CN109132980B - Method for automatically identifying components for charging - Google Patents
Method for automatically identifying components for charging Download PDFInfo
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- CN109132980B CN109132980B CN201811139510.1A CN201811139510A CN109132980B CN 109132980 B CN109132980 B CN 109132980B CN 201811139510 A CN201811139510 A CN 201811139510A CN 109132980 B CN109132980 B CN 109132980B
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- raw materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
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Abstract
The invention discloses a method for automatically identifying components for charging, which comprises the following steps: s1, dividing range errors according to the type according to the chemical or physical characteristic attributes of the raw materials in each storage tank, and recording the generated identification value and the identification value range and the corresponding storage tank information into a computer; s2, acquiring chemical or physical characteristic attribute parameters of the raw materials to be contained, generating identification codes, comparing the identification codes with identification values and identification value ranges preset in a computer, judging whether the raw materials are matched with the raw materials in the storage tank or not, if not, entering S3, and if so, entering S4; s3, inputting an authorization code and judging whether the authorization code is in accordance, if so, entering a step S4, and if not, returning to the step S2; s4, prompting to confirm that the pipe is connected, opening a valve corresponding to the storage tank, and then starting a liquid pump to feed the raw materials into the tank. The invention has the characteristics of automatically completing the split charging and storage of raw materials, reducing manual operation, improving the working efficiency and the like.
Description
Technical Field
The invention relates to the technical field of intelligent charging, in particular to a method for automatically identifying components for charging.
Background
At present, soy sauce, wine, shampoo used in daily life, and concrete admixture, mortar admixture, gasoline and the like in production industry are generally produced by blending main materials and auxiliary materials. Blending is a common production technology or industry, and the same type of auxiliary materials with different properties are blended together according to a specific proportion to achieve the effects of supplementing, balancing and coordinating the performance and characteristics of the products, so that the products form and maintain unique style characteristics. Different auxiliary materials need to be separately stored, and in the prior art, the automatic production can not be achieved only by manual judgment. However, because the types of the auxiliary materials are the same, but the performance is different, the chemical or physical properties of the raw materials cannot be accurately distinguished by manpower sometimes, and the efficiency is reduced by detecting and judging by a machine.
Disclosure of Invention
The invention provides a method for automatically identifying and charging components, which can automatically complete the split charging and storage of raw materials, reduce manual operation and improve the working efficiency.
In order to achieve the aim, the invention provides a method for automatically identifying components of a charge, which comprises the following steps:
s1, dividing range errors according to the type according to the chemical or physical characteristic attributes of the raw materials in each storage tank, and recording the generated identification value and the identification value range and the corresponding storage tank information into a computer;
s2, acquiring chemical or physical characteristic attribute parameters of the raw material to be stored, generating an identification code comprising an identification value, comparing the identification code with the identification value and the identification value range preset in the computer, judging whether the identification code conforms to the raw material in the storage tank, if not, entering step S3, and if so, entering step S4;
s3, inputting an authorization code and judging whether the authorization code is in accordance, if so, entering the step S4, and if not, returning to the step S2;
s4, prompting to confirm that the pipe is connected, opening a valve corresponding to the storage tank, and then starting a liquid pump to feed the raw materials into the tank.
Further, in step S1, the preset identification value range and the corresponding tank information are recorded in the computer in the form of a table, and each tank information includes a material name, a tank number, and an authorization code.
Further, the characteristic attribute comprises one or any combination of an electric flux value, a solid content and a pH value, and the range error is 1% -3% of the measurement range.
Further, in step S4, the method further includes the following steps:
and a sensor in the storage tank detects the liquid level data in real time, and when the liquid level reaches the upper limit of the storage tank or the liquid level is unchanged within a set time period, all valves and liquid pumps are closed to finish the process of putting the raw materials into the tank. .
Further, in the step S4, the set time period is 4-6S.
Further, in the step S4, after the material is filled into the tank, the computer controls the corresponding valve to open, and performs the cleaning of the pipeline and returns to the step S2 to wait for the input of the material to be filled.
Advantageous effects
Compared with the prior art, the invention has the following advantages:
1. in the invention, automatic discrimination is realized in the subpackaging and storing process of various raw materials, the raw materials are subpackaged into different storage tanks according to the chemical or physical characteristic attributes of the raw materials, the transported raw materials do not need manual detection discrimination any more, the automatic identification method is realized, the working time is reduced, and the working efficiency is improved;
2. because the novel storage tank is used for compound production of the same type, the types of auxiliary materials are the same, and the performances are similar, different types of raw materials can be distinguished more easily by judging the characteristic attributes of the raw materials such as the electric flux value, the solid content, the pH value and the like, so that the corresponding storage tanks can be distinguished and matched conveniently; the invention generates corresponding identification codes through characteristic attributes such as electric flux value, solid content, pH value and the like, compares the identification codes with the set identification values, judges that the materials are the same material if the identification codes are in the corresponding identification value range, and feeds the raw materials to be filled into the corresponding storage tank.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Embodiments of the invention are such that: as shown in fig. 1, a method for automatically identifying a charge of a composition comprises the following steps:
s1, dividing range errors according to the type according to the chemical or physical characteristic attributes of the raw materials in each storage tank, and recording the generated identification value and the identification value range and the corresponding storage tank information into a computer;
s2, acquiring chemical or physical characteristic attribute parameters of the raw material to be stored, generating an identification code comprising an identification value, comparing the identification code with the identification value and the identification value range preset in the computer, judging whether the identification code conforms to the raw material in the storage tank, if not, entering step S3, and if so, entering step S4; wherein, the identification code comprises an identification value and the like;
s3, inputting an authorization code and judging whether the authorization code is in accordance, if so, entering the step S4, and if not, returning to the step S2;
s4, prompting to confirm that the pipe is connected, opening a valve corresponding to the storage tank, and then starting a liquid pump to feed the raw materials into the tank.
The method further realizes automatic compound production, in the storage of raw materials, the prior art usually does not pay attention to the split charging of materials into tanks, different raw materials are easily conveyed to other storage tanks through manual identification and single number comparison, waste is caused, and particularly, a large amount of raw materials with similar components are needed in the compound production, and manual operation is easy to make mistakes. The method of the invention utilizes the difference of characteristic attributes such as the electric flux value, the solid content, the pH value and the like of the raw materials in the storage tank, the electric flux value, the pH value and the solid content can be respectively measured by the electric flux sensor, the pH value sensor and the online solid content tester, different identification values and error ranges are set, the preset identification value ranges are ensured not to be overlapped with each other, when the raw materials to be loaded are input, the characteristic attributes such as the electric flux value, the solid content, the pH value and the like are detected to generate corresponding identification codes, so that the identification and comparison are carried out, the corresponding storage tank into which the raw materials to be loaded should be injected can be distinguished, the split charging and the storage of the raw materials are automatically completed, the manual operation and the intervention are reduced, the possibility of errors is greatly reduced, and the working efficiency is improved. In addition, the raw material can be filled into the tank by a method of confirming with an authorization code after the raw material is confirmed by technicians except for detecting the matched identification code, and particularly, the raw material can be directly filled into storage tanks without preset identification values such as empty tanks and the like through the authorization code, so that the effective management of the storage tanks is improved.
In step S1, the identification value and the preset identification value range and the corresponding tank information are recorded in the computer in the form of a table, each tank information including a material name, a tank number, and an authorization code. The characteristic attributes can comprise an electric flux value, a solid content and a pH value, and the range error can be 2% of the measuring range. Because the novel storage tank is used for compound production of the same type, the types of auxiliary materials are the same, and the performances are similar, different types of raw materials can be distinguished more easily by judging the electric flux value, the solid content, the pH value and the like of the raw materials, so that the corresponding storage tanks can be distinguished and matched conveniently.
In step S4, when the material is charged into the tank, the method further includes the steps of: and (3) detecting the liquid level data in real time by a sensor in the storage tank, and when the liquid level reaches the upper limit of the storage tank or the liquid level is unchanged within a set time period, wherein the set time period can be 5s, closing all valves and liquid pumps and finishing the process of putting the raw materials into the tank. If the liquid level is not changed within 5s, the material is completely filled into the tank. After the raw materials are put into the tank, the computer controls the corresponding valve to be opened, the pipeline is cleaned, and the step S2 is returned to wait for the input of the raw materials to be loaded. The pipeline is cleaned before the raw material is put into the tank every time, so that the problem that the performance of the next batch of material is influenced because the next raw material is put into the tank and mixed with the liquid remained in the pipeline is avoided.
The invention is applied to a liquid compounding system, realizes automatic discrimination in the process of subpackaging and storing various raw materials, subpackages the raw materials into different storage tanks according to the chemical or physical characteristic attributes of the raw materials, does not need manual detection discrimination on the transported raw materials any more, realizes an automatic identification method, reduces the working time and improves the working efficiency. The invention generates a corresponding identification code through one or any combination of the electric flux value, the solid content and the pH value, compares the identification code with a set identification value, judges that the materials are the same material if the identification code is in the corresponding identification value range, and enters the corresponding storage tank when the raw materials to be filled are filled.
The above is only a preferred embodiment of the present invention, and it should be noted that it is obvious to those skilled in the art that several variations and modifications can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent.
Claims (5)
1. A method for automatically identifying ingredients in a charge, comprising the steps of:
s1, dividing range errors according to the type according to the chemical or physical characteristic attributes of the raw materials in each storage tank, and recording the generated identification value and the identification value range and the corresponding storage tank information into a computer;
s2, acquiring chemical or physical characteristic attribute parameters of the raw material to be contained, generating an identification code comprising an identification value, comparing the identification code with a preset identification value range in a computer, judging whether the identification code is consistent with the raw material in the storage tank or not, if not, entering the step S3, and if so, entering the step S4;
s3, inputting an authorization code and judging whether the authorization code is in accordance, if so, entering the step S4, and if not, returning to the step S2;
s4, prompting to confirm that the pipe fitting is connected, opening a valve of the corresponding storage tank, and then starting a liquid pump to feed the raw materials into the tank;
the characteristic attribute comprises one or any combination of an electric flux value, a solid content and a pH value, and the range error is 1-3% of the measurement range.
2. The method for automatically identifying a charge of ingredients as set forth in claim 1, wherein in said step S1, the predetermined identification value range and the corresponding tank information, each including a material name, a tank number and an authorization code, are recorded in a computer in the form of a table.
3. The method for automatically identifying a charge of ingredients as claimed in claim 1, wherein in said step S4, in performing the material canning, further comprising the steps of:
and a sensor in the storage tank detects the liquid level data in real time, and when the liquid level reaches the upper limit of the storage tank or the liquid level is unchanged within a set time period, all valves and liquid pumps are closed to finish the process of putting the raw materials into the tank.
4. The method for automatically identifying a charge as set forth in claim 3, wherein in said step S4, the set time period is 4-6S.
5. The method for automatically identifying the charge of claim 3, wherein in step S4, after the material is filled into the tank, the computer controls the corresponding valve to open, and the corresponding valve is cleaned and returned to step S2 to wait for the input of the material to be charged.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811139510.1A CN109132980B (en) | 2018-09-28 | 2018-09-28 | Method for automatically identifying components for charging |
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| CN201811139510.1A CN109132980B (en) | 2018-09-28 | 2018-09-28 | Method for automatically identifying components for charging |
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| CN109132980B true CN109132980B (en) | 2021-06-22 |
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| CN103922062B (en) * | 2014-04-29 | 2016-01-20 | 孟子博 | The intelligent dispensing method of a kind of composition of raw materials particle and system |
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| CN202295839U (en) * | 2011-11-03 | 2012-07-04 | 士平有限公司 | Liquid automatic supply system with identification capability |
| KR101435012B1 (en) * | 2013-02-20 | 2014-08-27 | 오비맥주 주식회사 | System and Method for Controlling liquid Filling |
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