CN206671117U - Material kind device for identifying - Google Patents
Material kind device for identifying Download PDFInfo
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- CN206671117U CN206671117U CN201720379143.7U CN201720379143U CN206671117U CN 206671117 U CN206671117 U CN 206671117U CN 201720379143 U CN201720379143 U CN 201720379143U CN 206671117 U CN206671117 U CN 206671117U
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- feed bin
- target feed
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Abstract
The disclosure is directed to one kind to expect kind of a device for identifying, and the device includes：Information-storing device, information acquisition device, on-spot measuring instrument and industrial computer, information-storing device, information-storing device internal memory contain the pre-input ingredient information of each feed bin；Information acquisition device, for obtaining the pre-input ingredient information of target feed bin, pre-input ingredient information includes：Name of material and material density reference value；On-spot measuring instrument, in target feed bin blending process, determining the Density Detection value of material in target feed bin；Industrial computer, for calculating the density difference of target feed bin Density Detection value and density reference value；And judge density difference whether in preset threshold range；When density difference is not in preset threshold range, the name of material mistake of material in target feed bin is determined.The device prevents mismatch material class quality accident generation by identifying material density parameter, automatic identification material material kind, can effectively improve manufacturing enterprise's automatic control level.
Description
Technical field
The application is related to raw material preparation techniques field, more particularly to a kind of material kind device for identifying.
Background technology
The material of difference material kind, coordinate mix by a certain percentage, then product is formed by certain procedure, this is enterprise
The general work flow of industry production line.
Material kind identification, it is the source property amount control point of production line, the enterprise of the quality of production is especially restricted in material condition.
Such as：In steel industry, various Iron Ore Powders coordinate mixing reprocessing to form sintering deposit, pellet by a certain percentage, and various raw coal are pressed
Certain proportion cooperation mixing reprocessing can form the appearance material kind mistake such as blast furnace injection coal, Iron Ore Powder, raw coal and will result directly in
Product quality, which glides, even scraps.
At present " material kind identification " in manufacturing enterprise, mainly judged and controlled by rule of thumb by artificial (post technical staff), than
Such as：Confirm material list (composition) material kind (title), visualization of color smell granularity etc., the former needs composition sampling observation to cause detection time stagnant
Afterwards, standard is coarse causes result insensitive for the latter's control.Although in the advanced production enterprise of part, using composition detection instrument (light
Spectrum analysis, isotope analysis) on-line monitoring, but composition detection instrument to operating environment require it is more strict, and investment operation into
This height, it is difficult to popularity.
Utility model content
This application discloses one kind to expect kind of a device for identifying, to solve to ask existing for existing material kind identification described in background technology
Topic.
In order to solve the above technical problems, the following technical scheme of disclosure：
One kind material kind of device for identifying, the material kind device for identifying is applied to include in the feed proportioning system of multiple feed bins, described
Device includes：Information-storing device, information acquisition device, on-spot measuring instrument and industrial computer,
Information-storing device, described information memory internal memory contain the pre-input ingredient information of each feed bin；
The input of information acquisition device is connected with described information memory, for obtaining the pre-input dispensing of target feed bin
Information, the pre-input ingredient information include：Name of material and material density reference value；
The on-spot measuring instrument is arranged on the target feed bin, in the target feed bin blending process, it is determined that
The Density Detection value of material in the target feed bin；
The output end with information acquisition device, the output end of on-spot measuring instrument are connected the input of the industrial computer respectively
Connect, for calculating the density difference of the target feed bin Density Detection value and density reference value；And judge that the density difference is
It is no in preset threshold range；When the density difference is not in preset threshold range, material in the target feed bin is determined
Name of material mistake.
Alternatively, the on-spot measuring instrument includes：Level-sensing device, poidometer and calculator, wherein,
The level-sensing device is arranged in the side wall of the target bed of material, for before dispensing, measuring the target feed bin row
The first material position before material；After dispensing, the second material position after the target feed bin discharge is measured；
The poidometer is arranged on below the discharge gate of the target feed bin, for discharging material in the target feed bin
Weighed, obtain the weight of the target feed bin discharge material；
The output end with the level-sensing device, the output end of the poidometer are connected the input of the calculator respectively,
For utilizing first material position and the second material position, the volume of the target feed bin discharge material is calculated；And utilize the volume
With the weight, the Density Detection value of material in the target feed bin is calculated.
Alternatively, the material position is calculated as radar level gauge；
The belted electronic balance for being calculated as that range is 200 ton hours and precision is 0.3% of weighing.
Alternatively, described device also includes：Vibrator；
The vibrator is arranged on the side wall of the target feed bin, for vibrating the side wall of the feed bin, will be attached to material
Material vibrating in the side wall of storehouse goes down.
Alternatively, described device also includes：Logger, loader and memory, wherein,
The logger, for after the name of material mistake of material in the target feed bin is determined, recording the target
The Density Detection value of material in feed bin；
The loader, for detecting whether receiving the new name of material of input；
The memory, the new name of material of input is received for working as, using the Density Detection value as the new thing
Expect the material density reference value of title；And establish the new name of material and the new name of material material density reference value it
Between corresponding relation and storage.
Alternatively, described device also includes：
Signal generator, for after the name of material mistake of material in the target feed bin is determined, generating alarm signal
And stop dispensing signal；
Alarm, for being alarmed according to the alarm signal；
Sender unit, for the stopping dispensing signal to be sent into the feed proportioning system.
The technical scheme provided by this disclosed embodiment can include the following benefits：
The device that the embodiment of the present application provides, can be by measuring in feed bin in feed proportioning system course of normal operation
The volume and weight of material are discharged, is calculated the Density Detection value that feed bin discharges material, and by the Density Detection value
Compared with the density reference value that the feed bin is pre-configured with, when the difference between Density Detection value and density reference value is default
In threshold range, then illustrate that the material of discharge is consistent with the material set in feed bin, otherwise, it is determined that the material in feed bin goes out
Existing mistake, and then in follow-up blending process, it is ensured that the accuracy of material in current feed bin.
The device prevents mismatch material class quality accident by identifying material density parameter, automatic identification material material kind
Occur, manufacturing enterprise's automatic control level can be effectively improved.
It should be appreciated that the general description and following detailed description of the above are only exemplary and explanatory, not
The disclosure can be limited.
Brief description of the drawings
Accompanying drawing herein is merged in specification and forms the part of this specification, shows the implementation for meeting the application
Example, and be used to together with specification to explain the principle of the application.
, below will be to embodiment or the back of the body in order to illustrate more clearly of the technical scheme in the embodiment of the present application or background technology
The required accompanying drawing used is briefly described in the description of scape technology, it should be apparent that, for those of ordinary skill in the art
Speech, without having to pay creative labor, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of feed proportioning system disclosed in the embodiment of the present application；
Fig. 2 is a kind of structural representation of material kind device for identifying disclosed in the embodiment of the present application.
Embodiment
In order that those skilled in the art more fully understand the technical scheme in the application, it is real below in conjunction with the application
The accompanying drawing in example is applied, the technical scheme in the embodiment of the present application is clearly and completely described, it is clear that described implementation
Example is only the part of the embodiment of the application, rather than whole embodiments.It is general based on the embodiment in the application, this area
The every other embodiment that logical technical staff is obtained under the premise of creative work is not made, it should all belong to the application guarantor
The scope of shield.
Fig. 1 is a kind of feed proportioning system that the embodiment of the present application provides, as shown in figure 1, the feed proportioning system, including：Feed bin 1,
Vibrator 2, level-sensing device 3 and poidometer 5, wherein, feed proportioning system includes multiple feed bins, such as Fig. 1 includes No. 1 feed bin to 10
Number feed bin, the volume of each feed bin is about 200 cubic metres, and disk feeder is used below feed bin.
Vibrator 2 is arranged on feed bin outer wall, and its effect is that the material vibrating that will be attached on feed bin inwall comes off, and is avoided
Material is attached on feed bin inwall.In the embodiment of the present application, vibrator uses YZ0-16-2 vibrator, and level-sensing device 3 is installed
Above feed bin, level-sensing device uses radar level gauge, i.e. height and the shape of combination feed bin by measuring the material in feed bin
Shape calculates the volume of material in feed bin, in the embodiment of the present application, the model VERG54 of level-sensing device.Poidometer 5 is arranged on
Below the discharge gate of feed bin 1, poidometer 5 uses under groove (under feed bin) range as 200 ton hours, electronics skin of the precision 0.3%
Band claims.
A kind of material kind device for identifying that the embodiment of the present application provides, the material material kind device for identifying can apply to include more
In the feed proportioning system of individual feed bin.
As shown in Fig. 2 the device can include：Information-storing device 31, information acquisition device 32, on-spot measuring instrument 33 and industry control
Computer 7, wherein,
Information-storing device 31, described information memory internal memory contain the pre-input ingredient information of each feed bin；
The input of information acquisition device 32 is connected with described information memory, and the pre-input for obtaining target feed bin is matched somebody with somebody
Expect information, the pre-input ingredient information includes：Name of material and material density reference value；
The on-spot measuring instrument 33 is arranged on the target feed bin, in the target feed bin blending process, really
The Density Detection value of material in the fixed target feed bin；
The input of the industrial computer 7 (and the numbering 7 in Fig. 1 is consistent) respectively the output end with information acquisition device,
The output end of on-spot measuring instrument is connected, for calculating the density contrast of the target feed bin Density Detection value and density reference value
Value；And judge the density difference whether in preset threshold range；When the density difference is not in preset threshold range, really
The name of material mistake of material in the fixed target feed bin.
As described in Figure 1, in the embodiment of the present application, the on-spot measuring instrument includes：Level-sensing device 3, poidometer 5 and calculator
(not shown), wherein,
The level-sensing device 3 is arranged in the side wall of the target bed of material, for before dispensing, measuring the target feed bin row
The first material position before material；After dispensing, the second material position after the target feed bin discharge is measured；
The poidometer 5 is arranged on below the discharge gate of the target feed bin, for effluent in the target feed bin
Material is weighed, and obtains the weight of the target feed bin discharge material；
The output end with the level-sensing device, the output end of the poidometer are connected the input of the calculator respectively,
For utilizing first material position and the second material position, the volume of the target feed bin discharge material is calculated；And utilize the volume
With the weight, the Density Detection value of material in the target feed bin is calculated.Such as：Corresponding cubical feed bin, is directly utilized
The difference in height of first material position and the second material position is multiplied by the cross-sectional area of feed bin, for the feed bin of taper, then needs to utilize the
The difference in height of one material position and the second material position, and the angle of taper COMPREHENSIVE CALCULATING of feed bin obtain the volume of discharge material.
As shown in figure 1, also include in figure：Level-sensing device PLC interface 4, poidometer PLC interface 6 and industrial computer 7, its
In, level-sensing device PLC interface 4 is used for the material position for gathering level-sensing device measurement, and poidometer PLC interface 6 is used to gather poidometer measurement
Gravimetric value, PLC is connected with industrial computer in figure, and poidometer PLC interface 6 can be connected with PLC, can also be with industry control meter
Calculation machine 7, which is joined directly together, to be connect, and the calculator in on-spot measuring instrument can be separately provided, and can also be integrated in industrial computer.
In the application one embodiment, material position is calculated as radar level gauge；It is described to weigh that to be calculated as range be 200 ton hours
And precision is 0.3% belted electronic balance.
In another embodiment of the application, as shown in figure 1, described device also includes：Vibrator 2；The vibrator installation
In the side wall of the target feed bin, for vibrating the side wall of the feed bin, the material vibrating that will be attached in feed bin side wall goes down.
In the application another embodiment, described device also includes：Logger, loader and memory, wherein,
The logger, for after the name of material mistake of material in the target feed bin is determined, recording the target
The Density Detection value of material in feed bin；
The loader, for detecting whether receiving the new name of material of input；
The memory, the new name of material of input is received for working as, using the Density Detection value as the new thing
Expect the material density reference value of title；And establish the new name of material and the new name of material material density reference value it
Between corresponding relation and storage.
Wherein logger can be read-write equipment, and loader can be external input equipment, such as mouse, keyboard or touch
Screen etc., memory can be storage medium.
In the application another embodiment, described device also includes：
Signal generator, for after the name of material mistake of material in the target feed bin is determined, generating alarm signal
And stop dispensing signal；
Alarm, for being alarmed according to the alarm signal；
Sender unit, for the stopping dispensing signal to be sent into the feed proportioning system.
Wherein, signal generator can be level circuit, and alarm can be audible-visual annunciator etc., and signal generator can be with
For cable transmitter or wireless launcher.
The device that the embodiment of the present application provides, can be by measuring in feed bin in feed proportioning system course of normal operation
The volume and weight of material are discharged, is calculated the Density Detection value that feed bin discharges material, and by the Density Detection value
Compared with the density reference value that the feed bin is pre-configured with, when the difference between Density Detection value and density reference value is default
In threshold range, then illustrate that the material of discharge is consistent with the material set in feed bin, otherwise, it is determined that the material in feed bin goes out
Existing mistake, and then in follow-up blending process, it is ensured that the accuracy of material in current feed bin.
The device prevents mismatch material class quality accident by identifying material density parameter, automatic identification material material kind
Occur, manufacturing enterprise's automatic control level can be effectively improved.
For convenience of description, it is divided into various units during description apparatus above with function to describe respectively.Certainly, this is being implemented
The function of each unit can be realized in same or multiple softwares and/or hardware during application.
Each embodiment in this specification is described by the way of progressive, identical similar portion between each embodiment
Divide mutually referring to what each embodiment stressed is the difference with other embodiment.Especially for device or
For system embodiment, because it is substantially similar to embodiment of the method, so describing fairly simple, related part is referring to method
The part explanation of embodiment.Apparatus and system embodiment described above is only schematical, wherein the conduct
The unit that separating component illustrates can be or may not be it is physically separate, can be as the part that unit is shown or
Person may not be physical location, you can with positioned at a place, or can also be distributed on multiple NEs.Can root
Factually border needs to select some or all of module therein realize the purpose of this embodiment scheme.Ordinary skill
Personnel are without creative efforts, you can to understand and implement.
Herein, only emphasis describes difference with other schemes to each preferred scheme, as long as each preferred scheme
Do not conflict, can be combined, the embodiment formed after combination is also within category disclosed in this specification, it is contemplated that
Text is succinct, herein with regard to no longer individually being described to combining formed embodiment.
It is understood that the application can be used in numerous general or special purpose computing system environments or configuration.Such as：It is individual
People's computer, server computer, handheld device or portable set, laptop device, multicomputer system, based on microprocessor
The system of device, set top box, programmable consumer-elcetronics devices, network PC, minicom, mainframe computer including to take up an official post
DCE of what system or equipment etc..
It should be noted that herein, the relational terms of such as " first " and " second " or the like are used merely to one
Individual entity or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or operate it
Between any this actual relation or order be present.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Cover including for nonexcludability, so that process, method, article or equipment including a series of elements not only include those
Key element, but also the other element including being not expressly set out, or also include for this process, method, article or set
Standby intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Other identical element in the process including the key element, method, article or equipment also be present.
Described above is only the embodiment of the application, is made skilled artisans appreciate that or realizing this Shen
Please.A variety of modifications to these embodiments will be apparent to one skilled in the art, as defined herein
General Principle can be realized in other embodiments in the case where not departing from spirit herein or scope.Therefore, the application
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (6)
1. one kind material kind device for identifying, it is characterised in that the material kind device for identifying is applied to the dispensing system for including multiple feed bins
In system, described device includes：Information-storing device, information acquisition device, on-spot measuring instrument and industrial computer,
Information-storing device, described information memory internal memory contain the pre-input ingredient information of each feed bin；
The input of information acquisition device is connected with described information memory, and the pre-input dispensing for obtaining target feed bin is believed
Breath, the pre-input ingredient information include：Name of material and material density reference value；
The on-spot measuring instrument is arranged on the target feed bin, in the target feed bin blending process, it is determined that described
The Density Detection value of material in target feed bin；
The output end with information acquisition device, the output end of on-spot measuring instrument are connected the input of the industrial computer respectively,
For calculating the density difference of the target feed bin Density Detection value and density reference value；And judge the density difference whether
In preset threshold range；When the density difference is not in preset threshold range, the material of material in the target feed bin is determined
Name Error.
2. device according to claim 1, it is characterised in that the on-spot measuring instrument includes：Level-sensing device, poidometer and meter
Device is calculated, wherein,
The level-sensing device is arranged in the side wall of the target bed of material, before before dispensing, measuring the target feed bin discharge
The first material position；After dispensing, the second material position after the target feed bin discharge is measured；
The poidometer is arranged on below the discharge gate of the target feed bin, for being carried out to discharging material in the target feed bin
Weigh, obtain the weight of the target feed bin discharge material；
The output end with the level-sensing device, the output end of the poidometer are connected the input of the calculator respectively, are used for
Using first material position and the second material position, the volume that the target feed bin discharges material is calculated；And utilize the volume and institute
Weight is stated, calculates the Density Detection value of material in the target feed bin.
3. device according to claim 2, it is characterised in that the material position is calculated as radar level gauge；
The belted electronic balance for being calculated as that range is 200 ton hours and precision is 0.3% of weighing.
4. device according to claim 2, it is characterised in that described device also includes：Vibrator；
The vibrator is arranged on the side wall of the target feed bin, for vibrating the side wall of the feed bin, will be attached to feed bin side
Material vibrating on wall goes down.
5. device according to claim 2, it is characterised in that described device also includes：Logger, loader and storage
Device, wherein,
The logger, for after the name of material mistake of material in the target feed bin is determined, recording the target feed bin
The Density Detection value of interior material；
The loader, for detecting whether receiving the new name of material of input；
The memory, the new name of material of input is received for working as, using the Density Detection value as the new material name
The material density reference value of title；And establish between the material density reference value of the new name of material and the new name of material
Corresponding relation simultaneously stores.
6. device according to claim 2, it is characterised in that described device also includes：
Signal generator, for after the name of material mistake of material in the target feed bin is determined, generate alarm signal and
Stop dispensing signal；
Alarm, for being alarmed according to the alarm signal；
Sender unit, for the stopping dispensing signal to be sent into the feed proportioning system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720379143.7U CN206671117U (en) | 2017-04-12 | 2017-04-12 | Material kind device for identifying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720379143.7U CN206671117U (en) | 2017-04-12 | 2017-04-12 | Material kind device for identifying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206671117U true CN206671117U (en) | 2017-11-24 |
Family
ID=60381133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720379143.7U Expired - Fee Related CN206671117U (en) | 2017-04-12 | 2017-04-12 | Material kind device for identifying |
Country Status (1)
| Country | Link |
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| CN (1) | CN206671117U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109132980A (en) * | 2018-09-28 | 2019-01-04 | 广东浪淘砂新型材料有限公司 | A kind of method of ingredient automatic identification charging |
| CN109531820A (en) * | 2018-11-19 | 2019-03-29 | 杭州江润科技有限公司 | Powder is put in storage intelligent fail-safe system and operating method |
| CN113932875A (en) * | 2021-09-15 | 2022-01-14 | 中联重科股份有限公司 | Method for determining the scale volume of a mixing station, processor and mixing station |
-
2017
- 2017-04-12 CN CN201720379143.7U patent/CN206671117U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109132980A (en) * | 2018-09-28 | 2019-01-04 | 广东浪淘砂新型材料有限公司 | A kind of method of ingredient automatic identification charging |
| CN109132980B (en) * | 2018-09-28 | 2021-06-22 | 广东浪淘砂新型材料有限公司 | Method for automatically identifying components for charging |
| CN109531820A (en) * | 2018-11-19 | 2019-03-29 | 杭州江润科技有限公司 | Powder is put in storage intelligent fail-safe system and operating method |
| CN113932875A (en) * | 2021-09-15 | 2022-01-14 | 中联重科股份有限公司 | Method for determining the scale volume of a mixing station, processor and mixing station |
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Granted publication date: 20171124 Termination date: 20200412 |