CN102794644A - Intelligent electronic automatic assembling machine - Google Patents
Intelligent electronic automatic assembling machine Download PDFInfo
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- CN102794644A CN102794644A CN2012103175329A CN201210317532A CN102794644A CN 102794644 A CN102794644 A CN 102794644A CN 2012103175329 A CN2012103175329 A CN 2012103175329A CN 201210317532 A CN201210317532 A CN 201210317532A CN 102794644 A CN102794644 A CN 102794644A
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Abstract
The invention provides an intelligent electronic automatic assembling machine and relates to automatic assembling of electronic parts. The intelligent electronic automatic assembling machine is characterized in that a plurality of automatic assembling split type structures are respectively arranged on a base plate. Each of the automatic assembling split type structures is characterized in that a vibrating plate is connected with a linear guide rail; a linear vibrator is arranged under the linear guide rail; a specific position receiving platform is arranged at the end of the linear guide rail; a mechanical arm structure is arranged on the side of the specific position receiving platform; a detecting device is fixed under a supporting rod of the mechanical arm structure; a turntable is arranged at the center of the base plate; and clamps are respectively arranged in the positions corresponding to the automatic assembling split type structures on the turntable. By using the intelligent electronic automatic assembling machine, the automatic assembling for a plurality of parts is realized, the single and repeated mechanical operation of staff is replaced, the operation efficiency is greatly increased, the labor cost is reduced and the quality of products is stabilized.
Description
Technical field
The present invention relates to general electronic component automation assembling.
Background technology
The assembling of electronic product parts at present is to lean on artificial the completion to a great extent, has perhaps just realized the automation assembling of single parts.It is very low to exist efficient, the problem that cost of labor is high again, and also product quality also can't be guaranteed because of the difference of operation employee's qualification.
Summary of the invention
The present invention realizes through following technical scheme: a kind of smart electronics automatic assembling; Its major technique characteristic is to be respectively equipped with several assembling split-type structural formations automatically on the base plate; Each is assembled split-type structural automatically and connects line slideway by vibrating disk, and the line slideway below is provided with the straight-line oscillation body, and the line slideway end is established assigned address and received platform; Assigned address receives the platform side to be provided with the mechanical arm structure; Mechanical arm structural support rod below is fixed with checkout gear, and the base plate center is provided with rotating disk, and the position of corresponding each automatic assembling split-type structural is respectively equipped with anchor clamps on the rotating disk;
Said assigned address receives platform the place ahead to be provided with baffle plate, and the left side is provided with inductor;
Said rotating disk connects main shaft, and the main shaft end is equipped with synchronous pulley, and it links to each other with synchronous pulley on servomotor and the decelerator through belt pulley; Two bearings up and down are housed on the main shaft, and each product clamper below all is provided with positioner, and said positioner connects slide block and cylinder for the angle modification anchor clamps;
Said mechanical arm structure is two cylinders and two vertical each other Z axle and X axles of having formed mechanical arm of slide block, and the position of X axle cylinder is provided with limiting plate, assembles set screw on the limiting plate; Limiting plate is fixed on the manipulator fixed head; The manipulator fixed head pivots, and both fix through screw, and axle is fixed on the flanged (FLGD) fixed station; Mechanical arm picks and places structure and divides absorption or extracting, draws part and is made up of sorption head and fixed head; Gripping portion is to constitute with the extracting anchor clamps by grasping cylinder;
Said checkout gear is that brace table is provided with sliding dowel block, is fixed on slide block on the sliding dowel block and connects test rod and receive platform, and test rod receives platform to connect test rod, and test rod receives platform to be provided with inductor.
Each parts of the present invention vibrate through corresponding vibrating disk earlier and in guide rail, realize mounting direction identification, permutation, are transported to assigned address then, and mechanical arm begins operation, accomplish the assembling to parts.Assembled parts are fixed on the workbench of traffic cycle, carry out the assembling of next parts successively again through the rotation of traffic cycle, thereby realize that traffic cycle rotates the assembling of once accomplishing multiple working procedure.It has realized the automation assembling of a plurality of parts, has replaced the mechanical work of the single repetition of employee, has improved operating efficiency greatly, has reduced cost of labor, has stablized the quality of product.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A place enlarged drawing of Fig. 1;
Fig. 3, Fig. 4 are the sketch map of transmission mechanism of the present invention;
Fig. 5 is that the B-B of Fig. 3 is to cutaway view;
Fig. 6, Fig. 7 are the structural representation of mechanical arm;
Fig. 8 is the structural representation of checkout gear;
Fig. 9 is the structural representation of vibrating disk feeding device.
The specific embodiment
Like Fig. 1, shown in Figure 2, parts are transported on the line slideway 2 through vibrating disk 1, and the straight-line oscillation body is equipped with in the guide rail below, for parts provide power forward.There is baffle plate 15 in the place ahead that advances to assigned address 14 when parts, and inductor is equipped with in the left side, and when inductor has been sensed parts, mechanical arm 3 begins action, with product gripping from guide rail (or absorption), be placed into the anchor clamps on the rotating disk 5.Servomotor 7 links to each other with the main shaft that is contained in the rotating disk below through belt pulley with decelerator, has constituted the actuating unit of rotating disk rotation.When an accessory assembled, servomotor just begins action, drives specified angle of rotating disk rotation, arrives next assembling station.When the anglec of rotation has deviation and during not at the best group holding position, the positioner of rotating disk below can be revised.Guarantee the assembling position of workbench in the best.Commonly used is the angle dispenser for workbench provides the device of rotary power in the market.The drawback that the anglec of rotation adjustment that our design has avoided the use angle dispenser to cause is dumb, the integral structure wearing and tearing need integral replacing.
After the assembling of each parts was accomplished, whether checkout gear 4 was used to detect parts and assembles and put in place.When the detection display abnormality, PLC sends instruction, and the parts of next procedure just stop assembling, arrives defective products up to this product rotation and discharges station 12, and mechanical arm arrives the defective products lay down location with its gripping.Above-mentioned course of action can not influence the assembling and the detection of other station products.The product that assembles at last is discharged to non-defective unit discharge portion 10, and non-defective unit is discharged the subordinate and is provided with fixed bar 11.Occur for three times when bad when same station is continuous, PLC can send instruction, and equipment stops action, simultaneously with the fault content reaction to touch-screen 6, prompting technical staff place under repair.Whole smart electronics kludge adopts split-type structural, through base plate 9, each split is linked together at last.Be convenient to machining and assembly and adjustment.Aluminium section bar 8 constitutes peripheral supporting construction with feet 13.
Like Fig. 3, Fig. 4, shown in Figure 5, be the actuating unit explanation of entire equipment, main shaft 512 tops are rotating disks 503, and the main shaft end is equipped with synchronous pulley 513, and it links to each other with synchronous pulley on servomotor and the decelerator 501 through belt pulley 514.Two bearings 511 up and down are housed on the main shaft.Positioner 506 all is equipped with in each product clamper 504 below, and angle modification anchor clamps 508 position detection to the position of each workbench rotation under the drive of cylinder 505 and slide block 507.Also have main shaft support platform 502, synchronous pulley 515, servomotor fixed head 516 among the figure.
Like Fig. 6, shown in Figure 7, be the mechanical arm structure.Two cylinders 205 and two slide blocks 207 have been formed the Z axle and the X axle of mechanical arm.Assemble set screw on the limiting plate 208, can adjust the position of X axle cylinder.Manipulator fixed head 206 can be around axle 202 rotations, and both fix through screw.Axle is fixed on 201 structure and profiles according to parts on the flanged (FLGD) fixed station, and mechanical arm picks and places structure and divides two kinds, and a kind of is to draw, and making a kind of is to grasp.Drawing part is made up of with fixed head 204 sorption 203.The sorption head is realized picking and placeing parts through the break-make of vacuum generator.Gripping portion is formed with extracting anchor clamps 209 by grasping cylinder 210, and it realizes picking and placeing the function of parts through grasping the action of cylinder.
As shown in Figure 8, be checkout gear, it detects principle and is, and when cylinder 402 pressed down, the height adjustment that detects thin slice 404 was the state of non-defective unit at product, and the inductor 403 of this moment is for just in time sensing.The height that detects thin slice can reflect the product assembled state, and too high or too low all the detection is defective products.Detect thin slice and be contained on the test rod 406, on the test rod fixed head 405 set screw is arranged, prevent that test rod from rotating.Whole test section is contained on the base plate 401.The mechanical arm of same station and checkout gear are fixed on the same axle, have effectively utilized the space.
As shown in Figure 9, be the vibrating disk feeding device, vibrating disk 101 is realized the direction identification and the permutation of parts, the power forward of utilizing the vibration of the straight-line oscillation body 103 of guide rail 102 belows to produce is carried.
The electric part of novel intelligent electronics automatic assembling, control module are that the Omron model is the PLC of CJ2M series, adopt the mode of ladder diagram to programme.The model that touch-screen uses is the prompt THA62-MT-UT of letter.Its intellectuality is mainly reflected in the function that can realize the following aspects through the visual control of touch-screen: follow the tracks of each anchor clamps assembling position on the workbench; Show the test section testing result and detect content; During the equipment operation troubles, show the fault content; The control that the servomotor initial point resets; Can realize independent control to each minute body structure; Equipment operating data is carried out acquisition management.Following function can be provided with according to actual needs, and the assembling quantity that single operation need be accomplished is set; Non-defective unit number and defective products logarithmic data are put in order.
Claims (5)
1. smart electronics automatic assembling; It is characterized in that being respectively equipped with on the base plate several assembling split-type structural formations automatically; Each is assembled split-type structural automatically and connects line slideway by vibrating disk, and the line slideway below is provided with the straight-line oscillation body, and the line slideway end is established assigned address and received platform; Assigned address receives the platform side to be provided with the mechanical arm structure; Mechanical arm structural support rod below is fixed with checkout gear, and the base plate center is provided with rotating disk, and the position of corresponding each automatic assembling split-type structural is respectively equipped with anchor clamps on the rotating disk.
2. a kind of smart electronics automatic assembling as claimed in claim 1 is characterized in that said assigned address receives platform the place ahead to be provided with baffle plate, and the left side is provided with inductor.
3. a kind of smart electronics automatic assembling as claimed in claim 1 is characterized in that said rotating disk connects main shaft, and the main shaft end is equipped with synchronous pulley, and it links to each other with synchronous pulley on servomotor and the decelerator through belt pulley; Two bearings up and down are housed on the main shaft, and each product clamper below all is provided with positioner, and said positioner connects slide block and cylinder for the angle modification anchor clamps.
4. a kind of smart electronics automatic assembling as claimed in claim 1; It is characterized in that said mechanical arm structure is two cylinders and two vertical each other Z axle and X axles of having formed mechanical arm of slide block, the position of X axle cylinder is provided with limiting plate, assembles set screw on the limiting plate; Limiting plate is fixed on the manipulator fixed head; The manipulator fixed head pivots, and both fix through screw, and axle is fixed on the flanged (FLGD) fixed station; Mechanical arm picks and places structure and divides absorption or extracting, draws part and is made up of sorption head and fixed head; Gripping portion is to constitute with the extracting anchor clamps by grasping cylinder.
5. a kind of smart electronics automatic assembling as claimed in claim 1; It is characterized in that said checkout gear is that brace table is provided with sliding dowel block; Be fixed on slide block on the sliding dowel block and connect test rod and receive platform, test rod receives platform to connect test rod, and test rod receives platform to be provided with inductor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103175329A CN102794644A (en) | 2012-08-31 | 2012-08-31 | Intelligent electronic automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103175329A CN102794644A (en) | 2012-08-31 | 2012-08-31 | Intelligent electronic automatic assembling machine |
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| CN2012103175329A Pending CN102794644A (en) | 2012-08-31 | 2012-08-31 | Intelligent electronic automatic assembling machine |
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Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056656A (en) * | 2013-02-01 | 2013-04-24 | 周俊雄 | Potentiometer mounting apparatus |
| CN103111842A (en) * | 2013-02-01 | 2013-05-22 | 周俊雄 | Automated assembly device of light-emitting diode (LED) finger lamps |
| CN103212981A (en) * | 2013-04-26 | 2013-07-24 | 苏州安捷讯光电科技有限公司 | FC fiber-optic connector assembling integrated equipment |
| CN103394904A (en) * | 2013-07-15 | 2013-11-20 | 周俊雄 | Heating element and clamp assembling equipment |
| CN103447815A (en) * | 2013-08-16 | 2013-12-18 | 东莞市莞雄紧固工程科技有限公司 | Low-noise numerical control integrated assembly machine for screws |
| CN103495673A (en) * | 2013-09-29 | 2014-01-08 | 苏州紫冠自动化设备有限公司 | Intelligent robotic manipulator of numerical control equipment |
| CN103586686A (en) * | 2013-10-21 | 2014-02-19 | 深圳市雄业科技发展有限公司 | Numerical-control integrated assembling machine for fasteners |
| CN103707057A (en) * | 2013-12-10 | 2014-04-09 | 周俊雄 | Automatic assembly machine for LED lamp |
| CN103737301A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Automatic stop collar screw assembling machine |
| CN103879728A (en) * | 2014-03-04 | 2014-06-25 | 秦利明 | LED lamp tube pipelining conveying equipment |
| CN103978365A (en) * | 2014-05-04 | 2014-08-13 | 中山明杰自动化科技有限公司 | Double-station riveting machine of permanent magnet type claw pole stepping motor speed reducer |
| CN103978366A (en) * | 2014-05-04 | 2014-08-13 | 中山明杰自动化科技有限公司 | Automatic assembling machine of permanent magnet type claw pole stepping motor output shaft speed reducer |
| CN104070350A (en) * | 2013-03-28 | 2014-10-01 | 爱司帝光电科技(苏州)有限公司 | Assembling equipment and assembling method |
| CN104308509A (en) * | 2014-10-20 | 2015-01-28 | 中山明杰自动化科技有限公司 | Automatic central shaft assembling machine of permanent-magnet claw pole type stepping motor |
| CN104400383A (en) * | 2014-10-20 | 2015-03-11 | 中山明杰自动化科技有限公司 | Automatic riveting pressing machine for center shaft of permanent magnet stepping motor |
| CN104690550A (en) * | 2015-01-29 | 2015-06-10 | 周俊雄 | Automatic assembling equipment for storage battery connector |
| CN104827288A (en) * | 2015-05-11 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Button and top cap assembly mechanism for water heater thermal protection switch assembly machines |
| CN104907827A (en) * | 2015-06-29 | 2015-09-16 | 舟山市智海技术开发有限公司 | Multi-part integrated assembly device for motor shaft |
| CN104925515A (en) * | 2015-06-26 | 2015-09-23 | 张家港玉成精机股份有限公司 | Feeding and discharging mechanism |
| CN105598689A (en) * | 2016-02-03 | 2016-05-25 | 来安县新元机电设备设计有限公司 | Automatic printer axle assembly device |
| CN106271588A (en) * | 2015-06-01 | 2017-01-04 | 青岛海尔新能源电器有限公司 | The water pipe of a kind of water heater and the flow of installation of magnesium rod |
| CN109290791A (en) * | 2018-10-29 | 2019-02-01 | 上海宇田机电设备有限公司 | Bottle cap assembling system |
| CN112059608A (en) * | 2020-09-07 | 2020-12-11 | 新富生光电(深圳)有限公司 | Zero-loss SC type optical fiber connector manufacturing device and process thereof |
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Cited By (33)
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|---|---|---|---|---|
| CN103111842B (en) * | 2013-02-01 | 2016-08-03 | 周俊雄 | A kind of LED finger lamp automatic assembly equipment |
| CN103111842A (en) * | 2013-02-01 | 2013-05-22 | 周俊雄 | Automated assembly device of light-emitting diode (LED) finger lamps |
| CN103056656B (en) * | 2013-02-01 | 2015-03-11 | 周俊雄 | Potentiometer mounting apparatus |
| CN103056656A (en) * | 2013-02-01 | 2013-04-24 | 周俊雄 | Potentiometer mounting apparatus |
| CN104070350A (en) * | 2013-03-28 | 2014-10-01 | 爱司帝光电科技(苏州)有限公司 | Assembling equipment and assembling method |
| CN103212981A (en) * | 2013-04-26 | 2013-07-24 | 苏州安捷讯光电科技有限公司 | FC fiber-optic connector assembling integrated equipment |
| CN103394904A (en) * | 2013-07-15 | 2013-11-20 | 周俊雄 | Heating element and clamp assembling equipment |
| CN103394904B (en) * | 2013-07-15 | 2015-10-28 | 周俊雄 | A kind of heater, clamp mounting equipment |
| CN103447815B (en) * | 2013-08-16 | 2018-06-08 | 深圳市雄业发展科技有限公司 | Screw low noise digital control comprehensive kludge |
| CN103447815A (en) * | 2013-08-16 | 2013-12-18 | 东莞市莞雄紧固工程科技有限公司 | Low-noise numerical control integrated assembly machine for screws |
| CN103495673A (en) * | 2013-09-29 | 2014-01-08 | 苏州紫冠自动化设备有限公司 | Intelligent robotic manipulator of numerical control equipment |
| CN103495673B (en) * | 2013-09-29 | 2015-07-01 | 苏州紫冠自动化设备有限公司 | Intelligent robotic manipulator of numerical control equipment |
| CN103586686A (en) * | 2013-10-21 | 2014-02-19 | 深圳市雄业科技发展有限公司 | Numerical-control integrated assembling machine for fasteners |
| CN103737301B (en) * | 2013-12-10 | 2016-06-01 | 周俊雄 | Stop collar screw automatic assembling |
| CN103707057B (en) * | 2013-12-10 | 2016-04-06 | 周俊雄 | LED automatic assembling |
| CN103707057A (en) * | 2013-12-10 | 2014-04-09 | 周俊雄 | Automatic assembly machine for LED lamp |
| CN103737301A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Automatic stop collar screw assembling machine |
| CN103879728B (en) * | 2014-03-04 | 2016-08-17 | 秦利明 | A kind of LED lamp tube streamline transmits equipment |
| CN103879728A (en) * | 2014-03-04 | 2014-06-25 | 秦利明 | LED lamp tube pipelining conveying equipment |
| CN103978365A (en) * | 2014-05-04 | 2014-08-13 | 中山明杰自动化科技有限公司 | Double-station riveting machine of permanent magnet type claw pole stepping motor speed reducer |
| CN103978366A (en) * | 2014-05-04 | 2014-08-13 | 中山明杰自动化科技有限公司 | Automatic assembling machine of permanent magnet type claw pole stepping motor output shaft speed reducer |
| CN104400383A (en) * | 2014-10-20 | 2015-03-11 | 中山明杰自动化科技有限公司 | Automatic riveting pressing machine for center shaft of permanent magnet stepping motor |
| CN104308509A (en) * | 2014-10-20 | 2015-01-28 | 中山明杰自动化科技有限公司 | Automatic central shaft assembling machine of permanent-magnet claw pole type stepping motor |
| CN104690550A (en) * | 2015-01-29 | 2015-06-10 | 周俊雄 | Automatic assembling equipment for storage battery connector |
| CN104827288A (en) * | 2015-05-11 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Button and top cap assembly mechanism for water heater thermal protection switch assembly machines |
| CN106271588A (en) * | 2015-06-01 | 2017-01-04 | 青岛海尔新能源电器有限公司 | The water pipe of a kind of water heater and the flow of installation of magnesium rod |
| CN106271588B (en) * | 2015-06-01 | 2018-11-23 | 青岛海尔新能源电器有限公司 | A kind of water pipe of water heater and the flow of installation of magnesium bar |
| CN104925515A (en) * | 2015-06-26 | 2015-09-23 | 张家港玉成精机股份有限公司 | Feeding and discharging mechanism |
| CN104907827A (en) * | 2015-06-29 | 2015-09-16 | 舟山市智海技术开发有限公司 | Multi-part integrated assembly device for motor shaft |
| CN105598689A (en) * | 2016-02-03 | 2016-05-25 | 来安县新元机电设备设计有限公司 | Automatic printer axle assembly device |
| CN105598689B (en) * | 2016-02-03 | 2017-08-25 | 来安县新元机电设备设计有限公司 | Printer axostylus axostyle automatic assembling device |
| CN109290791A (en) * | 2018-10-29 | 2019-02-01 | 上海宇田机电设备有限公司 | Bottle cap assembling system |
| CN112059608A (en) * | 2020-09-07 | 2020-12-11 | 新富生光电(深圳)有限公司 | Zero-loss SC type optical fiber connector manufacturing device and process thereof |
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Application publication date: 20121128 |