an inner angle mold 5 are arranged on the inner side of the bottom mold 2, so that the bottom ends of the inner vertical mold 4 and the inner angle mold 5 are abutted against the inner side of the bottom mold 2, and the outer vertical mold 3 is driven to abut against the outer side of the bottom mold 2; the combined die is in a production state; if the top die is needed, the top die 7 can be arranged at the top of the outer vertical die 3 and the inner vertical die 4, and the outer vertical die 3, the inner vertical die 4 and the top die 7 are clamped by the clamping mechanism;
3) pouring materials for forming the prefabricated part into the space between the outward vertical die 3, the inner vertical die 4 and the inner corner die 5; if the top die 7 is arranged, pouring is carried out through a pouring gate arranged on the top die 7;
4) the step of removing the mould after the prefabricated part is formed comprises the following steps: the outer vertical mold 3 is opened outwards; moving the inner angle mould 4 inwards or lifting the inner angle mould 4 away; the inner vertical die 4 is rotated inwards or the inner vertical die 4 is moved inwards; the prefabricated part 15 is hoisted out.
The embodiments of the present invention have been described above with reference to the accompanying drawings, and features of the embodiments and examples of the present invention may be combined with each other without conflict. The present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make many forms without departing from the spirit and the scope of the present invention, which is encompassed by the present invention.
Claims (10)
1. The combined die for producing the prefabricated part is characterized by comprising a production platform, a bottom die, an outer vertical die, an inner vertical die and an inner angle die, wherein the bottom end of the outer vertical die is hinged to the production platform, the inner vertical die and the inner angle die are movably arranged relative to the production platform, and the bottom die is fixedly connected with the production platform; the combined die has a production state and a demoulding state, when the combined die is in the production state, the outer vertical die, the inner vertical die and the inner angle die are in a vertical state, two adjacent inner vertical dies at corners are connected through the inner angle die, the bottom end of the outer vertical die and the bottom ends of the inner vertical die and the inner angle die are respectively abutted against the outer side and the inner side of the bottom die, and spaces among the outer vertical die, the inner vertical die and the inner angle die are used for forming prefabricated components; when the combined die is in a demoulding state, the outer vertical die is in an outward opening state, and the inner vertical die and the inner angle die are not abutted to the bottom die.
2. A split mold for the production of prefabricated units according to claim 1, wherein said outer mold has a square or rectangular shape when viewed in a vertical direction when said split mold is in a production state.
3. A combined mould for manufacturing prefabricated parts according to claim 2, characterised in that said internal angle moulds comprise two mutually perpendicular forming plates, and two adjacent internal angle moulds are mutually perpendicular.
4. A segmented mold for producing prefabricated parts according to claim 3, wherein the bottom end of the inner vertical mold is hinged to the production platform, and the inner vertical mold is in an inwardly opened state when the segmented mold is in a demolded state.
5. A combined mould for producing prefabricated parts according to claim 3, wherein a support is arranged on the inner side of the inner vertical mould, the support is fixedly connected with the production platform, the inner vertical mould and the support are connected through two groups of parallel connecting rods, and the inner vertical mould, the support and the two groups of parallel connecting rods form a parallelogram mechanism together; the support is further provided with a lead screw nut mechanism, a lead screw of the lead screw nut mechanism is vertically arranged, a nut of the lead screw nut mechanism is connected with the inner vertical die through a driving connecting rod, and two ends of the driving connecting rod are respectively hinged with the inner vertical die and the nut.
6. A combined mould for manufacturing prefabricated parts according to any one of claims 1 to 5, characterized in that it further comprises internal separation moulds, said internal separation moulds being arranged in pairs; when the combined die is in a production state, the inner partition die is connected with the adjacent inner vertical die through the inner corner die.
7. A segmented mold for producing prefabricated parts according to claim 6, wherein the bottom end of the inner partition mold is hinged to the production platform, and the inner partition mold is in an inwardly opened state when the segmented mold is in a demolding state.
8. A combined mould for producing prefabricated parts according to claim 6, wherein a bracket is arranged on the inner side of the inner partition mould, the bracket is fixedly connected with the production platform, the inner partition mould and the bracket are connected through two groups of parallel connecting rods, and the inner partition mould, the bracket and the two groups of parallel connecting rods form a parallelogram mechanism together; the support is further provided with a lead screw nut mechanism, a lead screw of the lead screw nut mechanism is vertically arranged, a nut of the lead screw nut mechanism is connected with the inner partition mold through a driving connecting rod, and two ends of the driving connecting rod are respectively hinged with the inner partition mold and the nut.
9. A split mold for producing prefabricated parts according to claim 1, wherein said outer standing mold, inner angle mold and inner partition mold each comprise a rib plate and a molding plate for molding the prefabricated parts, said rib plate being fixed on one side surface of said molding plate in a criss-cross manner.
10. A segmented mold for producing prefabricated parts according to claim 1, further comprising a top mold, wherein at least a part of the top mold is positioned between the outer vertical mold and the inner vertical mold, and when the segmented mold is in a production state, both the top of the outer vertical mold and the top of the inner vertical mold abut against the top mold.
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| CN201921536118.0U CN210850730U (en) | 2019-09-16 | 2019-09-16 | Combined die for producing prefabricated parts |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587786A (en) * | 2019-09-16 | 2019-12-20 | 长沙远大住宅工业集团股份有限公司 | Combined die for producing prefabricated part and production method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587786A (en) * | 2019-09-16 | 2019-12-20 | 长沙远大住宅工业集团股份有限公司 | Combined die for producing prefabricated part and production method |
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