CN205949332U - Automatic intelligent axle bush detection line - Google Patents
Automatic intelligent axle bush detection line Download PDFInfo
- Publication number
- CN205949332U CN205949332U CN201620791749.7U CN201620791749U CN205949332U CN 205949332 U CN205949332 U CN 205949332U CN 201620791749 U CN201620791749 U CN 201620791749U CN 205949332 U CN205949332 U CN 205949332U
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- CN
- China
- Prior art keywords
- guide rail
- detection
- conveyer belt
- belt guide
- bearing shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses an automatic intelligent axle bush detection line belongs to the automatic measurement technology field. First trolley frame and second trolley frame that the butt joint set up, an assembly servo motor's first conveyer belt guide rail and the 2nd servo motor's of assembly second conveyer belt guide rail are installed through a plurality of conveyer belt guide rail cleats from left to right in proper order in first trolley frame top, the right -hand member of first conveyer belt guide rail docks with the left end of second conveyer belt guide rail mutually, install on the first conveyer belt guide rail and carry out the two belts of the first transport of driven through a servo motor, install on the second conveyer belt guide rail and carry out the first transport single -skin drum area of driven through the 2nd servo motor. The utility model discloses set up concave surface determine module in the axle bush oilhole determine module, axle bush, axle bush axle head determine module replaces the artifical automated inspection who realizes to axle bush class product, reduces the human cost, through set up first sorting mechanism and second letter sorting mechanism sorts unqualified axle bush, avoids nonconforming product to dispatch from the factory.
Description
Technical field
This utility model belongs to Automatic Measurement Technique field, especially a kind of smart bearing shell detection line.
Background technology
At present, the most manufacturing enterprise of detection for bearing liner still continues to use desk checking cooperation auxiliary equipment inspection
Method, this traditional detection method has error greatly, the defect that efficiency is low and the productivity is low, also has Some Enterprises to adopt
Three-coordinate measuring method, but still need to manual control, complex operation step, wastes time and energy it is impossible to adapt to the automatic metaplasia of modern measure
The requirement produced.
Utility model content
The purpose of this utility model is for overcoming above-mentioned the deficiencies in the prior art, providing a kind of smart bearing shell detection
Line.This utility model is reasonable in design, crosses setting bearing bush oil hole detection components, bearing shell inner concave detection components, the detection of bearing shell axle head
Assembly replaces the artificial automatic detection realized for bearing shell class product, reduces human cost, by arrange the first mechanism for sorting and
Second mechanism for sorting sorts to unqualified bearing shell, it is to avoid substandard product dispatches from the factory, by arranging central control unit box, can
Automatic record data simultaneously preserves for off-line analysiss use, improves while detection efficiency it is ensured that bearing shell detects quality.
For achieving the above object, this utility model adopts following technical proposals：A kind of smart bearing shell detection line, it
The first trolley frame including docking setting and the second trolley frame, described first trolley frame top is by multiple conveyer belt guide rail angled seat
The first conveyer belt guide rail being sequentially installed with assembling the first servomotor from left to right is defeated with the second of assembling the second servomotor
Send band guide rail, and the right-hand member of first conveyer belt guide rail is relative with the left end of the second conveyer belt guide rail connects, described first conveyer belt is led
The double belt of the first conveying being driven by the first servomotor is provided with rail, described second conveyer belt guide rail is provided with
First being driven by the second servomotor conveys single belt；
The left end of described first conveyer belt guide rail and right-hand member are respectively arranged with bearing bush oil hole detection components and bearing shell
Concave surface detection components, the first conveyer belt guide rail between described bearing bush oil hole detection components and bearing shell inner concave detection components sets
It is equipped with the first mechanism for sorting；
The left end of described second conveyer belt guide rail and right-hand member are respectively arranged with bearing shell axle head detection components and a conjunction
Lattice product cylinder, the second conveyer belt guide rail between described bearing shell axle head detection components and certified products cylinder is provided with the second sorting
Mechanism；
Described second trolley frame top is provided with the 3rd conveyer belt of assembling the 3rd servomotor by multiple crossbeam angled seat
Guide rail, described 3rd conveyer belt guide rail is provided with the second conveying single belt being driven by the 3rd servomotor；
It is additionally provided with described second trolley frame and receive the detection signal of bearing bush oil hole detection components, receive bearing shell inner concave
The detection signal of detection components, receive bearing shell axle head detection components the central control unit box of detection signal and to first point
Pick mechanism, pneumatic control unit box that the second mechanism for sorting, certified products cylinder are controlled, the control of described central control unit box
Signal output part processed is connected with the control signal receiving terminal circuit of pneumatic control unit box, and described central control unit box passes through
Liquid crystal support conjunction is provided with liquid crystal touch control display screen.
Preferably, the first detecting head that described bearing bush oil hole detection components include being arranged on first conveyer belt guide rail props up
Frame, described first detection head bracket is provided with laser detection probe.
Preferably, the second detecting head that described bearing shell inner concave detection components include being arranged on first conveyer belt guide rail props up
Frame, described second detection head bracket is provided with a CCD detection camera.
Preferably, described bearing shell axle head detection components include two and are symmetricly set on the second of the first conveying single belt both sides
The 3rd detection head bracket on conveyer belt guide rail, each described 3rd detection head bracket is provided with a 2nd CCD detection phase
Machine, and two the 2nd CCD detect that the test side of camera is oppositely arranged.
Preferably, in two the 3rd detection head brackets in described bearing shell axle head detection components, any one the 3rd detecting head props up
The 3rd CCD detection camera towards the first conveying single belt for the test side is provided with frame.
Preferably, described first mechanism for sorting includes first kind defective products cylinder and is arranged on the double belt one of the first conveying
First kind defective products frame on the first conveyer belt guide rail of side, described first kind defective products cylinder is arranged on the double belt of the first conveying
On the first conveyer belt guide rail of opposite side and position is corresponding with first kind defective products frame.
Preferably, described second mechanism for sorting includes Equations of The Second Kind defective products cylinder and is arranged on the first conveying single belt one
Equations of The Second Kind defective products frame on the second conveyer belt guide rail of side, it is another that described Equations of The Second Kind defective products cylinder is arranged on the first conveying single belt
On second conveyer belt guide rail of side and position is corresponding with Equations of The Second Kind defective products frame.
The beneficial effects of the utility model are：
This utility model is reasonable in design, crosses setting bearing bush oil hole detection components, bearing shell inner concave detection components, bearing shell axle head
Detection components replace the artificial automatic detection realized for bearing shell class product, reduce human cost, by arranging the first sorter
Structure and the second mechanism for sorting sort to unqualified bearing shell, it is to avoid substandard product dispatches from the factory, by arranging central control unit
Box, can automatically record data and preserve for off-line analysiss use, improve detection efficiency while it is ensured that bearing shell detection quality.
Brief description
Fig. 1 is the overlooking the structure diagram of smart bearing shell detection line；
Fig. 2 is the main structure diagram of smart bearing shell detection line；
Fig. 3 is the right side structural representation of smart bearing shell detection line；
Fig. 4 is the first mechanism for sorting structural representation；
Fig. 5 is the second mechanism for sorting structural representation；
Fig. 6 is structural representation at certified products cylinder；
Fig. 7 is bearing shell axle head detection components structural representation；
Wherein first trolley frame 1, conveyer belt guide rail angled seat 2, first conveyer belt guide rail 3, laser detection probe 4, first are visited
Gauge head support 5, bearing shell 6, a CCD detection camera 7a, the 2nd CCD detection camera 7b, the second servomotor 10, the second trolley frame
11st, the second conveyer belt guide rail 12, the 3rd CCD detection camera 13, Equations of The Second Kind defective products frame 14, certified products cylinder 15, crossbeam angled seat
16th, second single belt 17, the 3rd servomotor 18, Equations of The Second Kind defective products cylinder 19, the first servomotor 20, the first kind are conveyed not
Non-defective unit cylinder 21, first conveying double belt 22, first conveying single belt 23, first kind defective products frame 24, liquid crystal touch control display screen
30th, pneumatic control unit box 31, central control unit box 32, liquid crystal support conjunction 33, the 3rd conveyer belt guide rail the 40, the 3rd are visited
Gauge head support 81, bearing bush oil hole detection components 100, bearing shell inner concave detection components 200, the first mechanism for sorting 300, bearing shell axle head
Detection components 400, the second mechanism for sorting 500.
Specific embodiment
With reference to the accompanying drawings and examples this utility model is further illustrated.
As shown in Figures 1 to 7, a kind of smart bearing shell detection line, it includes docking the first trolley frame 1 He of setting
Second trolley frame 11, described first trolley frame 1 top is sequentially installed with assembling from left to right by multiple conveyer belt guide rail angled seat 2
The first conveyer belt guide rail 3 of the first servomotor 20 and the second conveyer belt guide rail 12 of assembling the second servomotor 10, and first
The right-hand member of conveyer belt guide rail 3 is relative with the left end of the second conveyer belt guide rail 12 to be connect, and described first conveyer belt guide rail 3 is provided with logical
Cross the double belts 22 of the first conveying that the first servomotor 20 is driven, described second conveyer belt guide rail 12 is provided with by the
The first conveying single belt 23 that two servomotors 10 are driven；
The left end of described first conveyer belt guide rail 3 and right-hand member are respectively arranged with bearing bush oil hole detection components 100 and axle
Watt inner concave detection components 200, first between described bearing bush oil hole detection components 100 and bearing shell inner concave detection components 200
First mechanism for sorting 300 is provided with conveyer belt guide rail 3；
The left end of described second conveyer belt guide rail 12 and right-hand member are respectively arranged with bearing shell axle head detection components 400 and
Individual certified products cylinder 15, on the second conveyer belt guide rail 12 between described bearing shell axle head detection components 400 and certified products cylinder 15
It is provided with the second mechanism for sorting 500；
Described second trolley frame 11 top is provided with the 3rd of assembling the 3rd servomotor 18 by multiple crossbeam angled seat 16
Conveyer belt guide rail 40, described 3rd conveyer belt guide rail 40 is provided with the second conveying being driven by the 3rd servomotor 18
Single belt 17；
It is additionally provided with described second trolley frame 11 and receive the detection signal of bearing bush oil hole detection components 100, receive bearing shell
The detection signal of inner concave detection components 200, the central control unit box of the detection signal of reception bearing shell axle head detection components 400
32 and pneumatic control unit box that the first mechanism for sorting 300, the second mechanism for sorting 500, certified products cylinder 15 are controlled
31, the control signal outfan of described central control unit box 32 and the control signal receiving terminal circuit of pneumatic control unit box 31
Connect, described central control unit box 32 is provided with liquid crystal touch control display screen 30 by liquid crystal support conjunction 33.
On the basis of technique scheme, described bearing bush oil hole detection components 100 include being arranged on first conveyer belt guide rail 3
On first detection head bracket 5, described first detection head bracket 5 on laser detection probe 4 is installed.It is arranged such, during detection,
The indent of bearing shell 6 is faced up and is placed on the double belt 22 of the first conveying, the test side of laser detection probe 4 is towards the first conveying
Oilhole on the passing bearing shell 6 on double belts 22 to the first conveying of double belts 22 detects, and detection signal is sent to
Centre control unit box 32.
On the basis of technique scheme, described bearing shell inner concave detection components 200 include being arranged on first conveyer belt to be led
The second detection head bracket 71 on rail 3, described second detection head bracket 71 is provided with a CCD detection camera 7a.So set
Put, during detection, the indent of bearing shell 6 is faced up and is placed on the double belt 22 of the first conveying, a CCD detects the detection of camera 7a
End is detected towards the inner concave outward appearance of passing bearing shell 6 on the first conveying double belt 22 double belts 22 to the first conveying, and
Detection signal is sent to central control unit box 32.
On the basis of technique scheme, described bearing shell axle head detection components 400 include two, and to be symmetricly set on first defeated
The on the second conveyer belt guide rail 12 of single belt 23 both sides the 3rd is sent to detect head bracket 81, each described 3rd detection head bracket 81
On be provided with one the 2nd CCD detection camera 7b, and two the 2nd CCD detect camera 7b test side be oppositely arranged.So set
Put, when bearing shell 6 is through bearing shell axle head detection components 400, two the 3rd the 2nd CCD detection camera 7b detecting on head bracket 81
Two axial end outward appearances of bearing shell 6 are detected, and detection signal is sent to central control unit box 32.
On the basis of technique scheme, in described bearing shell axle head detection components 400, two the 3rd detect in head bracket 81
The 3rd CCD detection camera towards the first conveying single belt 23 for the test side is provided with any one the 3rd detection head bracket 81
13.Be arranged such, in bearing shell axle head detection components 400 the 2nd CCD detect camera 7b bearing shell 6 axial end is detected same
When, the 3rd CCD detection camera 13 carries out secondary outward appearance detection to bearing shell 6 inner concave.
On the basis of technique scheme, described first mechanism for sorting 300 includes first kind defective products cylinder 21 and sets
Put the first kind defective products frame 24 on the first conveyer belt guide rail 3 of double belt 22 side of the first conveying, described first badness
Product cylinder 21 is arranged on the first conveyer belt guide rail 3 of double belt 22 opposite side of the first conveying and position and first kind defective products frame
24 is corresponding.It is arranged such, when the laser detection probe 4 detection underproof bearing shell of oil outlet 6 in bearing bush oil hole detection components 100
Afterwards, detection information is sent to central control unit box 32, send control information, the first kind is controlled by pneumatic control unit box 31
Defective products cylinder 21 pushes detection underproof bearing shell 6 in first kind defective products frame 24, completes to sort.
On the basis of technique scheme, described second mechanism for sorting 500 includes Equations of The Second Kind defective products cylinder 19 and sets
Put the Equations of The Second Kind defective products frame 14 on first conveying single belt 23 side the second conveyer belt guide rail 12, described Equations of The Second Kind defective products
Cylinder 19 is arranged on the second conveyer belt guide rail 12 of the first conveying single belt 23 opposite side and position and Equations of The Second Kind defective products frame
14 is corresponding.It is arranged such, when bearing shell inner concave detection components 200 detect the appearance quality of bearing shell 6 inner concave, or
Bearing shell axle head detection components 400 detect the appearance quality of bearing shell 6 axial end, all send detection information to central control
Unit box 32, sends control information, controls Equations of The Second Kind defective products cylinder 19 will detect unqualified axle by pneumatic control unit box 31
Watts 6 push in Equations of The Second Kind defective products frame 14, complete to sort.
During the work of smart bearing shell detection line, bearing shell 6 is placed on the double belt 22 of the first conveying, bearing shell 6 is with the
The double belt 22 of one conveying is mobile, and when bearing shell 6 moves to bearing bush oil hole detection components 100, laser detection probe 4 is to bearing shell 6
Oilhole is detected and is sent detection information to central control unit box 32, by central control unit box 32 processing information, examines
Measurement information result and the identical then first kind defective products cylinder 21 of presetting parameter are failure to actuate, if conversely, detection information is processed
Result is not inconsistent with presetting parameter area, then control information is sent to pneumatic control unit box 31, and then drives the first kind not
Non-defective unit cylinder 21 action, the underproof bearing shell of detection is pushed in first kind defective products frame 24；
Detect that qualified bearing shell 6 moves further into the double belt 22 of the first conveying through bearing bush oil hole detection components 100
At bearing shell inner concave detection components 200, a CCD detection camera 7a detects to the inner concave outward appearance of bearing shell 6, and will detect
Information transmission to central control unit box 32, by central control unit box 32 processing information, detection information result with default
Determine the identical then Equations of The Second Kind defective products cylinder 19 of parameter to be failure to actuate, if conversely, detection information result and presetting parameter area
It is not inconsistent, then control information is sent to pneumatic control unit box 31, and then drive Equations of The Second Kind defective products cylinder 19 action, will detect
Underproof bearing shell pushes in Equations of The Second Kind defective products frame 14；Bearing shell 6 moves further at bearing shell axle head detection components 400, the
Two CCD detection camera 7b detect to the axial end outward appearance of bearing shell 6, and detection information is sent to central control unit box
32, by central control unit box 32 processing information, detection information result identical then Equations of The Second Kind defective products with presetting parameter
Cylinder 19 is failure to actuate, if conversely, detection information result is not inconsistent with presetting parameter area, control information is sent to gas
Dynamic control unit box 31, and then drive Equations of The Second Kind defective products cylinder 19 action, the underproof bearing shell of detection is pushed Equations of The Second Kind not
In non-defective unit frame 14；
When bearing bush oil hole detection components 100, bearing shell inner concave detection components 200, bearing shell axle head detection components 400 are to bearing shell
When 6 detection information all meets the requirements through central control unit box 32 Treatment Analysis, letter will be controlled by central control unit box 32
Breath is sent to pneumatic control unit box 31 and controls driving certified products cylinder 15 action, and qualified bearing shell 6 is pushed to the second conveying
On single belt 17, enter next process.
Smart bearing shell detection line can make bearing liner complete coherent detection work by design cycle, and will not
Qualified products are sent in Equations of The Second Kind defective products frame 14 and first kind defective products frame 24 and are sorted, it is to avoid rejected part dispatches from the factory,
Improve Product checking efficiency of dispatching from the factory, the automatic recording detection data of central control unit box 32 simultaneously carries out data storage, by liquid
Brilliant touching display screen 30 provides intuitively parameter foundation to formulate corresponding decision for manager.Setting in central control unit box 32
There is wireless signal transmitter, detection information is sent to mobile terminal, work operator's remote monitoring detection process.
Restriction to this utility model protection domain, one of ordinary skill in the art should be understood that in skill of the present utility model
On the basis of art scheme, those skilled in the art do not need to pay the various modifications that creative work can make or deformation still exists
Within protection domain of the present utility model.
Claims (7)
1. a kind of smart bearing shell detection line it is characterised in that：It includes docking first trolley frame (1) and second of setting
Trolley frame (11), described first trolley frame (1) top is sequentially installed with dress from left to right by multiple conveyer belts guide rail angled seat (2)
Join the first conveyer belt guide rail (3) of the first servomotor (20) and the second conveyer belt guide rail of assembling the second servomotor (10)
, and the right-hand member of first conveyer belt guide rail (3) is relative with the left end of the second conveyer belt guide rail (12) connects, described first conveyer belt (12)
The double belt (22) of the first conveying being driven by the first servomotor (20), described second conveying are provided with guide rail (3)
Be provided with guide rail (12) by the second servomotor (10) be driven first convey single belt (23)；
The left end of described first conveyer belt guide rail (3) and right-hand member are respectively arranged with a bearing bush oil hole detection components (100) and axle
Watt inner concave detection components (200), between described bearing bush oil hole detection components (100) and bearing shell inner concave detection components (200)
First conveyer belt guide rail (3) on be provided with the first mechanism for sorting (300)；
The left end of described second conveyer belt guide rail (12) and right-hand member are respectively arranged with bearing shell axle head detection components (400) and one
Individual certified products cylinder (15), the second conveyer belt between described bearing shell axle head detection components (400) and certified products cylinder (15) is led
Second mechanism for sorting (500) is provided with rail (12)；
Described second trolley frame (11) top is provided with the of assembling the 3rd servomotor (18) by multiple crossbeam angled seat (16)
Three conveyer belt guide rails (40), described 3rd conveyer belt guide rail (40) are provided with and are driven by the 3rd servomotor (18)
Second conveying single belt (17)；
It is additionally provided with described second trolley frame (11) and receive the detection signal of bearing bush oil hole detection components (100), receive bearing shell
The detection signal of inner concave detection components (200), the central authorities of the detection signal receiving bearing shell axle head detection components (400) control single
First box (32) and the gas that the first mechanism for sorting (300), the second mechanism for sorting (500), certified products cylinder (15) are controlled
Dynamic control unit box (31), the control signal outfan of described central control unit box (32) and pneumatic control unit box (31)
Control signal receiving terminal circuit connects, and described central control unit box (32) is upper to be provided with liquid by liquid crystal support conjunction (33)
Brilliant touching display screen (30).
2. a kind of smart bearing shell detection line according to claim 1 it is characterised in that：Described bearing bush oil hole detection
Assembly (100) includes the first detection head bracket (5) being arranged on first conveyer belt guide rail (3), described first detection head bracket
(5) laser detection probe (4) is installed on.
3. a kind of smart bearing shell detection line according to claim 1 it is characterised in that：Described bearing shell inner concave inspection
Survey the second detection head bracket (71) that assembly (200) includes being arranged on first conveyer belt guide rail (3), described second detecting head props up
First CCD detection camera (7a) is provided with frame (71).
4. a kind of smart bearing shell detection line according to claim 1 it is characterised in that：Described bearing shell axle head detection
Assembly (400) includes two three being symmetricly set on the second conveyer belt guide rail (12) of the first conveying single belt (23) both sides
Detect head bracket (81), each described 3rd detection head bracket (81) is provided with the 2nd CCD detection camera (7b), and two
Individual 2nd CCD detects that the test side of camera (7b) is oppositely arranged.
5. a kind of smart bearing shell detection line according to claim 4 it is characterised in that：Described bearing shell axle head detection
In any one the 3rd detection head bracket (81), test side court is installed in two the 3rd detections head bracket (81) in assembly (400)
The 3rd CCD detection camera (13) to the first conveying single belt (23).
6. a kind of smart bearing shell detection line according to claim 1 it is characterised in that：Described first mechanism for sorting
(300) the first conveyer belt guide rail including first kind defective products cylinder (21) and being arranged on double belt (22) side of the first conveying
(3) first kind defective products frame (24) on, it is another that described first kind defective products cylinder (21) is arranged on the double belt (22) of the first conveying
The first conveyer belt guide rail (3) of side is upper and position is corresponding with first kind defective products frame (24).
7. a kind of smart bearing shell detection line according to claim 1 it is characterised in that：Described second mechanism for sorting
(500) include Equations of The Second Kind defective products cylinder (19) and be arranged on first conveying single belt (23) side the second conveyer belt guide rail
(12) Equations of The Second Kind defective products frame (14) on, it is another that described Equations of The Second Kind defective products cylinder (19) is arranged on the first conveying single belt (23)
Second conveyer belt guide rail (12) of side is upper and position is corresponding with Equations of The Second Kind defective products frame (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620791749.7U CN205949332U (en) | 2016-07-26 | 2016-07-26 | Automatic intelligent axle bush detection line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620791749.7U CN205949332U (en) | 2016-07-26 | 2016-07-26 | Automatic intelligent axle bush detection line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205949332U true CN205949332U (en) | 2017-02-15 |
Family
ID=57972268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620791749.7U Withdrawn - After Issue CN205949332U (en) | 2016-07-26 | 2016-07-26 | Automatic intelligent axle bush detection line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205949332U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106076884A (en) * | 2016-07-26 | 2016-11-09 | 苏州小圣人自动化设备有限公司 | A kind of smart bearing shell detection line |
-
2016
- 2016-07-26 CN CN201620791749.7U patent/CN205949332U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106076884A (en) * | 2016-07-26 | 2016-11-09 | 苏州小圣人自动化设备有限公司 | A kind of smart bearing shell detection line |
| CN106076884B (en) * | 2016-07-26 | 2018-05-11 | 盐城双佳电气有限公司 | A kind of smart bearing shell detection line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170215 Effective date of abandoning: 20180511 |