CN103350174A - Hot forging forming method for parent material of female die of die - Google Patents
Hot forging forming method for parent material of female die of die Download PDFInfo
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- CN103350174A CN103350174A CN2013102605057A CN201310260505A CN103350174A CN 103350174 A CN103350174 A CN 103350174A CN 2013102605057 A CN2013102605057 A CN 2013102605057A CN 201310260505 A CN201310260505 A CN 201310260505A CN 103350174 A CN103350174 A CN 103350174A
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Abstract
The invention relates to a die forming method, in particular to an automatic forming method used for a parent material of a female die of a die. The hot forging forming method for the parent material of the female die of the die comprises the steps as follows: a material is heated in a heating induction coil before placed in the die, the heated material is placed in the die for hot forging through a manipulator, and the die is provided with a mounting position, a hot forging position, an unloading position and a cooling position; after the hot forging is finished, the die rotates for one fourth of a circle, the material in the mounting position enters the hot forging position, the material finishing the hot forging enters the unloading position, after the hot forging position completes a second-time hot forging, the die rotates for one fourth of a circle, and the unloaded die enters the cooling position for cooling; and the four working positions work simultaneously and are provided with induction detectors which are connected with a PLC (programmable logic controller) device through data cables. According to the hot forging forming method for the parent material of the female die of the die, a loading component, an unloading component, a cooling component and a hot forging machine are adopted to work simultaneously, so that the work efficiency is improved, the PLC is adopted to induct and detect the work condition, and automated operation and real-time monitoring of the four working positions are achieved.
Description
Technical field
The present invention relates to a kind of die molding method, especially for die mother metal automatic forming method.
Background technology
At present, at the Die ﹠ Mold Standard Parts production field, when its batch production making cold-punching mould is used without hanging platform die mother metal, all adopt traditional process, namely rounded material is made through techniques such as cut-out, turning external diameter, drilling blind holes.In processing and making process, not only to consume the plenty of time, increase workman's labour intensity; And production efficiency is low, and waste of raw materials is serious, has increased the manufacturing cost of product.
The method mfg. moulding die mother metals such as artificial cooling are adopted in the common artificial loading of existing equipment, discharging, and the production cycle is long, and labour intensity is high, and production efficiency is low, do not meet current industry and make needs.
Summary of the invention
For the solution above-mentioned purpose, the invention provides a kind of mould die mother metal hot-forging forming method, can realize automatic charging, automatic discharging, automatically cooling, automatically detection, automatic early-warning warning, the special-purpose hot die forming device of the program-controlled intelligentization of continuous operation.Have simple to operateization, labour intensity is low, the production efficiency high.
For achieving the above object, the invention provides a kind of mould die mother metal hot-forging forming method, material is before putting into mould, enter in the heat induced coil and heat, material after the heating is put into the mould forge hot by manipulator, described mould is provided with installation position, forge hot position, unloads material level, cools off the position, after forge hot is finished, mould rotated for 1/4 week, and the installation position material enters the forge hot position, and the material of finishing forge hot enters and unloads material level, after for the second time forge hot is finished in the forge hot position, mould rotated for 1/4 week, and the mould after the discharging enters the cooling of cooling position, and described four working positions carry out work simultaneously.
Described mould die mother metal hot-forging forming method adopts the rotatable hot forged mould of four stations, its cope match-plate pattern is provided with convex mould pad, convex mould pad and punch junction are provided with punch retainer, cope match-plate pattern is connected the mould bases guide pillar and connects with lower bolster, described lower bolster center is provided with rotating disc, the rotating disc center is provided with rotating shaft, rotating disc can rotate along rotating shaft, rotating disc is provided with four stations, set gradually the installation position by direction of rotation, the forge hot position, unload material level, the cooling position, described four stations evenly distribute on rotating disc, and described four stations are installed and inlayed die, and the described material level below of unloading is provided with discharge component.
Described rotating shaft position is provided with center air cooling assembly, described center air cooling assembly comprises swivel joint, center air cooling cylinder, install on the rotating shaft top can 360 ° of swivel joints, and center air cooling cylinder is provided with four gas outlets, swivel joint by air hydraulic quick coupler and airduct with inlay die and be connected.
The described material level below of unloading is provided with discharge component, and described discharge component comprises discharging cylinder and discharge arm, and the discharging cylinder is fixedly connected with discharge arm.
Described unloading by the material level, be provided with pendulum material assembly at lower bolster, described pendulum material assembly comprises pendulum material cylinder and pendulum material bar, and pendulum material cylinder connects pendulum material bar, described pendulum material bar can be along the swing of pendulum material cylinder, and pendulum material pole length arrives the centrical distance of discharging greater than pendulum material bar and lower bolster junction.
Described cooling position is provided with cooling package, and cooling cylinder is fixedly connected with the cooling tube cylinder arm, and the cooling tube cylinder arm is provided with the die cooling duct, and the die cooling duct can prolong the cooling position and inlay the vertical wall of die and move up and down.
Use successful of the present invention: the present invention adopts material loading assembly, discharge component, cooling package and warm forming machine to work simultaneously, and operating efficiency improves, and adopts PLC induction detection technique, and working condition is realized four stations simultaneously automatic operating and Real Time Monitoring.
Description of drawings
Fig. 1 is mould die mother metal hot-forging forming method forge hot product figure.
Fig. 2 is that mould die mother metal hot-forging forming method hot-forging forming machine equipment frock is always schemed.
Fig. 3 is that the present invention faces the general assembly structural representation.
Fig. 4 is cope match-plate pattern and dependency structure schematic diagram thereof in the front elevational schematic of the present invention.
Fig. 5 is lower bolster and dependency structure schematic diagram thereof in the front elevational schematic of the present invention.
Fig. 6 is that lower bolster of the present invention and dependency structure plan structure thereof illustrate intention.
I among the figure-hot-forging forming mould single-point straight side press, the rotatable hot forged mould of II-four station, III-manipulator, IV-heat induced coil, V-material loading assembly, VI-forcing press control operation platform, VII-PLC switch board, the 1-cope match-plate pattern, the 2-guide pin bushing, the 3-convex mould pad, the 4-punch, the 5-punch retainer, the 6-screw, 7-mould bases guide pillar, 8-discharging version, 9-die cooling duct, 10-cooling tube cylinder arm, 11-center air cooling cylinder, the 12-rotating disc, 13-inlays die, the 14-pressing plate, 15-exempts from the key axle bush, 16-air hydraulic quick coupler, the 17-swivel joint, 18-discharging cylinder, the 19-intermittent graduator, the 20-lower bolster, 21-pendulum material cylinder, 22-pendulum material bar, the 23-rotating shaft, the 24-cooling cylinder.
The specific embodiment
As shown in Figure 2, the invention provides a kind of mould die mother metal hot-forging forming method, material advances into material loading assembly V and sorts putting into the rotatable hot forged mould of four stations, enter in the heat induced coil IV and heat, material after the heating is put into the forge hot of the rotatable hot forged mould II of four stations by the manipulator III, forge hot is finished with single-point straight side press I by the hot-forging forming mould, the rotatable hot forged mould II of described four stations is provided with the installation position, the forge hot position, unload material level, the cooling position, after forge hot is finished, mould rotated for 1/4 week, the installation position material enters the forge hot position, the material of finishing forge hot enters and unloads material level, after for the second time forge hot was finished in the forge hot position, mould rotated for 1/4 week, and the mould after the discharging enters the cooling of cooling position; Described four working positions carry out work simultaneously, described installation position, forge hot position, unload material level, the other sensor detector that is provided with in cooling position, and sensor detector connects the PLC device by data wire.Realize the control of hot-forging forming mould with single-point straight side press I by forcing press control operation platform VI among the present invention, PLC switch board VII is to each station control, detection.
Embodiment 2
The invention provides the rotatable hot forged mould of a kind of four stations, its cope match-plate pattern 1 is provided with convex mould pad 3, convex mould pad 3 and punch 4 junctions are provided with punch retainer 5, cope match-plate pattern 1 is connected with lower bolster and is connected connection with guide pin bushing by mould bases guide pillar 7, described lower bolster 20 centers are provided with rotating disc 12, rotating disc 12 centers are provided with rotating shaft 23, rotating disc 12 can grind rotating shaft 23 and rotate, rotating disc 12 is provided with four stations, set gradually the installation position by direction of rotation, the forge hot position, unload material level, the cooling position, described four stations evenly distribute on rotating disc 12, and described four stations are installed and inlayed die 12, and the described material level below of unloading is provided with discharge component.
As shown in Figure 4 and Figure 5, hot forged mould forms mould bases by cope match-plate pattern 1, lower bolster 20, mould bases guide pillar 7, guide pin bushing 2 respectively; Punch 4 is installed in the punch retainer 5 by the conical surface, and punch retainer 5 is installed on the cope match-plate pattern 1 by seam, screw 6.Punch 4 back are equipped with convex mould pad 3, and punch retainer 5 is fixed in the cope match-plate pattern 1 by screw 6.
As shown in Figure 5 and Figure 6, lower bolster 20 is provided with rotating disc 12, rotating disc 12 can rotate along the rotating shaft 23 at rotating disc 12 centers, use simultaneously intermittent graduator 19 to realize intermittent movement, rotating disc 12 is connected by exempting from key axle bush 15 with intermittent graduator 19, four stations are arranged on the rotating disc 12, by being followed successively by counterclockwise the installation position, the forge hot position, unload material level, the cooling position, workpiece is installed the product mother metal by the installation position, and 12 1/4 weeks of rotation of rotating disc enter the forge hot position after installing, after in die 13 is inlayed in the forge hot position, finishing moulding, enter and unload material level, 12 1/4 weeks of rotation of rotating disc enter the cooling position after the discharging.Four stations on the rotating disc 12 are worked simultaneously, can Effective Raise production efficiency.
Embodiment 3
Basic functional principle is identical with embodiment 1 among the embodiment 2.
As shown in Figure 6, wherein rotating shaft 23 positions are provided with center air cooling assembly, comprise center air cooling cylinder 11, swivel joint 17, and air cooling cylinder 11 gas outlets, center connect swivel joint 17, and swivel joint 17 connects by air hydraulic quick coupler 16 inlays die 13.
Center air cooling cylinder 11 compressed air wherein, by swivel joint 17 and air hydraulic quick coupler 16 air is blown into and inlays in the die 13, the purpose of this assembly is the excess Temperature that prevents from inlaying die 13, by swivel joint 17 air is blown in 4 stations, can effectively reduces the temperature of inlaying die 13.
Embodiment 4
Basic functional principle is identical with embodiment 1 among the embodiment 3, and embodiment 3 describes discharging job order and operation principle in detail.
As shown in Figure 6, wherein unload the material level below and be provided with discharge component, discharge component comprises discharging cylinder 18 and discharge arm, and discharging cylinder 18 is fixedly connected with discharge arm.Unload the other lower bolster 20 of material level and be provided with pendulum material assembly, pendulum material assembly comprises pendulum material cylinder 21 and pendulum material bar 22, pendulum material cylinder 21 connects pendulum material bar 22, pendulum material bar 22 can grind pendulum material bar 22 and the rotation of lower bolster 20 junctions, and pendulum material bar 22 length arrive the centrical distance of discharging greater than pendulum material bar 22 and lower bolster 20 junctions.
After formed product is finished, rotating disc 12 rotations entered in 1/4 week unloads material level, and discharging cylinder 18 promotes discharge arm, and discharge arm ejects product, and ejection height is higher than the mold work table top, and simultaneously, pendulum material cylinder 21 band movable pendulum material bars 22 are shown the mold work table top to product.
Embodiment 5
Basic functional principle is identical with embodiment 1 among the embodiment 4, and embodiment 4 describes the cooling work operation principle in detail.
As shown in Figure 5, cooling position is provided with cooling package, and cooling cylinder 24 is fixedly connected with cooling tube cylinder arm 10, and cooling tube cylinder arm 10 is provided with die cooling duct 9, and die cooling duct 9 can prolong the cooling position and inlay die 13 walls and move up and down.
After unloading material level and finishing discharging, 12 1/4 weeks of rotation of rotating disc, enter the cooling position, cooling cylinder 24 on the cooling position drives cooling tube cylinder arms 10 and prolongs to inlay under the die 13 wall mountains and move, fixing die cooling duct 9 is inlayed die 13 wall quenchings to prolonging on the cooling tube cylinder arm 10 simultaneously, to reach the purpose of quick cooling.The cooled die 13 of inlaying enters the installation position and carries out next operation cycle.
Claims (6)
1. mould die mother metal hot-forging forming method is characterized in that:
It comprises the steps:
Material is before putting into mould, enter in the heat induced coil and heat, material after the heating is put into the mould forge hot by manipulator, and described mould is provided with installation position, forge hot position, unloads material level, cools off the position, after forge hot is finished, after mould rotated for 1/4 week, the installation position material enters the forge hot position, and the material of finishing forge hot enters and unloads material level, after for the second time forge hot is finished in the forge hot position, mould rotated for 1/4 week, and the mould after the discharging enters the cooling of cooling position; Described four working positions carry out work simultaneously, described installation position, forge hot position, unload material level, the other sensor detector that is provided with in cooling position, and sensor detector connects the PLC device by data wire.
2. a kind of mould die mother metal hot-forging forming method according to claim 1, described mould die mother metal hot-forging forming method adopts the rotatable hot forged mould of four stations, its cope match-plate pattern is provided with convex mould pad, convex mould pad and punch junction are provided with punch retainer, cope match-plate pattern is connected the mould bases guide pillar and connects with lower bolster, it is characterized in that: described lower bolster center is provided with rotating disc, the rotating disc center is provided with rotating shaft, rotating disc can rotate along rotating shaft, rotating disc is provided with four stations, set gradually the installation position by direction of rotation, the forge hot position, unload material level, the cooling position, described four stations evenly distribute on rotating disc, described four stations are all installed and are inlayed die, and the described material level below of unloading is provided with discharge component.
3. a kind of mould die mother metal hot-forging forming method according to claim 2, it is characterized in that: described rotating shaft position is provided with center air cooling assembly, described center air cooling assembly comprises swivel joint, center air cooling cylinder, 360 ° of swivel joints of energy are installed on the rotating shaft top, center air cooling cylinder is provided with four gas outlets, swivel joint by air hydraulic quick coupler and airduct with inlay die and be connected.
4. a kind of mould die mother metal hot-forging forming method according to claim 2, it is characterized in that: described below of unloading material level is provided with discharge component, described discharge component comprises discharging cylinder and discharge arm, and the discharging cylinder is fixing to be connected discharge arm with the lower bolster back side.
5. a kind of mould die mother metal hot-forging forming method according to claim 4, it is characterized in that: described unloading by the material level, be provided with pendulum material assembly at lower bolster, described pendulum material assembly comprises pendulum material cylinder and pendulum material bar, pendulum material cylinder connects pendulum material bar, described pendulum material bar can expect that cylinder swing along pendulum, and pendulum material pole length arrives the centrical distance of discharging greater than pendulum material bar and lower bolster junction.
6. a kind of mould die mother metal hot-forging forming method according to claim 2, it is characterized in that: described cooling position is provided with cooling package, cooling cylinder is fixedly connected with the cooling tube cylinder arm, the cooling tube cylinder arm is provided with the die cooling duct, and the die cooling duct can prolong cooling position and inlay the vertical wall of die and move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310260505.7A CN103350174B (en) | 2013-06-27 | 2013-06-27 | Hot forging forming method for parent material of female die of die |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310260505.7A CN103350174B (en) | 2013-06-27 | 2013-06-27 | Hot forging forming method for parent material of female die of die |
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| CN103350174A true CN103350174A (en) | 2013-10-16 |
| CN103350174B CN103350174B (en) | 2015-04-22 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600019A (en) * | 2013-11-04 | 2014-02-26 | 福建龙岩中宝机械设备有限公司 | Mine spike automatic production line |
| CN104785617A (en) * | 2014-01-22 | 2015-07-22 | 安徽省振华科技工业有限公司 | Multi-station semi-automatic heading machine for machining ejector needles and ejector rods |
| CN107790597A (en) * | 2016-08-28 | 2018-03-13 | 上海铭周机电科技有限公司 | A kind of diel |
| CN109848665A (en) * | 2019-02-26 | 2019-06-07 | 武汉理工大学 | The preparation method of overlay clad hot-work die |
| CN110695117A (en) * | 2019-11-07 | 2020-01-17 | 安徽省巢湖市宏顺机械铸造有限公司 | Bearing cap production and preparation mold |
| CN111069506A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging process for shaft sleeve for rail transit |
| CN111069501A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Locknut forging production method |
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| JPH11188451A (en) * | 1997-12-25 | 1999-07-13 | Sumitomo Heavy Ind Ltd | Forging press to mold deformed long article |
| CN102389933A (en) * | 2011-11-03 | 2012-03-28 | 宁波润轴汽配有限公司 | High-frequency heating hydraulic double-head upsetting device with automatically feeding function and using method thereof |
| CN202963704U (en) * | 2012-11-28 | 2013-06-05 | 嵊州市致远焊接制品有限公司 | Automatic flame soldering machine |
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2013
- 2013-06-27 CN CN201310260505.7A patent/CN103350174B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11188451A (en) * | 1997-12-25 | 1999-07-13 | Sumitomo Heavy Ind Ltd | Forging press to mold deformed long article |
| CN102389933A (en) * | 2011-11-03 | 2012-03-28 | 宁波润轴汽配有限公司 | High-frequency heating hydraulic double-head upsetting device with automatically feeding function and using method thereof |
| CN202963704U (en) * | 2012-11-28 | 2013-06-05 | 嵊州市致远焊接制品有限公司 | Automatic flame soldering machine |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600019A (en) * | 2013-11-04 | 2014-02-26 | 福建龙岩中宝机械设备有限公司 | Mine spike automatic production line |
| CN103600019B (en) * | 2013-11-04 | 2016-05-04 | 福建龙岩中宝机械设备有限公司 | Spike for mine automatic assembly line |
| CN104785617A (en) * | 2014-01-22 | 2015-07-22 | 安徽省振华科技工业有限公司 | Multi-station semi-automatic heading machine for machining ejector needles and ejector rods |
| CN107790597A (en) * | 2016-08-28 | 2018-03-13 | 上海铭周机电科技有限公司 | A kind of diel |
| CN109848665A (en) * | 2019-02-26 | 2019-06-07 | 武汉理工大学 | The preparation method of overlay clad hot-work die |
| CN110695117A (en) * | 2019-11-07 | 2020-01-17 | 安徽省巢湖市宏顺机械铸造有限公司 | Bearing cap production and preparation mold |
| CN111069506A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging process for shaft sleeve for rail transit |
| CN111069501A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Locknut forging production method |
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| CN103350174B (en) | 2015-04-22 |
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