CN206598031U - It is a kind of to be used for the automatic welding device of compressor housing and base - Google Patents
It is a kind of to be used for the automatic welding device of compressor housing and base Download PDFInfo
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- CN206598031U CN206598031U CN201720065985.5U CN201720065985U CN206598031U CN 206598031 U CN206598031 U CN 206598031U CN 201720065985 U CN201720065985 U CN 201720065985U CN 206598031 U CN206598031 U CN 206598031U
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Abstract
The utility model discloses a kind of for compressor housing and the automatic welding device of base, including the base material storing mechanism being fixed in frame, rotational structure, base conveying mechanism, double cylinder pressing mechanisms, positioning fixture and housing conveying mechanism, multiple positioning fixtures set around rotating shaft are fixedly mounted in the rotating disk of the rotational structure, and double cylinder pressing mechanisms are set above a station of rotational structure, the input of described pair of cylinder pressing mechanism sets base conveying mechanism and housing conveying mechanism, wherein the initiating terminal of base conveying mechanism sets base material storing mechanism, electrode on the positioning fixture contacts realization welding with the Top electrode on double cylinder pressing mechanisms.This practicality can reduce labor intensity, improve production efficiency, realize unattended, it is possible to can be delivered to next station after completing the welding of compressor " housing and base ", finished product.Its automaticity is greatly improved, cost of labor is reduced.
Description
Technical field
The utility model is related to industry manufacture field, and specifically a kind of automatic welding for compressor housing and base is set
It is standby.
Background technology
Compressor is a kind of driven fluid machinery that low-pressure gas is promoted to gases at high pressure, is the heart of refrigeration system
It is dirty.It sucks the refrigerant gas of low-temp low-pressure from air intake duct, is operated by motor after being compressed with piston to it, to row
Tracheae discharges the refrigerant gas of HTHP, power is provided for kind of refrigeration cycle, so as to realize compression → condensation(Heat release)→ swollen
The kind of refrigeration cycle of swollen → evaporation (heat absorption).
Current compressor manufacturer, in welding " housing and base " mainly using being unit welding, manually by housing
Welded with starting after base successively clamping, after the completion of welding, artificial pickup is put on pipeline, is delivered to next station, it is certainly
Dynamicization degree is low, artificial operational motion is complicated, labor intensity is high, low production efficiency.
The content of the invention
The purpose of this utility model is to provide a kind of for compressor housing and the automatic welding device of base, to solve
The problem of being proposed in above-mentioned background technology.
To achieve the above object, the utility model provides following technical scheme:
It is a kind of to be used for the automatic welding device of compressor housing and base, including the base material stock machine being fixed in frame
Structure, rotational structure, base conveying mechanism, double cylinder pressing mechanisms, positioning fixture and housing conveying mechanism, the rotational structure
Multiple positioning fixtures set around rotating shaft are fixedly mounted in rotating disk, and double cylinders are set above a station of rotational structure
Pressing mechanism, the input of described pair of cylinder pressing mechanism sets base conveying mechanism and housing conveying mechanism, and wherein base is defeated
Send the initiating terminal of mechanism that the electrode on base material storing mechanism, the positioning fixture and the Top electrode on double cylinder pressing mechanisms are set
Welding is realized in contact.
It is used as further program of the utility model:It is the base material storing mechanism, rotational structure, base conveying mechanism, double
Cylinder pressing mechanism, positioning fixture and housing conveying mechanism have electric-control system and air-path control system control.
It is used as further program of the utility model:The housing conveying mechanism includes drag chain A, dee, guide rail protection
Plate, lateral cylinder, buffer A, mechanical position limitation screw rod, support beam A, column A, bottom plate, clamping jaw, electricity are inhaled under iron A, spring, guide rod
Connecting plate, floating junction, longitudinal cylinder, guide rod, guide rod upper junction plate and buffer B, the column A top are installed laterally
Be slidably connected sliding shoe on guide rail A, cross slide way A, and the cylinder body of lateral cylinder is fixedly connected on cross slide way A, and horizontal gas
The flexible rod end connection sliding shoe of cylinder, realizes the control of lateral displacement, sliding shoe is fixedly connected with the cylinder body of longitudinal cylinder, longitudinal gas
The telescopic rod end of cylinder is connected by floating junction connection guide lower connecting plate, the top of guide rod lower connecting plate by a pair of guide rods
The guide rod upper junction plate at top is connect, and guide rod is slidably connected on sliding shoe, so that lifting is more stablized, the guide rod
The bottom of lower connecting plate, which is connected with clamping jaw, clamping jaw, installs electricity suction iron A, in order to which housing is clamped, connects under the clamping jaw and guide rod
Spring is set between fishplate bar, the inertia that longitudinal cylinder drives clamping jaw to decline is absorbed, makes clamping jaw not by rigid impact;The column A
Bottom plate is fixedly connected with, by bottom plate whole housing conveying mechanism is stably fixed in frame, the cross slide way A
End install buffer be installed on buffer and mechanical position limitation screw rod, guide rod upper junction plate, the top of the cross slide way A and
Side is respectively mounted the drag chain A for setting two ends to connect dee and sliding block respectively in dee and guide rail protection plate, dee.
It is used as further program of the utility model:The base material storing mechanism includes base guide bar, base supporting plate, bottom
Seat rotating disk, three phase electric machine, motor mounting plate, adjustment block, spragging gear reductor, active synchronization wheel A, dispenser A, adjustment spiral shell
Bar, base riser, ball-screw, guide rod, photoelectric detection switch, taper roll bearing and upper mounted plate, the motor peace
Set on dress plate and three three phase electric machines are fixedly installed, two of which three phase electric machine drives corresponding base rotating disk, two respectively
Base rotating disk is symmetrically connected on motor mounting plate by bottom by dispenser A, so that base rotating disk can
Freely rotate, the base rotating disk upper measurement sets slidably connect bottom on multiple guide rods, and each guide rod around the shaft
Screwed hole threaded connection motor peace in the middle part of base riser, base riser is set between receptacle plate, two base rotating disks
The ball-screw being vertically arranged on dress plate, the top of ball-screw connects upper mounted plate, upper mounted plate by taper roll bearing
It is connected to by connecting rod on motor mounting plate, the bottom of the ball-screw connects driven synchronizing wheel, and driven synchronizing wheel passes through same
Walk with active synchronization wheel A fixed on another three phase electric machine output shaft is connected, driving force is provided for lifting.
It is used as further program of the utility model:The base conveying mechanism includes base conveying mechanism column B, support
Beam B, electricity inhale iron B, spring, material grasping cylinder, cross slide way B, Rodless cylinder, drag chain B, drag chain support, crossbeam, suspension ring and buffer
C, connected mode is identical with housing conveying mechanism herein, and wherein material grasping cylinder is equal to longitudinal cylinder, and Rodless cylinder is equal to horizontal stroke
To cylinder.
It is used as further program of the utility model:The rotational structure includes vibration proof mounting, mounting platform, three-phase motor and subtracted
Fast machine, active synchronization wheel B, tensioning wheel, dispenser B, rotary flange disk, rotating disk, support bar, chuck, swivel joint, wiring
Box, point water block, swivel joint fixed seat, magnetic valve, aligning support wheel, switch bracket, lower margin adjustment seat, the mounting platform
Dispenser B is fixedly mounted in top, and dispenser B output end connects rotating disk by rotary flange disk, and dispenser B is by mounting platform
The three-phase motor reductor driving that lower section is fixed, the edge setting of rotating disk is multiple to be surrounded its axis and is welded on mounting platform
Switch bracket, the aligning support wheel of rotating disk EDGE CONTACT is arranged at the top of switch bracket, it is ensured that the stabilization of rotation, it is described
The bottom of mounting platform is provided with vibration proof mounting and lower margin adjustment seat, and the center of the rotating disk is fixedly and coaxially connected support
One end of swivel joint is connected on bar, support bar by chuck, the other end connection terminal box of swivel joint, terminal box is fixed on
In frame, the outer surface connection swivel joint fixed seat of the swivel joint, swivel joint fixed seat is fixedly connected on rotating disk
On, a point water block is installed, water is rushed after swivel joint transition comes out, and moisture multichannel is diverted into each electrode in swivel joint fixed seat
On seat and electrode, magnetic valve is installed in the rotating disk.
It is used as further program of the utility model:Described point of water block connects water circuit system.
It is used as further program of the utility model:The positioning fixture includes insulation board A, bottom plate, guide holder, long bullet
Spring, long guide rod, cylinder, housing location-plate, slide block guide rail, handle, alignment pin, left base positioning fixture, electrode, electrode tip holder,
Electrodes conduct seat, right base positioning fixture, electrodes conduct seat installing plate, linear bearing, short spring, short guide rod, the bottom plate
It is fixedly connected on by insulation board A in frame, and is all connected with growing guiding on the fixed guide holder in upper surface corner of bottom plate, guide holder
One end of bar, and the through hole that fixture installing plate corner is opened up is slidably connected on long guide rod, between fixture installing plate and bottom plate
Long guide rod on be respectively mounted long spring, to absorb kinetic energy when pushing, the upper surface middle part of the fixture installing plate sets shell
Body location-plate, housing location-plate both sides set left base positioning fixture and right base positioning fixture, left base positioning fixture respectively
It is slidably connected on fixture installing plate on fixed slide block guide rail with right base positioning fixture, the middle part of the bottom plate sets electrode
Electrodes conduct seat is fixedly mounted on conductive seat installing plate, electrodes conduct seat installing plate, the corner of electrodes conduct seat installing plate passes through
Linear bearing is slidably connected short guide rod, and the bottom of short guide rod is fixedly connected on bottom plate, and bottom plate and electrodes conduct seat are installed
The electrode tip holder set on short spring, the electrodes conduct seat connection housing location-plate, electrode are set on the short guide rod between plate
Installed on seat and alignment pin and handle, the left base positioning fixture and right base positioning fixture are set on electrode, the location-plate
The expansion link of correspondence cylinder is connected respectively, and the cylinder body of cylinder is connected on fixture installing plate.
It is used as further program of the utility model:The described pair of cylinder pressing mechanism include pressurized cylinder, the setting plate of slide-bar,
Slide-bar seat, slide-bar, slide-bar connecting plate, insulation board B, fastening frame, connecting rod, conductive seat, electrode tip holder, oscillating bearing, upper latch group
Part, Top electrode, the slide-bar seat are bolted to connection in frame, and the front of slide-bar seat, which is set, installs the setting plate of slide-bar
Through hole, the top of slide-bar seat is fixedly connected with the cylinder body of a pair of pressurized cylinders, and the expansion link of pressurized cylinder connects slide-bar by nut
The slide-bar one end slided in seat, the other end of slide-bar is all connected with the slide-bar connecting plate of slide-bar seat bottom, the slide-bar connecting plate
Lower section is by insulation board B connection conductive seats, and the lower section of conductive seat connects the side of connecting rod, the two ends of connecting rod by electrode tip holder
Fastening frame is connected by oscillating bearing, the opposite side of connecting rod is fixedly connected with Top electrode by upper latch assembly.
It is used as further program of the utility model:The electrode and the material of Top electrode are chromium-zirconium-copper, beryllium copper or tungsten etc.
Wear-resistant conductive material.
Compared with prior art, the beneficial effects of the utility model are:This practicality can reduce labor intensity, improve production
Efficiency, is realized unattended, it is possible to can be delivered to next station after completing the welding of compressor " housing and base ", finished product.
Its automaticity is greatly improved, cost of labor is reduced.
Brief description of the drawings
Fig. 1 is structural front view of the present utility model;
Fig. 2 is structure left view of the present utility model;
Fig. 3 is the structural representation of housing conveying mechanism;
Fig. 4 is the structural representation of base material storing mechanism;
Fig. 5 is the structural representation of base conveying mechanism;
Fig. 6 is the structural representation of rotational structure;
Fig. 7 is the structural representation of positioning fixture;
Fig. 8 is the structural representation of double cylinder pressing mechanisms;
Fig. 9 is the attachment structure schematic diagram of base and housing.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belongs to the scope of the utility model protection.
Refer in Fig. 1~9, the utility model embodiment, a kind of automatic welding for compressor housing and base is set
It is standby, including base material storing mechanism 100, rotational structure 200, base conveying mechanism 300, the electric-control system being fixed in frame 800
400th, double cylinder pressing mechanisms 500, positioning fixture 600, housing conveying mechanism 700, air-path control system 900 and water circuit system
1000, multiple positioning fixtures 600 set around rotating shaft are fixedly mounted in the rotating disk 54 of the rotational structure 200, and rotate
Double cylinder pressing mechanisms 500 are set above one station of structure 200, and the input of described pair of cylinder pressing mechanism 500 is set
The initiating terminal of base conveying mechanism 300 and housing conveying mechanism 700, wherein base conveying mechanism 300 sets base material storing mechanism
100, so as to realize feeding in continuous material to rotational structure 200, it is sent to double cylinder pressing mechanisms 500 and carries out compression processing, and
By electrode therein realize electrode 76 on welding function, the positioning fixture 600 with it is upper on double cylinder pressing mechanisms 500
Welding is realized in the contact of electrode 96.
It is the base material storing mechanism 100, rotational structure 200, base conveying mechanism 300, double cylinder pressing mechanisms 500, fixed
Position fixture 600 and housing conveying mechanism 700 have electric-control system 400 and air-path control system 900 to control.
The housing conveying mechanism 700 include drag chain A1, dee 2, guide rail protection plate 3, lateral cylinder 4, buffer A5,
Mechanical position limitation screw rod 6, support beam A 7, column A8, bottom plate 9, clamping jaw 10, electricity inhale iron A11, spring 12, guide rod lower connecting plate 13, floating
Install horizontal in the top for moving joint 14, longitudinal cylinder 15, guide rod 16, guide rod upper junction plate 17 and buffer B18, the column A8
Be slidably connected sliding shoe on direction guiding rail A, cross slide way A, and the cylinder body of lateral cylinder 4 is fixedly connected on cross slide way A, and laterally
The flexible rod end connection sliding shoe of cylinder 4, realizes the control of lateral displacement, sliding shoe is fixedly connected with the cylinder body of longitudinal cylinder 15,
The telescopic rod end of longitudinal cylinder 15 is led to by the connection guide lower connecting plate 13 of floating junction 14, the top of guide rod lower connecting plate 13
The guide rod upper junction plate 17 crossed at the top of the connection of a pair of guide rods 16, and guide rod 16 is slidably connected on sliding shoe, so that
Lifting is more stablized, and the bottom of the guide rod lower connecting plate 13, which is connected with clamping jaw 10, clamping jaw 10, installs electricity suction iron A11, so as to
Clamped in by housing, spring 12 is set between the clamping jaw 10 and guide rod lower connecting plate 13, absorbed longitudinal cylinder 15 and drive under clamping jaw
The inertia of drop, makes clamping jaw not by rigid impact;The column A8 is fixedly connected with bottom plate 9, by bottom plate 9 whole housing is conveyed
Mechanism 700 can be stably fixed in frame, and buffer 5 and mechanical position limitation screw rod 6 are installed in the end of the cross slide way A,
Buffer 18 is installed, the top of the cross slide way A and side are respectively mounted dee 2 and guide rail is anti-on guide rod upper junction plate 17
Two ends are set to connect the drag chain A1 of dee and sliding block respectively in backplate 3, dee 2.
The base material storing mechanism 100 includes base guide bar 19, base supporting plate 20, base rotating disk 21, three phase electric machine
22nd, motor mounting plate 23, adjustment block 24, spragging gear reductor 25, active synchronization wheel A26, dispenser A27, adjusting bolt 28,
Base riser 29, ball-screw 30, guide rod 31, photoelectric detection switch 32, taper roll bearing 33 and upper mounted plate 34, institute
State to set on motor mounting plate 23 and three three phase electric machines 22 are fixedly installed, two of which three phase electric machine 22 drives corresponding bottom respectively
Seat rotating disk 21, two base rotating disks 21 are symmetrically connected on motor mounting plate 23 by bottom by dispenser A27, from
And base rotating disk 21 is freely rotated, the upper measurement of base rotating disk 21 sets multiple guide rods 19 around the shaft, and
Slidably connected on each guide rod 19 and base riser 29, bottom are set between base supporting plate 20, two base rotating disks 21
The ball-screw 30 being vertically arranged on the screwed hole threaded connection motor mounting plate 23 at the middle part of seat riser 29, ball-screw 30
Top connects upper mounted plate 34 by taper roll bearing 33, and upper mounted plate 34 is connected on motor mounting plate 23 by connecting rod,
The bottom of the ball-screw 30 connects driven synchronizing wheel, and it is defeated that driven synchronizing wheel connects another three phase electric machine 22 by timing belt
Fixed active synchronization wheel A26 on shaft, driving force is provided for lifting.
The base conveying mechanism 300 includes base conveying mechanism column B35, support beam B36, electricity and inhales iron B37, spring
38th, material grasping cylinder 39, cross slide way B40, Rodless cylinder 41, drag chain B42, drag chain support 43, crossbeam 44, suspension ring 45 and buffer
C46, connected mode is identical with housing conveying mechanism 700 herein, and wherein material grasping cylinder 39 is equal to longitudinal cylinder 15, Rodless cylinder
41 are equal to lateral cylinder 4.
The rotational structure 200 includes vibration proof mounting 47, mounting platform 48, three-phase motor reductor 49, active synchronization wheel
B50, tensioning wheel 51, dispenser B52, rotary flange disk 53, rotating disk 54, support bar 55, chuck 56, swivel joint 57, wiring
Box 58, point water block 59, swivel joint fixed seat 60, magnetic valve 61, aligning support wheel 62, switch bracket 63, lower margin adjustment seat 64,
Dispenser B52 is fixedly mounted in the top of the mounting platform 48, and dispenser B52 output end is connected by rotary flange disk 53 revolves
Rotating disk 54, three-phase motor reductor 49 fixed by the lower section of mounting platform 48 dispenser B52 drives(Pass through three-phase motor reductor
Fixed driven synchronous pulley is connected realization with timing belt and driven on active synchronization wheel B50 and dispenser B52 input shafts on 49
It is dynamic), the edge of rotating disk 54 sets multiple switch brackets 63 for surrounding its axis and being welded on mounting platform 48, switch bracket
63 top is arranged at the aligning support wheel 62 of the EDGE CONTACT of rotating disk 54, it is ensured that the stabilization of rotation, the mounting platform 48
Bottom is provided with vibration proof mounting 47 and lower margin adjustment seat 64, and the center of the rotating disk 54 is fixedly and coaxially connected support bar 55,
One end of swivel joint 57, the other end connection terminal box 58 of swivel joint 57, wiring are connected on support bar 55 by chuck 56
Box 58 is fixed in frame, the outer surface connection swivel joint fixed seat 60 of the swivel joint 5, and swivel joint fixed seat 60 is consolidated
Surely it is connected in rotating disk 54, a point water block 59 is installed in swivel joint fixed seat 60, water is rushed after the transition of swivel joint 57 comes out, will
Moisture multichannel is diverted on each electrode tip holder and electrode, and magnetic valve 61 is installed in the rotating disk 54, point connection of water block 59 water route
System 1000.
The positioning fixture 600 includes insulation board A65, bottom plate 66, guide holder 67, long spring 68, long guide rod 69, cylinder
70th, housing location-plate 71, slide block guide rail 72, handle 73, alignment pin 74, left base positioning fixture 75, electrode 76, electrode tip holder 77,
Electrodes conduct seat 78, right base positioning fixture 79, electrodes conduct seat installing plate 80, linear bearing 81, short spring 82, short guide rod
83, the bottom plate 66 is fixedly connected in frame by insulation board A65, and the fixed guide holder 67 in the upper surface corner of bottom plate 66,
One end of long guide rod 69 is all connected with guide holder 67, and the through hole that fixture installing plate corner is opened up is slidably connected at long guide rod
On 69, long spring 68 is respectively mounted on the long guide rod 69 between fixture installing plate and bottom plate 66, to absorb kinetic energy when pushing, institute
The upper surface middle part for stating fixture installing plate sets housing location-plate 71, and the both sides of housing location-plate 71 set left base locating clip respectively
Tool 75 and right base positioning fixture 79, left base positioning fixture 75 and right base positioning fixture 79 are slidably connected at fixture installation
On plate on fixed slide block guide rail 72, the middle part of the bottom plate 66 sets electrodes conduct seat installing plate 80, electrodes conduct seat installing plate
On 80 be fixedly mounted electrodes conduct seat 78, electrodes conduct seat installing plate 80 corner by linear bearing 81 be slidably connected short-range missile to
Bar 83, the bottom of short guide rod 83 is fixedly connected on bottom plate 66, the short-range missile between bottom plate 66 and electrodes conduct seat installing plate 80
Short spring 82 is set on to bar 83, and the electrodes conduct seat 78 connects the electrode tip holder 77 set on housing location-plate 71, electrode tip holder
Electrode 76 is installed, electrode material is conductive material on 77(The high-abrasive materials such as chromium-zirconium-copper, beryllium copper, tungsten), set on the location-plate 71
Alignment pin 74 and handle 73 are put, because specification of workpieces kind is different, different workpiece will change fixture not, have handle fast
Speed changes workpiece location-plate, and the left base positioning fixture 75 connects stretching for corresponding cylinder 70 respectively with right base positioning fixture 79
Contracting bar, and the cylinder body of cylinder 70 is connected on fixture installing plate, and left base positioning fixture 75 and right bottom are controlled by cylinder 70
The seat fixed shell of positioning fixture 79.
Described pair of cylinder pressing mechanism 500 includes pressurized cylinder 84, the setting plate 85 of slide-bar, slide-bar seat 86, slide-bar 87, slide-bar
Connecting plate 88, insulation board B89, fastening frame 90, connecting rod 91, conductive seat 92, electrode tip holder 93, oscillating bearing 94, upper latch assembly
95th, Top electrode 96, the slide-bar seat 86 is bolted to connection in frame, and the front of slide-bar seat 86, which is set, installs slide-bar seat
The through hole of shrouding 85, the top of slide-bar seat 86 is fixedly connected with the cylinder body of a pair of pressurized cylinders 84, and the expansion link of pressurized cylinder 84 leads to
Cross nut and connect the one end of slide-bar 87 slided in slide-bar seat 86, the other end of slide-bar 87 is all connected with the slide-bar company of 86 bottoms of slide-bar seat
Fishplate bar 88, the lower section of the slide-bar connecting plate 88 is by insulation board B89 connections conductive seat 92, and the lower section of conductive seat 92 passes through electrode
Seat 93 connects the side of connecting rods 91, and the two ends of connecting rod 91 connect fastening frame 90 by oscillating bearing 94, connecting rod 91 it is another
Side is fixedly connected with Top electrode 96 by upper latch assembly 95, when pressurized cylinder 84 is pushed, and upper latch assembly ensures to be placed on fixture
On base do not shift.
This practical motion flow and control:
Act premise:1:Base is manually filled with material on base material storing mechanism;
2:There is workpiece outflow on pipeline;
Motion flow:Housing is caught material position feeding fixture → rotating mechanism on housing and is rotated by 90 ° by housing conveying mechanism
On base material position → base conveying mechanism by base from base material stock position catch material position → rotating mechanism on base be rotated by 90 ° to
Pressurization welding position → base pressurization welding → welding completion → rotating mechanism is rotated by 90 ° discharging position → housing conveying mechanism and incited somebody to action
Housing is dumped into subsequent processing;Acted more than repeating.
Surveyed by produced on-site, work tempo brings up to 10S by original 35S.Greatly improve operating efficiency and
Reduce labor intensity.
In summary, housing 1200 is high with the automatic welding special plane automaticity of base 1100, realizes unattended, raising life
Produce efficiency.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, can realize that this practicality is new in other specific forms
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation
Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It may be appreciated other embodiment.
Claims (10)
1. a kind of automatic welding device for compressor housing and base, including be fixed in frame base material storing mechanism,
Rotational structure, base conveying mechanism, double cylinder pressing mechanisms, positioning fixture and housing conveying mechanism, it is characterised in that the rotation
Multiple positioning fixtures set around rotating shaft are fixedly mounted in the rotating disk of rotation structure, and are set above a station of rotational structure
Double cylinder pressing mechanisms are put, the input of described pair of cylinder pressing mechanism sets base conveying mechanism and housing conveying mechanism, its
The initiating terminal of middle base conveying mechanism is set on electrode and double cylinder pressing mechanisms on base material storing mechanism, the positioning fixture
Top electrode contact realize welding.
2. it is according to claim 1 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
State base material storing mechanism, rotational structure, base conveying mechanism, double cylinder pressing mechanisms, positioning fixture and housing conveying mechanism equal
There are electric-control system and air-path control system control.
3. it is according to claim 1 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
Stating housing conveying mechanism includes drag chain A, dee, guide rail protection plate, lateral cylinder, buffer A, mechanical position limitation screw rod, support
Beam A, column A, bottom plate, clamping jaw, electricity inhale iron A, spring, guide rod lower connecting plate, floating junction, longitudinal cylinder, guide rod, on guide rod
Connecting plate and buffer B, the column A top are installed by be slidably connected on cross slide way A, cross slide way A sliding shoe, horizontal gas
The cylinder body of cylinder is fixedly connected on cross slide way A, and the flexible rod end of lateral cylinder connection sliding shoe, realizes the control of lateral displacement
System, sliding shoe is fixedly connected with the cylinder body of longitudinal cylinder, and the telescopic rod end of longitudinal cylinder under floating junction connection guide by connecting
Fishplate bar, the top of guide rod lower connecting plate is slidably connected by the guide rod upper junction plate at the top of a pair of guide rod connections, and guide rod
On sliding shoe, so that lifting is more stablized, the bottom of the guide rod lower connecting plate, which is connected with clamping jaw, clamping jaw, installs electricity
Iron A is inhaled, in order to which housing is clamped, spring is set between the clamping jaw and guide rod lower connecting plate, longitudinal cylinder is absorbed and drives clamping jaw
The inertia of decline, makes clamping jaw not by rigid impact;The column A is fixedly connected with bottom plate, by bottom plate so that whole housing conveying
Mechanism can be stably fixed in frame, and the end of the cross slide way A is installed on buffer and mechanical position limitation screw rod, guide rod
Buffer is installed, the top and side of the cross slide way A are respectively mounted dee and guide rail protection plate, dee on connecting plate
Interior setting two ends connect the drag chain A of dee and sliding block respectively.
4. it is according to claim 1 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
State base material storing mechanism including base guide bar, base supporting plate, base rotating disk, three phase electric machine, motor mounting plate, adjustment block,
Spragging gear reductor, active synchronization wheel A, dispenser A, adjusting bolt, base riser, ball-screw, guide rod, photoelectricity inspection
Set on slowdown monitoring switch, taper roll bearing and upper mounted plate, the motor mounting plate and three three phase electric machines are fixedly installed, wherein two
Individual three phase electric machine drives corresponding base rotating disk respectively, and two base rotating disks are symmetrically connected by bottom by dispenser A
It is connected on motor mounting plate, so that base rotating disk can be rotated freely, the base rotating disk upper measurement is set around the shaft
Being slidably connected on multiple guide rods, and each guide rod between base supporting plate, two base rotating disks sets base to be lifted
The ball-screw being vertically arranged on screwed hole threaded connection motor mounting plate in the middle part of plate, base riser, the top of ball-screw
End connects upper mounted plate by taper roll bearing, and upper mounted plate is connected on motor mounting plate by connecting rod, the ball wire
The bottom of thick stick connects driven synchronizing wheel, and driven synchronizing wheel connects master fixed on another three phase electric machine output shaft by timing belt
Dynamic synchronizing wheel A.
5. it is according to claim 1 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
State base conveying mechanism main by base conveying mechanism column B, support beam B, electricity suction iron B, spring, material grasping cylinder, cross slide way
B, Rodless cylinder, drag chain B, drag chain support, crossbeam, suspension ring and buffer C are constituted.
6. it is according to claim 1 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
Stating rotational structure includes vibration proof mounting, mounting platform, three-phase motor reductor, active synchronization wheel B, tensioning wheel, dispenser B, rotation
Ring flange, rotating disk, support bar, chuck, swivel joint, terminal box, point water block, swivel joint fixed seat, magnetic valve, aligning branch
Wheel, switch bracket, lower margin adjustment seat are supportted, dispenser B is fixedly mounted in the top of the mounting platform, and dispenser B output end is led to
Rotary flange disk connection rotating disk is crossed, three-phase motor reductor fixed below mounting platform dispenser B drives, rotating disk
Edge, which is set, multiple around its axis and to be welded at the top of the switch bracket on mounting platform, switch bracket and is arranged at rotating disk
The aligning support wheel of EDGE CONTACT, it is ensured that the stabilization of rotation, the bottom of the mounting platform is provided with vibration proof mounting and lower margin adjustment
Seat, the center of the rotating disk is fixedly and coaxially connected the one end for connecting swivel joint on support bar, support bar by chuck,
The other end connection terminal box of swivel joint, terminal box is fixed in frame, and the outer surface connection rotation of the swivel joint connects
Head fixed seat, swivel joint fixed seat is fixedly connected on the rotating pan, and a point water block, water punching rotation are installed in swivel joint fixed seat
After joint transition comes out, moisture multichannel is diverted on each electrode tip holder and electrode, magnetic valve is installed in the rotating disk.
7. it is according to claim 6 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
State a point water block connection water circuit system.
8. it is according to claim 1 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
State positioning fixture including insulation board A, bottom plate, guide holder, long spring, long guide rod, cylinder, housing location-plate, slide block guide rail,
Hand, alignment pin, left base positioning fixture, electrode, electrode tip holder, electrodes conduct seat, right base positioning fixture, electrodes conduct seat are installed
Plate, linear bearing, short spring, short guide rod, the bottom plate is fixedly connected in frame by insulation board A, and the upper table of bottom plate
One end of long guide rod is all connected with the fixed guide holder in face corner, guide holder, and the through hole that fixture installing plate corner is opened up is slided
It is connected on long guide rod, long spring is respectively mounted on the long guide rod between fixture installing plate and bottom plate, when being pushed with absorbing
Kinetic energy, the upper surface middle part of the fixture installing plate sets housing location-plate, and housing location-plate both sides set left base to determine respectively
Position fixture and right base positioning fixture, left base positioning fixture and right base positioning fixture are slidably connected on fixture installing plate
On fixed slide block guide rail, the middle part of the bottom plate is set to be fixedly mounted on electrodes conduct seat installing plate, electrodes conduct seat installing plate
Electrodes conduct seat, the corner of electrodes conduct seat installing plate is slidably connected short guide rod, the bottom of short guide rod by linear bearing
It is fixedly connected on bottom plate, short spring is set on the short guide rod between bottom plate and electrodes conduct seat installing plate, the electrode is led
Installed on the electrode tip holder set on electric seat connection housing location-plate, electrode tip holder and alignment pin and handle are set on electrode, the location-plate
Hand, the left base positioning fixture and right base positioning fixture connect the expansion link of correspondence cylinder respectively, and the cylinder body of cylinder is equal
It is connected on fixture installing plate.
9. it is according to claim 1 a kind of for compressor housing and the automatic welding device of base, it is characterised in that institute
Stating double cylinder pressing mechanisms includes pressurized cylinder, the setting plate of slide-bar, slide-bar seat, slide-bar, slide-bar connecting plate, insulation board B, fastening
Frame, connecting rod, conductive seat, electrode tip holder, oscillating bearing, upper latch assembly, Top electrode, the slide-bar seat are bolted to connection
In frame, the front of slide-bar seat sets the through hole for installing the setting plate of slide-bar, and the top of slide-bar seat is fixedly connected with a pair of pressurization gas
The cylinder body of cylinder, the expansion link of pressurized cylinder connects the slide-bar one end slided in slide-bar seat by nut, and the other end of slide-bar connects
Connect the slide-bar connecting plate of slide-bar seat bottom, the lower section of the slide-bar connecting plate is by insulation board B connection conductive seats, under conductive seat
Side connects the side of connecting rod by electrode tip holder, and the two ends of connecting rod connect fastening frame by oscillating bearing, connecting rod it is another
Side is fixedly connected with Top electrode by upper latch assembly.
10. a kind of automatic welding device for compressor housing and base according to claim 8 or claim 9, its feature exists
In the material of the electrode and Top electrode is chromium-zirconium-copper, beryllium copper or tungsten.
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CN201720065985.5U CN206598031U (en) | 2017-01-19 | 2017-01-19 | It is a kind of to be used for the automatic welding device of compressor housing and base |
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CN201720065985.5U CN206598031U (en) | 2017-01-19 | 2017-01-19 | It is a kind of to be used for the automatic welding device of compressor housing and base |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106624502A (en) * | 2017-01-19 | 2017-05-10 | 广州松兴电气股份有限公司 | Automatic welding equipment for shell and base of compressor |
CN108656568A (en) * | 2018-04-23 | 2018-10-16 | 广州蓝圣智能科技有限公司 | A kind of automatic rubberizing equipment stood for automobile tail fin group on production line |
CN109396890A (en) * | 2018-11-13 | 2019-03-01 | 西安法士特汽车传动有限公司 | A kind of clutch housing fixture |
CN109434520A (en) * | 2018-12-25 | 2019-03-08 | 宁波优耐特模具有限公司 | A kind of cylinder block fixture for processing |
CN111151906A (en) * | 2019-12-30 | 2020-05-15 | 苏州贸贝特自动化科技有限公司 | Compressor assembly welding production line and control method |
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2017
- 2017-01-19 CN CN201720065985.5U patent/CN206598031U/en not_active Withdrawn - After Issue
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106624502A (en) * | 2017-01-19 | 2017-05-10 | 广州松兴电气股份有限公司 | Automatic welding equipment for shell and base of compressor |
CN106624502B (en) * | 2017-01-19 | 2019-07-16 | 广州松兴电气股份有限公司 | A kind of automatic welding device for compressor housing and pedestal |
CN108656568A (en) * | 2018-04-23 | 2018-10-16 | 广州蓝圣智能科技有限公司 | A kind of automatic rubberizing equipment stood for automobile tail fin group on production line |
CN109396890A (en) * | 2018-11-13 | 2019-03-01 | 西安法士特汽车传动有限公司 | A kind of clutch housing fixture |
CN109396890B (en) * | 2018-11-13 | 2024-01-02 | 西安法士特汽车传动有限公司 | Clutch housing anchor clamps |
CN109434520A (en) * | 2018-12-25 | 2019-03-08 | 宁波优耐特模具有限公司 | A kind of cylinder block fixture for processing |
CN109434520B (en) * | 2018-12-25 | 2024-04-16 | 宁波优耐特模具有限公司 | Clamp for machining cylinder body |
CN111151906A (en) * | 2019-12-30 | 2020-05-15 | 苏州贸贝特自动化科技有限公司 | Compressor assembly welding production line and control method |
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