CN204674955U - Automatic measurement banding machine - Google Patents
Automatic measurement banding machine Download PDFInfo
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- CN204674955U CN204674955U CN201520327101.XU CN201520327101U CN204674955U CN 204674955 U CN204674955 U CN 204674955U CN 201520327101 U CN201520327101 U CN 201520327101U CN 204674955 U CN204674955 U CN 204674955U
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Abstract
The utility model discloses one and automatically measure banding machine, comprise frame, the top of frame is provided with base plate, base plate is provided with from left to right successively feed conveying device, detecting device, product screening device, goes out material conveying device and packing device, be provided with PLC in frame electric cabinet, base plate is provided with and moves materials device, move materials device and comprise moving guide rail, moving guide rail is provided with Mobile base, and Mobile base is provided with three manipulators, and the bottom of each manipulator is equipped with sucker; Distance between feed conveying device with detecting device, between detecting device with product screening device, between product screening device and adjacent two manipulators equal with the distance gone out between material conveying device is equal.The utility model achieves the Machine Vision Detection of similar patch electronics product P IN pin planeness and automation encapsulation, also has tally function, while the cost of labor of manufacturer of enhancing productivity, reduce, also can better control the quality of product.
Description
Technical field
The utility model relates to one and automatically measures banding machine, is mainly used in electron trade the encapsulation with the detection of the PIN planeness of the electronic devices and components of PIN and accurate counting such as inductance, high-frequency transformer, IC integrated chip.
Background technology
At present, market has a variety of to inductance, high-frequency transformer, IC integrated package etc. with the detection of the electronic devices and components of PIN and the equipment of packaging, have plenty of and utilize homemade mould tool to carry out manual detection, then utilize banding machine to carry out packaging; What have is then use independent check implement to detect, then encapsulates with independent banding machine.And most banding machine does not have tally function, cannot production quantity be added up, and the defective products occurred in process of production, can not follow control be carried out.Because most equipment is all independent, the cost of manufacturer can be strengthened like this.Because the product produced is all almost responsive electronic devices and components, some manufacturers are with manually operating, may occur that several factors affects the quality of product, such as: static electricity on human body, sweat stain, greasy dirt etc., all may have a certain impact to the quality of product and outward appearance, and detect this link in the PIN planeness of product, artificial naked eyes add the mode of tool investigation in precision, efficiency and reliability all compare shortcoming, and we add up-to-date machine vision technique after actv. solve this problem.
Utility model content
The utility model, in order to overcome above-mentioned deficiency, provides a kind of and will detect and bale packing integration combination, also have tally function, the automatic measurement banding machine of the whole automation of whole process implementation simultaneously.
The technical solution of the utility model is as follows:
One measures banding machine automatically, comprise frame, the top of described frame is provided with base plate, base plate is provided with feed conveying device from left to right successively, detecting device, product screening device, go out material conveying device and packing device, described frame is also provided with PLC and switch box, base plate is also provided with and moves materials device, each device on base plate is all controlled by PLC, the described materials device that moves comprises a moving guide rail, moving guide rail is provided with a Mobile base, Mobile base can slide on moving guide rail, described Mobile base is also provided with three manipulators, distance between adjacent two manipulators is equal, the bottom of each manipulator is equipped with sucker, distance between described feed conveying device and the distance between detecting device, the distance between detecting device with product screening device, product screening device and adjacent two manipulators equal with the distance gone out between material conveying device is equal.
Described feed conveying device comprises feeding web, is provided with fixture at the right-hand member of feeding web, and the both sides of fixture left end are provided with first group of fiber sensor, and the width of described fixture can regulate, all can enter smoothly when switching the product of different size.
Described detecting device comprises detection platform, two industrial cameras, two industrial lens and one group of vision light source, and two industrial cameras lay respectively at the both sides, front and back of detection platform.
Described product screening device comprises NG product load-transfer device, and NG product load-transfer device is perpendicular to detection platform and go out material conveying device.
Described go out the both sides of material conveying device be provided with second group of fiber sensor, be used for differentiating that material strip has product-free and counting.
Described packing device comprises packaging mechanism, hot-melting mechanism and transparent envelope rotating disk from left to right successively, and the below after hot-melting mechanism is also provided with rotating disk roller bearing; The below of described base plate is also provided with the rotating disk for strip winding grid material strip.
Workflow of the present utility model is as follows:
The product that will detect is placed on feeding web, and product is transported to end, after the first fiber sensor of both sides senses, by the software control of PLC, first sucker moves and drops to directly over product, and fixture unclamps, and utilizes the suction of sucker to be moved in detection platform by product.
Detection platform has a boss, the PIN of product just can be placed on above boss, and the both sides of boss have the gap of acute angle, in the below of boss, LED backlight are housed, when measuring ability is enabled, light source is opened, and gap printing opacity is to obtain desirable PIN view.Before and after during detection, the photography of both sides industrial camera passes data to industrial computer, judge that whether product is qualified by the analysis of inspection software, the product detected siphons away on the mobile NG product load-transfer device be placed in product screening device by the second sucker simultaneously, by detection and the judgement of previous step, inspection software can send instruction to machine, if the product detected is qualified, so product can be caught away to move and is placed on out on material conveying device by the 3rd sucker, waits for next step packaging and envelope; If the product measured is NG product, so NG product load-transfer device rotates, and being discharged by NG product, again detecting by artificially collecting repairing again.
After detection screening completes, qualified product is placed on out on material conveying device by the 3rd sucker, and the second fiber sensor of both sides counts qualified product to be packaged.
Around the vacant material strip with lattice one cell above rotating disk below base plate, material strip is drawn out the centre being placed on out material conveying device, because bottom has the holder of rotating disk roller bearing, therefore product can drop in the grid of material strip, then along with the rotation of rotating disk roller bearing, the transparent envelope on transparent envelope rotating disk can cover on material strip and encapsulate at packaging mechanism place.
After packaged, product carries out hot melt to hot-melting mechanism place, and the packaging that envelope and material strip sticked together completes, then rewinding.
The beneficial effects of the utility model are:
The utility model fully achieves the Machine Vision Detection of similar patch electronics product P IN pin planeness and automation encapsulation, also has tally function, enhancing productivity, while reducing the cost of labor of manufacturer, also can better control the quality of product.
Accompanying drawing explanation
The utility model illustrates by example and with reference to the mode of accompanying drawing, wherein:
Fig. 1 is block diagram of the present utility model;
Fig. 2 is front view of the present utility model;
Fig. 3 is the birds-eye view of feed conveying device;
Fig. 4 is the enlarged drawing of local A in Fig. 1;
Fig. 5 is the enlarged drawing of local B in Fig. 2.
Detailed description of the invention
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present utility model are described in a schematic way, and therefore it only shows the formation relevant with the utility model.
Automatic measurement banding machine as depicted in figs. 1 and 2, comprise frame 1, the top of described frame 1 is provided with base plate 2, be provided with feed conveying device 3 successively from left to right on a base plate 2, detecting device 4, product screening device 5, go out material conveying device 6 and packing device 7, described frame 1 is also provided with PLC8 and switch box, base plate 2 is also provided with and moves materials device 9, each device on base plate is all controlled by PLC, the described materials device 9 that moves comprises a moving guide rail 91, moving guide rail 91 is provided with a Mobile base 94, Mobile base 94 can slide on moving guide rail 91, described Mobile base 94 is also provided with three manipulators 92.Distance between described feed conveying device 3 and the distance between detecting device 4, the distance between detecting device 4 with product screening device 5, product screening device 5 and adjacent two manipulators 92 equal with the distance gone out between material conveying device 6 is equal.The below of described base plate 2 is also provided with the rotating disk 10 for strip winding grid material strip.Described product screening device 5 comprises NG product load-transfer device, and NG product load-transfer device is perpendicular to detection platform and go out material conveying device.
As shown in Figure 3, described feed conveying device 3 comprises feeding web 31, is provided with fixture 33 at the right-hand member of feeding web 31, and the both sides of fixture 33 left end are provided with first group of fiber sensor 32, the width of described fixture can regulate, all can enter smoothly when switching the product of different size.
As shown in Figure 4, described detecting device 4 comprises detection platform 41, two industrial cameras, two industrial lens 42 and one group of vision light source, and two industrial cameras lay respectively at the both sides, front and back of detection platform 41.The bottom of each manipulator 92 is equipped with sucker 93.
As shown in Figure 5, described in go out material conveying device 6 both sides be provided with second group of fiber sensor 61, be used for differentiating that material strip has product-free and counting.Described packing device 7 comprises packaging mechanism 71, hot-melting mechanism 72 and transparent envelope rotating disk 73 from left to right successively, and the below after hot-melting mechanism 72 is also provided with rotating disk roller bearing 74.
Workflow of the present utility model is as follows:
The product that will detect is placed on feeding web, and product is transported to end, after the first fiber sensor of both sides senses, by the software control of PLC, first sucker moves and drops to directly over product, and fixture unclamps, and utilizes the suction of sucker to be moved in detection platform by product.
Detection platform has a boss, the PIN of product just can be placed on above boss, and the both sides of boss have the gap of acute angle, in the below of boss, LED backlight are housed, when measuring ability is enabled, light source is opened, and gap printing opacity is to obtain desirable PIN view.Before and after during detection, the photography of both sides industrial camera passes data to industrial computer, judge that whether product is qualified by the analysis of inspection software, the product detected siphons away on the mobile NG product load-transfer device be placed in product screening device by the second sucker simultaneously, by detection and the judgement of previous step, inspection software can send instruction to machine, if the product detected is qualified, so product can be caught away to move and is placed on out on material conveying device by the 3rd sucker, waits for next step packaging and envelope; If the product measured is NG product, so NG product load-transfer device rotates, and being discharged by NG product, again detecting by artificially collecting repairing again.
After detection screening completes, qualified product is placed on out on material conveying device by the 3rd sucker, and the second fiber sensor of both sides counts qualified product to be packaged.
Around the vacant material strip with lattice one cell above rotating disk below base plate, material strip is drawn out the centre being placed on out material conveying device, because bottom has the holder of rotating disk roller bearing, therefore product can drop in the grid of material strip, then along with the rotation of rotating disk roller bearing, the transparent envelope on transparent envelope rotating disk can cover on material strip and encapsulate at packaging mechanism place.
After packaged, product carries out hot melt to hot-melting mechanism place, and the packaging that envelope and material strip sticked together completes, then rewinding.Achieve and the full-automation of product is detected and encapsulation, also newly increased tally function, enhanced productivity greatly, while reducing the cost of manufacturer, but also the quality of product can better be controlled.
Above-mentioned is enlightenment according to the utility model, and by above-mentioned description, relevant staff in the scope not departing from this utility model technological thought, can carry out various change and amendment completely.The technical scope of this utility model is not limited to the content on specification sheets, must determine its technical scope according to right.
Claims (6)
1. automatically measure banding machine for one kind, comprise frame (1), the top of described frame (1) is provided with base plate (2), it is characterized in that: on base plate (2), be provided with feed conveying device (3) from left to right successively, detecting device (4), product screening device (5), go out material conveying device (6) and packing device (7), (1) is also provided with PLC(8 to described frame) and switch box, base plate (2) is also provided with and moves materials device (9), the described materials device (9) that moves comprises a moving guide rail (91), moving guide rail (91) is provided with a Mobile base (94), Mobile base (94) can in the upper slip of moving guide rail (91), described Mobile base (94) is also provided with three manipulators (92), distance between adjacent two manipulators (92) is equal, the bottom of each manipulator (92) is equipped with sucker (93), distance between described feed conveying device (3) with detecting device (4), the distance between detecting device (4) with product screening device (5), product screening device (5) are all equal with the distance between adjacent two manipulators (92) with the distance gone out between material conveying device (6).
2. automatic measurement banding machine according to claim 1, it is characterized in that: described feed conveying device (3) comprises feeding web (31), be provided with the fixture (33) of width-adjustable joint at the right-hand member of feeding web (31), the both sides of fixture (33) left end are provided with first group of fiber sensor (32).
3. automatic measurement banding machine according to claim 1, it is characterized in that: described detecting device (4) comprises detection platform (41), two industrial cameras, two industrial lens (42) and one group of vision light source, and two industrial cameras lay respectively at the both sides, front and back of detection platform (41).
4. automatic measurement banding machine according to claim 1, is characterized in that: described product screening device (5) comprises NG product load-transfer device, and NG product load-transfer device is perpendicular to detection platform (41) and go out material conveying device (6).
5. automatic measurement banding machine according to claim 1, is characterized in that: described in go out material conveying device (6) both sides be provided with second group of fiber sensor (61).
6. automatic measurement banding machine according to claim 1, it is characterized in that: described packing device (7) comprises packaging mechanism (71), hot-melting mechanism (72) and transparent envelope rotating disk (73) from left to right successively, and the below after hot-melting mechanism (72) is also provided with rotating disk roller bearing (74); The below of described base plate (2) is also provided with the rotating disk (10) for strip winding grid material strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520327101.XU CN204674955U (en) | 2015-05-20 | 2015-05-20 | Automatic measurement banding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520327101.XU CN204674955U (en) | 2015-05-20 | 2015-05-20 | Automatic measurement banding machine |
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| Publication Number | Publication Date |
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| CN204674955U true CN204674955U (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520327101.XU Expired - Fee Related CN204674955U (en) | 2015-05-20 | 2015-05-20 | Automatic measurement banding machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106240956A (en) * | 2016-09-09 | 2016-12-21 | 江苏力维智能装备有限公司 | A kind of measuring station |
| CN106439546A (en) * | 2016-08-30 | 2017-02-22 | 惠州市圣士照明有限公司 | LED lamp production equipment with detection function |
| CN109720632A (en) * | 2018-12-05 | 2019-05-07 | 胜美达电机（广西）有限公司 | Automatic bale packing all-in-one machine |
| CN112525113A (en) * | 2020-12-01 | 2021-03-19 | 顺诠达（重庆）电子有限公司 | Semiconductor packaging testing device |
-
2015
- 2015-05-20 CN CN201520327101.XU patent/CN204674955U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106439546A (en) * | 2016-08-30 | 2017-02-22 | 惠州市圣士照明有限公司 | LED lamp production equipment with detection function |
| CN106439546B (en) * | 2016-08-30 | 2019-02-26 | 惠州市圣士照明有限公司 | A kind of LED light production equipment with detection function |
| CN106240956A (en) * | 2016-09-09 | 2016-12-21 | 江苏力维智能装备有限公司 | A kind of measuring station |
| CN106240956B (en) * | 2016-09-09 | 2017-11-14 | 江苏力维智能装备有限公司 | A kind of measuring station |
| CN109720632A (en) * | 2018-12-05 | 2019-05-07 | 胜美达电机（广西）有限公司 | Automatic bale packing all-in-one machine |
| CN112525113A (en) * | 2020-12-01 | 2021-03-19 | 顺诠达（重庆）电子有限公司 | Semiconductor packaging testing device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150930 Termination date: 20160520 |
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| CF01 | Termination of patent right due to non-payment of annual fee |