CN205770230U - A kind of single track modularity counting grain machine and multi-track counting grain machine - Google Patents
A kind of single track modularity counting grain machine and multi-track counting grain machine Download PDFInfo
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- CN205770230U CN205770230U CN201620569943.0U CN201620569943U CN205770230U CN 205770230 U CN205770230 U CN 205770230U CN 201620569943 U CN201620569943 U CN 201620569943U CN 205770230 U CN205770230 U CN 205770230U
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Abstract
This utility model relates to material package apparatus field; disclose a kind of single track modularity counting grain machine; including frame, feed portion, delivery section, test section and discharging portion; described delivery section is arranged in described frame; described delivery section includes transmission track; the outlet in described feed portion is arranged on the transmission end on of the top transmitting initiating terminal of described transmission track, described test section and discharging portion and described transmission track；Described discharging portion includes that elevating hopper, material-intercepting mechanism and hopper, described elevating hopper and hopper are all vertically arranged, the keying by the horizontal gate of Serve Motor Control of the described material-intercepting mechanism.Single track modularity counting grain machine of the present utility model improves the bottling speed of little loading amount product, several precision height, and blanking velocity is fast, cuts material precision height, can carry out modular combination according to the actual requirements, and application scenario is extensive.
Description
Technical field
This utility model relates to material package apparatus field, particularly relates to a kind of single track modularity counting grain machine.
Background technology
Counting grain machine, for medicine, the counting of button equigranular material and packaging, needs after generally having counted to fill material
Enter in packing container.
Being currently used for the counting grain machine of medicine, health product, confection, the counting of button equigranular material and packaging minimum is all four
Individual track, standard configuration is all 4/8/12/24/36 track, it is adaptable to big loading amount bottling, its production efficiency is relatively low, fills for little loading amount
Bottle is extremely inefficient, and is difficult to meet multiple different colours or the same production requirement filling a bottle of different size, existing counting grain machine
Feed hopper is fixed on fuselage, making it difficult to disassembly, cleaning, in different charging process, unavoidably new clothes material is caused dirt
Dye.
Existing counting grain machine realizes the counting of material by photoelectricity number technology, but existing photoelectricity number technology exists
Following major defect: be first identification and the test problems of small sized particles, diameter is past less than 2.5mm and moving granule
Toward can not accurate and effective identify；Next to that the rejecting of fragment, the single defective work granule how will identify that is rejected, is
The requirement that pharmacy corporation is the most urgent at present.
Existing counting grain machine often occurs cutting expecting a halfway phenomenon in material conveying process, occur material-intercepting mechanism material folding or
Gate opens by mistake the phenomenon opened, and causes lacking material or expecting more, the accuracy of impact bottling grain number.
Utility model content
For overcoming the deficiencies in the prior art, the purpose of this utility model is: provide a kind of several precision height, blanking velocity
Hurry up, cut the single track modularity counting grain machine that material precision is high, improve the bottling speed of little loading amount product, and can carry out according to the actual requirements
Modular combination, application scenario is extensive.
In order to solve the technical problem in background technology, this utility model provides a kind of single track modularity counting grain machine, bag
Including rack, feed portion, delivery section, test section and discharging portion, described delivery section is arranged in described frame, and described delivery section includes
One multistage ladder transmission track, the outlet in described feed portion is arranged on the transmission initiating terminal of described multistage ladder transmission track
Top, described test section and discharging portion and the transmission end on of described multistage ladder transmission track；Described discharging portion includes
Hopper, material-intercepting mechanism and hopper, described elevating hopper and hopper be all vertically arranged, and described test section detects by described feeding
The quantity of the material of bucket and detect described material whether abnormity, incomplete or adhesion, described material-intercepting mechanism includes the water that can open and close
Flat gate, described horizontal gate locating is between described elevating hopper and hopper, by the material of described material-intercepting mechanism from described
Hopper discharges described counting grain machine.
Further, described delivery section includes that vibrating mechanism and transmission track, described transmission track are arranged on described vibration
Above mechanism, described vibrating mechanism drives the vibration running of described transmission track, to promote granule to be fed forward, described transmission track
Being multiple and one_to_one corresponding with the quantity of vibrating mechanism, the plurality of transmission track drop-over successively forms described multistage ladder transmission
Track.
Specifically, described transmission track includes the first transmission track and the second transmission track, described first transmission track with
Second transmission track drop-over successively, the height of described first transmission track is higher than the second transmission track；Or described transmission track
Including the first transmission track, the second transmission track and the 3rd transmission track, described first transmission track, the second transmission track and
Three transmission tracks drop-over successively, the height of described first transmission track is higher than the second transmission track, described second transmission track
Highly higher than the 3rd transmission track；Or described transmission track includes the first transmission track, the second transmission track, the 3rd transmission rail
Road and the 4th transmission track, described first transmission track, the second transmission track, the 3rd transmission track and the 4th transmission track are successively
Drop-over, the height of described first transmission track is higher than the second transmission track, and the height of described second transmission track is higher than the 3rd biography
Sending track, the height of described 3rd transmission track is higher than the 4th transmission track.
Specifically, the horizontal gate locating of described material-intercepting mechanism outlet and the hopper of described elevating hopper import it
Between, described material-intercepting mechanism is by the keying of horizontal gate described in Serve Motor Control.
Specifically, described test section include for detection by the count number grain unit of the material quantity of described elevating hopper and
For detecting described material whether abnormity, the incomplete or relic detector unit of adhesion.
Further, described count number grain unit includes that CCD camera, described relic detector unit include CCD camera.
Preferably, described feed portion is funnel-form, and described feed hopper is suspended on the top of frame by hook.
Preferably, described elevating hopper is cylindrical tube, and described hopper is tubular structure wide at the top and narrow at the bottom.
This utility model additionally provides a kind of multi-track counting grain machine, including multiple single track modularity numbers as above
Machine, the plurality of single track modularity counting grain machine is arranged side by side.
Using technique scheme, single track modularity counting grain machine of the present utility model has the advantages that
1) for little loading amount product, bottling speed is fast, owing to this utility model have employed single track number of channels grain technology, reduces
During multi-track number, need multi-orbit several things pool together the time waste that bottling brings；
2) feed hopper uses coupling type structure, solves tradition feed hopper and is difficult to the difficult point of dismounting cleaning, saves tradition
The time waste that loaded down with trivial details dismounting brings；
3) speed of CCD camera number is faster than traditional infrared technology number, solves several of tradition because being shaken by several objects
The dust that dynamic conveying or particle cause causes several to be forbidden, and several precision are higher；
4) relic detection, owing to using CCD camera to be analyzed by the image of several things, therefore can be to by several things
The state that body is incomplete accurately detects and judges, incomplete accuracy of detection is high, and current detection means mainly uses infrared number
Grain technology judges that, by the incomplete state of several objects, the general incompleteness only working as object reaches more than 1/3rd of cumulative volume
Time, can be detected；
5) elevating hopper of discharging portion uses vertical without hindrance cutting mode, and blanking velocity is than tradition faster；Hopper uses
Through type blanking, improve the product that traditional structure causes drop gate time knock sheet, dust etc. because of what product spring caused；
6) cutting of SERVO CONTROL material-intercepting mechanism expects that precision is high, and service life is long, due to the quick action of servomechanism installation, essence
Degree height, it is possible to be prevented effectively from several the mistakes caused because of problems such as the tradition material foldings that brings slowly of cylinder material-intercepting mechanism speed.
Meanwhile, SERVO CONTROL material-intercepting mechanism is affected little by dust, greatly improves cylinder material-intercepting mechanism and brings owing to dust etc. affects
Short problem in service life；
7) modular combination can be carried out as required, owing to this device is single track modularized design, can be according to actual need
Flexible combination is wanted to become the tablet counting mechanism of many rails, compared with traditional many rails counting grain machine, when little loading amount, demand at high speed, with
Less occupation of land space, lower cost can meet；Simultaneously for a bottle needs to fill the situation of different products, it is possible to
To be contained in the species number of different product in same bottle as required, carry out modular combination flexibly, with less occupation of land space, more
Low cost meets this type of demand.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical solution of the utility model, below will be to institute in embodiment or description of the prior art
The accompanying drawing used is needed to be briefly described, it should be apparent that, the accompanying drawing in describing below is only more of the present utility model
Embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to attached according to these
Figure obtains other accompanying drawing.
Fig. 1 is the structural representation of the single track modularity counting grain machine that this utility model embodiment provides.
Wherein, in figure, reference corresponds to: 1-feed portion, 2-delivery section, 21-transmission track, 22-vibrating mechanism, 3-
Test section, 31-count number grain unit, 32-relic detector unit, 4-discharging portion, 41-elevating hopper, 42-material-intercepting mechanism, 43-blanking
Bucket, 5-frame.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not making the premise of creative work
Lower obtained every other embodiment, broadly falls into the scope of this utility model protection.
The structural representation of the single track modularity counting grain machine that embodiment 1: Fig. 1 provides for this utility model embodiment, from figure
In it can be seen that the present embodiment provide single track modularity counting grain machine include frame 5, feed portion 1, delivery section 2, test section 3 and
Discharging portion 4, described delivery section 2 is arranged in described frame 5, and described delivery section 2 includes a transmission track, described feed portion 1
Outlet be arranged on the top transmitting initiating terminal of described delivery section 2, described test section 3 and discharging portion 4 and described delivery section 2
Transmitting end on, the counting grain machine in the present embodiment uses the multistage mode of vibration of monorail to carry out feeding, and described delivery section 2 includes
Vibrating mechanism 22 and transmission track 21, described transmission track 21 is arranged on above described vibrating mechanism 22, and described vibrating mechanism drives
Dynamic described transmission track 21 vibration running, to promote granule to be fed forward, i.e. promote granule to be transmitted on transmission track 21 to
Transmitting end to carry, the quantity of described transmission track 21 and vibrating mechanism 22 is multiple and one_to_one corresponding, the plurality of biography
Track 21 drop-over successively is sent to form a multistage ladder transmission track: specifically, described transmission track 21 includes the first transmission rail
Road, the second transmission track and the 3rd transmission track, described first transmission track, the second transmission track and the 3rd transmission track are successively
Drop-over, and it is arranged in order in the transmission direction, the most described first transmission track transmits to the second transmission track direction, described
Second transmission track transmits to the 3rd transmission track direction, and the height of described first transmission track is higher than the second transmission rail
Road, the height of described second transmission track is higher than the 3rd transmission track.Single track counting grain machine in the present embodiment is applied to little dress
Volume production product are packed, it is possible to increase several precision and bottling efficiency, and reduce cost of equipment and place use expenditure.
Described discharging portion 4 includes elevating hopper 41, material-intercepting mechanism 42 and hopper 43, and described elevating hopper 41 and hopper 43 are equal
Being vertically arranged, described test section 3 detects the quantity of the material by described elevating hopper 41 and to detect described material the most special-shaped, residual
Lacking or adhesion, described material-intercepting mechanism 42 is arranged between described elevating hopper 41 and hopper 43, it is preferable that described elevating hopper 41 is
Cylindrical tube, described hopper 43 is tubular structure wide at the top and narrow at the bottom, and the most described discharging portion 4 uses the most without hindrance blanking side
Formula, therefore blanking velocity is than traditional cutting mode more faster, and hopper 42 uses through type baiting structure, improves traditional structure
The product caused drop gate time because of product spring cause knock sheet, dust etc..
Described material-intercepting mechanism 42 includes the horizontal gate that can open and close, by the material of described material-intercepting mechanism 42 from described
Described counting grain machine discharged by hopper 43, and specifically, the horizontal gate locating of described material-intercepting mechanism 42 is in the outlet of described elevating hopper 41
And between the import of hopper 42, it is preferable that the keying by horizontal gate described in Serve Motor Control of the described material-intercepting mechanism 42.
Specifically, described test section 3 includes count number grain unit 31 and relic detector unit 32, described count number grain unit
31 use ccd image numbers counting, by ccd image detection to the shape of product, size identification product: area, set wheel
Exterior feature, length and color etc. carry out Image detection, are not affected by the dust manufactured because of product self, and precision is higher, and rate of scanning is more
Hurry up；Described relic detector unit 32 uses ccd image to detect relic, is detected the incompleteness to product, abnormity by ccd image, is glued
Even detection, is sorted into qualified and defective work, confirms that product is the most complete.Count number grain unit 31 in the present embodiment and relic
Detector unit 32 can obtain full resolution pricture, including the granule identifying a diameter of 0.1mm, it is possible to identifies the shape of material, i.e.
Two-dimensional projection's defect of three dimensional particles can be identified, thus realize the identification of fragment, it is possible to realize part foreign body identification, be difficult to by mistake
Sentencing, reliability is high, by count number grain unit 31 and the double check of relic detector unit 32, it is ensured that the speed of high accuracy bottling
And the qualification rate of product.
Preferably, described feed portion 1 is funnel-form, and described feed hopper 1 is suspended on the top of frame 5 by hook, described
Feed hopper 1 uses coupling type mechanism, convenient dismounting and installation, solves tradition feed hopper and is difficult to a difficult problem for dismounting cleaning.
Embodiment 2: as different from Example 1, in the present embodiment, the quantity of described transmission track 21 is not limited to three
Individual, concrete quantity can be according to granular size and practical condition respective settings, such as, can be set as described transmission rail
Road 21 includes the first transmission track and the second transmission track, described first transmission track and the second transmission track drop-over successively, and
In the transmission direction, the i.e. first transmission track transmits to the second transmission track direction, described first transmission track in arrangement
Highly higher than the second transmission track；Or described transmission track 21 includes the first transmission track, the second transmission track, the 3rd transmission
Track and the 4th transmission track, described first transmission track, the second transmission track, the 3rd transmission track and the 4th transmission track depend on
Secondary drop-over, and be arranged on direction of transfer, the i.e. first transmission track transmits to the second transmission track direction, and second transmits rail
Road transmits to the 3rd transmission track direction, and the 3rd transmission track transmits to the 4th transmission track direction, and described first
The height of transmission track is higher than the second transmission track, and the height of described second transmission track is higher than the 3rd transmission track, and described the
The height of three transmission tracks is higher than the 4th transmission track, the setting carrying out multiple transmission track 21 like this, broadly falls into this
Within the bright protection domain contained.
Embodiment 3: present embodiments provide a kind of multi-track counting grain machine, including multiple single track moulds as described in Example 1
Massing counting grain machine, is arranged side by side the plurality of single track modularity counting grain machine, is combined into multi-orbit counting grain machine, can meet little dress
The bottled production requirement of amount, multi-product bottling.Counting grain machine of the prior art is minimum is all 4 tracks, and such as, Production requirement is
The granular material of three kinds of different colours/specifications is put into same bottle, prior art i.e. needs configure 34 track numbers
Grain machine, is altogether 12 tracks, and either equipment occupation space or cost of equipment are all the hugest, and configure three strictly according to the facts
Executing the single track modularity counting grain machine in example 1, each transmission track, corresponding to the product of a kind of color/specification, uses three altogether
Track, the bottling precision of single track counting grain machine is higher than many rails counting grain machine, therefore, multi-track number based on single track modularity counting grain machine
Grain machine, all has bigger advantage in cost control and bottling precision.
Single track modularity counting grain machine of the present utility model improves the bottling speed of little loading amount product, several precision height, under
Material speed is fast, cuts material precision height, can carry out modular combination according to the actual requirements, and application scenario is extensive.
Above disclosed only several preferred embodiments of the present utility model, can not limit this reality with this certainly
By novel interest field, the equivalent variations therefore made according to this utility model claim, still belong to this utility model and contained
Scope.
Claims (9)
1. a single track modularity counting grain machine, it is characterised in that include frame (5), feed portion (1), delivery section (2), test section
And discharging portion (4) (3), described delivery section (2) is arranged in described frame (5), and the outlet of described feed portion (1) is arranged on described
The top transmitting initiating terminal of delivery section (2), described test section (3) and discharging portion (4) and the transmission end of described delivery section (2)
Docking；
Described discharging portion (4) includes elevating hopper (41), material-intercepting mechanism (42) and hopper (43), described elevating hopper (41) and blanking
Bucket (43) is all vertically arranged, and described test section (3) detects the quantity of the material by described elevating hopper (41) and detects described thing
Expecting the most special-shaped, incomplete or adhesion, described material-intercepting mechanism (42) includes the horizontal gate that can open and close, described horizontal gate locating
Between described elevating hopper (41) and hopper (43), arranged from described hopper (43) by the material of described material-intercepting mechanism (42)
Go out described counting grain machine.
Single track modularity counting grain machine the most according to claim 1, it is characterised in that described delivery section (2) includes, bobbing machine
Structure (22) and transmission track (21), described transmission track (21) is arranged on described vibrating mechanism (22) top, described vibrating mechanism
Drive described transmission track (21) vibration running, to promote granule to be fed forward, described transmission track (21) and vibrating mechanism
(22) quantity is multiple and one_to_one corresponding, and the plurality of transmission track (21) drop-over successively forms a multistage ladder and transmits rail
Road.
Single track modularity counting grain machine the most according to claim 2, it is characterised in that described transmission track (21) includes first
Transmission track and the second transmission track, described first transmission track and the second transmission track drop-over successively, described first transmits rail
The height in road is higher than the second transmission track；
Or described transmission track (21) includes the first transmission track, the second transmission track and the 3rd transmission track, described first
Transmission track, the second transmission track and the 3rd transmission track drop-over successively, the height of described first transmission track is higher than the second biography
Sending track, the height of described second transmission track is higher than the 3rd transmission track；
Or described transmission track (21) includes the first transmission track, the second transmission track, the 3rd transmission track and the 4th transmission
Track, described first transmission track, the second transmission track, the 3rd transmission track and the 4th transmission track drop-over successively, described
The height of one transmission track is higher than the second transmission track, and the height of described second transmission track is higher than the 3rd transmission track, described
The height of the 3rd transmission track is higher than the 4th transmission track.
Single track modularity counting grain machine the most according to claim 1, it is characterised in that the horizontal lock of described material-intercepting mechanism (42)
Door is arranged between the outlet of described elevating hopper (41) and the import of hopper (43), and described material-intercepting mechanism (42) is by servo electricity
Machine controls the keying of described horizontal gate.
Single track modularity counting grain machine the most according to claim 1, it is characterised in that described test section (3) includes for examining
Survey count number grain unit (31) by the material quantity of elevating hopper (41) and being used for detect described material whether abnormity, incomplete or
The relic detector unit (32) of adhesion.
Single track modularity counting grain machine the most according to claim 5, it is characterised in that described count number grain unit (31) includes
CCD camera, described relic detector unit (32) includes CCD camera.
7. according to the single track modularity counting grain machine described in any one in claim 1-6, it is characterised in that described feed portion
(1) being funnel-form, described feed portion (1) is suspended on the top of frame (5) by hook.
Single track modularity counting grain machine the most according to claim 7, it is characterised in that described elevating hopper (41) is cylindrical tube
Shape, described hopper (43) is tubular structure wide at the top and narrow at the bottom.
9. a multi-track counting grain machine, it is characterised in that include multiple single track mould as described in any one in claim 1-8
Massing counting grain machine, the plurality of single track modularity counting grain machine is arranged side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620569943.0U CN205770230U (en) | 2016-06-13 | 2016-06-13 | A kind of single track modularity counting grain machine and multi-track counting grain machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620569943.0U CN205770230U (en) | 2016-06-13 | 2016-06-13 | A kind of single track modularity counting grain machine and multi-track counting grain machine |
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| Publication Number | Publication Date |
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| CN205770230U true CN205770230U (en) | 2016-12-07 |
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| CN201620569943.0U Active CN205770230U (en) | 2016-06-13 | 2016-06-13 | A kind of single track modularity counting grain machine and multi-track counting grain machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105857653A (en) * | 2016-06-13 | 2016-08-17 | 广州弥特智能科技有限公司 | Monorail modularized grain counting machine and multi-rail grain counting machine |
| US10492358B1 (en) * | 2018-12-21 | 2019-12-03 | DuBois Agriculture Engineering Incorporated | Small seed counting system |
-
2016
- 2016-06-13 CN CN201620569943.0U patent/CN205770230U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105857653A (en) * | 2016-06-13 | 2016-08-17 | 广州弥特智能科技有限公司 | Monorail modularized grain counting machine and multi-rail grain counting machine |
| US10492358B1 (en) * | 2018-12-21 | 2019-12-03 | DuBois Agriculture Engineering Incorporated | Small seed counting system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Weiming Inventor before: Zhang Weibing |
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| COR | Change of bibliographic data |