CN206914794U - Large transparent paper deviation detection device of high-speed packaging machine - Google Patents
Large transparent paper deviation detection device of high-speed packaging machine Download PDFInfo
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- CN206914794U CN206914794U CN201720782107.5U CN201720782107U CN206914794U CN 206914794 U CN206914794 U CN 206914794U CN 201720782107 U CN201720782107 U CN 201720782107U CN 206914794 U CN206914794 U CN 206914794U
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- packaging machine
- cellophane paper
- speed packaging
- fiber amplifier
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 37
- 238000001514 detection method Methods 0.000 title abstract description 21
- 229920000298 Cellophane Polymers 0.000 claims abstract description 59
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 32
- 230000005693 optoelectronics Effects 0.000 claims abstract description 31
- 238000009434 installation Methods 0.000 claims abstract 2
- 239000000835 fiber Substances 0.000 claims description 31
- 230000005622 photoelectricity Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000013307 optical fiber Substances 0.000 abstract description 5
- 230000002950 deficient Effects 0.000 abstract description 3
- 230000008030 elimination Effects 0.000 abstract 1
- 238000003379 elimination reaction Methods 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 15
- 238000000034 method Methods 0.000 description 10
- 238000012946 outsourcing Methods 0.000 description 7
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 210000001367 artery Anatomy 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Landscapes
- Wrapping Of Specific Fragile Articles (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses a big cellophane skew detection device of high-speed packaging machine, including optical fiber amplifier, installing support, photoelectric switch A, photoelectric switch B, controller, optoelectronic coupler and DC power supply, optical fiber amplifier passes through the installing support and installs in the two rounds of exports of BV and push away the inside and outside both sides position in cigarette board top, photoelectric switch A pushes away cigarette board top intermediate position in the two rounds of exports of BV through the installing support installation, photoelectric switch B passes through the installing support and installs in a round of BV entry position, controller, optoelectronic coupler, DC power supply install in automatically controlled cabinet. The detection method is matched with a C800 type high-speed packaging machine, detects the qualities of cigarette carton transparent paper such as offset, deflection and the like, does not need to interrupt the production flow, does not influence the original machine system, and realizes automatic detection and elimination of defective products.
Description
Technical field
It the utility model is related to a kind of big bar cellophane paper offset detecting device of high-speed packaging machine.
Background technology
In production of cigarettes, C800 high-speed packaging machines are main force's types of China's cigarette package industry.The machine is mainly born
The qualified cigarette bag that duty produces upstream machine carries out packet transparent paper and bracing wire packaging, 2*5 barrels packaging, transparent paper of bar box in tobacco and bracing wire
The processes such as packaging.C800 high-speed packaging machines CH parts carry out packet transparent paper and the parcel of bracing wire, bracing wire are pasted onto cellophane paper
Ad-hoc location, it is sealed by heater, complete the whole encapsulation process of packet transparent paper and bracing wire, cellophane paper parcel
After the completion of, qualified cigarette bag is sent to BV parts and carries out 2*5 bars wrap moldings packaging, bar bag complete to carry out after parcel big bar cellophane paper and
Bracing wire is packed, so as to complete whole cigarette package production.The spiral of BV parts stacks conveyer and capsule cigarette bag is carried out into 2*5 stackings
Arrangement is sent into BV parts and carries out barrel shaping packaging.The plume of barrel packaging enters cellophane paper parcel heat-sealing link, saturating in plume
During bright paper bag is wrapped up in, due to being conveyed by cellophane paper, the rotation of transparent-paper package material, plume two wheel, plume propeller, transparent
Paper folding, plume shape etc. influence, and have plume cellophane paper parcel is crooked, offset, folds the quality such as bad, loose to lack when in production
Product is fallen into produce, and this kind of plume transparent-paper package defect often has the characteristics that contingency, sudden, discontinuity, once
Faulty goods, which comes into the market, to damage consumer's interests.And existing C800 high-speed packaging machines not yet find it is inclined on plume cellophane paper
Shifting, crooked detection and device for eliminating, bring difficulty to operation, production and maintenance, it is also difficult to install for above-mentioned mass defect
Corresponding detection device for eliminating, prior art can not still solve the problem.
Utility model content
In view of this, the utility model purpose is to provide a kind of big bar cellophane paper offset detecting device of high-speed packaging machine, with
C800 type high-speed packaging machines are supporting, and the quality such as the skew of plume cellophane paper, crooked is detected, and are not required to interrupt production procedure,
Former machine system is not had an impact, realize the automatic detection to faulty goods and rejecting.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is：
A kind of big bar cellophane paper offset detecting device of high-speed packaging machine, including including fiber amplifier, mounting bracket, photoelectricity
Switch A, optoelectronic switch B, controller, photoelectrical coupler and dc source, the fiber amplifier are arranged on by mounting bracket
Position inside and outside above the wheels of BV bis- outlet cigarette pushing plate, the optoelectronic switch A are arranged on the outlet of the wheels of BV bis- by mounting bracket and pushed away
Centre position above cigarette plate, the optoelectronic switch B are arranged on BV mono- by mounting bracket and take turns entry position, the controller, light
Electric coupler, dc source are arranged in electrical control cubicles.Controller output is former by photoelectrical coupler and C800 types high-speed packaging machine
Machine control panel is electrically connected with, and wherein BV mono- wheels and the wheels of BV bis- are roller made of polyvinyl chloride.
Preferably, the controller is S7-200PLC controllers.
Preferably, the optoelectronic switch A is located above plume, the fiber amplifier is located at plume both ends, for examining
Survey the wheels of BV bis- outlet plume whether there is, only the plume is present, and the fiber amplifier at both ends is just to the cigarette at this inside and outside plume
Bar cellophane paper parcel is detected.
Preferably, distance is 290mm between two fiber amplifiers described in both sides.The fiber amplifier is arranged on C800
Position inside and outside above the wheels of type high-speed packaging machine BV bis- outlet cigarette pushing plate, Design of mounting plate is " a word hole ", passes through the hole
Easily test position is suitably adjusted, distance is plume length 270mm+20mm between two fiber amplifiers, works as plume
On cellophane paper when being less than 10mm, fiber amplifier can not detect to it, plume decision bits cellophane paper skew or crooked.
The signal is handled by PLC, and output high level to former machine control system performs the accurate rejecting of unqualified plume, so as to
Complete the detection process that plume cellophane paper is crooked and offsets.
Described optoelectronic switch B, for carrying out shift count to the unqualified plume after detection, if fiber amplifier is examined
When measuring plume outsourcing cellophane paper and shifting or be crooked, the counter of optoelectronic switch B inputs starts shift count, when displacement is counted
When number device reaches PLC setting numerical value, PLC sends bad plume signal, and control photoelectrical coupler is connected, and photoelectrical coupler is born
Carry side joint to lead to, control signal inputs former machine control system, and exporting triggering in BV rejects the defect plume, so as to realize faulty goods
Automatic detection and removing function.
To ensure system run all right, the fiber amplifier installed in plume both ends is adjusted apart from plume by mounting bracket
10mm positions, if the transparent paper length at plume both ends is less than the value, control system is determined as faulty goods.
This detection method there is the defects of skew, crooked, length, loss for high-speed packaging machine big bar cellophane paper parcel and
Disclosed utility model.Its detection method and detecting step are as follows：
S1, when high-speed packaging machine is run, installed in BV mono- take turns entry position optoelectronic switch B detect plume, its is defeated
Go out high level signal and be sent into PLC, controller obtains machine operation and plume has signal, starts detecting system control journey
Sequence.
S2, now, when the optoelectronic switch B taken turns installed in BV bis- above outlet cigarette pushing plate detects plume, it exports high electricity
Ordinary mail number is sent into PLC.Director demon starts two fiber amplifiers.
S3, in director demon, when above-mentioned two signals of A, B meet simultaneously, i.e., there is letter in packing machine operation and plume
Number meet simultaneously, director demon is defeated by the fiber amplifier that position inside and outside above outlet cigarette pushing plate is taken turns installed in BV bis-
Enter level signal, judge whether now plume outsourcing cellophane paper parcel is normal.If now the fiber amplifier of both sides is simultaneously defeated
Go out high level signal and be sent into controller, then program judges that the big bar cellophane paper parcel is normal；If the fiber amplifier of both sides is only
There is an output high level signal to be sent into controller, then program judge big bar cellophane paper parcel occur cellophane paper length, it is crooked,
Skew；If the fiber amplifier of both sides judges the big bar cellophane paper without output high level signal to controller, program
There is cellophane paper loss in parcel.
S4, when controller judge this cigarette outsourcing cellophane paper parcel it is normal when, PLC does not export high level signal and arrived
Photoelectrical coupler, photoelectrical coupler dead electricity are failure to actuate, and former machine controller is not received by rejecting signal, do not perform plume rejecting.
Conversely, when controller judges that this cigarette outsourcing cellophane paper parcel is abnormal, counter T1 that PLC passes through programming
Start counting up, counter, which reaches, sets 6 (cigarettes of the defects of parameter is detects plume to rejecting mouth of numerical parameter
Bar number, parameter can modify according to equipment plume number) when, controller exports high level signal to photoelectrical coupler, photoelectricity coupling
Clutch energized action, former machine controller receive the rejecting signal of detection means feeding, reject magnetic valve energized action, execution pair
The accurate rejecting of the defect plume.
The utility model has the technical effect that following aspect：Can accurately detect plume cellophane paper parcel skew and
Crooked mass defect, automatic rejection is carried out by changing controller shift parameters, and by these defective products, so as to
Prevent faulty goods to come into the market.The perfect matching of detection speed and the equipment speed of service is the method achieve, is not required to middle medium well
Produce flow, you can realize that skew and crooked mass defect product, which are wrapped up plume cellophane paper, carries out automatic detection and rejecting.Should
Method is stable, efficient, reliable, easy to maintain.
Brief description of the drawings
Fig. 1 is a kind of structured flowchart of the big bar cellophane paper offset detecting device of high-speed packaging machine of the present utility model.
Fig. 2 is a kind of structure chart of the big bar cellophane paper offset detecting device of high-speed packaging machine of the present utility model.
Fig. 3 is a kind of fundamental diagram of the big bar cellophane paper offset detecting device of high-speed packaging machine of the present utility model.
Wherein：1. optoelectronic switch mounting bracket；2. optoelectronic switch A；3. optoelectronic switch B；4. two wheel outlet cigarette pushing plates；5. light
Fiber amplifier；6. transparent scroll；7.BV bis- takes turns；8. plume；9. plume both ends cellophane paper；10.BV exports rejecting mouth；11. from BV
Export the unqualified plume rejected；12. photoelectrical coupler；13.PLC controllers；14. plume cellophane paper structure for conveying；15.BV mono-
Wheel outlet cigarette pushing plate；16.BV mono- takes turns.
Embodiment
Below in conjunction with accompanying drawing, specific embodiment of the present utility model is described in further detail, so that the utility model skill
Art scheme is more readily understood and grasped.
As shown in figure 1, a kind of high-speed packaging machine plume cellophane paper bias detecting method, its form substantially including：Optical fiber is put
Big device, mounting bracket, optoelectronic switch A, optoelectronic switch B, S7-200PLC controller, photoelectrical coupler, dc source etc., optical fiber
Amplifier, optoelectronic switch A, optoelectronic switch B, S7-200PLC controller are connected by photoelectrical coupler with former machine control system, are used
Family is operated by programming and fiber amplifier position adjustment etc., is not required to interrupt production procedure, you can realize transparent to plume
Paper is offset and the crooked product that mass defect be present carries out automatic detection and rejecting.
Go out as shown in Fig. 2 described fiber amplifier 5 is installed on the wheel of C800 types high-speed packaging machine two 7 by mounting bracket 1
Mouth cigarette pushing plate 4 top plume both ends of the surface position, described optoelectronic switch A2 are arranged on C800 type high-speed packagings by mounting bracket 1
The outlet top plume centre position of cigarette pushing plate 4 of the wheel of machine two 7, described optoelectronic switch B3 are arranged on C800 types height by mounting bracket
Fast packing machine one takes turns 16 entry positions, and during equipment operation, PLC collects equipment run signal, now if photoelectricity is opened
Close A and detect plume, two fiber amplifiers are detected simultaneously by plume cellophane paper, then plume cellophane paper parcel is normal, conversely, such as
The one of fiber amplifier of fruit is not detected by, then plume cellophane paper skew or crooked, and the signal is sent into PLC, together
When optoelectronic switch B be sent into shift signal of the plume run signal as defective work, write by PLC program, when in PLC program
Displacement numerical value reach setting numerical value when, PLC output high level, perform reject command.The high level signal connects photoelectric coupling
Device, photoelectrical coupler normally opened contact are connected, and the DC24V high level signals come from former machine are connected, and the signal is sent into former machine control system
System, former machine control system send rejecting signal, and plume cellophane paper is wrapped up into the plume of existing defects in C800 high-speed packaging machine bars
Automatic rejection at cigarette goods rejection mouth 10.
As shown in figure 3, equipment is run, the AC220V AC powers come from former machine are connected, and DC power supplier is by its voltage
Rectification is DC24V dc sources, and power supply, PLC, fiber amplifier, optoelectronic switch A, photoelectricity are provided for this method
Switch B obtains electric normal work, and the optoelectronic switch detection plume operation of entry position is taken turns installed in C800 type high-speed packaging machines BV mono-
Signal is as displacement is counted, if run without plume, not to the displacement numerical value increase of unqualified plume, until plume runs letter
Untill number occurring, solve the displacement that empty plume brings and forbidden failure.It is installed on the outlet of the wheels of C800 type high-speed packaging machines BV bis- and pushes away cigarette
The optoelectronic switch A in centre position whether there is to the position plume and differentiate above plate, if without plume, PLC program
Cellophane paper offset detection is shielded, is installed on the optical fiber of both ends of the surface position above the wheels of C800 type high-speed packaging machines BV bis- outlet cigarette pushing plate
Amplifier is detected to the cellophane paper by plume both ends at this, and fiber amplifier and optoelectronic switch A are sent into by PLC
Signal be compared, differentiate whether plume cellophane paper offsets or crooked, if cellophane paper parcel is normal, equipment normally produces,
Cellophane paper wraps up qualified plume and enters next procedure；Conversely, then there is skew and crooked mass defect in plume parcel cellophane paper,
Controller receives the step-by-step counting enable signal that optoelectronic switch B is sent into, and starts to carry out shift count to the unqualified plume, works as shifting
When position count value reaches the shift value of user's input, PLC exports high level signal to photoelectrical coupler, photoelectric coupling
Device is connected, load-side conducting, and former machine DC24V signals are sent to former machine control system, and former machine control system sends a rejecting arteries and veins
Rush signal and export goods rejection magnetic valve to BV, the product that magnetic valve wraps up plume cellophane paper skew or crooked mass defect enters
Row is accurate to reject.
This detection method there is the defects of skew, crooked, length, loss for high-speed packaging machine big bar cellophane paper parcel and
Disclosed utility model.Its detection method and detecting step are as follows：
S1, when high-speed packaging machine is run, installed in BV mono- take turns entry position optoelectronic switch B detect plume, its is defeated
Go out high level signal and be sent into PLC, controller obtains machine operation and plume has signal, starts detecting system control journey
Sequence.
S2, now, when the optoelectronic switch B taken turns installed in BV bis- above outlet cigarette pushing plate detects plume, it exports high electricity
Ordinary mail number is sent into PLC.Director demon starts two fiber amplifiers.
S3, in director demon, when above-mentioned two signals of A, B meet simultaneously, i.e., there is letter in packing machine operation and plume
Number meet simultaneously, director demon is defeated by the fiber amplifier that position inside and outside above outlet cigarette pushing plate is taken turns installed in BV bis-
Enter level signal, judge whether now plume outsourcing cellophane paper parcel is normal.If now the fiber amplifier of both sides is simultaneously defeated
Go out high level signal and be sent into controller, then program judges that the big bar cellophane paper parcel is normal；If the fiber amplifier of both sides is only
There is an output high level signal to be sent into controller, then program judge big bar cellophane paper parcel occur cellophane paper length, it is crooked,
Skew；If the fiber amplifier of both sides judges the big bar cellophane paper without output high level signal to controller, program
There is cellophane paper loss in parcel.
S4, when controller judge this cigarette outsourcing cellophane paper parcel it is normal when, PLC does not export high level signal and arrived
Photoelectrical coupler, photoelectrical coupler dead electricity are failure to actuate, and former machine controller is not received by rejecting signal, do not perform plume rejecting.
Conversely, when controller judges that this cigarette outsourcing cellophane paper parcel is abnormal, counter T1 that PLC passes through programming
Start counting up, counter, which reaches, sets 6 (cigarettes of the defects of parameter is detects plume to rejecting mouth of numerical parameter
Bar number, parameter can modify according to equipment plume number) when, controller exports high level signal to photoelectrical coupler, photoelectricity coupling
Clutch energized action, former machine controller receive the rejecting signal of detection means feeding, reject magnetic valve energized action, execution pair
The accurate of the defect plume is picked.
Certainly, it is representative instance of the present utility model above, in addition, the utility model can also have other a variety of
Embodiment, all technical schemes formed using equivalent substitution or equivalent transformation, all falls within the requires of the utility model protection
Within the scope of.
Claims (4)
- A kind of 1. big bar cellophane paper offset detecting device of high-speed packaging machine, it is characterised in that：Including fiber amplifier, installation branch Frame, optoelectronic switch A, optoelectronic switch B, controller, photoelectrical coupler and dc source, the fiber amplifier pass through mounting bracket Position inside and outside above outlet cigarette pushing plate is taken turns installed in BV bis-, the optoelectronic switch A is taken turns by mounting bracket installed in BV bis- Centre position above cigarette pushing plate is exported, the optoelectronic switch B is arranged on BV mono- by mounting bracket and takes turns entry position, the control Device, photoelectrical coupler, dc source are arranged in electrical control cubicles.
- 2. the big bar cellophane paper offset detecting device of high-speed packaging machine according to claim 1, it is characterised in that：The controller For S7-200PLC controllers.
- 3. the big bar cellophane paper offset detecting device of high-speed packaging machine according to claim 1, it is characterised in that：The photoelectricity is opened Close A to be located above plume, the fiber amplifier is located at plume both ends.
- 4. the big bar cellophane paper offset detecting device of high-speed packaging machine according to claim 3, it is characterised in that：Two described in both sides Distance is 290mm between fiber amplifier.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720782107.5U CN206914794U (en) | 2017-06-30 | 2017-06-30 | Large transparent paper deviation detection device of high-speed packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720782107.5U CN206914794U (en) | 2017-06-30 | 2017-06-30 | Large transparent paper deviation detection device of high-speed packaging machine |
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| CN206914794U true CN206914794U (en) | 2018-01-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161428A (en) * | 2017-06-30 | 2017-09-15 | 红云红河烟草(集团)有限责任公司 | Large transparent paper offset detection device and method for high-speed packaging machine |
-
2017
- 2017-06-30 CN CN201720782107.5U patent/CN206914794U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161428A (en) * | 2017-06-30 | 2017-09-15 | 红云红河烟草(集团)有限责任公司 | Large transparent paper offset detection device and method for high-speed packaging machine |
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