CN208528066U - A kind of aluminium alloy cylinder low-pressure casting robot integrated system - Google Patents
A kind of aluminium alloy cylinder low-pressure casting robot integrated system Download PDFInfo
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- CN208528066U CN208528066U CN201820932302.6U CN201820932302U CN208528066U CN 208528066 U CN208528066 U CN 208528066U CN 201820932302 U CN201820932302 U CN 201820932302U CN 208528066 U CN208528066 U CN 208528066U
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Abstract
The utility model discloses aluminium alloy cylinder low-pressure casting robot integrated systems, including industrial robot work station, aluminium alloy cylinder low-pressure casting machine, insert high-frequency induction heating apparatus, platform insert conveying device, intelligent pneumatic power coder, casting pallet conveyer, casting of appearance of cast device for visual identification, operating platform is equipped in the outside of aluminium alloy cylinder low-pressure casting machine, it is equipped with gas control cabinet on the operational platform, the outside of insert high-frequency induction heating apparatus is connect with insert conveying device, the lifting cylinder of its inside setting driving insert, casting of appearance of cast device for visual identification is set to the castings examination position position in the outside of intelligent pneumatic power coder；It is equipped with casting pallet conveyer on the outside of the position of castings examination position, is equipped with robot integrated control cabinet in casting pallet conveyer, host control cabinet is being equipped with outside casting pallet conveyer；The front of insert conveying device is equipped with holding furnace control cabinet, is equipped with mold water-cooling system in holding furnace control cabinet side.
Description
Technical field
The utility model relates to aluminium alloy cylinder casting technology field more particularly to a kind of aluminium alloy cylinder low-pressure casting machines
Device people's integrated system.
Background technique
In the prior art, the casting method of aluminium alloy cylinder is mainly compression casting technology, gravitational casting technology, low pressure casting
Make technology, Technology of EPC and Cosworth technology (i.e. cold-box core cored-up mould).Compression casting is aluminium alloy cylinder
The method that body is most extensive, most generallys use, still, it can only produce the structure cylinder body that opens the cabin, and contracting is also easy to produce at casting section thickness
Hole, is also easy to produce stomata, and equipment investment is big；Aluminium alloy cylinder with sand core can be produced using Low Pressure Casting Technology, that is,
The cylinder body for closing cabin structure can be obtained by saying.Compared with compression casting, equipment and mold investment is greatly reduced, and can satisfy more
The production of kind small lot needs.In general, using gravitational casting aluminium alloy cylinder, metal utilization is and low 60% or so
Then metal utilization is made in die casting, and, up to 90% or more, effects of energy saving and emission reduction is obvious, and low pressure casting aluminum alloy cylinder body not only increases
The mechanical property of casting, also brings light weight effect.And Technology of EPC and Cosworth technology production aluminium is used to close
There are a series of disadvantages such as sand reclamation and generation environment pollution for golden cylinder body.
Aluminium alloy cylinder low-pressure casting machine in the prior art, although the degree of automation of single machine is very high, due to whole
A production process is complicated, and it is extensive to be related to technical field, such as man-machine interface, PLC, machinery, resistance heating, mold, insert
The application of the group line technology of each process rational deployment is still at present blank, Ge Gesheng by heating, hydraulic drive, pneumatic control etc.
It is more to produce operator's number that link needs；Simultaneously because hot environment operation, the labor intensity of operator is high, working condition
Difference, so production efficiency is low, high labor cost.
With the raising that the rapid development and energy-saving and emission-reduction of industrial robot application technology are realized, insider is to aluminium alloy
Cylinder low-pressure casting robot integrated system understanding is more and more clear, it can satisfy Multi-varieties and Small-batch Production needs, realizes
Flexible Production thoroughly solves high labor cost, energy consumption height, is unfavorable for energy-saving and emission-reduction, production efficiency is low, the Operational preparation time is long
The problem of, really realize automation, the intelligence of entire low-pressure casting process process.
Utility model content
In order to overcome above-mentioned disadvantage of the existing technology, the utility model aim is to provide a kind of aluminium alloy cylinder low pressure
Foundry robot's integrated system；The utility model is rationally distributed, compact, and occupied space is few, two aluminium alloy cylinder low-pressure castings
Machine shares a robot, is alternately accomplished insert pick-and-place respectively in a Foundry Production beat and casting takes out, solve existing
There is technology mesolow casting machine production efficiency low, the problem of Operational preparation time length；It can be realized entire low pressure casting process
Automation, intelligent, promotion aluminium alloy car foundiy industryization upgrading, especially suitable for single-piece high-volume or multi-varieties and small-batch
It produces and uses.
The technical solution adopted by the utility model to solve its technical problems is that:
A kind of aluminium alloy cylinder low-pressure casting robot integrated system, including an industrial robot work station, two aluminium
Alloy cylinder low-pressure casting machine, an insert high-frequency induction heating apparatus, an insert conveying device, an intelligent pneumatic power stamp
Machine, a casting pallet conveyer, a casting of appearance of cast device for visual identification.The quiet template of aluminium alloy cylinder low-pressure casting machine
Lower part is equipped with holding furnace, and the industrial robot work station includes robot body, the two-in-one fixture of robot, robot clamp
It is connect with the principal arm of robot body, two aluminium alloy cylinder low-pressure casting machines are symmetrically disposed on industrial robot work
The left and right sides stood is equipped with operating platform in the outside of aluminium alloy cylinder low-pressure casting machine, is equipped with left gas control on the operational platform
Cabinet, right gas control cabinet, the insert heating high-frequency induction device are located therein the front of side aluminium alloy cylinder low-pressure casting machine,
The edge of the integrated system is arranged in middle insert entrance, and insert exports the induction coil that insert high-frequency induction heating apparatus is arranged in
Side, load coil are in-line arrangement, the cylinder of inside bottom setting driving insert backing plate rise and fall, the side of cylinder
While being induction power supply, induction power supply is connected with insert high-frequency induction heat electric control system, and intelligent pneumatic power coder is set to visual
The inside of pickup position on platform, casting of appearance of cast device for visual identification are set to the castings examination position of the top of intelligent pneumatic power coder；
It is equipped with casting pallet conveyer on the outside of the position of castings examination position, is equipped with pallet conveyer close to the position in outside in casting
Robot integrated control cabinet is respectively equipped with left host control cabinet, right host in the two sides outside casting pallet conveyer
Control cabinet；The front of the insert conveying device is equipped with left holding furnace control cabinet, right holding furnace control cabinet, respectively in left holding furnace
Control cabinet, right holding furnace control cabinet side be equipped with left mold water-cooling system, right mould have water-cooling system, left mold water-cooling system,
Right mould tool water-cooling system is connect with left water cooling unit, right water cooling unit respectively, in robot integrated control cabinet and left water cooling unit, right water cooling
Left servo hydraulic system, right servo hydraulic system are respectively equipped between machine.
The robot clamp includes that bracer, insert are grabbed outside for cabinet, flanged joint cylinder, insert handgrip shield, insert handgrip
Hand heat insulating mattress, cylinder body clamping jaw, cylinder body supporting block, cylinder body clamping jaw cylinder, insert handgrip cylinder, the cabinet use cuboid cavity
Structure, the cylinder body clamping jaw cylinder, insert handgrip cylinder are set to inside cavity structure, and the cylinder body clamping jaw is set to cabinet top,
Cabinet top is equipped with the open slot that moves up and down for cylinder body clamping jaw, and cylinder body clamping jaw is inside cavity structure through open slot to overhanging
Out, three cylinder body supporting blocks are set between two adjacent cylinder body clamping jaws and its outside, the insert handgrip shield and cabinet
Right side connection, the flanged joint cylinder are connect with cabinet front, and the cylinder body clamping jaw is connect with the piston rod of cylinder body clamping jaw cylinder,
Insert handgrip is connect with the piston rod of insert handgrip cylinder, and the outer bracer of four insert handgrips and insert handgrip are heat-insulated from insert handgrip
It is stretched out in corresponding open slot in pad.
It sets up defences on front side of industrial robot work station guardrail, protective door is set in the left side of protective fence, is set on protective door
Set mechanical lock and safety limit switch.
The insert conveying device includes the driving device of motor and speed reducer, straight panel chain conveying mechanism etc., in straight panel chain
The front-end and back-end of conveying mechanism are insert entry position and insert outlet port respectively, and insert entrance is arranged in the integrated system
Edge, insert, which exports, is disposed adjacent to the side of insert high-frequency induction heating apparatus induction coil.
Insert high-frequency induction heating apparatus includes high frequency induction power supply, load coil, cooling system, induction heating control
Lifting device is arranged in cabinet processed etc. in high-frequency induction heating coil, and the load coil is in-line arrangement four-cylinder structure, in
The cylinder of side bottom setting driving insert backing plate rise and fall, cylinder are next to induction power supply, and induction power supply and insert are high
Frequency induction heating electric-control system is connected.
Two aluminium alloy cylinder low-pressure casting machines pull and push cored structure using the quiet mould of horizontal open mold+four, wherein molding
Cylinder stroke is controlled using displacement sensor.
The 1 left servo hydraulic system, right servo hydraulic system are using servo motor+vane pump control；The left water cooling
Machine, right water cooling unit are using recirculated water+refrigeration machine control hydraulic medium temperature；The left mold water-cooling system, right mould have water cooling
System uses multichannel ON/Off+ time control mode independent.
The left holding furnace control cabinet, right holding furnace control cabinet use PID control+resistance heating；The left host control
Cabinet, right host control cabinet are using PLC control+man-machine interface monitoring；The left gas control cabinet, right gas control cabinet use microcomputer Liquid Level Pressure
Real-time feedback control.
The casting is passed through using chain-plate type structure for conveying using motor acceleration and deceleration machine driving structure with pallet conveyer
The Frequency Converter Control speed of service；The insert conveying device uses chain-plate type mode of movement, and motor acceleration and deceleration machine is driven through PLC
Control.
The casting of appearance of cast identification device using industrial camera to cast(ing) surface carry out snapshots and by corresponding software with
The castings appearance stored identifies the superiority and inferiority of surface quality of continuous castings after comparing；The intelligent pneumatic power coder uses gas
Dynamic dot matrix stamp can quickly carry out number, letter, character string and figure stamp, have trackability.
The utility model has the beneficial effects that
The utility model topology layout is compact, and occupied space is few, and two aluminium alloy cylinder low-pressure casting machines share a machine
Device people, is alternately accomplished insert pick-and-place respectively in a Foundry Production beat and casting takes out, and solves the low pressure of the prior art
Casting machine production efficiency is low, the problem of Operational preparation time length；It can be realized entire low pressure and make the automation of process, intelligence,
Promote the upgrading of aluminium alloy car foundiy industryization, is used especially suitable for single-piece high-volume or Multi-varieties and Small-batch Production.
The utility model can be realized the automation and intelligence of entire low-pressure casting process process, and robot picks and places insert
It is high with the precision of crawl casting, location error < 0.10mm can be reached；Robot picks and places insert and grabs the repeatability of casting
Height, repeatability error < 0.20mm.
The utility model not only improves the mechanical property of casting, also compensates for compared with compression casting in the prior art
Pressure casting processes cannot produce the limitation of the aluminium alloy cylinder casting with sand core, can be realized Flexible Production, reduce people
Work cost improves production efficiency, meets Multi-varieties and Small-batch Production needs；In addition it compared with gravitational casting technology, can reduce
The foundry returns of remelting, effects of energy saving and emission reduction is significant, and aluminium alloy cylinder low-pressure casting part wall thickness is thinner, has lightweight effect
Fruit reduces manufacturing cost.
The utility model uses insert high-frequency heating sensing device, can be heated to provide by insert in a short period of time
Preheating temperature, heating rate is fast, and temperature uniformity is good, and temperature-controlled precision is high.
The servo hydraulic system is using servo motor+vane pump driving, device energy conservation significant effect.
Detailed description of the invention
Fig. 1 is the topology layout schematic diagram of the utility model；
Fig. 2 is insert conveying device and insert induction heating apparatus structural schematic diagram；
The structural schematic diagram of Fig. 3 robot clamp；
Fig. 4 is the main view of Fig. 3；
Fig. 5 is the A-A cross-sectional view of Fig. 4.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution in the utility model, below in conjunction with this reality
With the attached drawing in new embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that
The described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.
As shown in Fig. 1~5, a kind of aluminium alloy cylinder low-pressure casting robot integrated system, including an industrial robot
Work station, two aluminium alloy cylinder low-pressure casting machines 1a, 1b, 7, insert conveying dresses of an insert high-frequency induction heating apparatus
Set 8, intelligent pneumatic power coders, 17, casting pallet conveyers 15, a set of casting of appearance of cast device for visual identification 16, aluminium
The quiet template lower part of alloy cylinder low-pressure casting machine is equipped with holding furnace, and industrial robot work station includes robot 2, robot clamp
3, robot clamp 3 is connect with the principal arm of robot 2, and two aluminium alloy cylinder low-pressure casting machines 1 are symmetrical arranged and industry
The left and right sides of robot workstation, two aluminium alloy cylinder low-pressure casting machines share a robot, in a Foundry Production
Insert is alternately accomplished in beat respectively to pick and place and casting taking-up；Behaviour is equipped in the outside of aluminium alloy cylinder low-pressure casting machine 1a, 1b
Make platform 5, left gas control cabinet 6a, right gas control cabinet 6b are equipped on operating platform 5, the insert heating high-frequency induction device 7 is set to
The wherein front of side aluminium alloy cylinder low-pressure casting machine 1b, wherein the edge of the integrated system, insert is arranged in insert entrance
23 side of induction coil of insert high-frequency induction heating apparatus 7 is arranged in outlet, and load coil 23 is in-line arrangement, inside
The cylinder 22 of bottom setting driving insert backing plate rise and fall, lifting cylinder 22 are next to induction power supply 24, induction power supply
24 are connected with insert high-frequency induction heating control cabinet 19, and intelligent pneumatic power coder 17 is set to the inside of visual 20 pickup position of platform,
Casting of appearance of cast device for visual identification 16 is set to the top of intelligent pneumatic power coder 17, is castings examination position；In castings examination position
It is equipped with casting pallet conveyer 15 on the outside of position, is collected close to the position in outside equipped with robot in casting with pallet conveyer 15
At control cabinet 14, left main frame PLC control cabinet 13a, right master are being respectively equipped with the two sides outside pallet conveyer 15 close to casting
Machine PLC control cabinet 13b；The front of the insert conveying device 8 is equipped with left holding furnace control cabinet 9a, right holding furnace control cabinet 9b,
Left mold water-cooling system 10a, right mould tool water cooling are equipped in the side of left holding furnace control cabinet 9a, right holding furnace control cabinet 9b respectively
System 10b, left mold water-cooling system 10a, right mould tool water-cooling system 10b are connect with left water cooling unit 11a, right water cooling unit 11b respectively,
Be respectively equipped between robot integrated control cabinet 14 and left water cooling unit 11a, right water cooling unit 11b left servo hydraulic system 12a,
Right servo hydraulic system 12b.
It sets up defences on front side of industrial robot work station guardrail 4, protective door is set in protective guard device, is set on protective door
Set mechanical lock and safety limit switch.
The insert conveying device 8 includes the driving of motor-speed reducer 21, straight panel chain conveying mechanism 25 etc., defeated in straight panel chain
The front-end and back-end for sending mechanism 25 are insert entry position and insert outlet port respectively, and insert entrance is arranged in the integrated system
Edge, insert, which exports, is arranged close to the side of 7 induction coil of insert high-frequency induction heating apparatus.
Insert high-frequency induction heating apparatus 7 includes high frequency induction power supply 23, load coil 24 and induction heating control
Cabinet 19 etc., the load coil 24 are in-line arrangement four-cylinder structures, and inside bottom setting drives the lifting cylinder 22 of insert,
Cylinder is next to induction power supply 23, and induction power supply 23 is connected with insert high-frequency induction heating control cabinet 19.The insert sense
It answers heating device using high-frequency induction heating mode, and is driven by the cylinder insert and rises or falls.
The robot clamp 3 includes cabinet 33, flanged joint cylinder 34, insert handgrip shield 35, the outer bracer of insert handgrip
36, insert handgrip 37, insert handgrip heat insulating mattress 38, cylinder body clamping jaw 31, cylinder body supporting block 32, cylinder body clamping jaw cylinder 39, insert are grabbed
Luck cylinder 40, the cabinet 33 use cuboid cavity structure, and the cylinder body clamping jaw cylinder 39, insert handgrip cylinder 40 are set to sky
Inside cavity configuration, the cylinder body clamping jaw 31 is set to 33 top of cabinet, and 33 top of cabinet is equipped with and moves up and down for cylinder body supporting block 32
Open slot, cylinder body clamping jaw 31 is protruding through open slot inside cavity structure, and three cylinder body supporting blocks 32 are set to adjacent
Between two cylinder body clamping jaws 31 and its outside connects on the right side of the insert handgrip shield 35 and cabinet 33, the flanged joint cylinder
34 connect with 33 front of cabinet, and the cylinder body clamping jaw 31 is connect with the piston rod of cylinder body clamping jaw cylinder 39, insert handgrip 37 and edge
The piston rod connection of handgrip cylinder 40, the outer bracer 36 of four insert handgrips and insert handgrip 37 are enclosed from insert handgrip heat insulating mattress 38
In stretch out in corresponding open slot.
Two aluminium alloy cylinder low-pressure casting machines pull and push cored structure using the quiet mould of horizontal open mold+four, wherein molding
Cylinder stroke is controlled using displacement sensor.
The left servo hydraulic system, right servo hydraulic system are using servo motor+vane pump control；The left water cooling
Machine, right water cooling unit are using recirculated water+refrigeration machine control hydraulic medium temperature；The left mold water-cooling system, right mould have water cooling
System uses multichannel ON/Off+ time control mode independent.
The left holding furnace control cabinet, right holding furnace control cabinet use PID control+resistance heating；The left host control
Cabinet, right host control cabinet are using PLC control+man-machine interface monitoring；The left gas control cabinet, right gas control cabinet use microcomputer Liquid Level Pressure
Real-time feedback control.
The casting is passed through using chain-plate type structure for conveying using motor acceleration and deceleration machine driving structure with pallet conveyer
The Frequency Converter Control speed of service；The insert conveying device uses chain-plate type mode of movement, and motor acceleration and deceleration machine is driven through PLC
Control.
The casting of appearance of cast identification device using industrial camera to cast(ing) surface carry out snapshots and by corresponding software with
The castings appearance stored identifies the superiority and inferiority of surface quality of continuous castings after comparing；The intelligent pneumatic power coder uses gas
Dynamic dot matrix stamp can quickly carry out number, letter, character string and figure stamp, have trackability.
The robot body control system includes servo-driver, is the control unit completing robot and respectively acting.
The robot integrated control cabinet be except low pressure casting host and robot body and insert induction heating apparatus with
Outer control centre completes the sequentially-operating of robot and insert conveying device and other device each process and interlocks and interlock.
The utility model heats high-frequency induction device 7 using insert, can be heated to advise by insert in a short period of time
Fixed preheating temperature, heating rate is fast, and temperature uniformity is good, and temperature-controlled precision is high.
The utility model realizes the automatic conveying and supply of insert using insert conveying device 8: in insert conveying device 8
Continuously the insert preheated will be needed to be transported to the edge close to 7 side of insert induction heating apparatus under motor reducer driving
Outlet port is enclosed, is in place afterwards placed on one group of insert in place by the robot 2 with insert handgrip 36 close to switch sender
Pickup position, at this point, the lifting cylinder 22 in insert induction heating apparatus 7 is in lifting position, in place close to switch detection insert
Afterwards, lifting cylinder 22 declines, and insert is placed into high-frequency induction heating coil 23, automatic to carry out insert induction heating, works as edge
After circle is preheating to the temperature of setting, lifting cylinder 22 again promotes this group of insert to pickup position, the insert handgrip 36 of robot 2
It grabs again, insert is put into the lower section in low pressure casting host between upper and lower mould, at this time low pressure casting host 1a, in opening
Type state, low pressure casting host 1b are in mould assembly state, and in the productive temp in integrated control program, robot has replaced
At the program behavior for picking and placing insert.
The utility model can be automatically performed mould assembly, lock pin by aluminium alloy cylinder low-pressure casting machine 1a, 1b and rise liquid, fill
Type, pressurization, pressure maintaining and release technical process after open form, are deep into mold center by the robot 2 with cylinder body clamping jaw 31
Crawl is located at the casting of mold mo(u)ld top half, is taken out casting by the robot 2 with cylinder body clamping jaw 31 after secondary open form, at this time low pressure
Casting master 1a, is in open states, and low pressure casting host 1b is in mould assembly state, the production section in integrated control program
In bat, robot is alternately accomplished the program behavior of crawl casting.
Cylinder block casting is placed on visually by the robot 2 with cylinder body clamping jaw 31 after low pressure casting host 1a, 1b taking-up
Range estimation inspection is carried out on platform 20；And it is whether qualified by the cylinder block casting of 16 pairs of casting of appearance of cast device for visual identification taking-ups, it carries out
Automatic identification: meanwhile, operator carries out secondary visual examination to casting: through casting after the assay was approved by having cylinder body clamping jaw 31
Robot 2 clamp casting the enterprising promoting the circulation of qi of intelligent pneumatic power coder 17 move stamp, it is defeated then to place it in casting plate
It send on machine 15, qualified cylinder block casting is transferred out low pressure casting unit, enters next process；Unqualified casting to sorting out
Part is manually placed into scrap basket, then focuses on.
The utility model realizes in the productive temp, and robot shuttles in two low pressure casting host 1a, 1b and each
Between subsidiary engine unit, it is alternately accomplished the program behavior of the program behavior for picking and placing insert and crawl casting, realizes entire low pressure casting
The automation of process flow and intelligent production, high production efficiency, robot pick-and-place insert and the position precision for grabbing casting are high,
Its location error < 0.10mm；Robot picks and places insert and grabs the repeatable accuracy height of casting, repeatability error < 0.20mm.
The utility model not only improves the mechanical property of casting, also compensates for compared with compression casting in the prior art
Pressure casting processes cannot produce the limitation of the aluminium alloy cylinder casting with sand core, can be realized Flexible Production, reduce people
Work cost improves production efficiency, meets Multi-varieties and Small-batch Production needs；In addition it compared with gravitational casting technology, can reduce
The foundry returns of remelting, effects of energy saving and emission reduction is significant, and aluminium alloy cylinder low-pressure casting part wall thickness is thinner, has lightweight effect
Fruit reduces manufacturing cost.
Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The range of the utility model protection all should belong in every other embodiment obtained.
Claims (10)
1. a kind of aluminium alloy cylinder low-pressure casting robot integrated system, characterized in that including an industrial robot work station,
Two aluminium alloy cylinder low-pressure casting machines, an insert high-frequency induction heating apparatus, an insert conveying device, an intelligent gas
Dynamic coder, a casting pallet conveyer, a set of casting of appearance of cast device for visual identification, aluminium alloy cylinder low-pressure casting machine are quiet
Template lower part is equipped with holding furnace, and the industrial robot work station includes robot body, the two-in-one fixture of robot, robot
The connection of the principal arm of fixture and robot, two aluminium alloy cylinder low-pressure casting machines are symmetricly set on industrial robot work
The left and right sides stood is equipped with operating platform in the outside of aluminium alloy cylinder low-pressure casting machine, is equipped with left gas control on the operational platform
Cabinet, right gas control cabinet, the insert high-frequency induction heating apparatus are located therein the front of side aluminium alloy cylinder low-pressure casting machine,
The edge of the integrated system is arranged in middle insert entrance, and insert exports the induction coil that insert high-frequency induction heating apparatus is arranged in
Side, load coil are in-line arrangement, the cylinder of inside bottom setting driving insert backing plate rise and fall, the side of cylinder
While being induction power supply, induction power supply is connected with insert high-frequency induction heat electric control system, and intelligent pneumatic power coder is set to visual
The inside of platform pickup position, casting of appearance of cast device for visual identification are set to the castings examination position of the top of intelligent pneumatic power coder；?
It is equipped with casting pallet conveyer on the outside of the position of castings examination position, is equipped with machine close to the position in outside in casting pallet conveyer
Device people's integrated control cabinet is respectively equipped with left host control cabinet, right host control in the two sides outside casting pallet conveyer
Cabinet processed；The front of the insert conveying device is equipped with left holding furnace control cabinet, right holding furnace control cabinet, respectively in left holding furnace control
Cabinet processed, right holding furnace control cabinet side be equipped with left mold water-cooling system, right mould has water-cooling system, left mold water-cooling system, the right side
Mold water-cooling system is connect with left water cooling unit, right water cooling unit respectively, in robot integrated control cabinet and left water cooling unit, right water cooling unit
Between be respectively equipped with left servo hydraulic system, right servo hydraulic system.
2. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that the robot folder
Tool includes cabinet, flanged joint cylinder, insert handgrip shield, insert handgrip outer bracer, insert handgrip heat insulating mattress, cylinder body clamping jaw, cylinder
Body supporting block, cylinder body clamping jaw cylinder, insert handgrip cylinder, the cabinet use cuboid cavity structure, the cylinder body clamping jaw gas
Cylinder, insert handgrip cylinder are set to inside cavity structure, and the cylinder body clamping jaw is set to cabinet top, and cabinet top is equipped with to press from both sides for cylinder body
The open slot that pawl moves up and down, cylinder body clamping jaw is protruding through open slot inside cavity structure, three cylinder body supporting block settings
Between two adjacent cylinder body clamping jaws and its outside, the insert handgrip shield and cabinet right side are connect, the flanged joint
Cylinder is connect with cabinet front, and the cylinder body clamping jaw is connect with the piston rod of cylinder body clamping jaw cylinder, insert handgrip and insert handgrip gas
The piston rod of cylinder connects, and the outer bracer of four insert handgrips and insert handgrip are stretched from open slot corresponding in insert handgrip heat insulating mattress
Out.
3. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that in industrial robot
It sets up defences on front side of work station guardrail, protective door is set in the left side of protective fence, mechanical lock is set on protective door and safe spacing is opened
It closes.
4. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that the insert conveying
Device includes in the driving device of motor and speed reducer, straight panel chain conveying mechanism etc., in the front end of straight panel chain conveying mechanism with after
End is insert entry position and insert outlet port respectively, and insert entrance is arranged in the edge of the integrated system, and insert exports cloth
Rest against the side of nearly insert high-frequency induction heating apparatus induction coil.
5. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that the insert high frequency
Induction heating apparatus includes high frequency induction power supply, load coil, cooling system, induction heating control cabinet, in high-frequency induction
Lifting device is set in heating coil, and the load coil is in-line arrangement four-cylinder structure, inside bottom setting driving edge
The cylinder of backing plate rise and fall is enclosed, cylinder is next to induction power supply, induction power supply and insert high-frequency induction heat electric control system
System is connected.
6. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that two aluminium closes
Golden cylinder low-pressure casting machine pulls and pushes cored structure using the quiet mould of horizontal open mold+four, and wherein closing cylinder stroke uses displacement sensor
Control.
7. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that the left servo-fluid
Pressure system, right servo hydraulic system are using servo motor+vane pump control；The left water cooling unit, right water cooling unit using recirculated water+
The temperature of refrigeration machine control hydraulic medium；The left mold water-cooling system, right mould tool water-cooling system use multi-pass independent
Road ON/Off+ time control mode.
8. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that the left holding furnace
Control cabinet, right holding furnace control cabinet use PID control+resistance heating；The left host control cabinet, right host control cabinet use
PLC control+man-machine interface monitoring；The left gas control cabinet, right gas control cabinet use microcomputer Liquid Level Pressure real-time feedback control.
9. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that the casting is used flat
Plate conveyer passes through the Frequency Converter Control speed of service using motor acceleration and deceleration machine driving structure using chain-plate type structure for conveying；Institute
Insert conveying device is stated using chain-plate type mode of movement, motor acceleration and deceleration machine is driven through PLC control.
10. aluminium alloy cylinder low-pressure casting robot as described in claim 1 integrated system, characterized in that outside the casting
See identification device using industrial camera to cast(ing) surface carry out snapshots and by corresponding software with outside the castings that are stored
See the superiority and inferiority that surface quality of continuous castings is identified after comparing；The intelligent pneumatic power coder uses pneumatic dot matrix stamp, can be fast
Speed carries out number, letter, character string and figure stamp, has trackability.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820932302.6U CN208528066U (en) | 2018-06-15 | 2018-06-15 | A kind of aluminium alloy cylinder low-pressure casting robot integrated system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820932302.6U CN208528066U (en) | 2018-06-15 | 2018-06-15 | A kind of aluminium alloy cylinder low-pressure casting robot integrated system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108526438A (en) * | 2018-06-15 | 2018-09-14 | 国机铸锻机械有限公司 | Aluminium alloy cylinder low-pressure casting robot integrated system |
| CN114130995A (en) * | 2021-11-29 | 2022-03-04 | 烟台朗文汽车零部件有限公司 | Automatic coring system and method of core making robot |
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2018
- 2018-06-15 CN CN201820932302.6U patent/CN208528066U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108526438A (en) * | 2018-06-15 | 2018-09-14 | 国机铸锻机械有限公司 | Aluminium alloy cylinder low-pressure casting robot integrated system |
| CN114130995A (en) * | 2021-11-29 | 2022-03-04 | 烟台朗文汽车零部件有限公司 | Automatic coring system and method of core making robot |
| CN114130995B (en) * | 2021-11-29 | 2023-11-07 | 烟台朗文汽车零部件有限公司 | Automatic coring system and method for core making robot |
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