Summary of the invention
For drawbacks described above, it is an object of the invention to propose a kind of compact conformation, quality inspection is reliable and has the sanitary ceramics production line of certain repair function.
For reaching this purpose, the present invention by the following technical solutions:
A kind of sanitary ceramics automatization finished product detection production line, including detection sanitary ceramics outward appearance and the one-level detecting system of function;Described one-level detecting system includes the feeding conveyor module for carrying sanitary ceramics, for detecting the detection station of sanitary ceramics, for shunting the rotating conveyor module of non-defective unit and substandard products, for carrying the substandard products conveyor module of sanitary ceramics substandard products and for carrying the non-defective unit conveyor module of sanitary ceramics non-defective unit;Described rotating conveyor module is arranged at described feeding conveyor module side;Described detection station two ends are connected to described feeding conveyor module and described rotating conveyor module;Described rotating conveyor module two ends are connected to described substandard products conveyor module and described non-defective unit conveyor module;After sanitary ceramics to be detected is positioned on the travel line of feeding conveyor module, being delivered to detect station by described feeding conveyor module detect, sanitary ceramics is branched to substandard products conveyor module and non-defective unit conveyor module by rotating conveyor module according to substandard products or non-defective unit after completing detection;Also include the secondary detection system for sanitary ceramics examination water detection, described secondary detection system is connected to described one-level detecting system, described secondary detection system include carry sanitary ceramics the second feeding conveyor module, emulation detection station and detection after for carrying the blanking conveyor module of sanitary ceramics;Described second feeding conveyor module is connected in described non-defective unit conveyor module;Described blanking conveyor module is arranged at described second feeding conveyor module side;Described emulation detection station two ends are connected to described second feeding conveyor module and described blanking conveyor module;Sanitary ceramics is delivered to emulation detection station by the travel line of the second feeding conveyor module, and sanitary ceramics is delivered to the travel line of blanking conveyor module after emulation detection.
It is preferred that also include the substandard products processing line for the processing of sanitary ceramics substandard products, described substandard products processing line is connected to described one-level detecting system;Described substandard products processing line includes the substandard products feeding module for carrying sanitary ceramics substandard products, for repairing the repairing station of substandard products, by the resintering processing line of the substandard products resintering of repairing, the sanitary ceramics reinspection line being used for detecting the complete sanitary ceramics of resintering;Described substandard products feeding module is connected to described substandard products conveyor module, described substandard products conveyor module sanitary ceramics is delivered to described substandard products feeding module;Described substandard products are repaired station two ends and are connected between described substandard products feeding module and described resintering processing line, and described sanitary ceramics enters resintering processing line resintering after repairing station processing;It is parallel that described resintering processing line rechecks line with described sanitary ceramics, and described resintering processing line is rechecked with described sanitary ceramics and is connected the conveyer device having for transition sanitary ceramics between line, and sanitary ceramics rechecks line for detecting the sanitary ceramics that resintering is complete;Described sanitary ceramics is rechecked line output terminal and is connected to described second feeding conveyor module by conveyer device, and described sanitary ceramics is rechecked line and is provided with waste product conveyer device;Also include that radio frequency door and working plate, described radio frequency door are arranged at described feeding conveyor module porch and described second feeding conveyor module porch;Described working plate is used for delivering sanitary ceramics, working plate and sanitary ceramics and is equipped with technique identification card, and two described technique identification cards are used for compareing confirmation;Sanitary ceramics is positioned over described working plate, described working plate through described radio frequency door, radio frequency door sensing technique identification card, then record this product under this technique identification card and complete the technique of correspondence, and according to next step flow process of processing arrangement before.
Further, also including that accessory installs station, described accessory is installed station and is used for installing the accessory of sanitary ceramics, and described accessory is installed station and is connected to the second feeding conveyor module, and described accessory is installed station and is positioned at described second feeding conveyor module;Described second feeding conveyor module is equipped with described accessory and installs station.
Preferably, described also include parts presenter, described parts presenter is arranged at below described second feeding conveyor module, both sides are connected by described parts presenter, part spare part is made to arrive opposite side by conveyer device, when having two the second feeding conveyor modules, by described parts presenter, the part of outside is transported between two described second feeding conveyor modules.
Further, described second detecting system also includes laterally accepting line, and described horizontal undertaking line is connected to described blanking conveyor module.
It is preferred that also include repairing polishing station, described repairing polishing station is automatic production line, and described repairing polishing station is connected to described horizontal undertaking line.
It is preferred that described rotating conveyor module, described detection station and described emulation detection station are roller tables;Described feeding conveyor module, the second feeding conveyor module and described blanking conveyor module are belt conveyor.
Further, the stair frame for crossing streamline is also included;Described substandard products feeding module and described rotating conveyor module are equipped with stair frame.
The sanitary ceramics finished product detection device that the present invention proposes, compact conformation, outward appearance and Function detection and examination water detection has been formulated according to the situation of sanitary ceramics, further ensure the quality of sanitary ceramics, the sanitary ceramics that in production line, problem is less can be completed by polishing and repairing, the bigger sanitary ceramics of problem is then by repairing and resintering is repaired, it is to avoid loss.
Detailed description of the invention
Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.
As it is shown in figure 1, a kind of sanitary ceramics automatization finished product detection production line, including detection sanitary ceramics outward appearance and the one-level detecting system of function;Described one-level detecting system includes the feeding conveyor module 110 for carrying sanitary ceramics, for detecting the detection station 120 of sanitary ceramics, for shunting the rotating conveyor module 130 of non-defective unit and substandard products, for carrying the substandard products conveyor module 140 of sanitary ceramics substandard products and for carrying the non-defective unit conveyor module 150 of sanitary ceramics non-defective unit;
Described rotating conveyor module 130 is arranged at described feeding conveyor module 110 side;, on the basis of plane right-angle coordinate, described rotating conveyor module 130 is arranged in Y-direction;Described detection station 120 two ends are connected to described feeding conveyor module 110 and described rotating conveyor module 130, wherein feeding conveyor module 130 is arranged in Y-direction, it is preferred that detection station 120 is connected to described feeding conveyor module 130 and detection station 120 end;Described rotating conveyor module 130 two ends are connected to described substandard products conveyor module 140 and described non-defective unit conveyor module 150, and wherein, described substandard products conveyor module 140 and described non-defective unit conveyor module 150 are all arranged in X-direction;After sanitary ceramics to be detected is positioned on the travel line of feeding conveyor module 110, it is delivered to detect station 120 by described feeding conveyor module 110 detect, after testing staff will complete detection, branch to substandard products conveyor module 140 or non-defective unit conveyor module 150 by controlling 130 substandard products of rotating conveyor module and non-defective unit;
Also include the secondary detection system for sanitary ceramics examination water detection, described secondary detection system is connected to described one-level detecting system, described secondary detection system include carry sanitary ceramics the second feeding conveyor module 210, emulation detection station 220 and detection after for carrying the blanking conveyor module 230 of sanitary ceramics;Described second feeding conveyor module 210 is connected in described non-defective unit conveyor module 150;Described blanking conveyor module 230 is arranged at described second feeding conveyor module 210 side, and described blanking conveyor module 230 and described feeding conveyor module 210 are arranged in Y direction;;Emulation detection station that described X-direction is arranged and laterally accept line 240 and be arranged in parallel, between be combined into multiple interval by being arranged described blanking conveyor module 230 by Y direction, interval is operated by personnel position;Described emulation detection station 220 two ends are connected to described second feeding conveyor module 210 and described blanking conveyor module 230;Sanitary ceramics is delivered to emulation detection station 220 by the travel line of the second feeding conveyor module 210, and sanitary ceramics is delivered to the travel line of blanking conveyor module 230 after emulation detection;Being implemented in combination with the detection of sanitary ceramic product by the operation of multiple modules, sanitary ceramics is delivered to station, sanitary ceramics only need to be carried out detecting operation by staff, alleviates the labor intensity of workman, improves production efficiency.The present invention uses a feeding and conveying device 100 to carry out feeding operation, arranges traversing transition apparatus 200 centered by feeding and conveying device 100 in side;And this structure is relatively low to Factory Building length requirement, the production line more concentrated is detected by workman, Jian Gongshi, can monitor multiple modules simultaneously, it is not necessary to the walking about of distance back and forth, improves artificial detection efficiency and monitors effect;Compared with existing straight line test production line, main line both sides arrange shunt line can reasonably utilize hall space, and it is provided with and can improve efficiency and product quality for the detection device detecting sanitary ceramics siphon detecting position, it is to avoid substandard products enter into subsequent processing, cause waste.
Additionally, also include the substandard products processing line for the processing of sanitary ceramics substandard products, described substandard products processing line is connected to described one-level detecting system;Described substandard products processing line includes the substandard products feeding module 310 for carrying sanitary ceramics substandard products, for repairing the repairing station 320 of substandard products, by the resintering processing line 330 of the substandard products resintering of repairing, the sanitary ceramics reinspection line 340 being used for detecting the complete sanitary ceramics of resintering;Described substandard products feeding module 310 is connected to described substandard products conveyor module 140, and described substandard products feeding module 310 is arranged in Y direction, described substandard products conveyor module 140 sanitary ceramics is delivered to described substandard products feeding module 310;Described substandard products are repaired station 320 two ends and are connected between described substandard products feeding module 310 and described resintering processing line 330, and described resintering processing line 330 is arranged in Y direction, and described repairing station is that X-direction is arranged, and described repairing station 320 is interval with multiple;Described sanitary ceramics enters resintering processing line 330 resintering after repairing station 320 processing;It is parallel that described resintering processing line 330 rechecks line 340 with described sanitary ceramics, described resintering processing line 330 is rechecked with described sanitary ceramics and is connected, between line 340, the conveyer device having for transition sanitary ceramics, this conveyer device is that X-direction is arranged, two ends are connected to the discharge end of described resintering processing line 330 and described pottery reinspection line 340 feed end, line rechecked by described pottery is that Y-direction is arranged, and sanitary ceramics rechecks line 340 for detecting the sanitary ceramics that resintering is complete;Described sanitary ceramics is rechecked line 340 outfan and is connected to described non-defective unit conveyor module 150 by conveyer device, the substandard products detected the most do not send into non-defective unit conveyor module 150, rechecking line directly from pottery to transfer out, described sanitary ceramics is rechecked line 340 and is provided with waste product conveyer device;
Also include that radio frequency door A and working plate, described radio frequency door A are arranged at described feeding conveyor module 110 porch and described second feeding conveyor module 210 porch;Described working plate is used for delivering sanitary ceramics, working plate and sanitary ceramics and is equipped with technique identification card, and two described technique identification cards are used for compareing confirmation;Sanitary ceramics is positioned over described working plate, described working plate is through described radio frequency door A, radio frequency door A sensing technique identification card, the technique that this product completes correspondence is then recorded under this technique identification card, and according to next step flow process of processing arrangement before, relevant process option will be have input on working plate by staff at work;Substandard products heavily examine the layout structure of line, and to compare straight line test production line lower to Factory Building length requirement, and substandard products are heavily examined line and are checked again by substandard products, therefrom detect the non-defective unit of erroneous judgement, or have and repair the sanitary ceramics being worth, these sanitary ceramics are detected and collect, certain loss can be retrieved;Radio frequency door combines working plate and identification card, be conducive to production line flow process and the monitoring of sanitary ceramics quality and management, radio frequency door is generally disposed at the porch of a technique, sanitary ceramics and working plate through out-of-date will this information record, when detecting sanitary ceramics, detect the information under this sanitary ceramics identification card, and the information that this information combines working plate is the most consistent, can learn that this sanitary ceramics have passed through those PROCESS FOR TREATMENT.
In addition, also include that accessory installs station 400, described accessory is installed station 400 and is used for installing the accessory of sanitary ceramics, and described accessory is installed station 400 and is connected to the second feeding conveyor module 210, and described accessory is installed station 400 and is positioned at described second feeding conveyor module 210;Described second feeding conveyor module 210 is equipped with described accessory and installs station 400;Accessory installs station for installing the miscellaneous part on sanitary ceramics.
In addition, described also include parts presenter 500, described parts presenter is that X-direction is arranged, described parts presenter 500 is arranged at below described second feeding conveyor module 210, described parts presenter 800 is conveyer belt, both sides are connected by described parts presenter 500, part spare part is made to arrive opposite side by conveyer device 500, when having two the second feeding conveyor modules 210, by described parts presenter 500, the part of outside is transported between two described second feeding conveyor modules 210;When being provided with a plurality of second feeding conveyor module 210, accessory is installed station 400 and is centered around inside a circle by the second feeding conveyor module 210 and other streamlines, in this case it is not easy to part be delivered in circle from the external world, and parts presenter 500 this problem that can preferably solve is set, connect outer for circle in circle, facilitate the conveying of part.
Further, described second detecting system 200 also includes laterally accepting line 240, and described horizontal undertaking line 240 is connected to described blanking conveyor module 230;For accepting next stage active line, and blanking conveyor module 230 end can be caught, it is provided that the condition of more blanking conveyor module 230 is installed.
Additionally, also include repairing polishing station 600, described polishing station 600 of repairing is automatic production line, and described repairing polishing station 600 is connected to described horizontal undertaking line 240;Repairing polishing station and can improve product further, improve product quality, the sanitary ceramics that problem is less is permissible through repairing;Sanitary ceramics automatization according to claim 6 finished product detection production line, it is characterised in that: described rotating conveyor module 130, described detection station 120 and described emulation detection station 220 are roller tables;Described feeding conveyor module the 110, second feeding conveyor module 210 and described blanking conveyor module 230 are belt conveyor.
Additionally, also include the stair frame 700 for crossing streamline;Described substandard products feeding module 140 and described rotating conveyor module 130 are equipped with stair frame 700;Arrange stair frame 700 to be easy to walk about between streamline, and in the streamline arranged, stair frame 700 is set and is highly convenient for staff's discrepancy, be the most also to improve work efficiency.
This device is in using work, sanitary ceramics idiosome records this technique by after radio frequency door A, and it is delivered to feeding conveyor module 110, serve the detection station 120 that X-direction is arranged afterwards, having staff to carry out outward appearance detection, if outward appearance testing result is non-defective unit, staff then operates rotating conveyor module 130 and pottery idiosome is sent into non-defective unit conveyor module 150, if outward appearance testing result is substandard products, then pottery idiosome is delivered to substandard products conveyor module 140 by operation rotating conveyor module;Now, the ceramic idiosome entering substandard products conveyor module 140 needs to be delivered to repair station 320 by substandard products feeding module 310, resintering processing line 330 is sent into afterwards after repairing, the ceramic idiosome feeding sanitary ceramics reinspection line 340 repairing resintering complete carries out outward appearance detection, qualified non-defective unit conveyor module of then sending into, defective, recheck line 340 from sanitary ceramics and export;After pottery idiosome enters non-defective unit conveyor module 150, non-defective unit conveyor module westwards carries along X-direction, laterally accept line 240 input and be connected to described non-defective unit conveyer device 150 outfan by conveyer device, after carry eastwards along X-direction by laterally accepting line 240, pottery idiosome is diverted into the second feeding conveyor module 210 at laterally undertaking line 240 after radio frequency door A, pottery idiosome can load onto relevant accessory when the second feeding conveyor module, the emulation detection station 220 of both sides is branched to afterwards by the second feeding conveyor module 210, emulation detection station 220 can carry out the examination water detection of automatization, it is the bath test of emulation, i.e. it is delivered to after having tested accept line 240, by laterally accept line 240 be delivered to repair polishing station carry out refine.
The know-why of the present invention is described above in association with specific embodiment.These describe the principle being intended merely to explain the present invention, and can not be construed to limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art need not pay performing creative labour can associate other detailed description of the invention of the present invention, within these modes fall within protection scope of the present invention.