CN205949801U - As cast unloading handling system of going up of sand mo(u)ld - Google Patents
As cast unloading handling system of going up of sand mo(u)ld Download PDFInfo
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- CN205949801U CN205949801U CN201620858785.0U CN201620858785U CN205949801U CN 205949801 U CN205949801 U CN 205949801U CN 201620858785 U CN201620858785 U CN 201620858785U CN 205949801 U CN205949801 U CN 205949801U
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Abstract
The utility model relates to an as cast unloading handling system of going up of sand mo(u)ld, include a plurality of casting machine, robotic arm, switch board, conveyer belt, slider, mechanical fixture and treat the processing platform, the casting machine set up in the both sides of conveyer belt, set up the robotic arm slidable in on the conveyer belt, mechanical fixture install in robotic arm is last, slider set up in robotic arm's lower extreme and install in the top of conveyer belt, treat processing platform set up in the one end of conveyer belt. The utility model discloses a going up unloading handling system simple structure, can finishing the casting of moulding type material loading voluntarily, carry the operation process of model unloading, realize automated production transport model, satisfy the process demand that production was carried, market prospect is wide.
Description
Technical field
The utility model is related to the technical field of automation equipment manufacture and in particular to a kind of loading and unloading of sand casting are removed
Fortune system.
Background technology
Sand casting is widely used cast form.Sand casting needs to put into fabricated part model or wood in sand
Simulation, then fills up sand in apperance, and after case-opening goods-taking goes out apperance, sand forms mold.Need during this casting
After models coupling, manually with hand, the model cast is taken out, during delivery, workman easily scalds and can press from both sides when hand or mold clamp
In one's hands, so can affect the body and mind safety of employee for a long time, therefore bring very big labour intensity to workman, casting process plus
Work efficiency rate is also very low.
It was reported that display, domestic enterprise age fault-layer-phenomenon, with domestic labor cost more and more higher, urgently
Hand labor need to be replaced to complete related work using automatic system.Therefore, how to design one kind and can automatically carry out model
The handling system that row loading and unloading transport operation improves operating efficiency again is the hot issue of the industry fields such as foundry machinery concern.
Utility model content
The purpose of this utility model is for weak point of the prior art, provides a kind of loading and unloading of sand casting
Handling system.
For reaching this purpose, the utility model employs the following technical solutions：
A kind of loading and unloading handling system of sand casting, including several casting machines, robotic arm, switch board, conveyer belt, cunning
Dynamic device, mechanical clamp and to be processed, described casting machine is arranged at the both sides of described conveyer belt, and described robotic arm is slidably
It is arranged on described conveyer belt, described mechanical clamp is installed on described robotic arm, and described carriage is arranged at described machine
The lower end of arm is simultaneously installed on the top of described conveyer belt；Described to be processed one end being arranged at described conveyer belt, described control
Cabinet is arranged at the other end of described conveyer belt.
Further, described casting machine is additionally provided with casting control cabinet and container units, and described casting control cabinet sets
It is placed in the side of described casting machine, described container units are arranged at the middle part of described casting machine.
Preferably, described casting machine is sand casting moulding machine.
Preferably, the quantity of described container units and casting machine is 4.
Further, it is additionally provided with clamp block, described clamp block is arranged at the inner side of described mechanical clamp, described fixture
The material of block is high temperature resistant silica gel.
A kind of control method of the loading and unloading handling system using above-mentioned sand casting, comprises the steps：
Step 1：Set casting temperature, start switch board and casting control cabinet, be cast into sand in casting machine to packaging packing list
Unit carries out heating casting；
Step 2：After the models coupling of container units is molded, judge the mould of container units in each described casting machine
Die sinking puts in place, and if so, robotic arm is reached mould and hung by carriage and carries out feeding at mould, otherwise described robotic arm continuation etc.
Treat；
Step 3：Described robotic arm slides into lower discharge position on the conveyor belt the model taking-up having cast and carries out blanking, institute
State model and place to be processed and carry out next step operation；
Step 4：After described robotic arm completes blanking, wait next model to carry out gripping carrying, continue executing with step.
Further, in described step 3, whether judgment models are upper mould model, on if so, described robotic arm is carried out
Die platform blanking；If it is not, described robotic arm carries out lower die platform blanking.
The beneficial effects of the utility model：1. loading and unloading handling system structure of the present utility model is simple, can be automatically performed
The casting of model feeding, the operation process of carrying model blanking, whole process can carry out intelligence full no supervision and operate, and realize certainly
Dynamic metaplasia produces carrying model, reduces cost of labor, greatly improves production efficiency, meets the operation requirement producing carrying, before market
Scape is wide；2. control method of the present utility model is controlled to the loading and unloading handling system of sand casting making by switch board
Industry, controls the precision of described robotic arm action high, just may rapidly realize loading and unloading by associated mechanical and electric elements
The work of carrying model, control process is simple, greatly improves operating efficiency；3. adopt the described of resistant to elevated temperatures silica gel material preparation
Clamp block, has preferable high-temperature resistant result, can grip the high temperature model in described container units by described clamp block, prevent
Only described mechanical clamp is subject to high temperature to cause to damage, and extends the service life of the equipment such as described mechanical clamp.
Brief description
With reference to the accompanying drawings and examples the utility model is further illustrated.
Fig. 1 is the structural representation of the loading and unloading handling system of the sand casting of an embodiment of the present utility model；
Fig. 2 is the structural representation of the casting machine of an embodiment of the present utility model；
Fig. 3 is the flow chart of the loading and unloading handling system of the sand casting of an embodiment of the present utility model.
Wherein：Casting machine 1, casting control cabinet 11, container units 12, robotic arm 2, switch board 3, conveyer belt 4, slip dress
Put 5, to be processed 6.
Specific embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by specific embodiment.
A kind of loading and unloading handling system of sand casting, as shown in figure 1, including several casting machines 1, robotic arm 2, controlling
Cabinet 3, conveyer belt 4, carriage 5, mechanical clamp and to be processed 6, described casting machine 1 is arranged at the both sides of described conveyer belt 4,
Described robotic arm 2 is slidably disposed on described conveyer belt 4, and described mechanical clamp is installed on described robotic arm 2, described cunning
Dynamic device 5 is arranged at the lower end of described robotic arm 2 and is installed on the top of described conveyer belt 4；Described to be processed 6 is arranged at institute
State one end of conveyer belt 4, described switch board 3 is arranged at the other end of described conveyer belt 4.
The loading and unloading handling system of sand casting of the present utility model, controls handling system by described switch board 3, starts
Described switch board 3, after the model set shaping in described casting machine 1, the mold gate of described casting machine 1 is opened and is put in place, described
By outside model extraction device at extension mould in robotic arm 2 entrance mould, described carriage 5 includes slide rail and slide block, described machine
Device arm 2 is installed on slide block, and described robotic arm is slided on slide rail by slide block, and described robotic arm 2 grips described model in institute
State the top sliding into described to be processed 6 on conveyer belt 4, unclamp model to described to be processed 6, described model reaches next
Station carries out next step operation.Loading and unloading handling system structure of the present utility model is simple, can be automatically performed the casting of model feeding,
The operation process of carrying model blanking, whole process can carry out intelligence full no supervision and operate, and realize automated production carrying
Model, reduces cost of labor, greatly improves production efficiency, meets the operation requirement producing carrying, wide market.
Further, as shown in Fig. 2 described casting machine 1 is additionally provided with casting control cabinet 11 and container units 12, institute
State the side that casting control cabinet 11 is arranged at described casting machine 1, described container units 12 are arranged in described casting machine 1
Portion.By described casting control cabinet 11, described casting machine 1 is carried out with the control of whole sand casting operation, sand is cast into simultaneously
Carry out high-temperature heating casting in described container units 12, after models coupling shaping, the mold gate meeting of described container units 12
Open, so that 2 models of described robotic arm take out outside described casting machine 1.
Preferably, described casting machine 1 is sand casting moulding machine.Described sand casting moulding machine is than Castingother method
Become local, simple production process, with short production cycle, because the Modeling Material used by sand casting is cheap and easy to get, Casting mold manufacturing letter
Just, the unit price of foundry goods is produced, produces by batch and produce in a large number and all adapt to, for a long time, base always in Foundry Production
This technique.At present, in the world, in whole castings production, most foundry goods is to be produced with sand mold.Sand mold is therefore adopted to cast
Make moulding machine to carry out casting workpiece, profile and the sufficiently complex blank of inner chamber can be cast (for example：Various casings, lathe bed
Deng), extensively, extensively, cast shape with accessory size relatively, reduces machining surplus to raw material sources to applicable row, greatly
Big offer operating efficiency, reduces production cost.
Preferably, the quantity of described container units 12 and casting machine 1 is 4.By the both sides in described conveyer belt 4
Be arranged in parallel two described casting machines 1 respectively, is provided with four described container units 12, by many in each described casting machine 1
Individual described container units 12, described robotic arm 2 can on described conveyer belt 4 once property take out four described container units 12
Interior model, be can achieve that multiple casting machines 1 carry out casting pattern simultaneously, described mechanical clamp can be controlled by switch board 3 to enter
Row gripping model loading and unloading are transported to next station, greatly improve production technology efficiency, reduce cost of labor.
Further, it is additionally provided with clamp block, described clamp block is arranged at the inner side of described mechanical clamp, described fixture
The material of block is high temperature resistant silica gel.High temperature resistant silica gel has excellent heat resistance, cold resistance, ozone resistance and chemical resistance of concrete
Property, using wide temperature range, the temperature value of it is high temperature resistant degree is between 200-300 degree Celsius；Using resistant to elevated temperatures silica gel material
The described clamp block of preparation, has preferable high-temperature resistant result, can be gripped in described container units 12 by described clamp block
High temperature model, prevent described mechanical clamp to be subject to high temperature to cause to damage, extend the use longevity of the equipment such as described mechanical clamp
Life.
A kind of control method of the loading and unloading handling system using above-mentioned sand casting, as shown in figure 3, include following walking
Suddenly：
Step 1：Set casting temperature, start switch board 3 and casting control cabinet 11, be cast into sand in casting machine 1 to packaging
Box unit 12 carries out heating casting；
Step 2：After the models coupling of container units 12 is molded, judge container units 12 in each described casting machine 1
Mould die sinking put in place, if so, robotic arm 2 by carriage 5 reach mould extension mould at carry out feeding, otherwise described robotic arm
2 continue waiting for；
Step 3：Described 2 models taking-ups having cast of robotic arm slide into lower discharge position on conveyer belt 4 and carry out blanking,
Described model is placed to be processed 6 and is carried out next step operation；
Step 4：After described robotic arm 2 completes blanking, wait next model to carry out gripping carrying, continue executing with step 2.
Control method of the present utility model is controlled to the loading and unloading handling system of sand casting making by switch board 3
Industry, controls the precision of described robotic arm 2 action high, just may rapidly realize loading and unloading by associated mechanical and electric elements
The work of carrying model, control process is simple, greatly improves operating efficiency.
Further, in described step 3, whether judgment models are upper mould model, and if so, described robotic arm 2 is carried out
Upper die platform blanking；If it is not, described robotic arm 2 carries out lower die platform blanking.
Described model is divided into upper and lower model, by the data in switch board 3 system judge this model be whether upper model or
Drag, then controls described robotic arm 2 to grip this model and carries out blanking, realize the carrying work of the loading and unloading of upper and lower model,
It is easy to described category of model be carried out the production technology of subsequent processing, embody intelligent automation.
The loading and unloading handling system of sand casting of the present utility model, starts described switch board 3, when in described casting machine 1
Model set shaping after, the mold gate of described casting machine 1 is opened and is put in place, will at the extension mould that described robotic arm 2 enters in mould
Outside model extraction device, described robotic arm 2 grips described model and slides into described to be processed 6 upper on described conveyer belt 4
Side, unclamps model to described to be processed 6, after completing this action, waits next model to be carried, and so circulates work, whole
Can be operated with unattended full intelligence during individual, effectively reduce labour intensity, substantially increase automation degree of equipment and work
Make efficiency, save cost of labor.Loading and unloading handling system structure of the present utility model is simple, can be automatically performed the casting of model feeding
Make, the operation process of carrying model blanking, realize automated production carrying model, reduce cost of labor, meet and produce carrying
Operation requirement is it is adaptable to container angle sand mould carries loading and unloading equipment, wide market；Control method of the present utility model
Precision is high, and sensitivity is high, just may rapidly realize, by associated mechanical and electric elements, the work that model is carried in loading and unloading.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to this reality
With new thought, all will change in specific embodiments and applications, this specification content should not be construed as
To restriction of the present utility model.
Claims (5)
1. a kind of sand casting loading and unloading handling system it is characterised in that：Including several casting machines, robotic arm, switch board,
Conveyer belt, carriage, mechanical clamp and to be processed, described casting machine is arranged at the both sides of described conveyer belt, described machine
Arm is slidably disposed on described conveyer belt, and described mechanical clamp is installed on described robotic arm, described carriage setting
In the lower end of described robotic arm and be installed on the top of described conveyer belt；Described to be processed is arranged at the one of described conveyer belt
End, described switch board is arranged at the other end of described conveyer belt.
2. sand casting according to claim 1 loading and unloading handling system it is characterised in that：Described casting machine also sets up
There are casting control cabinet and container units, described casting control cabinet is arranged at the side of described casting machine, described container units
It is arranged at the middle part of described casting machine.
3. sand casting according to claim 1 loading and unloading handling system it is characterised in that：Described casting machine is sand mold
Casting and molding machine.
4. sand casting according to claim 2 loading and unloading handling system it is characterised in that：Described container units and
The quantity of casting machine is 4.
5. sand casting according to claim 1 loading and unloading handling system it is characterised in that：It is additionally provided with clamp block,
Described clamp block is arranged at the inner side of described mechanical clamp, and the material of described clamp block is high temperature resistant silica gel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620858785.0U CN205949801U (en) | 2016-08-09 | 2016-08-09 | As cast unloading handling system of going up of sand mo(u)ld |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620858785.0U CN205949801U (en) | 2016-08-09 | 2016-08-09 | As cast unloading handling system of going up of sand mo(u)ld |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205949801U true CN205949801U (en) | 2017-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620858785.0U Active CN205949801U (en) | 2016-08-09 | 2016-08-09 | As cast unloading handling system of going up of sand mo(u)ld |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077524A (en) * | 2016-08-09 | 2016-11-09 | 广东利迅达机器人***股份有限公司 | The loading and unloading handling system of a kind of sand casting and control method thereof |
| CN107673063A (en) * | 2017-09-04 | 2018-02-09 | 广东利迅达机器人***股份有限公司 | One planting sand mould carries automated warehouse system |
-
2016
- 2016-08-09 CN CN201620858785.0U patent/CN205949801U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077524A (en) * | 2016-08-09 | 2016-11-09 | 广东利迅达机器人***股份有限公司 | The loading and unloading handling system of a kind of sand casting and control method thereof |
| CN107673063A (en) * | 2017-09-04 | 2018-02-09 | 广东利迅达机器人***股份有限公司 | One planting sand mould carries automated warehouse system |
| CN107673063B (en) * | 2017-09-04 | 2019-09-10 | 广东利迅达机器人***股份有限公司 | One seed sand mould carries automated warehouse system |
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| GR01 | Patent grant |