CN107444712A - A kind of packer small box aluminum foil paper allowance detector and method - Google Patents
A kind of packer small box aluminum foil paper allowance detector and method Download PDFInfo
- Publication number
- CN107444712A CN107444712A CN201710765224.5A CN201710765224A CN107444712A CN 107444712 A CN107444712 A CN 107444712A CN 201710765224 A CN201710765224 A CN 201710765224A CN 107444712 A CN107444712 A CN 107444712A
- Authority
- CN
- China
- Prior art keywords
- foil paper
- aluminium
- gdx1
- controller
- swing arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 14
- 239000011888 foil Substances 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title abstract description 13
- 239000005030 aluminium foil Substances 0.000 claims abstract description 116
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 238000012856 packing Methods 0.000 claims abstract description 14
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 230000000694 effects Effects 0.000 claims description 5
- 230000004075 alteration Effects 0.000 claims description 3
- 230000000750 progressive effect Effects 0.000 claims description 3
- 235000019504 cigarettes Nutrition 0.000 abstract description 28
- 239000002775 capsule Substances 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000008859 change Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010616 electrical installation Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- YLJREFDVOIBQDA-UHFFFAOYSA-N tacrine Chemical compound C1=CC=C2C(N)=C(CCCC3)C3=NC2=C1 YLJREFDVOIBQDA-UHFFFAOYSA-N 0.000 description 1
- 229960001685 tacrine Drugs 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The present invention discloses a kind of packer small box aluminum foil paper allowance detector and method, including industrial camera, mounting bracket, lighting source, touch display screen, photoelectrical coupler, dc source and controller.Industrial camera and lighting source are arranged on former machine aluminium-foil paper swing arm position by mounting bracket, touch display screen, controller are arranged on above GDX1/2 packaging machines support, adjustment of the convenient operation maintenance personal to aluminium-foil paper surplus, photoelectrical coupler and dc source are arranged in GDX1/2 packaging owner's electrical control cubicles, and the output of described controller is electrically connected with by photoelectrical coupler and GDX1/2 packing machine original machines control panel.The device can detect to GDX1/2 aluminium-foil paper surpluses in time; it is not required to interrupt production procedure; the capsule cigarette bag that the automatic detection to aluminium-foil paper surplus, stopping alarm and automatic rejection have spelling joint can be achieved, realize the perfect matching of detection speed and the equipment speed of service.
Description
Technical field
The present invention relates to Cigarette processing equipment technical field, specifically a kind of packer small box aluminum foil paper allowance detector
And method.
Background technology
In production of cigarettes, GDX1/2 packing machines are main force's types of China's cigarette package industry.Cigarette goes out from cigarette machine
Mouth reaches packing machine cigarette storehouse part by cigarette memory, carries out 7*6*7 arrangements herein by cigarette row's push-in cigarette conveying cigarette
In diaphragm capsule, cigarette carries out cigarette arrangement dislocation detection, cigarette short detection, the scarce branch detection of cigarette in diaphragm capsule, detects not
Qualified cigarette is rejected in X rejecting mouths, qualified cigarette is sent to a wheel by cigarette diaphragm capsule conveyer belt, two wheel ... complete aluminium-foil paper,
The parcel of label paper, seal paper (internal lining paper).Aluminium-foil paper is wrapped in 7*6*7 outside, plays protection cigarette, attractive in appearance, moistureproof etc.
Effect, the rolled products that aluminium-foil paper is manufactured into different-thickness and broadband by production firm according to cigarette brand and specification are supplied to volume
Cigarette processing enterprise carries out capsule packaging.In production, feed section of the coiled aluminium-foil paper by GDX1/2 packing machines, delivery section
Point, cut away section process of grading cut into the paper wrapper of equal length, be transported to two wheels and 7*6*7 cigarettes wrapped up.Producing
During, former machine detects aluminium-foil paper surplus using microswitch by the contact of swing arm, and the runner in swing arm follows aluminium foil
The rotation of paper, when aluminium-foil paper surplus it is small to a certain extent when, the screw pressing surplus detection microswitch in swing arm, fine motion
Switch contact contacts, and electric signal is sent into former machine PLC, program control facility stops, and quotes corresponding information, reminds behaviour
Make personnel and carry out aluminium-foil paper replacing.In process of production, due to reel aluminium-foil paper refill thickness deviation, refill deformation, mechanical pendulum
Arm bounce, microswitch contact not first-class reason, cause how much aluminium-foil paper surplus in production differs, and are rolled up in production in order to save
Cigarette manufacturing cost, maintenance personal needs often to be adjusted the screw in swing arm according to the surplus of aluminium-foil paper, but using effect
Bad, aluminium-foil paper surplus is too small sometimes, causes aluminium-foil paper to be broken, and tension force is too big when being broken due to aluminium-foil paper, and aluminium-foil paper is defeated
Send to occur to block during cutting and shortened with cutoff length, influence equipment production, surplus then makes manufacturing cost too much
Increase.And GDX1/2 packing machines are difficult to not solve well still for above-mentioned design defect increase detection means, prior art
Method.
The content of the invention
It is an object of the invention to provide a kind of packer small box aluminum foil paper allowance detector and method, there is provided Yi Zhongyu
GDX1/2 packing machines are supporting, the device detected to the aluminium-foil paper surplus in production run, and are not required to interrupt production procedure,
Former machine system is not had an impact, realize that being monitored and outputed signal to former machine equipment in real time to the surplus of aluminium-foil paper shuts down
Alarm, operating personnel are reminded to change aluminium-foil paper.
In order to solve the above-mentioned technical problem, the technical scheme is that：
A kind of packer small box aluminum foil paper allowance detector, including industrial camera, mounting bracket, lighting source, touch
Display screen, photoelectrical coupler, dc source and controller are touched, described industrial camera and light source are arranged on by mounting bracket
Former machine aluminium-foil paper swing arm position, described touch display screen, controller are arranged on above GDX1/2 packaging machines support, convenient
Adjustment of the maintenance personal to aluminium-foil paper surplus is operated, described photoelectrical coupler and dc source are arranged on GDX1/2 packing machines
In main electrical control cubicles, the output of described controller is electrically connected with by photoelectrical coupler and GDX1/2 packing machine original machines control panel.
Preferably, described swing arm end, by locating piece, the effect of extension spring, makes swing arm by " one " word-lifting formula
Fixed dwell makes Detection results optimal in the shaft core position of two aluminium-foil papers in left and right during swing.
Preferably, described industrial camera and light source installation pass through support in aluminium-foil paper swing arm swing arm, pass through installation
The adjustment of support, make camera and light source in the same position of the stop place of left and right two energy face aluminium-foil paper refill, guarantee inspection
The stability of survey.
Preferably, described touch display screen, controller are arranged on above GDX1/2 packaging machines support, to operation
In aluminium-foil paper and refill IMAQ, and by image algorithm software, detection image is analyzed, handled, realized pair
The detection of aluminium-foil paper surplus.High level is exported when detecting that the aluminium-foil paper surplus on refill reaches pre-set parameter, is controlled
Photoelectrical coupler processed is connected, and realizes the automatic detection to aluminium-foil paper surplus, stopping alarm and automatic shift is rejected with splicing
The function of the capsule cigarette bag of head.
Preferably, to ensure system run all right, industrial camera is entered to the aluminium-foil paper on GDX1/2 packing machine refills
Row is comprehensive to take pictures.Captured image is sent into controller, and controller is carried out at analysis to the image of feeding by image algorithm
Reason, voltage signal is converted into, and compared with the reference voltage value that touch display screen is set, higher than a reference value magnitude of voltage
For qualified images, otherwise it is judged as that aluminium-foil paper surplus is complete.
A kind of packer small box aluminum foil paper excess detection method, comprises the following steps, and during production, operating personnel play swing arm
To operating aluminium-foil paper side, one side GDX1/2 packing machines original machine control system judges present institute by swing arm detection sensor
The aluminium-foil paper used, another aspect industrial camera carry out progressive scan to the aluminium-foil paper in operating and taken pictures, and captured image is sent
Enter controller, controller is analyzed and processed to the image of feeding by image algorithm, according to aluminium-foil paper and its refill end face color
Difference and gray scale are different, judge aluminium-foil paper surplus number, and its picture signal is converted into voltage signal, and show with touching
The reference voltage value that screen is set is compared, and is then qualified images higher than a reference value, is shown that aluminium-foil paper surplus is more, otherwise judge
It is less for aluminium-foil paper surplus, controller output stopping alarm signal.
Relative to prior art, the invention has the advantages that：
1st, the number (aluminium-foil paper thickness) of aluminium-foil paper surplus can be accurately examined, by changing controller a reference value, and
The complete signal of aluminium-foil paper is sent to former machine PLC, carries out stopping alarm.
2nd, the arrangement achieves the perfect matching of detection speed and the equipment speed of service, user to complete in touch display screen
The operations such as the setting of camera calibration position, detection parameters adjustment, reference voltage value modification, are not required to interrupt production procedure, you can realize
The automatic rejection of the capsule cigarette bag of automatic detection and aluminium-foil paper spelling joint is carried out to aluminium-foil paper surplus.
3rd, the plant running is stable, efficient, reliable, easy to maintain.
Brief description of the drawings
Fig. 1 is the system design block diagram of the present invention；
Fig. 2 is the structural representation of the present invention；
Fig. 3 is the schematic diagram in A portions shown in Fig. 2；
Fig. 4 is the electrical installation schematic diagram of the present invention.
In figure：1. aluminium-foil paper brake disc；2. aluminium foil paper bobbin；3. aluminium-foil paper refill；4. aluminium-foil paper frame；5. swing arm；6. peace
Fill support；7. industrial camera；8. lighting source；9. aluminium-foil paper；10. aluminium-foil paper conveying roller；11. drag paper bowl；12. aluminium-foil paper conveys
And cutting assembly；13. aluminium-foil paper brake arm；14. aluminium-foil paper brake block；15. locating piece；16. extension spring.
Embodiment
Embodiment 1
As shown in figure 1, a kind of packer small box aluminum foil paper allowance detector, its form substantially including：Industrial camera
7th, lighting source 8, controller, touch display screen, photoelectrical coupler, dc source etc., industrial camera 7, lighting source 8, control
Device processed is connected by photoelectrical coupler with former machine control system, and user completes take pictures picture position, parameter in touch display screen
And the operation such as detection reference voltage value modification, it is not required to interrupt production procedure, you can the surplus of small box aluminum foil paper reel 2 is entered in realization
Row automatic detection and output, which are shut down, changes signal.Following model is used in the present embodiment：Industrial camera specifications and models：COGNEX
ISM1400-C01 (camera lens LENS 3.5mm)；Controller model：IPC627C(6ES7647-6CB050AX0)；Touch display screen:
FPM-3120G-RAM；Photoelectrical coupler：TRS24VDC 1C0；Lighting source：LED 24VDC；Dc source：SDR-120-24.
As shown in Fig. 2 described industrial camera 7 and lighting source 8 is installed on GDX1/2 packing machines by mounting bracket 6
Aluminium foil paper bobbin 2 or so is detected in swing arm 5, and the end of swing arm 5 is provided with " one " block, and the one end of extension spring 16 is connected into " one " word
On block, industrial camera and lighting source are positioned at by left and right aluminium-foil paper shaft core position, industrial camera and illumination by locating piece 15
Light source is allowed to the position of face aluminium-foil paper refill 3 by the adjustment of mounting bracket.During production, operating personnel are by standby aluminium foil paper roll
Cylinder 2 is arranged on standby aluminium-foil paper frame 4, then makes aluminium-foil paper by aluminium-foil paper conveying roller 10 according to introducing aluminium-foil paper shown in Fig. 2
Aluminium-foil paper delivery wheel on brake arm 13 is introduced into aluminium-foil paper conveying and cuts assembly 12, and in normal production, operating personnel will
Aluminium-foil paper swing arm is oriented to the aluminium-foil paper side used, when packaging facilities is detected from the qualified cigarette bag that main frame is transported to, aluminium-foil paper
Reel aluminium-foil paper convey and cut assembly dragging under be fed forward, aluminium foil paper bobbin operates counterclockwise, its running speed by
To the control of machine speed and aluminium-foil paper diameter, when machine speed is more than aluminium foil paper bobbin running speed, aluminium-foil paper brake arm
13 overcome extension spring power to move downward under the pulling of aluminium-foil paper, and aluminium-foil paper brake arm drives aluminium-foil paper brake disc by linkage
Aluminium-foil paper brake block 14 on 1 leaves aluminium-foil paper brake disc, and aluminium foil paper bobbin is conveyed and cut under the traction of assembly in aluminium-foil paper
Fast turn-around, when aluminium foil paper bobbin running speed is more than machine speed, aluminium-foil paper unclamps around paper, and aluminium-foil paper brake arm is in extension spring
In the presence of be lifted up, aluminium-foil paper brake arm drivening rod mechanism, make aluminium-foil paper brake block compress aluminium-foil paper brake disc, be aluminium
Foil paper spool velocity declines, so as to reach the machine speed effect consistent with aluminium-foil paper spool velocity.In production, operating personnel will
Swing arm, which is beaten to the operating side of aluminium-foil paper 9, one side GDX1/2 packing machine original machine control systems, passes through swing arm detection sensor
Judge that used aluminium-foil paper (left/right), another aspect industrial camera are swept line by line to the aluminium-foil paper in operating now
To retouch and take pictures, captured image is sent into controller, and controller is analyzed and processed to the image of feeding by image algorithm, according to
Aluminium-foil paper is different from its refill end face aberration and gray scale, judges the number of aluminium-foil paper surplus, and its picture signal is converted to
Voltage signal, and compared with the reference voltage value that touch display screen is set, be then qualified images higher than a reference value, show aluminium
Foil paper surplus is more, is otherwise judged as that aluminium-foil paper surplus is less, controller output stopping alarm signal.
As shown in figure 4, equipment is run, connected from the AC220V AC powers of former machine input, DC power supplier is electric by it
Repoussage stream is DC24V dc sources, and power supply, controller, touch display screen, lighting source, industrial phase are provided for the present apparatus
Machine obtains electric normal work, and equipment operation, by dragging, paper bowl 11 is dragged in aluminium-foil paper conveying to aluminium-foil paper and cutting assembly 12 carries out aluminium-foil paper
Cut and convey, in the process, the industrial camera progressive scan that the aluminium-foil paper in rotation is installed in swing arm is taken pictures, industry
The photo of camera shooting is sent to controller by data wire, and controller is analyzed by image algorithm the picture received
Processing, voltage signal is converted to by picture signal, different from refill aberration and gray scale according to picture aluminium-foil paper, and controller exports not
With the voltage signal of numerical value, the signal is compared controller with the reference voltage value that touch screen user inputs, if the electricity
Pressure value is higher than reference voltage value, controller not output signal, illustrates that the aluminium-foil paper in cigarette operating is more, equipment continues normal raw
Production；Conversely, then illustrating that aluminium-foil paper surplus is less, reach the requirement shut down and change aluminium-foil paper, controller input receives swing arm
Current position signal, high level signal is exported to corresponding arm side photoelectrical coupler, photoelectrical coupler is connected, and load-side is led
Logical, former machine DC24V signals are sent to former machine control system, and former machine control system is according to the signal received, arrestment immediately,
According to the high level signal received, judge left (right side) side aluminium-foil paper of current production, send alarm red information, " change left
(right side) side aluminium-foil paper signal ", remind operating personnel to change aluminium-foil paper, and shift and reject splice sections in GDX1/2 rejecting mouths
Capsule cigarette bag.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
The change or replacement expected without creative work, it should all be included within the scope of the present invention.
Claims (4)
1. a kind of packer small box aluminum foil paper allowance detector, GDX1/2 packer small box aluminum foil papers surplus can be directed to and carried out
Detection, it is characterised in that：Including industrial camera, mounting bracket, lighting source, touch display screen, photoelectrical coupler, direct current
Source and controller, described industrial camera and lighting source are arranged on former machine aluminium-foil paper swing arm position, institute by mounting bracket
The touch display screen stated, controller are arranged on above GDX1/2 packaging machines support, described photoelectrical coupler and direct current
Source is arranged in GDX1/2 packaging owner's electrical control cubicles, and the output of described controller is former by photoelectrical coupler and GDX1/2 packing machines
Machine control panel is electrically connected with.
A kind of 2. packer small box aluminum foil paper allowance detector according to claim 1, it is characterised in that：Described pendulum
Arm end is by " one " word-lifting formula, and by the locating piece of setting, the effect of extension spring, fixed dwell is in left and right when swinging swing arm
The shaft core position of two aluminium-foil papers.
A kind of 3. packer small box aluminum foil paper allowance detector according to claim 2, it is characterised in that：Described work
Industry camera and lighting source are arranged in aluminium-foil paper swing arm swing arm by mounting bracket, by the adjustment of mounting bracket, make phase
Machine and light source the stop place of left and right two can face aluminium-foil paper refill same position.
A kind of 4. packer small box aluminum foil paper excess detection method, it is characterised in that：Comprise the following steps, during production, operator
Member, which beats swing arm to operating aluminium-foil paper side, one side GDX1/2 packing machine original machine control systems, passes through swing arm detection sensor
Judge that used aluminium-foil paper, another aspect industrial camera carry out progressive scan to the aluminium-foil paper in operating and taken pictures, clapped now
The image taken the photograph is sent into controller, and controller is analyzed and processed to the image of feeding by image algorithm, according to aluminium-foil paper and its
Refill end face aberration and gray scale are different, judge aluminium-foil paper surplus number, and its picture signal is converted into voltage signal, and
With touch display screen set reference voltage value compared with, be then qualified images higher than a reference value, show aluminium-foil paper surplus compared with
It is more, otherwise it is judged as that aluminium-foil paper surplus is less, controller output stopping alarm signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710765224.5A CN107444712A (en) | 2017-08-30 | 2017-08-30 | A kind of packer small box aluminum foil paper allowance detector and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710765224.5A CN107444712A (en) | 2017-08-30 | 2017-08-30 | A kind of packer small box aluminum foil paper allowance detector and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107444712A true CN107444712A (en) | 2017-12-08 |
Family
ID=60493473
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710765224.5A Pending CN107444712A (en) | 2017-08-30 | 2017-08-30 | A kind of packer small box aluminum foil paper allowance detector and method |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110091020A (en) * | 2018-01-31 | 2019-08-06 | 株式会社沙迪克 | Electric wire allowance detector |
| CN113409511A (en) * | 2020-03-17 | 2021-09-17 | 劳雷尔银行机械株式会社 | Coin wrapping machine and control method for coin wrapping machine |
| CN115164735A (en) * | 2022-07-07 | 2022-10-11 | 龙岩烟草工业有限责任公司 | Method and system for detecting residual quantity of lining paper of cigarette package |
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| CN115164735A (en) * | 2022-07-07 | 2022-10-11 | 龙岩烟草工业有限责任公司 | Method and system for detecting residual quantity of lining paper of cigarette package |
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