CN105966863B - Automatic assembly line after a kind of sanitary ceramics kiln discharge - Google Patents
Automatic assembly line after a kind of sanitary ceramics kiln discharge Download PDFInfo
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- CN105966863B CN105966863B CN201610547961.3A CN201610547961A CN105966863B CN 105966863 B CN105966863 B CN 105966863B CN 201610547961 A CN201610547961 A CN 201610547961A CN 105966863 B CN105966863 B CN 105966863B
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- sanitary ceramics
- conveyor module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Sorting Of Articles (AREA)
- Control Of Conveyors (AREA)
Abstract
Invention is related to sanitary ceramics production line, automatic assembly line after particularly a kind of sanitary ceramics kiln discharge, including unloading kiln device, detecting the level-one detecting system of sanitary ceramics appearance function, for substandard products processing line, radio frequency door and the working plate of the processing of sanitary ceramics substandard products, the classification temporary storage module to be checked of temporary storage sanitary ceramics and packing classification temporary storage module, packetization module, working plate recycling module, accessory installation station and parts presenter；Sanitary ceramics production line proposed by the present invention uses after sanitary ceramics kiln discharge, it is compact-sized, situation according to sanitary ceramics has formulated appearance and Function detection and examination water detection, further ensure the quality of sanitary ceramics, the smaller sanitary ceramics of problem can be by polishing and repairing completion in production line, the larger sanitary ceramics of problem is then repaired by repairing and resintering, avoids loss.
Description
Technical field
The present invention relates to automatic assembly lines after sanitary ceramics production line, particularly a kind of sanitary ceramics kiln discharge.
Background technology
Sanitary ceramics category bathroom field, is a kind of ceramic, in sanitary ceramics production process, by the health of firing
Ceramic body also needs to be detected, and predominantly detects whether sanitary ceramics generates slight crack and deformation in firing, by detection, closes
The non-defective unit of lattice is then delivered to subsequent processing and is handled, this be operated in orderliness will it is clear that and due to being batch production,
Also there is higher requirement in terms of efficiency.At present, more producer realizes automated production using assembly line, improves certain
Work efficiency, but current assembly line is merely possible to means of delivery.
The content of the invention
In view of the foregoing drawbacks, a kind of multiple functional it is an object of the invention to propose, compact-sized, quality inspection is reliable and has
There is the sanitary ceramics production line of certain repair function.
For this purpose, the present invention uses following technical scheme：
As shown in Figure 1, automatic assembly line after a kind of sanitary ceramics kiln discharge, including unloading outside kiln device and detection sanitary ceramics
See the level-one detecting system with function；The level-one detecting system includes conveying the feeding conveyor module of sanitary ceramics, use
Detection station in detection sanitary ceramics, for shunt non-defective unit and substandard products rotating conveyor module, for conveying sanitary ceramics
The substandard products conveyor module of substandard products and the non-defective unit conveyor module for conveying sanitary ceramics non-defective unit；The rotating conveyor module is set
In the feeding conveyor module side；The detection station both ends are connected to the feeding conveyor module and the rotating
Conveyor module；The rotating conveyor module both ends are connected to the substandard products conveyor module and the non-defective unit conveyor module；
After sanitary ceramics to be detected is positioned on the operation line of feeding conveyor module, detection work is delivered to by the feeding conveyor module
Position is detected, and sanitary ceramics is completed to branch to substandard products conveyor module according to substandard products or non-defective unit by rotating conveyor module after detecting
Or non-defective unit conveyor module；Part flow arrangement is further included, the part flow arrangement is laterally set compared with feeding conveyor module, the feeding
Conveyor module feed end is connected to the part flow arrangement；The kiln device that unloads includes unloading kiln mechanical device and conveying device, described
Conveying device, which is connected to, unloads between kiln device and the part flow arrangement.
Further, the secondary detection system for sanitary ceramics examination water detection is further included, the secondary detection system connects
The level-one detecting system is connected to, the secondary detection system includes the second feeding conveyor module of conveying sanitary ceramics, emulation
It is used to convey the blanking conveyor module of sanitary ceramics and for accepting the blanking conveyor module after detection station, detection
Laterally accept line, it is described laterally accept line also be arranged between the second feeding conveyor module and non-defective unit conveyor module, for will
Non-defective unit sanitary ceramics is transferred to the second feeding conveyor module；The second feeding conveyor module linking conveys mould in the non-defective unit
Block；The blanking conveyor module is arranged at the second feeding conveyor module side；The emulation detection station both ends are connected to
The second feeding conveyor module and the blanking conveyor module；Sanitary ceramics is conveyed by the operation line of the second feeding conveyor module
To emulation detection station, sanitary ceramics is delivered to the operation line of blanking conveyor module after emulation detects；The blanking conveying
Module output terminal is connected to the laterally undertaking line.
Further, the substandard products processing line for the processing of sanitary ceramics substandard products is further included, the substandard products processing line is connected to
The level-one detecting system；The substandard products processing line includes conveying the substandard products feeding module of sanitary ceramics substandard products, for repairing
Mend the repairing station of substandard products, by the resintering processing line of the substandard products resintering of repairing, for detecting defending for sanitary ceramics that resintering finishes
Raw ceramics recheck line；The substandard products feeding module is connected to the substandard products conveyor module, by the substandard products conveyor module by health
Ceramics are delivered to the substandard products feeding module；The substandard products repairing station both ends are connected to the substandard products feeding module and institute
Between stating resintering processing line, the sanitary ceramics enters resintering processing line resintering after repairing station processing；The resintering adds
Work line is parallel with sanitary ceramics reinspection line, is connected with and is used between the resintering processing line and sanitary ceramics reinspection line
The conveying device of transition sanitary ceramics, sanitary ceramics recheck line for detecting the sanitary ceramics that resintering finishes；The sanitary ceramics
It rechecks line output terminal and the non-defective unit conveyor module is connected to by conveying device, the sanitary ceramics is rechecked line and conveyed equipped with waste product
Device.
Further, radio frequency door and working plate are further included, the radio frequency door is arranged at the feeding conveyor module inlet
With the second feeding conveyor module inlet；For delivering sanitary ceramics, working plate and sanitary ceramics are all provided with the working plate
There is technique identification card, two technique identification cards confirm for compareing；Sanitary ceramics is positioned over the working plate, the frock
When plate passes through the radio frequency door, radio frequency door senses technique identification card, and then recording the product under the technique identification card completes correspondence
Technique, and according to the flow of processing arrangement next step before.
It is preferred that it further includes temporarily to store the classification temporary storage module to be checked of sanitary ceramics and is packaged the temporary mould of classification
Block；The classification temporary storage module to be checked and packing classification temporary storage module are formed for conveyer belt, and conveying device both ends are equipped with for defeated
The cross transition device for entering and exporting；The level-one detecting system and described unload that the classification to be checked is equipped between kiln device is temporary
Module, the part flow arrangement and the cross transition dress for unloading kiln device and being connected to the classification temporary storage module both ends to be checked
It puts；The classification temporary storage module that is packaged is arranged at the secondary detection system tail end, for the cross transition device of input
It is connected to the blanking conveyor module.
It is preferred that being additionally provided with to be packaged the packetization module of sanitary ceramics, the packetization module input terminal is connected to described
It is packaged cross transition device of the classification temporary storage module for output；The packetization module includes being packaged station and automatic joint sealing position,
The packing station and automatic joint sealing bit string connect.
It is preferred that the packetization module is additionally provided with working plate recycling module；The working plate recycling module includes shunting
Device and working plate exhausting line are crossed, the shunting transition apparatus is arranged to be beaten for the cross transition device of output with described
Between bag module, the working plate exhausting line linking is connected in the shunting transition apparatus, the shunting transition apparatus
The packetization module and the cross transition device for output；The working plate exhausting line other end stores mould for working plate
Block, the working plate memory module are used to storing and conveying the working plate.
It is preferred that further including accessory installation station, the accessory installation station is used to install the accessory of sanitary ceramics, described
Accessory installation station is connected to the second feeding conveyor module, and the accessory installation station is located at the second feeding conveyor module；
The second feeding conveyor module is equipped with the accessory installation station.
It is preferred that further including parts presenter, the parts presenter is arranged at the second feeding conveyor module
Lower section, the parts presenter are conveyer belt, and the parts presenter connects the second feeding conveyor module both sides,
Part spare part is made to reach opposite side by parts presenter, in tool there are two during the second feeding conveyor module, passes through described zero
The part of outside is transported between two the second feeding conveyor modules by part conveying device.
It is preferred that the assembly line being packaged between classification temporary storage module and the secondary detection system is equipped with repairing station
With polishing station.
Automatic assembly line is multiple functional after sanitary ceramics kiln discharge proposed by the present invention, compact-sized, according to sanitary ceramics
Situation formulated appearance and Function detection and examination water detection, further ensure the quality of sanitary ceramics, asked in production line
Inscribe smaller sanitary ceramics can by polishing and repairing completion, the larger sanitary ceramics of problem then by repairing and resintering come into
Row repairing, avoids loss.
Description of the drawings
Fig. 1 is the overall structure diagram of one embodiment of the present of invention；.
Wherein：It is level-one detecting system 100, feeding conveyor module 110, detection station 120, rotating conveyor module 130, secondary
Product conveyor module 140, non-defective unit conveyor module 150, part flow arrangement 160, secondary detection system 200, the second feeding conveyor module
210th, detection station 220, blanking conveyor module 230 are emulated, line 240 is laterally accepted, is transfer line 250, substandard products processing line 300, secondary
Product feeding module 310, repairing station 320, resintering processing line 330, sanitary ceramics recheck line 340, classification temporary storage module to be checked
400A, classification temporary storage module 400B, cross transition device 410, packetization module 500, packing station 510 and automatic joint sealing position are packaged
520th, it is defeated that transition apparatus 610, working plate exhausting line 620, working plate memory module 630, accessory installation station 700, part are shunted
Device 800 is sent, kiln device 900 is unloaded, unloads kiln mechanical device 910, radio frequency door A.
Specific embodiment
Technical solution to further illustrate the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Figure 1, automatic assembly line after a kind of sanitary ceramics kiln discharge, including unloading kiln device 900 and detection health pottery
The level-one detecting system 100 of porcelain appearance and function；The level-one detecting system 100 includes defeated for conveying the feeding of sanitary ceramics
Send module 110, the detection station 120 for detecting sanitary ceramics, the rotating conveyor module for shunting non-defective unit and substandard products
130th, the non-defective unit conveyor module for the substandard products conveyor module 140 that conveys sanitary ceramics substandard products and for conveying sanitary ceramics non-defective unit
150；
The rotating conveyor module 130 is arranged at 110 side of feeding conveyor module, using plane right-angle coordinate as
Benchmark, the rotating conveyor module 130 are set in Y-direction；It is defeated that 120 both ends of detection station are connected to the feeding
Module 110 and the rotating conveyor module 130 are sent, wherein feeding conveyor module 130 is set in Y-direction, it is preferred that detection work
Position 120 is connected to 120 end of the feeding conveyor module 130 and detection station；Described 130 pieces of both ends difference of rotating conveying mould
The substandard products conveyor module 140 and the non-defective unit conveyor module 150 are connected to, wherein, the substandard products conveyor module 140 and described
Non-defective unit conveyor module 150 is set in X-direction；Sanitary ceramics to be detected is positioned on the operation line of feeding conveyor module 110
Afterwards, it is delivered to detection station 120 by the feeding conveyor module 110 to be detected, sanitary ceramics is completed to detect by testing staff
Afterwards, by controlling rotating conveyor module 130 that substandard products and non-defective unit are branched to substandard products conveyor module 140 or non-defective unit conveyor module
150；Part flow arrangement 160 is further included, the part flow arrangement 160 is set in X-direction, and 110 feed end of feeding conveyor module connects
It is connected to the part flow arrangement 160；The kiln device 900 that unloads includes unloading kiln mechanical device 910 and conveying device, the conveying device
It is connected to and unloads between kiln device 910 and the part flow arrangement 160；The present apparatus is implemented in combination with hygienic pottery by the operation of multiple modules
Detection, the transmission of porcelain products appearance and function, replace part manual operation using mechanical work, mitigate the labor intensity of worker,
Reduce product clashing and breaking.The detection station 120 of the present invention is arranged on 110 side of feeding conveyor module, tests and gives birth to existing straight line
Producing line is compared, and main line both sides set shunting station that can reasonably utilize hall space, and limited delivery room is enable to accommodate more works
Position, and the centralization setting of station makes worker be detected production line, Jian Gongshi, and multiple modules can be supervised simultaneously
Depending on without walking about for long range back and forth, improving artificial detection efficiency and monitoring effect.
In addition, further include the secondary detection system 200 for sanitary ceramics examination water detection, the secondary detection system 200
The level-one detecting system 100 is connected to, the secondary detection system includes the second feeding conveyor module of conveying sanitary ceramics
210th, emulate after detection station 220, detection for the blanking conveyor module 230 that conveys sanitary ceramics and described for accepting
The horizontal of blanking conveyor module 230 accepts line 240, is set between the second feeding conveyor module 210 and non-defective unit conveyor module 150
There is transfer line 250, it is described laterally to accept line 240 and institute for non-defective unit sanitary ceramics to be transferred to the second feeding conveyor module 210
Transfer line 250 is stated to set in X-direction；The second feeding conveyor module 210 is connected in the non-defective unit conveyor module 150；It is described
Blanking conveyor module 230 is arranged at 210 side of the second feeding conveyor module, the blanking conveyor module 230 and it is described on
Expect that conveyor module 210 is set in Y direction；220 both ends of the emulation detection station are connected to the second feeding conveyor module
210 and the blanking conveyor module 230, the emulation detection station 220 is in X-direction setting；The X-direction is set imitative
True detection station and laterally accept line 240 be arranged in parallel, between by setting 230 groups of the blanking conveyor module by Y direction
Multiple intervals are synthesized, are staff's operative position in interval；Sanitary ceramics is conveyed by the operation line of the second feeding conveyor module 210
To emulation detection station 220, sanitary ceramics is delivered to the operation line of blanking conveyor module 230 after emulation detects；Under described
Material 230 output terminal of conveyor module is connected to the laterally undertaking line 240；Compared with existing straight line tests production line, main line two
Side sets shunt line that can reasonably utilize hall space, and can improve efficiency and production equipped with the detection device for being used for test device
Product quality, avoids substandard products from entering subsequent processing, causes to waste.
In addition, further including the substandard products processing line 300 for the processing of sanitary ceramics substandard products, the substandard products processing line 300 connects
In the level-one detecting system 100；The substandard products processing line 300 includes the substandard products feeding module for conveying sanitary ceramics substandard products
310th, for repair substandard products repairing station 320, by the resintering processing line 330 of the substandard products resintering of repairing, complete for detecting resintering
The sanitary ceramics of complete sanitary ceramics rechecks line 340；The substandard products feeding module 310 is connected to the substandard products conveyor module 140,
The substandard products feeding module 310 is set in Y direction, is delivered to sanitary ceramics described time by the substandard products conveyor module 140
Product feeding module 310；320 both ends of substandard products repairing station are connected to the substandard products feeding module 310 and the resintering
Between processing line 330, the resintering processing line 330 is set in Y direction, and the repairing station is set in X-direction, the repairing
Station 320 is equipped at intervals with multiple；The sanitary ceramics enters 330 resintering of resintering processing line after repairing station 320 is processed；Institute
It is parallel with sanitary ceramics reinspection line 340 to state resintering processing line 330, the resintering processing line rechecks line with the sanitary ceramics
It is connected between 340 for the conveying device of transition sanitary ceramics, which is set in X-direction, and both ends are connected to
The discharge end of the resintering processing line 330 and the ceramics recheck 340 feed end of line, and the ceramics are rechecked line and set in Y-direction,
Sanitary ceramics rechecks line 340 for detecting the sanitary ceramics that resintering finishes；Sanitary ceramics reinspection 340 output terminal of line passes through defeated
Device is sent to be connected to the non-defective unit conveyor module 150, the substandard products detected are not sent into non-defective unit conveyor module 150 then, directly from
Ceramics are rechecked line and are transferred out, and the sanitary ceramics rechecks line 340 and is equipped with waste product conveying device；The layout knot of substandard products processing line 300
Structure is lower to workshop length requirement compared to straight line test production line, and substandard products processing line 300 checks substandard products again,
The non-defective unit of erroneous judgement or the sanitary ceramics with reparation value are therefrom detected, these sanitary ceramics are detected and collected, it can
To retrieve certain loss.
Further, radio frequency door A and working plate are further included, the radio frequency door A is arranged at the feeding conveyor module 110 and enters
At mouthful and 210 inlet of the second feeding conveyor module；The working plate for delivering sanitary ceramics, make pottery by working plate and health
Porcelain is equipped with technique identification card, and two technique identification cards confirm for compareing；Sanitary ceramics is positioned over the working plate, institute
When stating working plate by the radio frequency door A, radio frequency door A sensing technique identification cards, record has the product complete under the technique identification card
It, at work will be in working plate by staff into corresponding technique, and according to the flow of processing arrangement next step before
On have input relevant process option；Radio frequency door combination working plate and technique identification card, are conducive to production line flow process and health is made pottery
The monitoring and management of porcelain technique, radio frequency door A are generally disposed at the inlet of a process, when sanitary ceramics and working plate pass through i.e.
By the information record, when detecting sanitary ceramics, information and record under the sanitary ceramics technique identification card are detected, detects the letter
Whether breath is consistent with the information of working plate, you can learns that the sanitary ceramics have passed through those process.
Further, further include temporarily to store the classification temporary storage module 400A to be checked of sanitary ceramics and be packaged classifying temporary
Storing module 400B；The classification temporary storage module 400A to be checked and packing classification temporary storage module 400B are formed for conveyer belt, conveying dress
It puts both ends and is equipped with the cross transition device 410 output and input, be connected between two cross transition devices equipped with both ends
The conveyer belt of the cross transition device, conveyer belt are set in Y-direction, and the conveyer belt is equipped with a plurality of, sanitary ceramics model
Different conveyer belts is deposited in respectively, one kind product is kept on each conveyer belt, and the cross transition device 410 is in X side
To setting；The level-one detecting system 100 and described unload are equipped with the classification temporary storage module 400A to be checked between kiln device 900,
The part flow arrangement 160 and the transverse direction unloaded kiln device 900 and be connected to the classification temporary storage module 400A both ends to be checked
Transition apparatus 410, wherein unloading kiln device as drawing mechanism, the cross transition for being arranged at classification temporary storage module feed end to be checked fills
410 feed end is put, and part flow arrangement 160 is then connected to the cross transition device of classification temporary storage module 400A discharge ends to be checked
410 discharge end；The classification temporary storage module 400B that is packaged is arranged at 200 tail end of secondary detection system, and described be packaged is divided
The cross transition device 410 in class temporary storage module 400B for input is connected to the blanking conveyor module 230；To be checked point
Class temporary storage module 400A and the function of being packaged classification temporary storage module 400B are all that sanitary ceramics classification is temporary, wherein, to be checked point
What is stored in class temporary storage module is the product without detection, and in the preceding part of entire inline process, and it is temporary to be packaged classification
What is stored in module 400B is the product by detection, in the rear part of entire inline process；It is packaged classification temporary storage module
Reach after certain amount that level work line is fed still further below in 400B, ensure that the workload of next stage is steadily supplied with this, and
It is not desultory next a collection of, does a batch；So that staff can concentrate one's energy to stably accomplish work at present, so as to
It ensure that work efficiency and work quality.
Further, it is additionally provided with to be packaged the packetization module 500 of sanitary ceramics, 500 input terminal of packetization module connects
It is connected to the cross transition device 410 for being packaged classification temporary storage module 400B and being used for output；The packetization module 500 includes being packaged
Station 510 and automatic joint sealing position 520, the packing station 510 and automatic joint sealing position 520 concatenate, the packing station 510 and institute
Automatic joint sealing station 520 to be stated to set in Y-direction, packing 510 feed end of station is connected to the cross transition device 410,
The packing station 510 and the automatic joint sealing station 520 are equipped with multiple；The setting of packetization module 500 makes the function of equipment more
Perfect, production equipment is more concentrated, and assembly line is can be completed after starting from the process for detecting packaging, is conducive to worker to production line
It is detected, supervises, improve production efficiency and monitoring effect.
Wherein, the packetization module 500 is additionally provided with working plate recycling module；The working plate recycling module includes shunting
Device 610 and working plate exhausting line 620 are crossed, the shunting transition apparatus 610 is arranged at the cross transition dress for output
It puts between 410 and the packetization module 500, the shunting transition apparatus 610 is set in X-direction, the shunting transition apparatus 610
The discharge end of the traversing transition apparatus 410 of discharge end for being packaged classification temporary storage module 400B, institute are connected to by conveying device
It states packing 510 feed end of station and is all connected to the shunting transition apparatus, the working plate exhausting line 620 is connected in the shunting
Transition apparatus 610, the working plate exhausting line 620 are set in Y-direction, and the shunting transition apparatus 610 is connected to described
Packetization module 500 and the cross transition device 410 for output；620 other end of working plate exhausting line is working plate
Memory module 630, the working plate memory module 630 are used to storing and conveying the working plate；The effect of working plate is carrying
Sanitary ceramics, assembly line can improve work efficiency and work quality using working plate, and working plate recycling module is used to recycle work
Loading board, after working plate carrying sanitary ceramics completes processing, working plate recycling, design one is exclusively used in working plate recycling
Circuit is conducive to the management of working plate and a kind of way of use and raising work efficiency.
In addition, further including accessory installation station 700, the accessory installation station 700 is used to install the accessory of sanitary ceramics,
The accessory installation station 700 is connected to the second feeding conveyor module 210, and the accessory installation station 700 is located at described second
Feeding conveyor module 210, the accessory installation station 700 are located at 210 feed end of the second feeding conveyor module；Described second
Feeding conveyor module 210 is equipped with the accessory installation station 700；Accessory installation station is used to install other on sanitary ceramics
Component.
In addition, further including parts presenter 800, the parts presenter is set in X-direction, the part conveying dress
It puts 800 and is arranged at 210 lower section of the second feeding conveyor module, the parts presenter 800 is conveyer belt, and the part is defeated
Device 800 is sent to connect 210 both sides of the second feeding conveyor module, part spare part is made to be reached by parts presenter 500
Opposite side, tool there are two the second feeding conveyor module 210 when, it is by the parts presenter 800 that the part of outside is defeated
It is sent between two the second feeding conveyor modules 210；When equipped with a plurality of second feeding conveyor module 210, the second feeding
Accessory installation station 700 is centered around a circle the inside by conveyor module 210 and other assembly lines, is not easy to zero in this case
Part is delivered to from the external world in circle, and the setting of parts presenter 800 can preferably solve the problems, such as this, and circle is outer with connecting in circle
It is logical, facilitate the conveying of part.
Wherein, the assembly line being packaged between classification temporary storage module 400B and the secondary detection system is equipped with patcher
Position and polishing station；Repairing polishing station can further improve product, improve product quality.
The assembly line is in use, after sanitary ceramics idiosome self-unloading kiln device 900 is drawn off, passes through classification temporary storage module to be checked
Horizontal line transition apparatus in 400A at charging be delivered to it is corresponding classification conveyer belt 420 on stored classifiedly, the sorted group into
After row processing, sanitary ceramics idiosome is delivered to the cross transition device 410 of discharge end by classification conveyer belt, and westwards direction is delivered to
Substandard products processing line 300；Sanitary ceramics idiosome is by recording this technique after radio frequency door A, and by part flow arrangement 160 along X axis east
Side conveys, and sanitary ceramics idiosome branches to feeding conveyor module 110 by part flow arrangement 160, serves the inspection of X-direction setting afterwards
Station 120 is surveyed, has staff to carry out appearance detection, if appearance testing result is non-defective unit, staff if operates rotating
Ceramic idiosome is sent into non-defective unit conveyor module 150 by conveyor module 130, if appearance testing result is substandard products, operates positive and negative transfer
Send module that ceramic idiosome is delivered to substandard products conveyor module 140；At this point, the ceramic idiosome into substandard products conveyor module 140 needs
Repairing station 320 is delivered to by substandard products feeding module 310, resintering processing line 330 is sent into after repairing afterwards, repairs resintering
The ceramic idiosome that finishes, which is sent into sanitary ceramics and rechecks line 340, carries out appearance detection, qualified then be sent into non-defective unit conveyor module, unqualified
Then line 340 is rechecked from sanitary ceramics to export；After ceramic idiosome enters non-defective unit conveyor module 150, non-defective unit conveyor module is along X-axis side
To westwards conveying, 250 input terminal of transfer line is connected to 150 output terminal of non-defective unit conveying device, transfer line by conveying device
250 convey eastwards along X-direction, and ceramic idiosome is diverted into the second feeding conveyor module in transfer line 250 after radio frequency door A
210, ceramic idiosome can load onto relevant accessory in the second feeding conveyor module, be divided afterwards by the second feeding conveyor module 210
The emulation detection station 220 of both sides is flow to, the examination water detection that can be automated in emulation detection station 220 is as imitative
It really washes by water test, is delivered to after the completion of test and laterally accepts line 240, packing classifying temporary is delivered to by laterally accepting line 240
Storing module 400B；It laterally accepts 240 output terminal of line and traversing over for packing classification temporary storage module 400B is connected to by conveying device
Crossing the feed end of device 410, the closestool idiosome detected is delivered to classification conveyer belt 420 by traversing transition apparatus, and to be achieved one
After fixed number amount, closestool idiosome is delivered to the traversing transition dress for being packaged classification temporary storage module 400B output terminals by classification conveyer belt 420
410 are put, which is connected to shunting transition apparatus 610 by conveying device, is filled by shunting transition
It puts 610 and ceramic idiosome is branched into packetization module 500, after ceramic idiosome shunting, working plate transfers to work by shunting transition apparatus
Loading board exhausting line 620 is recycled to working plate memory module 630.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention cannot be construed in any way.Based on explanation herein, the technology of this field
Personnel would not require any inventive effort the other specific embodiments that can associate the present invention, these modes are fallen within
Within protection scope of the present invention.
Claims (8)
1. a kind of automatic assembly line after sanitary ceramics kiln discharge, it is characterised in that：Including unloading outside kiln device and detection sanitary ceramics
See the level-one detecting system with function；
The level-one detecting system includes the feeding conveyor module for conveying sanitary ceramics, the detection for detecting sanitary ceramics
Station, for shunt non-defective unit and substandard products rotating conveyor module, for convey the substandard products conveyor module of sanitary ceramics substandard products and
For conveying the non-defective unit conveyor module of sanitary ceramics non-defective unit；
The rotating conveyor module is arranged at the feeding conveyor module side；
The detection station both ends are connected to the feeding conveyor module and the rotating conveyor module；
The rotating conveyor module both ends are connected to the substandard products conveyor module and the non-defective unit conveyor module；
After sanitary ceramics to be detected is positioned on the operation line of feeding conveyor module, inspection is delivered to by the feeding conveyor module
It surveys station to be detected, sanitary ceramics is completed to branch to substandard products conveying according to substandard products or non-defective unit by rotating conveyor module after detecting
Module or non-defective unit conveyor module；
Further include part flow arrangement, the part flow arrangement is laterally set compared with feeding conveyor module, the feeding conveyor module into
Material end is connected to the part flow arrangement；
The kiln device that unloads includes unloading kiln mechanical device and conveying device, and the conveying device, which is connected to, unloads kiln device and described point
Between stream device；
The secondary detection system for sanitary ceramics examination water detection is further included, the secondary detection system is connected to the level-one inspection
Examining system, the secondary detection system include the second feeding conveyor module of conveying sanitary ceramics, emulation detection station, have detected
It is used to convey the blanking conveyor module of sanitary ceramics and the horizontal undertaking line for accepting the blanking conveyor module after finishing, it is described
It laterally accepts line to be also arranged between the second feeding conveyor module and non-defective unit conveyor module, for non-defective unit sanitary ceramics to be transferred
To the second feeding conveyor module；
The second feeding conveyor module linking is in the non-defective unit conveyor module；
The blanking conveyor module is arranged at the second feeding conveyor module side；
The emulation detection station both ends are connected to the second feeding conveyor module and the blanking conveyor module；
Sanitary ceramics is delivered to emulation detection station by the operation line of the second feeding conveyor module, and sanitary ceramics is detected by emulation
The operation line of blanking conveyor module is delivered to afterwards；
The blanking conveyor module output terminal is connected to the laterally undertaking line；
The substandard products processing line for the processing of sanitary ceramics substandard products is further included, the substandard products processing line is connected to the level-one detection system
System；The substandard products processing line includes the substandard products feeding module for conveying sanitary ceramics substandard products, the patcher for repairing substandard products
Line is rechecked in position by the resintering processing line of the substandard products resintering of repairing, for detecting the sanitary ceramics for the sanitary ceramics that resintering finishes；
The substandard products feeding module is connected to the substandard products conveyor module, is delivered to sanitary ceramics by the substandard products conveyor module
The substandard products feeding module；
The substandard products repairing station both ends are connected between the substandard products feeding module and the resintering processing line, described to defend
Raw ceramics enter resintering processing line resintering after repairing station processing；
The resintering processing line is parallel with sanitary ceramics reinspection line, and the resintering processing line rechecks line with the sanitary ceramics
Between be connected with for the conveying device of transition sanitary ceramics, sanitary ceramics rechecks line and is used to detect the health pottery that resintering finishes
Porcelain；
The sanitary ceramics rechecks line output terminal and is connected to the non-defective unit conveyor module by conveying device, and the sanitary ceramics is answered
It examines line and is equipped with waste product conveying device.
2. automatic assembly line after sanitary ceramics kiln discharge according to claim 1, it is characterised in that：Further include radio frequency door and
Working plate, the radio frequency door are arranged at the feeding conveyor module inlet and the second feeding conveyor module inlet；
For the working plate for delivering sanitary ceramics, working plate and sanitary ceramics are equipped with technique identification card, two techniques
Identification card confirms for compareing；
Sanitary ceramics is positioned over the working plate, when the working plate passes through the radio frequency door, radio frequency door sensing technique identification card,
The product is then recorded under the technique identification card and completes corresponding technique, and according to the flow of processing arrangement next step before.
3. automatic assembly line after sanitary ceramics kiln discharge according to claim 1, it is characterised in that：It further includes for temporary
It stores the classification temporary storage module to be checked of sanitary ceramics and is packaged classification temporary storage module；
The classification temporary storage module to be checked and packing classification temporary storage module are formed for conveyer belt, and conveying device both ends are equipped with for defeated
The cross transition device for entering and exporting；
The level-one detecting system and described unload are equipped with the classification temporary storage module to be checked between kiln device, the part flow arrangement and
The cross transition device for unloading kiln device and being connected to the classification temporary storage module both ends to be checked；
The classification temporary storage module that is packaged is arranged at the secondary detection system tail end, for the cross transition device of input
It is connected to the blanking conveyor module.
4. automatic assembly line after sanitary ceramics kiln discharge according to claim 3, it is characterised in that：It is additionally provided with to be packaged
The packetization module of sanitary ceramics, the packetization module input terminal are connected to the transverse direction for being packaged classification temporary storage module and being used for output
Transition apparatus；
The packetization module includes being packaged station and automatic joint sealing position, and the packing station and automatic joint sealing bit string connect.
5. automatic assembly line after sanitary ceramics kiln discharge according to claim 4, it is characterised in that：The packetization module is also
Equipped with working plate recycling module；
The working plate recycling module includes shunting transition apparatus and working plate exhausting line, and the shunting transition apparatus is arranged at use
Between the cross transition device of output and the packetization module, the working plate exhausting line linking is in the shunting transition
Device, the shunting transition apparatus are connected to the packetization module and the cross transition device for output；
The working plate exhausting line other end is working plate memory module, and the working plate memory module is used to storing and conveying institute
State working plate.
6. automatic assembly line after sanitary ceramics kiln discharge according to claim 5, it is characterised in that：Further include accessory installation
Station, the accessory installation station are used to install the accessory of sanitary ceramics, and it is defeated that the accessory installation station is connected to the second feeding
Module is sent, the accessory installation station is located at the second feeding conveyor module feed end；
The second feeding conveyor module is equipped with the accessory installation station.
7. automatic assembly line after sanitary ceramics kiln discharge according to claim 6, it is characterised in that：Further include part conveying
Device, the parts presenter are arranged at below the second feeding conveyor module, and the parts presenter is conveyer belt,
The parts presenter connects the second feeding conveyor module both sides, and part spare part is made to be reached by parts presenter
In tool there are two during the second feeding conveyor module, two are transported to by the parts presenter by opposite side for the part of outside
Between a second feeding conveyor module.
8. automatic assembly line after sanitary ceramics kiln discharge according to claim 6, it is characterised in that：The packing classifying temporary
Assembly line between storing module and the secondary detection system is equipped with repairing station and polishing station.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610547961.3A CN105966863B (en) | 2016-07-12 | 2016-07-12 | Automatic assembly line after a kind of sanitary ceramics kiln discharge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610547961.3A CN105966863B (en) | 2016-07-12 | 2016-07-12 | Automatic assembly line after a kind of sanitary ceramics kiln discharge |
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| CN105966863A CN105966863A (en) | 2016-09-28 |
| CN105966863B true CN105966863B (en) | 2018-06-05 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108263826B (en) * | 2018-01-29 | 2019-12-27 | 东莞市茂裕工业窑炉有限公司 | Full-automatic production line of roll shaft kiln unmanned on duty night |
| CN108620339A (en) * | 2018-04-23 | 2018-10-09 | 唐山梦牌瓷业有限公司 | Sanitaryware appearance detects and mill porcelain sorting assembly line |
| CN113291738B (en) * | 2021-06-07 | 2022-08-26 | 浙江思密达智能装备有限公司 | System and method for inspecting and collecting chemical fiber spindles |
| CN114906392B (en) * | 2022-05-31 | 2023-03-28 | 苏州天准科技股份有限公司 | Regular packing equipment adopting blanking NG temporary storage station |
| CN115432389A (en) * | 2022-09-22 | 2022-12-06 | 陕西法士特齿轮有限责任公司 | Transmission test line roller way conveying system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FI108715B (en) * | 1998-03-09 | 2002-03-15 | Pmj Automec Oyj | Assembly line |
| CN202245309U (en) * | 2011-09-02 | 2012-05-30 | 湖南威鑫复合材料有限公司 | Automatic production line for fire-resistant decorative boards |
| CN104563254B (en) * | 2015-01-13 | 2016-02-03 | 广东汇利兴精工科技有限公司 | A kind of aging integrated line of online assembling of intelligent closestool and operating procedure thereof |
| CN105600327A (en) * | 2015-12-15 | 2016-05-25 | 关庆亮 | Modifying and washing automatic assembly line system for china sanitary ware green bodies |
| CN205294062U (en) * | 2016-03-30 | 2016-06-08 | 广东汇利兴精工科技有限公司 | Novel intelligent production line of household electrical appliances equipment |
| CN205916702U (en) * | 2016-07-12 | 2017-02-01 | 广东丽柏特科技有限公司 | Automatic system behind ceramic sanitary ware kiln discharge |
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Effective date of registration: 20200810 Address after: 529447 Puqiao New Building Material Industrial Park No.6, Shahu Town, Enping City, Jiangmen City, Guangdong Province Patentee after: ENPING JINGYE CERAMIC Co.,Ltd. Address before: 528200, room 2, building 210, block A, Buddha high-tech think tank center, Nanhai hi tech Zone, Foshan, Guangdong Patentee before: GUANGDONG LIBOTE TECHNOLOGY Co.,Ltd. |