CN108381083A - A kind of automatic soldering device - Google Patents
A kind of automatic soldering device Download PDFInfo
- Publication number
- CN108381083A CN108381083A CN201810144503.4A CN201810144503A CN108381083A CN 108381083 A CN108381083 A CN 108381083A CN 201810144503 A CN201810144503 A CN 201810144503A CN 108381083 A CN108381083 A CN 108381083A
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- CN
- China
- Prior art keywords
- wire
- welding gun
- welding
- axis
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a kind of automatic soldering devices, including driving device and control system that rack, workbench, welding gun mounting base, wire feeder and driving welding gun mounting base X are moved to, Y-direction and Z-direction, electric rotating machine, welding gun link and welding gun are provided in welding gun mounting base；Wire feeder includes wire-feed motor, silk guide frame and wire feed bar, and the welding wire of wire-feed motor outlet stretches into around godet roller I in wire feed bar；The present invention is both provided with driving device by being provided with X, Y and Z-direction, welding gun is set to be automatically moved along X, Y and Z-direction, welder device is set to be automatically performed straight line, oblique line welding on levels operation platform, by the electric rotating machine for being provided with control welding gun rotation in welding gun mounting base, enable welder device automatic circular, arc and ellipse welding on levels operation platform, production efficiency is improved, good by accurately controlling wire vent stability, welding quality is high.
Description
Technical field
The invention belongs to technical field of welding equipment, are specifically related to a kind of automatic soldering device.
Background technology
For needing to add welding wire when the larger weld seam welding of weld size, weld seam volume is on the contrary with regard to big when silk feeding quantity is big
It is then small, as soon as but when weld seam it is in different size if, standard requirement is not achieved in quality substantially, that is, becomes
Defective work and silk feeding quantity perseverance fixed time temperature just determine that the size of weld seam at the speed that welding wire melts and the point, temperature are higher
Wire feed rate is not caught up with more, and for weld seam with regard to small, temperature is lower, and welding wire is easy for accumulating, and thawing is uneven to cause weld seam excessive,
In welding process, as welding gun is in the movement of X-axis, Y-axis, it will cause wire feed distance that will will produce variation, lead to wire feed rate
Differ, be easy silk feeding quantity it is big when weld seam volume with regard to big, it is on the contrary then small, thus need to design it is a kind of can de-regulation wire feed rate automatically
Wire feeder.
Invention content
In view of this, the purpose of the present invention is to provide a kind of automatic soldering device, which passes through
It is provided with X, Y and Z-direction is both provided with driving device, so that welding gun is automatically moved along X, Y and Z-direction, welding machine is made to fill
Straight line, oblique line welding can be automatically performed on levels operation platform by setting, by being provided with control welding gun rotation in welding gun mounting base
The electric rotating machine turned enables welder device automatic circular, arc and ellipse welding on levels operation platform, improves life
Efficiency is produced, good by accurately controlling wire vent stability, welding quality is high.
In order to achieve the above object, a kind of automatic soldering device of the present invention, including rack, the work that is arranged in rack
The driving device and control that platform, the welding gun mounting base above workbench in rack, wire feeder and welding gun mounting base move
System processed, be provided in the rack a pair of of X-axis level frame, the Y-axis level frame being slidably connected between a pair of of X-axis level frame and
The Z axis mounting bracket being slidably connected on Y-axis level frame；It is provided on the Z axis mounting bracket and is moved up and down for welding gun mounting base
Guide rail, the work piece holder for being provided with insulation board at the workbench and being arranged on insulation board；The driving device include X to
Driving motor, Y-direction driving motor and Z-direction driving motor are provided with electric rotating machine, the electric rotating machine in the welding gun mounting base
It stretches out welding gun mounting base bottom and is fixedly connected with welding gun link, the welding gun link is far from electric rotating machine motor axis center
The other end is connected with welding gun vertically；
The wire feeder includes the wire-feed motor being fixed on the rack, be arranged Y-axis level frame bottom silk guide frame and prolong
The wire feed bar of welding gun end is extended to, the wire feed bar is arranged in welding gun mounting base, and the silk guide frame is set as horizontally disposed
Circular arc frame, being horizontally disposed in the circular arc frame has sliding groove, and roller ball, the roller ball connection are provided in the sliding groove
There are the godet roller I below circular arc frame, the welding wire of the wire-feed motor outlet to be stretched into wire feed bar around godet roller I；
Control system, including the control panel that is arranged in the rack pass through and control the control panel and realize control
Wire-feed motor, welding gun, fixture, X to driving motor, Y-direction driving motor and Z-direction driving motor operation and be stopped.
Further, welding wire wheel, thread pressing wheel, wire feed rolls and godet roller, the wire feed rolls are disposed in the wire-feed motor
It is connected with wire feeding motor, the wire feeding motor is set as servo motor.
Further, drive link is provided among the roller ball, the godet roller I is provided at both ends with holder, the holder
It stretches into silk guide frame and is connect with drive link.
Further, welding gun link bottom is provided with holder, and the wire feed bar is fixed on holder and its filament inlet
End is located at immediately below electric rotating machine.
Further, the welding gun link is located at the temperature being provided at two side bottom of welding gun for testing weld temperature
Sensor.
Further, the workbench is located at fixture both sides and is provided with rotary cylinder for compressing fixture.
Further, it is provided with air draft plate on the frame side wall.
Further, the bottom of the frame is provided with away wheel and support leg.
Further, X-axis conveyer chain, Y are provided at X-axis level frame, Y-axis level frame, Z axis mounting bracket in the rack
Axis conveyer chain and Z axis conveyer chain.
Further, the described one end of Y-axis level frame far from X-axis conveyer chain is provided with sliding block, and the sliding block is sliding setting
Sliding rail.
The beneficial effects of the present invention are：
1, a kind of automatic soldering device of the present invention is both provided with driving device by being provided with X, Y and Z-direction, makes welding gun
It can be automatically moved along X, Y and Z-direction, welder device is enable to be automatically performed straight line, oblique line welding on levels operation platform,
By be provided in welding gun mounting base control welding gun rotation electric rotating machine, enable welder device on levels operation platform from
Dynamic round, arc and ellipse welding, improve production efficiency, and good by accurately controlling wire vent stability, welding quality is high；
2, a kind of automatic soldering device of the present invention is by being provided with wire feeder, using arc silk guide frame and wire feed bar, no
Only be conducive to welding wire being moved at welding gun pipette tips, and be conducive to wire feed bar and welding gun synchronous rotary, welding gun is made to disclosure satisfy that
Arch welded joint welding more than 270 ° is conducive to control to adjust wire feed rate and wire feed distance, carry furthermore with arc silk guide frame
High welding quality.
3, automatic welding device of the present invention is provided with by being located at two side bottom of welding gun in welding gun link for testing
The temperature sensor of weld temperature samples weld temperature by temperature sensor, while feeding back to wire feeder
To adjust wire feed rate, possess efficient wire feed, the advantages of welding effect is good, even weld.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of automatic soldering device of the present invention；
Fig. 2 is a kind of vertical view of automatic soldering device of the present invention；
Fig. 3 is the structural schematic diagram of wire feeder in a kind of automatic soldering device of the present invention.
Reference numeral：1- support legs；2- Zou Lun mechanisms；3- air draft plates；4- workpiece；5- fixtures；6- rotary cylinders；7- is welded
Rifle；8- welding gun mounting bases；9- control panels；10-Z axis conveyer chains；11- sliding rails；12- sliding blocks；13-Y axis level frames；14-Z is to drive
Dynamic motor；15-Y axis conveyer chains；16- alarm lamps；17- smoke evacuation backboards；18-X axis conveyer chains；19-Y is to driving motor；20-X to
Driving motor；21-Z axis mounting brackets；22-X axis level frames；23- sensors；24- workbench；25- insulation boards；26- wire feeders；
27- silk guide frames；28- welding gun links；29- electric rotating machines；30- wire-feed motors；31- welding wire wheels；32- thread pressing wheels；33- godet rollers；
34- wire feed rolls；35- welding wires；36- godet rollers I；37- roller balls；38- sliding grooves；39- holders；40- wire feed bars.
Specific implementation mode
Below in conjunction with attached drawing, the preferred embodiment of the present invention is described in detail.
It is as shown in Figs. 1-3 a kind of structural schematic diagram of automatic soldering device of the present invention；The invention discloses a kind of automatic
Welder, including rack, the workbench 24 being arranged in rack, the welding gun mounting base 8 above workbench in rack 24,
Wire feeder 26 and the driving device and control system of the movement of welding gun mounting base, it is horizontal that a pair of of X-axis is provided in the rack
Frame 22, the Y-axis level frame 13 being slidably connected between a pair of of X-axis level frame 22 and the Z axis being slidably connected on Y-axis level frame 13
Mounting bracket 21；The guide rail moved up and down for welding gun mounting base 8 is provided on the Z axis mounting bracket 21, at the workbench 24
It is provided with insulation board 25 and the work piece holder 5 for clamping workpiece 4 is set on insulation board 25；The driving device include X to
Driving motor 20, Y-direction driving motor 19 and Z-direction driving motor 14 are provided with electric rotating machine 29, institute in the welding gun mounting base 8
It states 8 bottom of the stretching welding gun of electric rotating machine 29 mounting base and is fixedly connected with welding gun link 28, the welding gun link 28 is far from rotation
The other end of 29 motor axis center of rotating motor is connected with welding gun 7 vertically；
The wire feeder 26 includes the wire-feed motor 30 being fixed on the rack, the seal wire in 13 bottom of Y-axis level frame is arranged
Frame 27 and the wire feed bar 40 for extending to welding gun end, the wire feed bar 40 are arranged in welding gun mounting base 8, the silk guide frame 27
It is set as horizontally disposed circular arc frame, being horizontally disposed in the circular arc frame has sliding groove 38, and rolling is provided in the sliding groove 38
Dynamic ball 37, the roller ball 37 are connected with the godet roller I36 below circular arc frame, the welding wire 34 that the wire-feed motor 30 exports around
Godet roller I36 is crossed to stretch into wire feed bar 40；
Control system, including the control panel 9 that is arranged in the rack pass through and control the control panel 9 and realize control
Wire-feed motor processed, welding gun, fixture, X to driving motor, Y-direction driving motor and Z-direction driving motor operation and be stopped.
The present embodiment is both provided with driving device by being provided with X, Y and Z-direction, enables welding gun along X, Y and Z axis side
To automatically moving, welder device is set to be automatically performed straight line, oblique line welding on levels operation platform, by welding gun mounting base
On be provided with control welding gun rotation electric rotating machine, enable welder device on levels operation platform automatic circular, arc and
Ellipse welding, improves production efficiency, good by accurately controlling wire vent stability, and welding quality is high.
The present embodiment is by being provided with wire feeder, using arc silk guide frame and wire feed bar, not only contributes to move welding wire
It moves to welding gun pipette tips, and is conducive to wire feed bar and welding gun synchronous rotary, welding gun is made to disclosure satisfy that the circular arc weldering more than 270 °
Seam welding, furthermore with arc silk guide frame, in 8 upper edge X of welding gun mounting base to in Y-direction moving process, wire-feed motor 30 is exported to
The distance of wire feed bar outlet will elongate, and moved in arc silk guide frame by arriving godet roller I36, can shorten the outlet of wire-feed motor 30
The distance exported to wire feed bar is conducive to control to adjust wire feed rate and wire feed distance, improves welding quality.
Further, welding wire wheel 31, thread pressing wheel 32, wire feed rolls 34 and seal wire are disposed in the preferred wire-feed motor 30
Wheel 33, the wire feed rolls 34 is connected with wire feeding motor, and the wire feeding motor is set as servo motor, and the present embodiment structure is advantageous
In wire feed, be conducive to through Serve Motor Control wire feed rate, good by accurately controlling wire vent stability, welding quality is high.
Further, it is provided with drive link among the preferred roller ball 37, the godet roller I36 is provided at both ends with branch
Frame, the holder are stretched into silk guide frame and are connect with drive link, which is conducive to roller ball 37 and is moved along circular arc frame, frictional resistance
Small raising wire feed efficiency, in weldment rotation process, drive link rotates wire feed with weldment, reaches automatic rotation wire feed welding
Effect.
Further, preferred 8 bottom of welding gun link is provided on holder 39, and the wire feed bar 40 is fixed on holder
On 39 and its filament inlet end is located at immediately below electric rotating machine, which avoids welding wire from being wrapped on holder 39 or welding gun connection
Frame 8, in addition in wire feed bar 40 in moving process, wire feed distance change is small, and it is good to be conducive to accurately control wire vent stability, welding
Quality is high.
Further, the preferred welding gun link 8, which is located at 7 liang of side bottoms of welding gun, is provided with for testing weld temperature
The temperature sensor 23 of degree, the present embodiment structure are provided with by being located at two side bottom of welding gun in welding gun link for surveying
The temperature sensor for trying weld temperature, samples weld temperature by temperature sensor, while feeding back to wire feed dress
It sets to adjust wire feed rate, possesses efficient wire feed, the advantages of welding effect is good, even weld.
Further, the preferred workbench 24 is located at fixture both sides and is provided with rotary cylinder 6 for compressing fixture 5,
The present embodiment structure is conducive to automatically control clamping, improves fixture clamping efficiency.
Further, it is provided with air draft plate 3 on the preferred frame side wall, which is conducive to discharge fume, and improves welding matter
Amount.
Further, the preferred frame top is provided with alarm lamp 16, which is conducive to solder failure alarm,
Improve welding efficiency.
Further, the preferred bottom of the frame is provided with away wheel 2 and support leg 1, which is conducive to mobile automatic welding
Machine device improves property easy to use.
Further, it is arranged at X-axis level frame 22, Y-axis level frame 13, Z axis mounting bracket 21 in the preferred rack
There are X-axis conveyer chain 18, Y-axis conveyer chain 15 and Z axis conveyer chain 10, the structure to be conducive to stringing, be conducive to wear tracheae and conduit,
In gas-shielded welding process, avoids kinking or twine pipe.
Further, preferred 13 one end far from X-axis conveyer chain of the Y-axis level frame is provided with sliding block 12, the sliding block
It is sliding to there is setting sliding rail 11, the structure to drive Y-axis level frame 13, to moving back and forth, to reduce friction along X to driving motor convenient for X
Power.
Finally illustrate, preferred embodiment above is merely illustrative of the technical solution of the present invention and unrestricted, although logical
It crosses above preferred embodiment the present invention is described in detail, however, those skilled in the art should understand that, can be
Various changes are made to it in form and in details, without departing from claims of the present invention limited range.
Claims (10)
1. a kind of automatic soldering device, including rack, the workbench being arranged in rack, the weldering above workbench in rack
The driving device and control system of rifle mounting base, wire feeder and the movement of welding gun mounting base, are provided with a pair of of X in the rack
Axis level frame, the Y-axis level frame being slidably connected between a pair of of X-axis level frame and the Z axis being slidably connected on Y-axis level frame peace
It shelves；It is provided with the guide rail moved up and down for welding gun mounting base on the Z axis mounting bracket, insulation is provided at the workbench
Plate and the work piece holder being arranged on insulation board；The driving device includes that X drives to driving motor, Y-direction driving motor and Z-direction
Motor, it is characterised in that：Electric rotating machine is provided in the welding gun mounting base, the electric rotating machine stretches out welding gun mounting base bottom
It is fixedly connected with welding gun link, the other end of the welding gun link far from electric rotating machine motor axis center is connected with weldering vertically
Rifle；
The wire feeder includes the wire-feed motor being fixed on the rack, be arranged Y-axis level frame bottom silk guide frame and extend to
The wire feed bar of welding gun end, the wire feed bar are arranged in welding gun mounting base, and the silk guide frame is set as horizontally disposed circle
Arc frame, being horizontally disposed in the circular arc frame has sliding groove, roller ball is provided in the sliding groove, the roller ball is connected with position
Godet roller I below circular arc frame, the welding wire of the wire-feed motor outlet stretch into around godet roller I in wire feed bar；
Control system, including the control panel that is arranged in the rack.
2. a kind of automatic soldering device as described in claim 1, it is characterised in that：It is disposed with welding wire in the wire-feed motor
Wheel, thread pressing wheel, wire feed rolls and godet roller, the wire feed rolls are connected with wire feeding motor, and the wire feeding motor is set as servo motor.
3. a kind of automatic soldering device as claimed in claim 2, it is characterised in that：Transmission is provided among the roller ball
Bar, the godet roller I are provided at both ends with holder, and the holder is stretched into silk guide frame and connect with drive link.
4. a kind of automatic soldering device as claimed in claim 2, it is characterised in that：Welding gun link bottom is provided with branch
Frame, the wire feed bar is fixed on holder and its filament inlet end is located at immediately below electric rotating machine.
5. such as a kind of automatic soldering device of claim 2-4 any one of them, it is characterised in that：The welding gun link is located at
The temperature sensor for testing weld temperature is provided at two side bottom of welding gun.
6. a kind of automatic soldering device as claimed in claim 5, it is characterised in that：The workbench is located at the setting of fixture both sides
It is useful for the rotary cylinder of compressing fixture.
7. a kind of automatic soldering device as described in claim 1, it is characterised in that：It is provided with air draft on the frame side wall
Plate.
8. a kind of automatic soldering device as described in claim 1, it is characterised in that：The bottom of the frame is provided with away wheel and branch
Support leg.
9. a kind of automatic soldering device as claimed in claim 5, it is characterised in that：It is located at X-axis level frame, Y in the rack
X-axis conveyer chain, Y-axis conveyer chain and Z axis conveyer chain are provided at axis level frame, Z axis mounting bracket.
10. a kind of automatic soldering device as claimed in claim 9, it is characterised in that：The Y-axis level frame is transmitted far from X-axis
One end of chain is provided with sliding block, and the sliding block is sliding setting sliding rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810144503.4A CN108381083A (en) | 2018-02-12 | 2018-02-12 | A kind of automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810144503.4A CN108381083A (en) | 2018-02-12 | 2018-02-12 | A kind of automatic soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108381083A true CN108381083A (en) | 2018-08-10 |
Family
ID=63068763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810144503.4A Withdrawn CN108381083A (en) | 2018-02-12 | 2018-02-12 | A kind of automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108381083A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128450A (en) * | 2018-09-27 | 2019-01-04 | 王杏才 | A kind of semi-automatic aluminum alloy welding connection device |
| CN110560836A (en) * | 2019-10-18 | 2019-12-13 | 温州市骏承机械设备有限公司 | Special equipment for welding and processing revolving body parts |
| CN112453651A (en) * | 2020-11-09 | 2021-03-09 | 孙亚林 | Electric power fitting production is with crooked type equalizer ring processingequipment |
| CN113600985A (en) * | 2021-08-17 | 2021-11-05 | 习静 | Protection tool for automatic arc welding |
| WO2022116485A1 (en) * | 2020-12-01 | 2022-06-09 | 浙江博威水泵有限公司 | Water pump pipeline flange connecting device and fabrication process therefor |
-
2018
- 2018-02-12 CN CN201810144503.4A patent/CN108381083A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128450A (en) * | 2018-09-27 | 2019-01-04 | 王杏才 | A kind of semi-automatic aluminum alloy welding connection device |
| CN110560836A (en) * | 2019-10-18 | 2019-12-13 | 温州市骏承机械设备有限公司 | Special equipment for welding and processing revolving body parts |
| CN112453651A (en) * | 2020-11-09 | 2021-03-09 | 孙亚林 | Electric power fitting production is with crooked type equalizer ring processingequipment |
| WO2022116485A1 (en) * | 2020-12-01 | 2022-06-09 | 浙江博威水泵有限公司 | Water pump pipeline flange connecting device and fabrication process therefor |
| CN113600985A (en) * | 2021-08-17 | 2021-11-05 | 习静 | Protection tool for automatic arc welding |
| CN113600985B (en) * | 2021-08-17 | 2023-12-19 | 瑞格钢铁制品(宁波)有限公司 | Protective tool for automatic arc welding |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180810 |
|
| WW01 | Invention patent application withdrawn after publication |