CN208026645U - Appearance detection device for small transparent paper of C800 high-speed packaging machine - Google Patents
Appearance detection device for small transparent paper of C800 high-speed packaging machine Download PDFInfo
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- CN208026645U CN208026645U CN201820467432.7U CN201820467432U CN208026645U CN 208026645 U CN208026645 U CN 208026645U CN 201820467432 U CN201820467432 U CN 201820467432U CN 208026645 U CN208026645 U CN 208026645U
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- speed packaging
- packaging machine
- controller
- transparent paper
- electric cabinet
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 44
- 238000001514 detection method Methods 0.000 title abstract description 15
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 46
- 230000005693 optoelectronics Effects 0.000 claims description 12
- 239000000779 smoke Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010409 ironing Methods 0.000 abstract 2
- 230000008030 elimination Effects 0.000 abstract 1
- 238000003379 elimination reaction Methods 0.000 abstract 1
- 229920000298 Cellophane Polymers 0.000 description 19
- 238000000034 method Methods 0.000 description 11
- 239000002775 capsule Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 235000000396 iron Nutrition 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 230000005622 photoelectricity Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 206010053615 Thermal burn Diseases 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 244000061176 Nicotiana tabacum Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- YLJREFDVOIBQDA-UHFFFAOYSA-N tacrine Chemical compound C1=CC=C2C(N)=C(CCCC3)C3=NC2=C1 YLJREFDVOIBQDA-UHFFFAOYSA-N 0.000 description 1
- 229960001685 tacrine Drugs 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Wrapping Of Specific Fragile Articles (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses a small box transparent paper appearance detection device of a C800 high-speed packaging machine, which comprises an industrial camera, a mounting bracket, a photoelectric switch, a direct current power supply, a lighting source, a touch display screen, an electric cabinet box body, a photoelectric coupler and a controller; the industrial camera and the lighting source are arranged at the front and back positions of a small cigarette packet 2 x 5 at the outlet of the spiral stacking conveyor of the C800 type high-speed packaging machine through a mounting bracket, the photoelectric switch is arranged at the position of the cigarette packet stacking propeller of the C800 type high-speed packaging machine through the mounting bracket, the touch display screen and the controller are arranged on the box body of the electric cabinet, and the box body of the electric cabinet is arranged at the position of a wallboard of the C800 type high-speed packaging machine. The device can discover the defects of the ironing quality of the transparent paper packages in the front and the back of the small cigarette packet in time, can realize automatic detection and elimination of products with defects in the ironing quality of the transparent paper packages in the front and the back of the small cigarette packet without interrupting the production flow, and realizes perfect matching of the detection speed and the equipment running speed.
Description
Technical field
The utility model is related to Cigarette processing equipment technical field more particularly to a kind of C800 high-speed packaging machines capsule are transparent
Paper appearance delection device.
Background technology
In production of cigarettes, C800 high-speed packaging machines are main force's types of China's cigarette package industry.The machine is mainly born
The qualified cigarette packet that duty produces upstream machine carries out packet transparent paper and bracing wire packaging, 2*5 barrels packaging, transparent paper of bar box in tobacco and bracing wire
The processes such as packaging.The qualified cigarette packet of the high-speed packaging machines such as GDX6S, GD3000 production is transmitted to C800 high speeds by cigarette packet conveyer belt
Packing machine carries out the package of packet transparent paper and bracing wire, and bracing wire is pasted onto the specific position of cellophane paper, by heater to its into
The entire encapsulation process of packet transparent paper and bracing wire is completed in row heat-sealing, and after the completion of cellophane paper wraps up, qualified cigarette packet is transmitted to the portions BV
Divide and carry out 2*5 wrap molding packaging, item packet completes progress cigarette cellophane paper and bracing wire packaging after package, to complete entire cigarette
Packaging production.C800 high-speed packaging machines carry out the package of cellophane paper and bracing wire to the small box of cigarettes that upstream machine produces, sear up, whole
Shape, the small box of cigarettes for completing cellophane paper package are transmitted to BV case packing machines part by conveyer belt, eventually by the spiral shell of the parts BV
Rotation stacks conveyer and the parts small box of cigarettes progress 2*5 stacked arrangements feeding BV is carried out barrel shaping packaging.In transparent paper of small box
And bracing wire package iron scald during, due to by flatiron temperature, transparent-paper package material, cellophane paper and bracing wire parcel location, thoroughly
The influences such as bright paper and bracing wire conveying, small box of cigarettes shape, have when in production small box of cigarettes bottom and top cellophane paper fold it is bad,
The defects of deformation, loose and capsule label paper turn down generates, and this kind of transparent paper of small box packaging defect often have contingency,
The features such as sudden, discontinuity, once faulty goods, which comes into the market, will damage consumer's interests.And existing C800 high-speed packaging machines
It not yet finds about the detection of cellophane paper package and device for eliminating at the top and bottom of small box of cigarettes, to operation, produces and safeguard band
Difficulty is carried out, it is also difficult to which, for the corresponding detection device for eliminating of above-mentioned mass defect installation, the prior art cannot still solve this and ask
Topic.
Utility model content
The purpose of this utility model is to provide a kind of C800 high-speed packaging machines transparent paper of small box appearance delection device, to capsule
The device that the cellophane paper presentation quality of top and bottom package is detected, and be not required to interrupt production procedure, not to original machine system
It has an impact, realizes the automatic detection and rejecting to faulty goods.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is:
A kind of C800 high-speed packaging machines transparent paper of small box appearance delection device, including industrial camera, mounting bracket, photoelectricity
Switch, lighting source, touch display screen, electric cabinet babinet, photoelectrical coupler and controller, the industrial camera, illumination light
Source is mounted on C800 type high-speed packaging machine spirals by mounting bracket and stacks conveyer outlet 2*5 small box of cigarettes front and back positions, institute
The optoelectronic switch stated is mounted on C800 type high-speed packaging machine smoke pile propellers position by mounting bracket, and the touch is shown
Screen, controller are mounted on electric cabinet babinet, and electric cabinet babinet is mounted on C800 type high-speed packaging machine position of wallboards, the controller
Output is electrically connected by photoelectrical coupler and C800 type high-speed packaging machine original machine control panels.
The lighting source is one group of independence LED light source, is realized to being shone without shadow at the top and bottom of 2*5 small box of cigarettes
It is bright, so that small box of cigarettes top and bottom cellophane paper package presentation quality is shown clear.
The touch display screen, controller are mounted on electric cabinet babinet, at the top of running 2*5 small box of cigarettes and bottom
Portion's cellophane paper package presentation quality carries out comprehensive detection and is analyzed detection image, handled by image algorithm software,
Realize the detection to 2*5 transparent paper of small box cigarette packet presentation qualities.High level is sent out after detecting faulty goods, controls photoelectricity coupling
Clutch is connected, and realizes automatic detection and the removing function of faulty goods.
To ensure that system run all right, miniature camera arrange the 2*5 that C800 high-speed packaging machine spiral stackers export
Cigarette packet front and back position comprehensive take pictures.Captured image is sent into controller, and controller passes through figure to the image of feeding
As algorithm progress analyzing processing, it is converted into voltage signal, and be compared with the reference voltage value of touch display screen setting,
It is qualified images between the high lower bound of a reference value, is otherwise judged as faulty goods.
Compared with the existing technology, the utility model has the advantages that:
1, cellophane paper open defect at the top and bottom of small box of cigarettes can be accurately detected, by changing controller displacement ginseng
Number, and these defective products are subjected to automatic rejection, it comes into the market to prevent faulty goods.
2, the arrangement achieves the perfect matching of detection speed and the equipment speed of service, user completes in touch display screen
The operations such as the setting of camera test position, detection parameters adjustment, reference voltage value modification, are not required to interrupt production procedure, you can realize
Cellophane paper open defect product at the top and bottom of small box of cigarettes detect and reject automatically.
3, the device is stable, efficient, reliable, easy to maintain.
Description of the drawings
Fig. 1 is the system design frame chart of the utility model;
Fig. 2 is the structural schematic diagram of the utility model;
Fig. 3 is the fundamental diagram of the utility model.
In figure:1. controllers;2. holders;3. lighting sources;4. industrial cameras;5. .2*5 small box of cigarettes;6. is pushed away
Into device;7. optoelectronic switches.
Specific implementation mode
In the present embodiment, it should be noted that relational terms such as first and second and the like are used merely to one
A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it
Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those
Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or setting
Standby intrinsic element.
In addition, the connection between component or fixed form if not otherwise specified in this embodiment, connection or solid
Determine mode can be fixed by bolt commonly used in the prior art or pin fix or axis pin connection etc. modes, therefore, this
It is no longer described in detail in embodiment.
As shown in fig.1, a kind of C800 high-speed packaging machines transparent paper of small box appearance delection device, with C800 type high-speed packagings
Machine is mating;Its constitute substantially including:Industrial camera (model:COGNEX In-SightMicro1400C), lighting source (type
Number:LTS-BR4214), controller (model:SIMATIC IPC347E), touch display screen (model:FPD370-121), photoelectricity
Coupler (model:TRS24VDC 1C0), DC power supply (model:SDR-120-24), industrial camera, lighting source, photoelectricity
Switch, controller are connect by photoelectrical coupler with original machine control system, and user completes image position of taking pictures in touch display screen
Set, the operations such as parameter and detection reference voltage value modification, be not required to interrupt production procedure, you can realize to transparent paper of small box bottom and
The defective product of top package detect and reject automatically.The industrial camera, lighting source pass through mounting bracket
It is installed on C800 type high-speed packaging machine spirals and stacks conveyer outlet 2*5 small box of cigarettes front and back positions, the optoelectronic switch is logical
It crosses mounting bracket and is mounted on C800 type high-speed packaging machine smoke pile propellers position, the touch display screen, controller installation
On electric cabinet babinet, electric cabinet babinet is mounted on C800 type high-speed packaging machine position of wallboards, the photoelectrical coupler and controller,
Touch display screen, optoelectronic switch, miniature camera, lighting source and C800 type high-speed packaging machine original machine control panels are electrically connected.
The lighting source is independent LED light source, and light source is mounted on same position with industrial camera, to running 2*5 capsules
Cellophane paper package irons boiling hot position and carries out comprehensive take pictures before and after cigarette packet.The controller is mounted on an electric cabinet with touch display screen
On babinet, controller carries out analyzing processing by processing softwares such as image algorithms, to the image of input, and picture signal is converted to
Voltage signal, to complete the detection process of transparent paper of small box appearance.
As shown in Fig. 2, the industrial camera 4 is installed on C800 type high-speed packets with lighting source 3 by mounting bracket 2
Spiral of installing stacks 5 front and back position of conveyer outlet 2*5 small box of cigarettes, and the optoelectronic switch 7 is mounted on by mounting bracket
6 position of C800 type high-speed packaging machine smoke piles propeller, lighting source are radiated at 2*5 small box of cigarettes anteroposterior positions using LED light source
It sets, realizes that industrial camera is to C800 high-speed packaging machine spiral stackers to the shadowless lighting at the top and bottom of 2*5 small box of cigarettes
The cigarette packet front and back position of the 2*5 arrangements of outlet carries out comprehensive take pictures.Captured image is sent into controller 1, and controller 1 is to sending
The image entered carries out analyzing processing by image algorithm, irons boiling hot quality difference according to cellophane paper package before and after capsule, cellophane paper is anti-
Brightness is different, its picture signal is converted to voltage signal, and be compared with the reference voltage value of touch display screen setting,
It is qualified images between the high lower bound of a reference value, is otherwise judged as faulty goods.
For judging that the cigarette packet of existing defects, controller receive the pulse signal that optoelectronic switch is sent into, which is carried out
Shift count, when displacement numerical value reaches numerical value set by user, controller sends out rejecting high level signal, the high level signal
Photoelectrical coupler is connected, photoelectrical coupler normally opened contact is connected, and the DC24V high level signals come from original machine are connected, which send
Enter original machine control system, original machine control system sends out rejecting signal, by the plume of existing defects at the top and bottom of 2*5 small box of cigarettes
In C800 high-speed packaging machine cigarette goods rejection mouth automatic rejections.
As shown in figure 3, equipment is run, the AC220V AC powers come from original machine are connected, and DC power supplier is by its voltage
Rectification is DC24V DC power supplies, and power supply is provided for the present apparatus, controller, touch display screen, lighting source, industrial camera,
Optoelectronic switch obtains electric normal work, is mounted on the optoelectronic switch of C800 type high-speed packaging machine smoke pile propellers position to by being somebody's turn to do
The 2*5 small box of cigarettes at place carry out counting displacement, are installed on C800 type high-speed packaging machine spirals and stack conveyer outlet 2*5 capsule cigarettes
The industrial camera of packet front and back position to by carried out before and after the 2*5 small box of cigarettes at this it is comprehensive take pictures, industrial camera shooting
Photo is transmitted to controller by data line, and controller carries out analyzing processing by image algorithm to the picture received, will scheme
Piece signal is converted to voltage signal, irons boiling hot brightness difference according to picture cellophane paper package, controller exports the voltage of different numerical value
Signal, the signal is compared controller with the reference voltage value that touch screen user inputs, if the voltage value is between benchmark
Between voltage levels limit, controller not output signal illustrates before and after 2*5 small box of cigarettes that cellophane paper package irons and scalds normal, and equipment is just
Often production, 2*5 small box of cigarettes enter next procedure and carry out a plume box, cellophane paper and bracing wire package;Conversely, the then 2*5 capsules
Transparent paper of cigarette packet package irons boiling hot existing defects, and controller receives the pulse enable signal that optoelectronic switch is sent into, starts small to the 2*5
Box cigarette packet carries out shift count, and when shift count reaches shift value input by user, controller output high level signal arrives
On photoelectrical coupler, photoelectrical coupler is connected, and load-side conducting, original machine DC24V signals are sent to original machine control system, original machine control
System processed sends out a rejecting pulse signal and goods rejection solenoid valve, solenoid valve is given to iron 2*5 transparent paper of small box cigarette packet package
The plume for scalding existing defects is accurately rejected.
Above description is only a specific implementation of the present invention, but the scope of protection of the utility model is not limited to
In this, any change or replacement expected without creative work should be covered within the scope of the utility model.
Claims (3)
1. a kind of C800 high-speed packaging machines transparent paper of small box appearance delection device, it is characterised in that:Including industrial camera, installation
Holder, optoelectronic switch, DC power supply, lighting source, touch display screen, electric cabinet babinet, photoelectrical coupler and controller, it is described
Industrial camera, lighting source by mounting bracket be installed on C800 type high-speed packaging machine spirals stack conveyer export 2*5 it is small
Box cigarette packet front and back position, the optoelectronic switch are mounted on C800 type high-speed packaging machine smoke pile propellers position by mounting bracket
It sets, the touch display screen, controller are mounted on electric cabinet babinet, and electric cabinet babinet is mounted on C800 type high-speed packaging machine wallboards
Position, the photoelectrical coupler and controller, touch display screen, optoelectronic switch, miniature camera, lighting source and C800 types
High-speed packaging machine original machine control panel is electrically connected.
2. a kind of C800 high-speed packaging machines transparent paper of small box appearance delection device according to claim 1, it is characterised in that:
The lighting source is independent LED light source, and light source is mounted on same position with industrial camera.
3. a kind of C800 high-speed packaging machines transparent paper of small box appearance delection device according to claim 1, it is characterised in that:
The controller is mounted on touch display screen on an electric cabinet babinet.
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CN201820467432.7U CN208026645U (en) | 2018-03-30 | 2018-03-30 | Appearance detection device for small transparent paper of C800 high-speed packaging machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108387582A (en) * | 2018-03-30 | 2018-08-10 | 红云红河烟草(集团)有限责任公司 | Appearance detection device and method for small transparent paper of C800 high-speed packaging machine |
DE102020201067A1 (en) | 2020-01-29 | 2021-07-29 | Multivac Sepp Haggenmüller Se & Co. Kg | Packaging machine with a camera device and method |
-
2018
- 2018-03-30 CN CN201820467432.7U patent/CN208026645U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108387582A (en) * | 2018-03-30 | 2018-08-10 | 红云红河烟草(集团)有限责任公司 | Appearance detection device and method for small transparent paper of C800 high-speed packaging machine |
DE102020201067A1 (en) | 2020-01-29 | 2021-07-29 | Multivac Sepp Haggenmüller Se & Co. Kg | Packaging machine with a camera device and method |
DE102020201067B4 (en) | 2020-01-29 | 2024-06-13 | Multivac Sepp Haggenmüller Se & Co. Kg | Packaging machine with a camera device |
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